CN109586548B - Hybrid permanent magnet type shaft coupling - Google Patents
Hybrid permanent magnet type shaft coupling Download PDFInfo
- Publication number
- CN109586548B CN109586548B CN201811506572.1A CN201811506572A CN109586548B CN 109586548 B CN109586548 B CN 109586548B CN 201811506572 A CN201811506572 A CN 201811506572A CN 109586548 B CN109586548 B CN 109586548B
- Authority
- CN
- China
- Prior art keywords
- disc
- torque
- driving
- magnet
- ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K49/00—Dynamo-electric clutches; Dynamo-electric brakes
- H02K49/10—Dynamo-electric clutches; Dynamo-electric brakes of the permanent-magnet type
- H02K49/104—Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element
- H02K49/108—Magnetic couplings consisting of only two coaxial rotary elements, i.e. the driving element and the driven element with an axial air gap
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Dynamo-Electric Clutches, Dynamo-Electric Brakes (AREA)
Abstract
本发明公开了一种混合式永磁联轴器,其用于联接主动轴和从动轴,且包括主动盘和从动盘。主动盘与主动轴连接,且包括同轴设置的两个主动环。每个主动环包括环绕主动轴的轴向且等间距设置的多个磁铁一。从动盘与从动轴连接,且包括同步盘、分别设置在同步盘两侧且与同步盘同轴设置的两个扭矩盘。同步盘包括环绕从动轴的轴向且等间距设置的多个磁铁二,在相邻的两个磁铁二中,一者的磁场方向与另一者的磁场方向相反,并与磁铁一以形成扭矩。两个扭矩盘设置在主动盘的两侧,且与主动盘的间距相等,扭矩盘在高转速差工况下产生较高的瞬时扭矩。本发明实现主动轴和从动轴无刚性连接,具有扭矩自适应调节功能,可以产生极高的瞬时扭矩,可提高稳定性。
The invention discloses a hybrid permanent magnetic shaft coupling, which is used to connect a driving shaft and a driven shaft, and includes a driving disc and a driven disc. The driving disc is connected with the driving shaft and includes two coaxially arranged driving rings. Each driving ring includes a plurality of magnets arranged at equal intervals in the axial direction around the driving shaft. The driven disc is connected with the driven shaft, and includes a synchronous disc, two torque discs arranged on both sides of the synchronous disc and coaxial with the synchronous disc. The synchronous disc includes a plurality of magnets 2 arranged at equal intervals around the axial direction of the driven shaft. Among the two adjacent magnets 2, the magnetic field direction of one is opposite to that of the other, and forms a torque. Two torque discs are arranged on both sides of the driving disc, and the distance between them is equal to the driving disc, and the torque discs generate higher instantaneous torque under the condition of high speed difference. The invention realizes no rigid connection between the driving shaft and the driven shaft, has the function of torque self-adaptive adjustment, can generate extremely high instantaneous torque, and can improve stability.
Description
技术领域technical field
本发明涉及联轴器领域的一种永磁联轴器,尤其涉及一种混合式永磁联轴器。The invention relates to a permanent magnet coupling in the field of shaft couplings, in particular to a hybrid permanent magnet coupling.
背景技术Background technique
联轴器是指联接两轴或轴与回转件,在传递运动和动力过程中一同回转,在正常情况下不脱开的一种装置。联轴器有时也作为一种安全装置用来防止被联接机件承受过大的载荷,起到过载保护的作用。现有的联轴器在实现主从动轴的联动时,由于扭矩固定,使得主动轴和从动轴的转速发生变化时,联轴器容易损坏,导致联轴器的使用寿命低,稳定性差。Coupling refers to a device that connects two shafts or shafts and rotating parts, and rotates together during the transmission of motion and power, and does not disengage under normal conditions. Couplings are sometimes used as a safety device to prevent excessive loads on the connected parts and play a role in overload protection. When the existing coupling realizes the linkage between the driving shaft and the driven shaft, due to the fixed torque, when the speed of the driving shaft and the driven shaft changes, the coupling is easily damaged, resulting in low service life and poor stability of the coupling .
发明内容Contents of the invention
针对现有技术的问题,本发明提供一种混合式永磁联轴器,以解决了现有的联轴器的使用寿命低,稳定性差的问题。Aiming at the problems in the prior art, the present invention provides a hybrid permanent magnet coupling to solve the problems of low service life and poor stability of the existing coupling.
