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CN109570068B - A fully automatic tableware sorting, stacking and packaging machine - Google Patents

A fully automatic tableware sorting, stacking and packaging machine Download PDF

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Publication number
CN109570068B
CN109570068B CN201910104412.2A CN201910104412A CN109570068B CN 109570068 B CN109570068 B CN 109570068B CN 201910104412 A CN201910104412 A CN 201910104412A CN 109570068 B CN109570068 B CN 109570068B
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Prior art keywords
belt
tableware
teacup
sorting
collection
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CN109570068A (en
Inventor
黄柏玲
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Shangrao Runfeng Decoration Engineering Co ltd
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Shangrao Runfeng Decoration Engineering Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/04Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
    • B07B13/05Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size using material mover cooperating with retainer, deflector or discharger
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/50Stacking one article, or group of articles, upon another before packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

本发明涉及一种餐具全自动分拣叠放包装联合机,包括一条餐具平铺带,餐具平铺带的末端与三级分拣装置相连接,三级分拣装置则将茶杯、碗及碟分拣出来,使得三者分别进入茶杯汇集带、碗汇集带及碟汇集带,根据碟内先放碗,碗内再放入茶杯的顺序,碗汇集带和茶杯汇集带末端分别设有一个倾斜接口箱与碟汇集带相邻,倾斜接口箱处设置有检测传感器及叠放气缸,当检测传感器检测到碟时则由叠放气缸将碗顶出掉入碟中间,茶杯同理;碟汇集带末端与包装机相联,由包装机将叠好的茶杯、碗、碟进行打包。能够实现全自动的分拣包装工作,具有使用方便、自动化程度高、降低劳动力,提高工作效率等特点。

The present invention relates to a tableware fully automatic sorting, stacking and packaging combined machine, comprising a tableware flat belt, the end of which is connected to a three-level sorting device, and the three-level sorting device sorts out teacups, bowls and saucers, so that the three enter the teacup collection belt, the bowl collection belt and the saucer collection belt respectively, and according to the order of putting the bowl in the saucer first and then the teacup in the bowl, an inclined interface box is respectively provided at the end of the bowl collection belt and the teacup collection belt adjacent to the saucer collection belt, and a detection sensor and a stacking cylinder are provided at the inclined interface box, and when the detection sensor detects the saucer, the stacking cylinder pushes the bowl out and drops it into the middle of the saucer, and the same is true for the teacup; the end of the saucer collection belt is connected to a packaging machine, and the packaging machine packs the stacked teacups, bowls and saucers. It can realize fully automatic sorting and packaging work, and has the characteristics of convenient use, high degree of automation, reduced labor, and improved work efficiency.

Description

一种餐具全自动分拣叠放包装联合机A fully automatic tableware sorting, stacking and packaging machine

技术领域Technical Field

本发明属于餐具清洗消毒设备技术领域,涉及一种餐具全自动分拣叠放包装联合机。The invention belongs to the technical field of tableware cleaning and disinfecting equipment, and relates to a fully automatic tableware sorting, stacking and packaging combined machine.

背景技术Background Art

餐具清洗和消毒在酒店餐饮行业是一项很重要的工作,一般需要清洗消毒杯、碗、碟、勺子、玻璃杯、筷子等用餐制品。工作人员在餐具清洗消毒烘干后需要进行组织集中进行分拣叠放包装——装箱。由于餐具数量大特别是每逢过节,就会造成工作人员劳动量增加,工作强度大。而且;这个岗位对工作人员要求高,要有一定的熟练度才能保证在流水线上将餐具一一放齐。整个工作过程中需要工作人员精神高度集中,不然就会出现漏放和错放的问题。因此;必然地加大了企业的经营成本需要安排很多的工作人员在一线工作。Tableware cleaning and disinfection is a very important job in the hotel and catering industry. Generally, it is necessary to clean and disinfect cups, bowls, plates, spoons, glasses, chopsticks and other dining utensils. After the tableware is cleaned, disinfected and dried, the staff needs to organize and concentrate on sorting, stacking and packaging - boxing. Due to the large number of tableware, especially during festivals, the workload of the staff will increase and the work intensity will be high. Moreover, this position has high requirements for the staff, and a certain level of proficiency is required to ensure that the tableware is placed one by one on the assembly line. The staff needs to be highly concentrated throughout the work process, otherwise there will be problems of missing and misplacing. Therefore, it is inevitable that the operating costs of the company will increase, and a lot of staff need to be arranged to work on the front line.

发明内容Summary of the invention

为了克服现有技术的上述缺点,本发明提供一种餐具全自动分拣叠放包装联合机,它能够实现全自动的分拣包装工作,具有使用方便、自动化程度高、降低劳动力,提高工作效率等特点。In order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a tableware fully automatic sorting, stacking and packaging combined machine, which can realize fully automatic sorting and packaging work and has the characteristics of easy use, high degree of automation, reduced labor, and improved work efficiency.

本发明解决其技术问题所采用的技术方案是:一种餐具全自动分拣叠放包装联合机,包括一条餐具平铺带,餐具平铺带的末端与三级分拣装置相连接,三级分拣装置则将茶杯、碗及碟分拣出来,使得三者分别进入茶杯汇集带、碗汇集带及碟汇集带,根据碟内先放碗,碗内再放入茶杯的顺序,碗汇集带和茶杯汇集带末端分别设有一个倾斜接口箱与碟汇集带相邻,倾斜接口箱处设置有检测传感器及叠放气缸,当检测传感器检测到碟时则由叠放气缸将碗顶出掉入碟中间,茶杯同理;碟汇集带末端与包装机相联,由包装机将叠好的茶杯、碗、碟进行打包。The technical solution adopted by the present invention to solve its technical problems is: a fully automatic tableware sorting, stacking and packaging combined machine, including a tableware flat belt, the end of which is connected to a three-level sorting device, and the three-level sorting device sorts out teacups, bowls and plates, so that the three enter the teacup collection belt, the bowl collection belt and the plate collection belt respectively. According to the order of putting the bowl in the plate first and then the teacup in the bowl, an inclined interface box is respectively provided at the end of the bowl collection belt and the teacup collection belt, which is adjacent to the plate collection belt. A detection sensor and a stacking cylinder are arranged at the inclined interface box. When the detection sensor detects the plate, the stacking cylinder pushes the bowl out and drops it into the middle of the plate, and the same is true for the teacup; the end of the plate collection belt is connected to a packaging machine, and the packaging machine packages the stacked teacups, bowls and plates.

更进一步地,所述三级分拣装置包括一条与餐具平铺带相连的茶杯分拣网链,该茶杯分拣网链上开设有茶杯分拣口,茶杯会通过茶杯分拣口直接掉入下端的茶杯汇集带上,茶杯分拣网链后端设置有一个短的倾斜滑带,在茶杯分拣网链与倾斜滑带之间预留有与碗直径对应的间隙,碗会通过该间隙下落至茶杯汇集带下方的碗汇集带上,倾斜滑带的后端设置有一块与倾斜滑带相反方向倾斜的滑胶板,碟通过两者之间的开口掉入位于最下层的碟汇集带上。Furthermore, the three-stage sorting device includes a teacup sorting network chain connected to the tableware flat belt, the teacup sorting network chain is provided with a teacup sorting opening, the teacups will directly fall into the teacup collecting belt at the lower end through the teacup sorting opening, a short inclined sliding belt is arranged at the rear end of the teacup sorting network chain, a gap corresponding to the bowl diameter is reserved between the teacup sorting network chain and the inclined sliding belt, the bowl will fall through the gap to the bowl collecting belt below the teacup collecting belt, a rubber sliding plate inclined in the opposite direction to the inclined sliding belt is arranged at the rear end of the inclined sliding belt, and the dish falls into the dish collecting belt at the bottom through the opening between the two.