本发明采用以下技术方案实现:一种混合式永磁联轴器,其用于联接主动轴和从动轴,其特征在于,其包括:The present invention is realized by the following technical solutions: a hybrid permanent magnet coupling, which is used to connect the driving shaft and the driven shaft, is characterized in that it includes:
主动盘,其与主动轴连接,且包括同轴设置的两个主动环;每个主动环包括环绕主动轴的轴向且等间距设置的多个磁铁一;磁铁一的数量为偶数个,且磁铁一沿厚度方向设置其两个磁极;在相邻的两个磁铁一中,一者的磁场方向与另一者的磁场方向相反;以及The drive disk is connected to the drive shaft and includes two drive rings arranged coaxially; each drive ring includes a plurality of magnets 1 arranged at equal intervals in the axial direction around the drive shaft; the number of magnets 1 is an even number, and The magnet one is provided with its two magnetic poles along the thickness direction; in the adjacent two magnets one, the direction of the magnetic field of one is opposite to the direction of the magnetic field of the other; and
从动盘,其与从动轴连接,且包括同步盘、分别设置在同步盘两侧且与同步盘同轴设置的两个扭矩盘;同步盘包括环绕从动轴的轴向且等间距设置的多个磁铁二;磁铁二的数量为偶数个,且与磁铁一一一对应,磁铁二沿厚度方向设置其两个磁极;在相邻的两个磁铁二中,一者的磁场方向与另一者的磁场方向相反,并与磁铁一以形成扭矩;The driven disc is connected with the driven shaft and includes a synchronous disc, two torque discs arranged on both sides of the synchronous disc and coaxial with the synchronous disc; a plurality of magnets 2; the number of magnets 2 is an even number, and corresponds to the magnets one by one, and the magnet 2 is provided with its two magnetic poles along the thickness direction; in two adjacent magnets 2, the magnetic field direction of one is the same as that of the other. The direction of the magnetic field of one is opposite, and form a torque with the magnet;
其中,主动盘与从动盘同轴设置;同步盘设置在两个主动环之间,且两个主动环与同步盘的间距相等;磁铁一的数量与磁铁二的数量相同,且与磁铁二一一对应;两个扭矩盘设置在主动盘的两侧,且与主动盘的间距相等,每个扭矩盘用于向相邻的主动环提供扭矩;主动环、同步盘的外径均小于扭矩盘的外径,且两个扭矩盘相对固定;Among them, the driving disk and the driven disk are coaxially arranged; the synchronous disk is arranged between the two driving rings, and the distance between the two driving rings and the synchronizing disk is equal; the number of magnet one is the same as that of magnet two, and the number of magnet two is the same One-to-one correspondence; two torque discs are set on both sides of the driving disc, and the distance between them is equal to the driving disc, and each torque disc is used to provide torque to the adjacent driving ring; the outer diameters of the driving ring and the synchronizing disc are smaller than the torque The outer diameter of the disc, and the two torque discs are relatively fixed;
当主动轴相对从动轴转动时,主动轴带动主动盘转动,且驱使两个主动环相对同步盘和扭矩盘转动,使磁铁一带动对应的磁铁二运动,以带动从动轴转动;在从动轴相对主动轴减速时,扭矩盘向对应的主动环提供正扭矩,使所述混合式永磁联轴器的总扭矩增大;在主动轴相对从动轴减速时,扭矩盘向对应的主动环提供负扭矩,使所述混合式永磁联轴器的总扭矩减小。When the driving shaft rotates relative to the driven shaft, the driving shaft drives the driving disc to rotate, and drives the two driving rings to rotate relative to the synchronous disc and the torque disc, so that the first magnet drives the corresponding second magnet to move, so as to drive the driven shaft to rotate; When the driving shaft decelerates relative to the driving shaft, the torque disc provides positive torque to the corresponding driving ring, so that the total torque of the hybrid permanent magnet coupling increases; when the driving shaft decelerates relative to the driven shaft, the torque disc provides positive torque to the corresponding The driving ring provides negative torque, which reduces the total torque of the hybrid permanent magnet coupling.
作为上述方案的进一步改进,每个扭矩盘包括调磁环和涡流盘,调磁环包括环绕从动轴的轴向且等间距设置的多个磁铁三;每个调磁环同轴安装在对应的涡流盘上;磁铁三的数量为磁铁二的数量的奇数倍。As a further improvement of the above scheme, each torque disc includes a magnetic adjustment ring and an eddy current disc, and the magnetic adjustment ring includes a plurality of magnets arranged at equal intervals in the axial direction around the driven shaft; each magnetic adjustment ring is coaxially installed on the corresponding on the eddy current disk; the number of the third magnet is an odd multiple of the number of the second magnet.
作为上述方案的进一步改进,扭矩盘、主动环、同步盘等间距设置,且扭矩盘与主动环的间距为3mm±1mm。As a further improvement of the above solution, the torque disc, the driving ring, and the synchronizing disc are arranged at equal intervals, and the distance between the torque disc and the driving ring is 3mm±1mm.
进一步地,主动环的内径与同步盘的内径相同,主动环的外径与同步盘的外径相同;调磁环的内径小于主动环的内径,调磁环的外径大于主动环的外径。Further, the inner diameter of the active ring is the same as the inner diameter of the synchronous disc, and the outer diameter of the active ring is the same as the outer diameter of the synchronous disc; the inner diameter of the magnetic adjusting ring is smaller than the inner diameter of the active ring, and the outer diameter of the magnetic adjusting ring is larger than the outer diameter of the active ring .
再进一步地,磁铁一、磁铁二以及磁铁三均呈扇形;Furthermore, the first magnet, the second magnet and the third magnet are fan-shaped;
在一个主动环中,所有磁铁一的横截总面积为对应的主动环的横截面积的60%-90%;In one active ring, the total cross-sectional area of all magnets 1 is 60%-90% of the cross-sectional area of the corresponding active ring;
所有磁铁二的横截总面积为同步盘的横截面积的60%-90%;The total cross-sectional area of all the second magnets is 60%-90% of the cross-sectional area of the synchronous disc;
在一个调磁环中,所有磁铁三的横截总面积为对应的调磁环的横截面的60%-90%。In one magnetic modulation ring, the total cross-sectional area of all magnets three is 60%-90% of the cross-section of the corresponding magnetic modulation ring.
再进一步地,每个扭矩盘还包括环形背铁,涡流盘同轴安装在对应的背铁上;从动轴与其中一个背铁固定,主动盘的端部穿过其中另一个背铁并与两个主动环固定。Still further, each torque disc also includes an annular back iron, and the eddy current disc is coaxially installed on the corresponding back iron; the driven shaft is fixed with one of the back irons, and the end of the driving disc passes through the other back iron and is connected to the other back iron. Two active rings are fixed.
作为上述方案的进一步改进,每个主动环还包括环形抗磁性架体一;架体一上开设镂空且分别与多个磁铁一对应的多个安装孔一,每个磁铁一安装在对应的安装孔一内;As a further improvement of the above scheme, each active ring also includes an annular antimagnetic frame body 1; a plurality of mounting holes 1 that are hollowed out and correspond to a plurality of magnets respectively are provided on the frame body 1, and each magnet one is installed on a corresponding mounting hole. Inside the hole;
同步盘还包括环形抗磁性架体二;架体二上开设镂空且分别与多个磁铁二对应的多个安装孔二,每个磁铁二安装在对应的安装孔二内。The synchronization disk also includes a ring-shaped antimagnetic frame body 2; the frame body 2 is provided with a plurality of mounting holes 2 hollowed out and respectively corresponding to a plurality of magnets 2, and each magnet 2 is installed in the corresponding mounting hole 2.
作为上述方案的进一步改进,背铁、涡流盘以及架体二通过多根定位柱一相对固定;As a further improvement of the above scheme, the back iron, the vortex plate and the frame body 2 are relatively fixed by a plurality of positioning columns 1;
主动轴与两个架体一通过多根定位柱二相对固定;The driving shaft and the two frame bodies are relatively fixed through a plurality of positioning columns;
从动轴与其中一个背铁通过多根定位柱三相对固定。The driven shaft and one of the back irons are relatively fixed through a plurality of positioning columns.
进一步地,涡流盘为铜盘或者铝盘;Further, the eddy current disc is a copper disc or an aluminum disc;
其中,涡流盘粘接或卡接在对应的背铁上。Wherein, the eddy current disk is bonded or clamped on the corresponding back iron.
作为上述方案的进一步改进,同步盘的厚度小于主动环的厚度,且磁铁二的厚度小于磁铁一的厚度。As a further improvement of the above solution, the thickness of the synchronous disk is smaller than that of the driving ring, and the thickness of the second magnet is smaller than that of the first magnet.
相比于现有的联轴器,本发明的混合式永磁联轴器具有以下有益效果:Compared with the existing couplings, the hybrid permanent magnetic coupling of the present invention has the following beneficial effects:
1、由于本发明的混合式永磁联轴器在联结主动轴和从动轴时,通过主动盘中的两个主动环带动从动盘的同步盘和扭矩盘作相应的跟随转动,实现主动轴和从动轴无刚性连接,当从动轴负载高于联轴器负载极限时,联轴器物理结构不会发生损坏。1. When the hybrid permanent magnet coupling of the present invention connects the driving shaft and the driven shaft, the two driving rings in the driving disc drive the synchronous disc and the torque disc of the driven disc to make corresponding follow-up rotations to realize the active There is no rigid connection between the shaft and the driven shaft, and when the load of the driven shaft is higher than the load limit of the coupling, the physical structure of the coupling will not be damaged.
2、本发明的混合式永磁联轴器无振动传递,并且噪音较低。由于主动轴与从动轴之间无直接的接触,所以从动轴基本不受主动轴的振动影响,使得主动轴和从动轴之间的振动被相互隔开,以减少相应的噪音的产生。2. The hybrid permanent magnet coupling of the present invention has no vibration transmission and low noise. Since there is no direct contact between the driving shaft and the driven shaft, the driven shaft is basically not affected by the vibration of the driving shaft, so that the vibration between the driving shaft and the driven shaft is separated from each other to reduce the corresponding noise generation .
3、本发明的混合式永磁联轴器无摩擦,无需润滑,也无泄漏。由于主动轴和从动轴无之间无接触,因此无需进行润滑,也就免去了润滑油泄漏的所造成的麻烦。3. The hybrid permanent magnet coupling of the present invention has no friction, no lubrication and no leakage. Since there is no contact between the driving shaft and the driven shaft, there is no need for lubrication, and the trouble caused by the leakage of lubricating oil is avoided.
4、本发明的混合式永磁联轴器具有扭矩自适应调节功能。当负载低于同步盘的扭矩极限时,仅同步盘工作提供相应扭矩,主动轴和从动轴同速运转;当负载显著增加或其他原因使得从动盘突然减速时,扭矩盘工作自动补偿一定扭矩,使得联轴器的总扭矩增加;当主动盘突然减速时,扭矩盘自动提供相应的负扭矩,加速从动盘的减速。4. The hybrid permanent magnet coupling of the present invention has a torque self-adaptive adjustment function. When the load is lower than the torque limit of the synchronous disc, only the synchronous disc works to provide the corresponding torque, and the driving shaft and the driven shaft run at the same speed; when the load increases significantly or the driven disc suddenly decelerates due to other reasons, the torque disc automatically compensates for a certain amount of time The torque increases the total torque of the coupling; when the driving disc decelerates suddenly, the torque disc automatically provides the corresponding negative torque to accelerate the deceleration of the driven disc.
5、本发明的混合式永磁联轴器可以产生极高的瞬时扭矩。在自适应调节过程中,混合式永磁联轴器可提供高额的瞬时扭矩补偿,使得总扭矩显著提高或降低。本发明可以通过对各个盘件之间间隙进行调节,进而可以调节和分配同步盘和扭矩盘工作提供的扭矩极限值,因此,联轴器可以取代汽车离合器的部分功能,并且具有加速刹车,平稳刹车的功能。5. The hybrid permanent magnet coupling of the present invention can generate extremely high instantaneous torque. During the adaptive adjustment process, the hybrid permanent magnet coupling can provide high instantaneous torque compensation, so that the total torque can be significantly increased or decreased. The present invention can adjust and distribute the torque limit value provided by the synchronous disc and the torque disc by adjusting the gap between each disc. Therefore, the coupling can replace part of the functions of the automobile clutch, and has the functions of acceleration and braking, smooth function of the brakes.