更进一步地,如果餐具包含有玻璃杯,则在餐具平铺带前段设置一条餐具爬坡输送网带,该餐具爬坡输送网带向餐具平铺带方向朝上倾斜,在餐具爬坡输送网带与餐具平铺带设置有玻璃杯漏沟,使直径最小的玻璃杯最先脱离餐具,餐具爬坡输送网带另通过一个下落带与餐具平铺带相接。Furthermore, if the tableware includes glasses, a tableware climbing conveyor mesh belt is set in the front section of the tableware flat belt. The tableware climbing conveyor mesh belt is inclined upward toward the tableware flat belt. Glass leakage grooves are set between the tableware climbing conveyor mesh belt and the tableware flat belt to make the glasses with the smallest diameter leave the tableware first. The tableware climbing conveyor mesh belt is also connected to the tableware flat belt through a falling belt.

更进一步地,为了餐具能够有序排列避免工作量过大带来的混乱,茶杯汇集带、碗汇集带及碟汇集带分别通过一个V字形三通出口分成平行的两条汇集带,再进行后续分拣和叠放。Furthermore, in order to arrange the tableware in an orderly manner and avoid confusion caused by excessive workload, the teacup collection belt, bowl collection belt and plate collection belt are respectively divided into two parallel collection belts through a V-shaped three-way outlet for subsequent sorting and stacking.

更进一步地,为了将破损、具有污垢的餐具分拣出来,在茶杯汇集带、碗汇集带及碟汇集带上分别设置有一个悬吊着的2D视觉传感器,该2D视觉传感器与设置在各个汇集带外侧的推落气缸相联,控制推落气缸将破损、具有污垢的餐具推落,为了便于将餐具推落,汇集带朝内侧设置有倾斜的下落板,平行的两条汇集带之间形成有下落口。Furthermore, in order to sort out broken and dirty tableware, a suspended 2D vision sensor is respectively provided on the teacup collection belt, the bowl collection belt and the plate collection belt. The 2D vision sensor is connected to a pushing cylinder arranged on the outside of each collection belt to control the pushing cylinder to push down the broken and dirty tableware. In order to facilitate pushing down the tableware, an inclined drop plate is provided on the inner side of the collection belt, and a drop opening is formed between the two parallel collection belts.

更进一步地,为了将破损、具有污垢的餐具收集起来,在下落口正下方设置有一个收集输送带,该收集输送带位于平行的两条汇集带之间。Furthermore, in order to collect broken and dirty tableware, a collecting conveyor belt is arranged just below the drop opening, and the collecting conveyor belt is located between two parallel collecting belts.

更进一步地,所述收集输送带与集合箱及破碎机相联,将破损的餐具送入破碎机破碎,具有污垢的餐具则送入集合箱内统一重新清洗。Furthermore, the collecting conveyor belt is connected with a collection box and a crusher, and the broken tableware is sent to the crusher for crushing, and the dirty tableware is sent to the collection box for unified rewashing.

更进一步地,所述倾斜接口箱包括一个长方形的等待区及位于等待区一侧并与等待区相连通的掉落区,其中等待区另一侧敞开,并在该侧设置有叠放气缸,掉落区位于碟汇集带正上方且底部开口,当检测传感器感应到有碟经过时则会控制叠放气缸水平方向顶出,将茶杯或碗顶入掉落区内准确掉入到碟中。Furthermore, the tilted interface box includes a rectangular waiting area and a dropping area located on one side of the waiting area and connected to the waiting area, wherein the other side of the waiting area is open and a stacking cylinder is arranged on this side, and the dropping area is located directly above the dish collection belt and has an opening at the bottom, and when the detection sensor senses that a dish is passing by, it will control the stacking cylinder to push out horizontally, and push the teacup or bowl into the dropping area and accurately drop it into the dish.