6、本发明的混合式永磁联轴器可以提升现有的联轴器的稳定性。由于联轴器具有扭矩的自适应补偿功能,使得联轴器工作时趋于稳定。6. The hybrid permanent magnet coupling of the present invention can improve the stability of the existing coupling. Since the coupling has an adaptive torque compensation function, the coupling tends to be stable when working.
附图说明Description of drawings
图1为本发明实施例1的混合式永磁联轴器与主动轴、从动轴连接时的爆炸图;Fig. 1 is the explosion diagram when the hybrid permanent magnet coupling of embodiment 1 of the present invention is connected with driving shaft and driven shaft;
图2为图1中的混合式永磁联轴器与主动轴、从动轴连接时的立体示意图;Fig. 2 is the three-dimensional schematic diagram when the hybrid permanent magnet coupling in Fig. 1 is connected with the driving shaft and the driven shaft;
图3为本发明实施例2的混合式永磁联轴器处于静止状态时的立体示意图;Fig. 3 is a three-dimensional schematic diagram of the hybrid permanent magnet coupling in embodiment 2 of the present invention when it is in a static state;
图4为图3中的混合式永磁联轴器去除部分结构后的立体示意图;Fig. 4 is a three-dimensional schematic view of the hybrid permanent magnet coupling in Fig. 3 after part of the structure is removed;
图5为图3中的混合式永磁联轴器处于静止状态时的爆炸图;Figure 5 is an exploded view of the hybrid permanent magnet coupling in Figure 3 when it is in a static state;
图6为图5中的混合式永磁联轴器处于转动状态时的爆炸图;Figure 6 is an exploded view of the hybrid permanent magnet coupling in Figure 5 when it is in a rotating state;
图7为图5中的混合式永磁联轴器处于静止状态时的正视图。Fig. 7 is a front view of the hybrid permanent magnet coupling in Fig. 5 when it is in a static state.
符号说明:Symbol Description:
1 主动盘 10 磁铁三1 Drive plate 10 Magnet 3
2 从动盘 11 主动轴2 Driven disc 11 Drive shaft
3 主动环 12 从动轴3 Drive ring 12 Driven shaft
4 磁铁一 13 背铁4 magnet one 13 back iron
5 同步盘 14 架体一5 Synchronization plate 14 Frame body 1
6 扭矩盘 15 架体二6 Torque plate 15 Frame body two
7 磁铁二 16 定位柱一7 Magnet 2 16 Positioning post 1
8 调磁环 17 定位柱二8 Magnet adjustment ring 17 Positioning column 2
9 涡流盘 18 定位柱三9 Swirl disk 18 Positioning column three
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention more clear, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
实施例1Example 1
请参阅图1以及图2,本实施例提供了一种混合式永磁联轴器,其用于联接主动轴11和从动轴12。其中,混合式永磁联轴器包括主动盘1和从动盘2。Please refer to FIG. 1 and FIG. 2 , this embodiment provides a hybrid permanent magnet coupling for coupling the driving shaft 11 and the driven shaft 12 . Among them, the hybrid permanent magnet coupling includes a driving disc 1 and a driven disc 2 .
主动盘1与主动轴11连接,且包括同轴设置的两个主动环3。每个主动环3包括多个磁铁一4,且多个磁铁一4环绕主动轴11的轴向且等间距设置。磁铁一4的数量为偶数个,且磁铁一4沿厚度方向设置其两个磁极,即磁铁一4在与主动轴11的轴向平行的方向上设置两个磁极,并且设置在磁铁一4的两侧上。The driving disc 1 is connected with the driving shaft 11 and includes two coaxially arranged driving rings 3 . Each driving ring 3 includes a plurality of magnets 4 , and the plurality of magnets 4 are arranged around the axial direction of the driving shaft 11 at equal intervals. The quantity of the magnet one 4 is an even number, and the magnet one 4 is provided with its two magnetic poles along the thickness direction, that is, the magnet one 4 is provided with two magnetic poles in the direction parallel to the axial direction of the driving shaft 11, and is arranged on the magnet one 4 on both sides.
从动盘2与从动轴12连接,且包括同步盘5和两个扭矩盘6,两个扭矩盘6分别设置在同步盘5两侧且与同步盘5同轴设置,每个扭矩盘6用于向相邻的主动环3提供扭矩。同步盘5包括环绕从动轴12的轴向且等间距设置的多个磁铁二7,磁铁二7与磁铁一4类似,且数量与磁铁一4的数量相同,且一一对应,以保证磁路的稳定。磁铁二7的数量为偶数个,且磁铁二7沿厚度方向设置其两个磁极。The driven disc 2 is connected to the driven shaft 12, and includes a synchronous disc 5 and two torque discs 6, the two torque discs 6 are respectively arranged on both sides of the synchronous disc 5 and coaxially arranged with the synchronous disc 5, each torque disc 6 It is used to provide torque to the adjacent driving ring 3. The synchronous disc 5 includes a plurality of magnets 7 arranged at equal intervals around the axial direction of the driven shaft 12. The magnets 7 are similar to the magnets 4, and the number is the same as that of the magnets 4, and corresponds to each other to ensure that the magnetic road stability. The number of the second magnet 7 is an even number, and the two magnetic poles of the second magnet 7 are arranged along the thickness direction.
每个扭矩盘6可包括调磁环8、涡流盘9以及环形背铁13,调磁环8包括环绕从动轴12的轴向且等间距设置的多个磁铁三10。涡流盘9为铜盘或者铝盘,每个调磁环8同轴安装在对应的涡流盘9上,调磁环8可以附着在涡流盘9的表面上,调磁环8也可以嵌入涡流盘9中。磁铁三10的数量为磁铁二7的数量的奇数倍,以引导和聚集涡流盘9的磁场。在本实施例中,磁铁三10的数量可以设置为磁铁二7的三倍或五倍,数量太少则聚磁效果不明显,数量太多则不利于加工和安装。涡流盘9同轴安装在对应的背铁13上,从动轴12与其中一个背铁13固定,主动盘1的端部穿过其中另一个背铁13并与两个主动环3固定。Each torque disc 6 may include a magnetic adjustment ring 8 , an eddy current disc 9 and an annular back iron 13 , and the magnetic adjustment ring 8 includes a plurality of magnets 10 arranged at equal intervals in the axial direction around the driven shaft 12 . The eddy current disk 9 is a copper disk or an aluminum disk, and each magnetic modulation ring 8 is coaxially installed on the corresponding eddy current disk 9. The magnetic modulation ring 8 can be attached to the surface of the eddy current disk 9, and the magnetic modulation ring 8 can also be embedded in the eddy current disk. 9 in. The quantity of the third magnet 10 is an odd multiple of the quantity of the second magnet 7 , so as to guide and gather the magnetic field of the eddy current disk 9 . In this embodiment, the number of the third magnet 10 can be set to three times or five times that of the second magnet 7, if the number is too small, the magnetic concentration effect will not be obvious, and if the number is too large, it will be unfavorable for processing and installation. The eddy disk 9 is coaxially installed on the corresponding back iron 13, the driven shaft 12 is fixed to one of the back irons 13, and the end of the driving disc 1 passes through the other back iron 13 and is fixed to the two driving rings 3.
其中,相邻的两个磁铁一4中,一者的磁场方向与另一者的磁场方向相反,以在涡流盘9上形成有效的磁回路。同样,在相邻的两个磁铁二7中,一者的磁场方向与另一者的磁场方向相反,与主动盘1中的磁铁一4相对应,以形成扭矩。Among the two adjacent magnets 4 , the direction of the magnetic field of one is opposite to that of the other, so as to form an effective magnetic circuit on the eddy current disk 9 . Similarly, in two adjacent magnets 2 7, the magnetic field direction of one is opposite to that of the other, corresponding to the magnet 1 4 in the drive disk 1, to form a torque.
接下来描述主动盘1与从动盘2的位置连接关系、尺寸以及具体结构形状。Next, the positional connection relationship, size and specific structural shape of the driving disc 1 and the driven disc 2 will be described.
主动盘1与从动盘2同轴设置。同步盘5设置在两个主动环3之间,且两个主动环3与同步盘5的间距相等。同步盘5的厚度小于主动环3的厚度,且磁铁二7的厚度小于磁铁一4的厚度。两个扭矩盘6设置在主动盘1的两侧,且与主动盘1的间距相等。The driving disk 1 and the driven disk 2 are arranged coaxially. The synchronous disc 5 is arranged between the two active rings 3 , and the distance between the two active rings 3 and the synchronous disc 5 is equal. The thickness of the synchronous disc 5 is smaller than that of the driving ring 3 , and the thickness of the second magnet 7 is smaller than that of the first magnet 4 . The two torque disks 6 are arranged on both sides of the driving disk 1 , and the distance from the driving disk 1 is equal.
在本实施例中,主动环3的内径可与同步盘5的内径相同,主动环3的外径可与同步盘5的外径相同,以最大化利用主动环3与同步盘5的磁场的相互作用。主动环3、同步盘5的外径均小于扭矩盘6的外径,且两个扭矩盘6相对固定。调磁环8的内径小于主动环3的内径,调磁环8的外径大于主动环3的外径,以此保证调磁环8获得足够的磁通。In this embodiment, the inner diameter of the active ring 3 can be the same as the inner diameter of the synchronous disc 5, and the outer diameter of the active ring 3 can be the same as the outer diameter of the synchronous disc 5, so as to maximize the utilization of the magnetic field of the active ring 3 and the synchronous disc 5. interaction. The outer diameters of the driving ring 3 and the synchronous disc 5 are smaller than that of the torque disc 6, and the two torque discs 6 are relatively fixed. The inner diameter of the magnetic modulation ring 8 is smaller than the inner diameter of the active ring 3 , and the outer diameter of the magnetic modulation ring 8 is larger than the outer diameter of the active ring 3 , so as to ensure that the magnetic flux adjustment ring 8 obtains sufficient magnetic flux.
磁铁一4、磁铁二7以及磁铁三10均呈扇形。在一个主动环3中,所有磁铁一4的横截总面积可为对应的主动环3的横截面积的60%-90%。所有磁铁二7的横截总面积可为同步盘5的横截面积的60%-90%。在一个调磁环8中,所有磁铁三10的横截总面积可为对应的调磁环8的横截面的60%-90%。当磁铁一4、磁铁二7以及磁铁三10所占的面积太小(所占比例低于60%)会导致整体磁场强度不够,而当磁铁一4、磁铁二7以及磁铁三10所占面积太大(所占比例高于90%),间隙太小不利于联轴器工作时的散热,高温可能会导致永磁体磁性消退。这里需要说明的是,磁铁一4、磁铁二7以及磁铁三10的具体占用百分比可以各自不同,具体的设置可以根据需要进行设定。The first magnet 4, the second magnet 7 and the third magnet 10 are all fan-shaped. In one active ring 3 , the total cross-sectional area of all the first magnets 4 may be 60%-90% of the corresponding cross-sectional area of the active ring 3 . The total cross-sectional area of all the second magnets 7 can be 60%-90% of the cross-sectional area of the synchronous disc 5 . In one magnetic modulation ring 8 , the total cross-sectional area of all magnets 3 10 may be 60%-90% of the cross-section of the corresponding magnetic modulation ring 8 . When the area occupied by magnet one 4, magnet two 7 and magnet three 10 is too small (the proportion is less than 60%), the overall magnetic field strength will not be enough, and when the area occupied by magnet one 4, magnet two 7 and magnet three 10 Too large (the proportion is higher than 90%), too small gap is not conducive to heat dissipation when the coupling is working, and high temperature may cause the magnetism of the permanent magnet to fade. It should be noted here that the specific occupation percentages of the first magnet 4 , the second magnet 7 and the third magnet 10 may be different, and specific settings may be set as required.