更进一步地,所述叠放气缸位于平行的两条汇集带之间,从而将两条汇集带上的茶杯或碗顶出。Furthermore, the stacking cylinder is located between two parallel collecting belts, so as to push out the tea cups or bowls on the two collecting belts.

更进一步地,所述餐具全自动分拣叠放包装联合机呈U形并安装在一个固定架上。Furthermore, the tableware fully automatic sorting, stacking and packaging machine is U-shaped and installed on a fixed frame.

本发明的有益效果是:通过三级分拣装置能够对茶杯、碗及碟设计具有对应尺寸的过筛装置从而分门别类的进行分拣,再通过汇集带将杯、碗、碟进行运输,在运输的过程中一一对应进行检测淘汰不合格品,最后按照摆放顺序依次下落碗和茶杯掉入碟内,最终送入包装机内打包,从而完全代替人力完成分拣打包的工作,具有使用方便,自动化程度高,降低劳动强度,提高工作效率的特点。The beneficial effects of the present invention are as follows: through the three-level sorting device, screening devices with corresponding sizes can be designed for tea cups, bowls and plates so as to be sorted in different categories, and then the cups, bowls and plates are transported through a collecting belt, and unqualified products are detected one by one during the transportation process, and finally the bowls and tea cups are dropped into the plates in the order of placement, and finally sent to the packaging machine for packaging, thereby completely replacing manpower to complete the sorting and packaging work, and has the characteristics of easy use, high degree of automation, reduced labor intensity and improved work efficiency.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是本发明结构示意图;Fig. 1 is a schematic diagram of the structure of the present invention;

图2是图1俯视图;Fig. 2 is a top view of Fig. 1;

图3是三级分拣装置结构示意图;Fig. 3 is a schematic diagram of the structure of a three-stage sorting device;

图4是2D视觉传感器及推落气缸结构示意图;FIG4 is a schematic diagram of the structure of a 2D vision sensor and a push-down cylinder;

图5是茶杯、碗碟叠放部分结构示意图;FIG5 is a schematic diagram of the stacking structure of teacups, bowls and dishes;

图6是带有餐具爬坡输送网带的装置示意图。FIG. 6 is a schematic diagram of a device with a tableware climbing conveyor belt.

图中:1、餐具平铺带;2、茶杯汇集带;3、碗汇集带;4、碟汇集带;5、倾斜接口箱;6、检测传感器;7、叠放气缸;8、包装机;9、茶杯分拣网链;10、茶杯分拣口;11、倾斜滑带;12、滑胶板;13、餐具爬坡输送网带;14、漏沟;15、V字形三通出口;16、2D视觉传感器;17、推落气缸;18、收集输送带;19、固定架;20、等待区;21、掉落区;22、下落板;23、下落口。In the figure: 1. Tableware laying belt; 2. Teacup collection belt; 3. Bowl collection belt; 4. Plate collection belt; 5. Inclined interface box; 6. Detection sensor; 7. Stacking cylinder; 8. Packaging machine; 9. Teacup sorting network chain; 10. Teacup sorting port; 11. Inclined sliding belt; 12. Rubber sliding board; 13. Tableware climbing conveyor belt; 14. Leakage ditch; 15. V-shaped three-way outlet; 16. 2D visual sensor; 17. Push-down cylinder; 18. Collection conveyor belt; 19. Fixed frame; 20. Waiting area; 21. Drop area; 22. Drop plate; 23. Drop port.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例对本发明进一步说明。The present invention is further described below in conjunction with the accompanying drawings and embodiments.

参见图1-6,一种餐具全自动分拣叠放包装联合机,包括一条餐具平铺带1,餐具平铺带1的末端与三级分拣装置相连接,三级分拣装置则将茶杯、碗及碟分拣出来,使得三者分别进入茶杯汇集带2、碗汇集带3及碟汇集带4,根据碟内先放碗,碗内再放入茶杯的顺序,碗汇集带3和茶杯汇集带2末端分别设有一个倾斜接口箱5与碟汇集带4相邻,倾斜接口箱5处设置有检测传感器6及叠放气缸7,当检测传感器6检测到碟时则由叠放气缸7将碗顶出掉入碟中间,茶杯同理;碟汇集带4末端与包装机8相联,由包装机8将叠好的茶杯、碗、碟进行打包。Referring to Fig. 1-6, a fully automatic tableware sorting, stacking and packaging machine comprises a tableware flat belt 1, the end of which is connected to a three-stage sorting device, which sorts out teacups, bowls and plates, and makes them enter a teacup collection belt 2, a bowl collection belt 3 and a plate collection belt 4 respectively. According to the order of putting the bowls in the plates first and then the teacups in the bowls, an inclined interface box 5 is respectively provided at the end of the bowl collection belt 3 and the teacup collection belt 2, which is adjacent to the plate collection belt 4. A detection sensor 6 and a stacking cylinder 7 are provided at the inclined interface box 5. When the detection sensor 6 detects the plate, the stacking cylinder 7 pushes the bowl out and drops it into the middle of the plate, and the same is true for the teacups. The end of the plate collection belt 4 is connected to a packaging machine 8, which packages the stacked teacups, bowls and plates.

更进一步地,所述三级分拣装置包括一条与餐具平铺带1相连的茶杯分拣网链9,该茶杯分拣网链9上开设有茶杯分拣口10,茶杯会通过茶杯分拣口10直接掉入下端的茶杯汇集带2上,茶杯分拣网链9后端设置有一个短的倾斜滑带11,在茶杯分拣网链9与倾斜滑带11之间预留有与碗直径对应的间隙,碗会通过该间隙下落至茶杯汇集带2下方的碗汇集带3上,倾斜滑带11的后端设置有一块与倾斜滑带11相反方向倾斜的滑胶板12,碟通过两者之间的开口掉入位于最下层的碟汇集带4上。Furthermore, the three-stage sorting device includes a teacup sorting network chain 9 connected to the tableware flat belt 1, and a teacup sorting port 10 is opened on the teacup sorting network chain 9. The teacups will directly fall into the teacup collection belt 2 at the lower end through the teacup sorting port 10. A short inclined sliding belt 11 is arranged at the rear end of the teacup sorting network chain 9. A gap corresponding to the bowl diameter is reserved between the teacup sorting network chain 9 and the inclined sliding belt 11. The bowl will fall through the gap to the bowl collection belt 3 below the teacup collection belt 2. A rubber sliding plate 12 inclined in the opposite direction to the inclined sliding belt 11 is arranged at the rear end of the inclined sliding belt 11, and the dish falls into the dish collection belt 4 at the bottom through the opening between the two.

更进一步地,如果餐具包含有玻璃杯,则在餐具平铺带1前段设置一条餐具爬坡输送网带13,该餐具爬坡输送网带13向餐具平铺带1方向朝上倾斜,在餐具爬坡输送网带13与餐具平铺带1设置有玻璃杯漏沟14,使直径最小的玻璃杯最先脱离餐具,餐具爬坡输送网带13另通过一个下落带与餐具平铺带1相接。Furthermore, if the tableware includes glasses, a tableware climbing conveyor mesh belt 13 is set in the front section of the tableware laying belt 1, and the tableware climbing conveyor mesh belt 13 is inclined upward toward the tableware laying belt 1, and a glass leakage groove 14 is set between the tableware climbing conveyor mesh belt 13 and the tableware laying belt 1, so that the glasses with the smallest diameter are separated from the tableware first, and the tableware climbing conveyor mesh belt 13 is also connected to the tableware laying belt 1 through a falling belt.

更进一步地,为了餐具能够有序排列避免工作量过大带来的混乱,茶杯汇集带2、碗汇集带3及碟汇集带4分别通过一个V字形三通出口15分成平行的两条汇集带,再进行后续分拣和叠放。Furthermore, in order to arrange the tableware in an orderly manner and avoid confusion caused by excessive workload, the teacup collection belt 2, the bowl collection belt 3 and the plate collection belt 4 are respectively divided into two parallel collection belts through a V-shaped three-way outlet 15 for subsequent sorting and stacking.