在本实施例中,磁铁一4、磁铁二7均可以通过框架进行安装。其中,每个主动环3还包括环形抗磁性架体一14,架体一14上开设镂空且分别与多个磁铁一4对应的多个安装孔一,每个磁铁一4安装在对应的安装孔一内。同步盘5还包括环形抗磁性架体二15,架体二15上开设镂空且分别与多个磁铁二7对应的多个安装孔二,每个磁铁二7安装在对应的安装孔二内。当然,在其他实施例中,磁铁一4、磁铁二7还可以采用其他机构进行安装。In this embodiment, both the first magnet 4 and the second magnet 7 can be installed through the frame. Wherein, each active ring 3 also includes a ring-shaped antimagnetic frame body-14, which is hollowed out and has a plurality of mounting holes corresponding to a plurality of magnets-4 respectively, and each magnet-4 is installed on a corresponding mounting hole. Inside the hole. The synchronous disk 5 also includes an annular antimagnetic frame body 15, and the frame body 15 offers a plurality of mounting holes 2 hollowed out and respectively corresponding to a plurality of magnets 7, and each magnet 2 7 is installed in a corresponding mounting hole 2. Of course, in other embodiments, the first magnet 4 and the second magnet 7 can also be installed by other mechanisms.
在上述基础上,进一步地,背铁13、涡流盘9以及架体二15通过多根定位柱一16相对固定,主动轴11与两个架体一14通过多根定位柱二17相对固定,从动轴12与其中一个背铁13通过多根定位柱三18相对固定。具体地,可以在背铁13、涡流盘9、架体一14以及架体二15上开设多个插孔,以分别供定位柱一16、定位柱二17以及定位柱三18,从而完成整个联轴器的安装固定,同时也便于拆卸。当然,在其他实施例中,还可以通过螺栓等连接件以完成上述的安装固定。On the basis of the above, further, the back iron 13, the eddy current disc 9 and the frame body 2 15 are relatively fixed by a plurality of positioning columns 16, and the driving shaft 11 and the two frame bodies 14 are relatively fixed by a plurality of positioning columns 1 17, The driven shaft 12 and one of the back irons 13 are relatively fixed through a plurality of positioning columns 3 18 . Specifically, a plurality of sockets can be provided on the back iron 13, the eddy current disc 9, the first frame body 14, and the second frame body 15, so as to respectively provide the first positioning column 16, the second positioning column 17, and the third positioning column 18, thereby completing the whole The installation of the coupling is fixed, and it is also easy to disassemble. Of course, in other embodiments, the above-mentioned installation and fixation can also be accomplished through connecting pieces such as bolts.
在一些实施例中,扭矩盘6、主动环3、同步盘5等间距设置,且扭矩盘6与主动环3的间距为3mm±1mm。当间距小于2mm时,会不利于联轴器的安装,且联轴器工作时主动轴11和从动轴12之间会有相对扰动,间隙太小会使得各结构之间相互干涉。当间距大于4mm时,会导致涡流盘9表面磁场强度过低,联轴器所能传递的扭矩过小。在本实施例中,优选扭矩盘6、主动环3、同步盘5两两之间的间距为3mm,以保证联轴器转递足够的扭矩,同时不会产生相对扰动。In some embodiments, the torque disc 6 , the driving ring 3 , and the synchronous disc 5 are arranged at equal intervals, and the distance between the torque disc 6 and the driving ring 3 is 3 mm±1 mm. When the distance is less than 2 mm, it is not conducive to the installation of the coupling, and there will be relative disturbance between the driving shaft 11 and the driven shaft 12 when the coupling is working, and the gap is too small to cause mutual interference between the structures. When the distance is greater than 4 mm, the magnetic field strength on the surface of the eddy current disk 9 is too low, and the torque that the coupling can transmit is too small. In this embodiment, the distance between the torque disc 6 , the driving ring 3 and the synchronizing disc 5 is preferably 3 mm, so as to ensure that the coupling transfers sufficient torque without generating relative disturbances.
当主动轴11相对从动轴12转动时,主动轴11带动主动盘1转动,且驱使两个主动环3相对同步盘5和扭矩盘6转动,由于磁铁一4与磁铁二7和磁铁三10之间的扭矩作用,使磁铁一4带动对应的磁铁二7和磁铁三10运动,以带动从动轴12转动。而且,当从动轴12的负载低于同步盘5的扭矩极限时,仅同步盘5工作提供相应扭矩,主动轴11和从动轴12同速运转;在从动轴12相对主动轴11减速时,即当负载显著增加或其他原因使得从动盘2突然减速时,扭矩盘6向对应的主动环3提供正扭矩,使混合式永磁联轴器的总扭矩增大;在主动轴11相对从动轴12减速时,即当主动盘1突然减速时,扭矩盘6向对应的主动环3提供负扭矩,使混合式永磁联轴器的总扭矩减小,加速从动盘2的减速。When the driving shaft 11 rotates relative to the driven shaft 12, the driving shaft 11 drives the driving disc 1 to rotate, and drives the two driving rings 3 to rotate relative to the synchronous disc 5 and the torque disc 6, because the magnet one 4 and the magnet two 7 and the magnet three 10 The torque action between them makes the magnet one 4 drive the corresponding magnet two 7 and magnet three 10 to move, so as to drive the driven shaft 12 to rotate. Moreover, when the load of the driven shaft 12 is lower than the torque limit of the synchronous disc 5, only the synchronous disc 5 works to provide the corresponding torque, and the driving shaft 11 and the driven shaft 12 run at the same speed; , that is, when the load increases significantly or other reasons cause the driven disk 2 to suddenly decelerate, the torque disk 6 provides positive torque to the corresponding driving ring 3, so that the total torque of the hybrid permanent magnet coupling increases; at the driving shaft 11 When decelerating relative to the driven shaft 12, that is, when the driving disc 1 suddenly decelerates, the torque disc 6 provides negative torque to the corresponding driving ring 3, so that the total torque of the hybrid permanent magnet coupling is reduced, and the speed of the driven disc 2 is accelerated. slow down.