更进一步地,为了将破损、具有污垢的餐具分拣出来,在茶杯汇集带2、碗汇集带3及碟汇集带4上分别设置有一个悬吊着的2D视觉传感器16,该2D视觉传感器16与设置在各个汇集带外侧的推落气缸17相联,控制推落气缸17将破损、具有污垢的餐具推落,为了便于将餐具推落,汇集带朝内侧设置有倾斜的下落板22,平行的两条汇集带之间形成有下落口23。Furthermore, in order to sort out broken and dirty tableware, a suspended 2D vision sensor 16 is respectively provided on the teacup collection belt 2, the bowl collection belt 3 and the plate collection belt 4. The 2D vision sensor 16 is connected to a pushing cylinder 17 provided on the outer side of each collection belt to control the pushing cylinder 17 to push down the broken and dirty tableware. In order to facilitate the pushing down of the tableware, an inclined drop plate 22 is provided on the inner side of the collection belt, and a drop port 23 is formed between the two parallel collection belts.

更进一步地,为了将破损、具有污垢的餐具收集起来,在下落口23正下方设置有一个收集输送带18,该收集输送带18位于平行的两条汇集带之间。Furthermore, in order to collect broken and dirty tableware, a collecting conveyor belt 18 is arranged directly below the drop opening 23, and the collecting conveyor belt 18 is located between two parallel collecting belts.

更进一步地,所述收集输送带18与集合箱及破碎机相联,将破损的餐具送入破碎机破碎,具有污垢的餐具则送入集合箱内统一重新清洗。Furthermore, the collecting conveyor belt 18 is connected with a collection box and a crusher, and the broken tableware is sent to the crusher for crushing, and the dirty tableware is sent to the collection box for unified rewashing.

更进一步地,所述倾斜接口箱5包括一个长方形的等待区20及位于等待区20一侧并与等待区20相连通的掉落区21,其中等待区20另一侧敞开,并在该侧设置有叠放气缸7,掉落区21位于碟汇集带正上方且底部开口,当检测传感器感应到有碟经过时则会控制叠放气缸水平方向顶出,将茶杯或碗顶入掉落区21内准确掉入到碟中。Furthermore, the tilting interface box 5 includes a rectangular waiting area 20 and a dropping area 21 located on one side of the waiting area 20 and connected to the waiting area 20, wherein the other side of the waiting area 20 is open, and a stacking cylinder 7 is provided on this side, and the dropping area 21 is located directly above the dish collection belt and has an opening at the bottom. When the detection sensor senses that a dish has passed, it will control the stacking cylinder to push out horizontally, and push the teacup or bowl into the dropping area 21 so that it falls accurately into the dish.

更进一步地,所述叠放气缸7位于平行的两条汇集带之间,从而将两条汇集带上的茶杯或碗顶出。Furthermore, the stacking cylinder 7 is located between two parallel collecting belts, so as to push out the tea cups or bowls on the two collecting belts.

更进一步地,所述餐具全自动分拣叠放包装联合机安装在一个固定架19上。Furthermore, the tableware fully automatic sorting, stacking and packaging machine is installed on a fixed frame 19.

本发明并不局限于上述实施方式,如果对本发明的各种改动或变型不脱离本发明的精神和范围,倘若这些改动或变型属于本发明的权利要求和等同技术范围之内,则本发明也意图包含这些改动和变型。The present invention is not limited to the above-mentioned embodiments. If various changes or modifications to the present invention do not depart from the spirit and scope of the present invention, and if these changes or modifications fall within the scope of the claims and equivalent technologies of the present invention, the present invention is also intended to include these changes and modifications.

Claims (8)

1.一种餐具全自动分拣叠放包装联合机,包括一条餐具平铺带,其特征在于:餐具平铺带的末端与三级分拣装置相连接,三级分拣装置则将茶杯、碗及碟分拣出来,使得三者分别进入茶杯汇集带、碗汇集带及碟汇集带,根据碟内先放碗,碗内再放入茶杯的顺序,碗汇集带和茶杯汇集带末端分别设有一个倾斜接口箱与碟汇集带相邻,倾斜接口箱处设置有检测传感器及叠放气缸,当检测传感器检测到碟时则由叠放气缸将碗顶出掉入碟中间,茶杯同理;碟汇集带末端与包装机相联,由包装机将叠好的茶杯、碗、碟进行打包;1. A tableware fully automatic sorting, stacking and packaging combined machine, comprising a tableware flat belt, characterized in that: the end of the tableware flat belt is connected to a three-level sorting device, the three-level sorting device sorts out teacups, bowls and saucers, so that the three enter the teacup collection belt, the bowl collection belt and the saucer collection belt respectively, according to the order of putting the bowl in the saucer first and then the teacup in the bowl, an inclined interface box is respectively provided at the end of the bowl collection belt and the teacup collection belt adjacent to the saucer collection belt, and a detection sensor and a stacking cylinder are arranged at the inclined interface box, when the detection sensor detects the saucer, the stacking cylinder pushes the bowl out and drops it into the middle of the saucer, and the same is true for the teacup; the end of the saucer collection belt is connected to a packaging machine, and the packaging machine packages the stacked teacups, bowls and saucers; 所述三级分拣装置包括一条与餐具平铺带相连的茶杯分拣网链,该茶杯分拣网链上开设有茶杯分拣口,茶杯会通过茶杯分拣口直接掉入下端的茶杯汇集带上,茶杯分拣网链后端设置有一个短的倾斜滑带,在茶杯分拣网链与倾斜滑带之间预留有与碗直径对应的间隙,碗会通过该间隙下落至茶杯汇集带下方的碗汇集带上,倾斜滑带的后端设置有一块与倾斜滑带相反方向倾斜的滑胶板,碟通过两者之间的开口掉入位于最下层的碟汇集带上;The three-stage sorting device comprises a teacup sorting net chain connected to the tableware flat belt, the teacup sorting net chain is provided with a teacup sorting opening, the teacups will directly fall into the teacup collecting belt at the lower end through the teacup sorting opening, a short inclined sliding belt is arranged at the rear end of the teacup sorting net chain, a gap corresponding to the bowl diameter is reserved between the teacup sorting net chain and the inclined sliding belt, the bowl will fall through the gap to the bowl collecting belt below the teacup collecting belt, a rubber sliding plate inclined in the opposite direction to the inclined sliding belt is arranged at the rear end of the inclined sliding belt, and the dish falls into the dish collecting belt at the lowest layer through the opening between the two; 为了将破损、具有污垢的餐具分拣出来,在茶杯汇集带、碗汇集带及碟汇集带上分别设置有一个悬吊着的2D视觉传感器,该2D视觉传感器与设置在各个汇集带外侧的推落气缸相联,控制推落气缸将破损、具有污垢的餐具推落,为了便于将餐具推落,汇集带朝内侧设置有倾斜的下落板,平行的两条汇集带之间形成有下落口。In order to sort out broken and dirty tableware, a suspended 2D vision sensor is provided on the teacup collection belt, bowl collection belt and plate collection belt respectively. The 2D vision sensor is connected to the pushing cylinder arranged on the outside of each collection belt to control the pushing cylinder to push down the broken and dirty tableware. In order to facilitate pushing down the tableware, the collection belt is provided with an inclined drop plate toward the inside, and a drop opening is formed between the two parallel collection belts. 2.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:如果餐具包含有玻璃杯,则在餐具平铺带前段设置一条餐具爬坡输送网带,该餐具爬坡输送网带向餐具平铺带方向朝上倾斜,在餐具爬坡输送网带与餐具平铺带设置有玻璃杯漏沟,使直径最小的玻璃杯最先脱离餐具,餐具爬坡输送网带另通过一个下落带与餐具平铺带相接。