综上所述,相较于现有的联轴器,本实施例的混合式永磁联轴器,具有以下优点:To sum up, compared with the existing couplings, the hybrid permanent magnet coupling of this embodiment has the following advantages:
1、由于本实施例的混合式永磁联轴器在联结主动轴11和从动轴12时,通过主动盘1中的两个主动环3带动从动盘2的同步盘5和扭矩盘6作相应的跟随转动,实现主动轴11和从动轴12无刚性连接,当从动轴12负载高于联轴器负载极限时,联轴器物理结构不会发生损坏。1. Since the hybrid permanent magnet coupling of this embodiment connects the driving shaft 11 and the driven shaft 12, the two driving rings 3 in the driving disc 1 drive the synchronous disc 5 and the torque disc 6 of the driven disc 2 Corresponding follow-up rotation is performed to realize no rigid connection between the driving shaft 11 and the driven shaft 12. When the load of the driven shaft 12 is higher than the load limit of the coupling, the physical structure of the coupling will not be damaged.
2、本实施例的混合式永磁联轴器无振动传递,并且噪音较低。由于主动轴11与从动轴12之间无直接的接触,所以从动轴12基本不受主动轴11的振动影响,使得主动轴11和从动轴12之间的振动被相互隔开,以减少相应的噪音的产生。2. The hybrid permanent magnet coupling of this embodiment has no vibration transmission and low noise. Since there is no direct contact between the driving shaft 11 and the driven shaft 12, the driven shaft 12 is basically not affected by the vibration of the driving shaft 11, so that the vibrations between the driving shaft 11 and the driven shaft 12 are separated from each other, so that Reduce the corresponding noise generation.
3、本实施例的混合式永磁联轴器无摩擦,无需润滑,也无泄漏。由于主动轴11和从动轴12无之间无接触,因此无需进行润滑,也就免去了润滑油泄漏的所造成的麻烦。3. The hybrid permanent magnet coupling of this embodiment has no friction, no lubrication and no leakage. Because there is no contact between the driving shaft 11 and the driven shaft 12, there is no need to lubricate, and the trouble caused by the leakage of lubricating oil is also avoided.
4、本实施例的混合式永磁联轴器具有扭矩自适应调节功能。当负载低于同步盘5的扭矩极限时,仅同步盘5工作提供相应扭矩,主动轴11和从动轴12同速运转;当负载显著增加或其他原因使得从动盘2突然减速时,扭矩盘6工作自动补偿一定扭矩,使得联轴器的总扭矩增加;当主动盘1突然减速时,扭矩盘6自动提供相应的负扭矩,加速从动盘2的减速。4. The hybrid permanent magnet coupling of this embodiment has a torque self-adaptive adjustment function. When the load is lower than the torque limit of the synchronous disc 5, only the synchronous disc 5 works to provide the corresponding torque, and the driving shaft 11 and the driven shaft 12 run at the same speed; when the load increases significantly or other reasons cause the driven disc 2 to suddenly decelerate, the torque The work of the disc 6 automatically compensates a certain torque, so that the total torque of the coupling increases; when the driving disc 1 suddenly decelerates, the torque disc 6 automatically provides the corresponding negative torque to accelerate the deceleration of the driven disc 2.
5、本实施例的混合式永磁联轴器可以产生极高的瞬时扭矩。在自适应调节过程中,混合式永磁联轴器可提供高额的瞬时扭矩补偿,使得总扭矩显著提高或降低。本实施例的可以通过对各个盘件之间间隙进行调节,进而可以调节和分配同步盘5和扭矩盘6工作提供的扭矩极限值,因此,联轴器可以取代汽车离合器的部分功能,并且具有加速刹车,平稳刹车的功能。5. The hybrid permanent magnet coupling of this embodiment can generate extremely high instantaneous torque. During the adaptive adjustment process, the hybrid permanent magnet coupling can provide high instantaneous torque compensation, so that the total torque can be significantly increased or decreased. In this embodiment, the gap between each disk can be adjusted, and then the torque limit value provided by the synchronous disk 5 and the torque disk 6 can be adjusted and distributed. Therefore, the coupling can replace part of the function of the automobile clutch, and has Acceleration braking, smooth braking function.
6、本实施例的混合式永磁联轴器可以提升现有的联轴器的稳定性。由于联轴器具有扭矩的自适应补偿功能,使得联轴器工作时趋于稳定。6. The hybrid permanent magnet coupling of this embodiment can improve the stability of the existing coupling. Since the coupling has an adaptive torque compensation function, the coupling tends to be stable when working.