2. The fully automatic tableware sorting, stacking and packaging combined machine as described in claim 1 is characterized in that: if the tableware includes glasses, a tableware climbing conveyor mesh belt is set at the front section of the tableware flat belt, and the tableware climbing conveyor mesh belt is inclined upward toward the tableware flat belt. Glass leakage grooves are set between the tableware climbing conveyor mesh belt and the tableware flat belt to make the glasses with the smallest diameter separate from the tableware first. The tableware climbing conveyor mesh belt is also connected to the tableware flat belt through a falling belt. 3.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:为了餐具能够有序排列避免工作量过大带来的混乱,茶杯汇集带、碗汇集带及碟汇集带分别通过一个V字形三通出口分成平行的两条汇集带,再进行后续分拣和叠放。3. The fully automatic tableware sorting, stacking and packaging machine as described in claim 1 is characterized in that: in order to arrange the tableware in an orderly manner and avoid confusion caused by excessive workload, the teacup collection belt, bowl collection belt and plate collection belt are respectively divided into two parallel collection belts through a V-shaped three-way outlet, and then subsequent sorting and stacking are carried out. 4.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:为了将破损、具有污垢的餐具收集起来,在下落口正下方设置有一个收集输送带,该收集输送带位于平行的两条汇集带之间。4. The fully automatic tableware sorting, stacking and packaging machine as described in claim 1 is characterized in that in order to collect broken and dirty tableware, a collecting conveyor belt is arranged directly below the drop port, and the collecting conveyor belt is located between two parallel collecting belts. 5.如权利要求4所述餐具全自动分拣叠放包装联合机,其特征在于:所述收集输送带与集合箱及破碎机相联,将破损的餐具送入破碎机破碎,具有污垢的餐具则送入集合箱内统一重新清洗。5. The fully automatic tableware sorting, stacking and packaging machine as described in claim 4 is characterized in that the collecting conveyor belt is connected to the collection box and the crusher, and the broken tableware is sent to the crusher for crushing, and the dirty tableware is sent to the collection box for unified rewashing. 6.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:所述倾斜接口箱包括一个长方形的等待区及位于等待区一侧并与等待区相连通的掉落区,其中等待区另一侧敞开,并在该侧设置有叠放气缸,掉落区位于碟汇集带正上方且底部开口,当检测传感器感应到有碟经过时则会控制叠放气缸水平方向顶出,将茶杯或碗顶入掉落区内准确掉入到碟中。6. The fully automatic tableware sorting, stacking and packaging machine as described in claim 1 is characterized in that: the inclined interface box includes a rectangular waiting area and a dropping area located on one side of the waiting area and connected to the waiting area, wherein the other side of the waiting area is open, and a stacking cylinder is arranged on this side, and the dropping area is located directly above the dish collection belt and has an opening at the bottom, and when the detection sensor senses that a dish has passed, it will control the stacking cylinder to be pushed out in the horizontal direction, and push the teacup or bowl into the dropping area and accurately drop it into the dish. 7.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:所述叠放气缸位于平行的两条汇集带之间,从而将两条汇集带上的茶杯或碗顶出。7. The fully automatic tableware sorting, stacking and packaging machine as described in claim 1 is characterized in that the stacking cylinder is located between two parallel collecting belts, so as to push out the tea cups or bowls on the two collecting belts. 8.如权利要求1所述餐具全自动分拣叠放包装联合机,其特征在于:所述餐具全自动分拣叠放包装联合机呈U形并安装在一个固定架上。8. The tableware fully automatic sorting, stacking and packaging combined machine as described in claim 1 is characterized in that the tableware fully automatic sorting, stacking and packaging combined machine is U-shaped and installed on a fixed frame.
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