实施例2Example 2
请参阅图3-7,本实施提供了一种混合式永磁联轴器,其与实施例1的相似,区别在于,涡流盘9粘接或卡接在对应的背铁13上。Please refer to FIGS. 3-7 , this implementation provides a hybrid permanent magnet coupling, which is similar to that of Embodiment 1, the difference is that the eddy current disk 9 is bonded or clipped to the corresponding back iron 13 .
在本实施例中,两个扭矩盘6可以通过其他结构进行固定图中未示出,如应用本实施例的混合式永磁联轴器的回转件的孔结构等,而多个磁铁一4之间、多个磁铁二7之间、多个磁铁三10之间,可以通过胶粘进行连接,以形成整体。而主动盘1与主动轴11、从动盘2与从动轴12,均可以通过焊接、卡接等方式进行安装。如此,可以减少混合式永磁联轴器的制造材料,同时减少混合式永磁联轴器的整体重量,提高混合式永磁联轴器的工作效率。In this embodiment, the two torque discs 6 can be fixed by other structures not shown in the figure, such as the hole structure of the rotary part of the hybrid permanent magnet coupling applied in this embodiment, etc., and a plurality of magnets-4 Between the two magnets 7 and the three magnets 10 can be connected by gluing to form a whole. And the driving disc 1 and the driving shaft 11, the driven disc 2 and the driven shaft 12 can all be installed by means of welding, clamping or the like. In this way, the manufacturing materials of the hybrid permanent magnet coupling can be reduced, and at the same time the overall weight of the hybrid permanent magnet coupling can be reduced, and the working efficiency of the hybrid permanent magnet coupling can be improved.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811506572.1A CN109586548B (en) | 2018-12-10 | 2018-12-10 | Hybrid permanent magnet type shaft coupling |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811506572.1A CN109586548B (en) | 2018-12-10 | 2018-12-10 | Hybrid permanent magnet type shaft coupling |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109586548A CN109586548A (en) | 2019-04-05 |
CN109586548B true CN109586548B (en) | 2019-11-05 |
Family
ID=65928012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811506572.1A Active CN109586548B (en) | 2018-12-10 | 2018-12-10 | Hybrid permanent magnet type shaft coupling |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109586548B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110649784B (en) * | 2019-09-30 | 2020-08-07 | 合肥工业大学 | Disc type permanent magnet eddy current coupling |
CN112332634B (en) * | 2020-11-16 | 2021-08-06 | 合肥工业大学 | A permanent disk coupling torque limiting device |
CN112398307A (en) * | 2020-11-30 | 2021-02-23 | 合肥工业大学 | Permanent magnet disc type sine torque coupling device |
CN113098229B (en) * | 2021-04-04 | 2022-09-20 | 合肥工业大学 | Drum type magnetic gathering disc type eddy current transmission device |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9127589B2 (en) * | 2010-06-22 | 2015-09-08 | Volvo Lastvagnar Ab | Turbo compound transmission and a method for controlling a turbo compound transmission |
CN104953790B (en) * | 2015-07-21 | 2018-04-17 | 南京迪瓦机械制造有限公司 | A kind of band actuator radial direction post rod type delaying type magnetic coupling |
CN105186829B (en) * | 2015-09-15 | 2018-07-24 | 王向东 | A kind of rare-earth permanent-magnet variable-speed clutch |
US10305360B2 (en) * | 2015-11-13 | 2019-05-28 | Magnadrive Corporation | Magnet to magnet couplings and drives |
CN206533266U (en) * | 2017-03-16 | 2017-09-29 | 迈格钠磁动力股份有限公司 | A kind of automobile permanent magnet is vortexed flexible clutch |
-
2018
- 2018-12-10 CN CN201811506572.1A patent/CN109586548B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN109586548A (en) | 2019-04-05 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109586548B (en) | Hybrid permanent magnet type shaft coupling | |
CN110707900B (en) | A disc-type permanent magnet eddy current coupling with small torque fluctuation | |
CN106763184B (en) | A kind of sextupole radial-axial hybrid magnetic bearing | |
CN204103739U (en) | A kind of soft start permanent magnet eddy current coupling | |
CN110649784B (en) | Disc type permanent magnet eddy current coupling | |
CN107086760A (en) | A Synchronous Composite Disc Magnetic Coupling | |
CN110748562A (en) | A surrounding permanent magnet offset axial-radial magnetic suspension bearing | |
CN108649840B (en) | Adjustable magnetic suspension device of rotary machinery | |
CN201860246U (en) | Permanent magnet torque-limiting coupler | |
CN103580447A (en) | Double disc type permanent magnet retarder for vehicle | |
CN103904858A (en) | Single-tray-type permanent magnet eddy-current coupler with fixed end surface | |
CN103107679B (en) | The permanent magnet eddy current coupling that a kind of disc type time-lag effect is less | |
JP2015070715A (en) | Eddy current reducer | |
TWM583650U (en) | Anti-vibration maglev power generation device | |
CN216742536U (en) | Permanent magnet and coil combined magnetorheological brake | |
CN112398306B (en) | Low power sinusoidal torque output transmission | |
CN101702568A (en) | Permanent magnet distance limiting coupler | |
CN111224476A (en) | a disc motor | |
CN106374719A (en) | A reducer with 2K-H type magnetic gear with few extreme differences | |
CN203362887U (en) | Small permanent magnet type overloading rotation clutching mechanism | |
CN212231321U (en) | A permanent magnet eddy current coupling | |
JP5786825B2 (en) | Eddy current reducer | |
CN110735859A (en) | parallel permanent magnet biased axial-radial magnetic suspension bearing | |
CN209419469U (en) | A kind of novel limited-moment permanent magnetic coupling | |
CN106949142A (en) | A kind of radial-axial hybrid magnetic bearing of external rotor radial sextupole |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |