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CN109554815B - Circular weft knitting machine - Google Patents

Circular weft knitting machine Download PDF

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Publication number
CN109554815B
CN109554815B CN201811368556.0A CN201811368556A CN109554815B CN 109554815 B CN109554815 B CN 109554815B CN 201811368556 A CN201811368556 A CN 201811368556A CN 109554815 B CN109554815 B CN 109554815B
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knitting
slide
frame
air
needle
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CN109554815A (en
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钱华良
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Shaoxing Haoye Knitting Co ltd
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Individual
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/08Needle latch openers; Brushes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention relates to a circular weft knitting machine, which relates to the technical field of textile processing equipment and comprises a rack, a yarn supply mechanism arranged on the rack and a knitting mechanism arranged on the rack, wherein the knitting mechanism comprises a needle cylinder rotationally arranged on the rack, a plurality of knitting needles vertically arranged on the needle cylinder in a sliding manner and a driving piece for driving the needle cylinder to rotate, an auxiliary mechanism is arranged on the rack and comprises an air nozzle connected with the rack, a gas pipe communicated with the air nozzle and a positioning component connected with the air nozzle, and the air nozzle is opposite to one side, close to a hook, of a latch of each knitting needle. The invention has the effect of quickly opening the latch to facilitate the continuous thread to enter the hook for knitting and improving the working efficiency. The air tap ejects air flow to open the latch of the knitting needle, so that the hook of the knitting needle can conveniently hook the continuous connected yarn during operation, knitting is carried out, and the working efficiency is improved.

Description

一种针织圆形纬编机A knitting circular weft knitting machine

技术领域technical field

本发明涉及纺织加工设备的技术领域,尤其是涉及一种针织圆形纬编机。The invention relates to the technical field of textile processing equipment, in particular to a knitting circular weft knitting machine.

背景技术Background technique

目前,针织圆形纬编机(或者叫做针织圆纬机),简称针织大圆机,针织大圆机是将棉纱织成筒状的棉布。由于针织大圆机的成圈系统(企业里称作进纱路数或成圈路数,简称路数)多,转速高、产量高、花形变化快、织物品质好、工序少、产品适应性强。At present, knitting circular weft knitting machine (or called circular knitting machine), referred to as circular knitting machine, is a circular knitting machine that knits cotton yarn into a tubular cotton cloth. Because the circular knitting knitting machine has many loop-forming systems (referred to as the number of yarn feeding paths or looping paths in the enterprise, referred to as the number of loops), the rotation speed is high, the output is high, the pattern changes quickly, the fabric quality is good, the process is few, and the product is adaptable. .

针织大圆机使用的针筒大多是插片式,用于安放织针。织针的作用是完成从纱线到织物的工作。Most of the needle cylinders used in circular knitting machines are of the insert type, which are used to place knitting needles. The role of the knitting needle is to complete the work from the yarn to the fabric.

参照图1,织针22包括针身221、一体设置在针身221一端的弯钩223,以及铰接在针身221上与弯钩223相对处的针舌222,纱线通过弯钩223的开口进入织针22内,并通过针舌222闭合弯钩223,以此引导纱线进行编织操作,同时避免纱线在编织过程中脱落。当纱线断裂时设备会停机,操作人员需要接续纱线,接续好纱线后手动使针舌222打开,织针22运转时将接续好的纱线放入织针22的弯钩223内,针舌222闭合弯钩223的开口,从而进行编织。1, the knitting needle 22 includes a needle body 221, a hook 223 integrally provided at one end of the needle body 221, and a latch 222 hinged on the needle body 221 opposite the hook 223, and the yarn passes through the opening of the hook 223 Enter into the knitting needle 22, and close the hook 223 through the needle tongue 222, so as to guide the yarn for knitting operation, and at the same time prevent the yarn from falling off during the knitting process. When the yarn breaks, the equipment will stop, and the operator needs to connect the yarn. After connecting the yarn, manually open the latch 222. When the knitting needle 22 is running, put the connected yarn into the hook 223 of the knitting needle 22. The latch 222 closes the opening of the hook 223 to perform knitting.

上述中的现有技术方案存在以下缺陷:但织针数量较多且间隔过密,手动打开针舌难度较大,因此导致操作人员的工作效率较低。The above-mentioned prior art solutions have the following defects: However, the number of knitting needles is large and the interval is too dense, and it is difficult to manually open the latches, thus resulting in low work efficiency of the operator.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种针织圆形纬编机,能快速打开针舌以方便接续好的线进入弯钩内进行编织,提高工作效率。The purpose of the present invention is to provide a knitting circular weft knitting machine, which can quickly open the needle latch to facilitate the connected thread to enter the hook for knitting and improve work efficiency.

本发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned purpose of the present invention is achieved through the following technical solutions:

一种针织圆形纬编机,包括机架、设置在机架上的供纱机构,以及设置在机架上的编织机构,所述编织机构包括转动设置在机架上的针筒、多个竖直滑移设置在针筒上的织针,以及驱动针筒转动的驱动件,所述机架上设置有辅助机构,所述辅助机构包括与机架连接的气嘴、与气嘴连通的输气管,以及与气嘴连接的定位部件,所述气嘴与织针的针舌靠弯钩的一侧相对。A knitting circular weft knitting machine includes a frame, a yarn supplying mechanism arranged on the frame, and a knitting mechanism arranged on the frame, the knitting mechanism comprising a needle cylinder rotatably arranged on the frame, a plurality of The knitting needle vertically slidingly arranged on the needle cylinder, and the driving member for driving the needle cylinder to rotate, an auxiliary mechanism is arranged on the frame, and the auxiliary mechanism includes an air nozzle connected with the frame, and an air nozzle connected with the air nozzle. An air delivery pipe, and a positioning part connected with an air nozzle, the air nozzle is opposite to the hook side of the latch of the knitting needle.

通过采用上述技术方案,供纱机构输送纱线,织针上下滑移的过程中将纱线编织成型,由于纱线断裂时会使设备停机,因此需要操作人员接续纱线,打开针舌以打开弯钩的开口,使纱线重新进入织针的弯钩内,但织针过密,手动打开针舌难度较大;因此通过定位部件对气嘴进行定位,使气嘴与针舌靠弯钩的一侧相对,气嘴喷出高压空气,通过气流推动针舌打开,方便织针运动时弯钩勾住纱线以进行编织,以此降低工作难度,提高操作人员的续线工作效率。By adopting the above technical solution, the yarn supplying mechanism delivers the yarn, and the knitting needle knits the yarn in the process of sliding up and down. Since the equipment will stop when the yarn breaks, the operator needs to continue the yarn and open the latch to open the The opening of the hook allows the yarn to re-enter the hook of the knitting needle, but the knitting needle is too dense, and it is difficult to manually open the latch; therefore, the air nozzle is positioned by the positioning component, so that the air nozzle and the latch are close to the hook On the opposite side, the air nozzle sprays high-pressure air, and the air flow pushes the latch to open, which is convenient for the hook to hook the yarn for knitting when the knitting needle is moving, thereby reducing the difficulty of work and improving the efficiency of the operator's thread continuation.

本发明进一步设置为:所述气嘴与机架转动连接,所述机架上设置有指示盘,所述指示盘上设置有刻度,所述气嘴上设置有指向刻度的指针。The present invention is further provided as follows: the air nozzle is rotatably connected with the frame, an indicator plate is arranged on the frame, a scale is arranged on the indicator plate, and a pointer pointing to the scale is arranged on the air nozzle.

通过采用上述技术方案,气嘴与机架转动连接,以此方便改变气嘴的喷气朝向,以此使气嘴与其附近的织针相对,以此扩大气嘴的续线工作范围,减少气嘴的使用数量,降低成本。By adopting the above technical solution, the air nozzle is rotatably connected to the frame, so that the direction of the air nozzle of the air nozzle can be easily changed, so that the air nozzle is opposite to the knitting needle nearby, so as to expand the working range of the air nozzle and reduce the number of air nozzles. the number of uses and reduce costs.

本发明进一步设置为:所述气嘴上连接有万向管,所述万向管与机架连接,所述输气管套设在万向管上。The present invention is further provided that: the air nozzle is connected with a universal pipe, the universal pipe is connected with the frame, and the gas transmission pipe is sleeved on the universal pipe.

通过采用上述技术方案,气嘴上连接万向管,万向管具有调节方向的作用,同时方便改变气嘴的位置,扩大气嘴的工作范围,同时当气嘴随万向管移开时,操作人员的续线工作空间增大,方便操作人员对纱线进行接续;同时输气管套设在万向管上,以此方便输气管的梳理,避免输气管与地面或设备摩擦而磨损。By adopting the above technical solution, the air nozzle is connected with a universal tube, which has the function of adjusting the direction, and at the same time, it is convenient to change the position of the air nozzle and expand the working range of the air nozzle. The operator's working space for thread continuation is increased, which is convenient for the operator to continue the yarn; at the same time, the air pipe is sleeved on the universal pipe, so as to facilitate the combing of the air pipe and avoid the friction between the air pipe and the ground or equipment and wear.

本发明进一步设置为:所述气嘴上设置有滑座,所述机架上沿其周向设置有供滑座滑移的滑轨,所述滑座上转动连接有滚轮,所述滚轮与滑轨滚动连接。The present invention is further provided as follows: a sliding seat is arranged on the air nozzle, a sliding rail for sliding the sliding seat is arranged on the frame along its circumferential direction, a roller is rotatably connected to the sliding seat, and the roller is connected with the sliding seat. The rails are rolling connection.

通过采用上述技术方案,气嘴上设置滑座,滑座上转动设置滚轮,滚轮与滑轨滚动连接,通过滑轨移动气嘴至相应织针的相对位置,输气管输送高压气体至气嘴,气嘴喷出气流使织针的针舌打开,方便织针运动时弯钩勾住纱线以进行编织;滚轮用于减少滑座与滑轨的滑移阻力,方便操作人员对气嘴进行移动。By adopting the above technical solution, a sliding seat is arranged on the air nozzle, a roller is arranged on the sliding seat, and the roller is connected with the sliding rail in a rolling manner, and the air nozzle is moved to the relative position of the corresponding knitting needle through the sliding rail, and the air pipe conveys high-pressure gas to the air nozzle, The air jet from the air nozzle opens the latch of the knitting needle, which is convenient for the hook to hook the yarn for knitting when the knitting needle moves; the roller is used to reduce the sliding resistance of the sliding seat and the sliding rail, so that the operator can move the air nozzle .

本发明进一步设置为:所述机架上设置有检测组件,所述检测组件包括与织针一侧的纱线相对的光电传感器、与光电传感器电连接的控制器,以及与控制器电连接的警报灯。The present invention is further provided that: a detection component is arranged on the frame, and the detection component includes a photoelectric sensor opposite to the yarn on one side of the knitting needle, a controller electrically connected to the photoelectric sensor, and a controller electrically connected to the controller. warning light.

通过采用上述技术方案,光电传感器与织针一侧的纱线相对,以此检测纱线,当纱线断裂时,光电传感器向控制器反馈电信号,同时控制器控制警报灯亮起,以此方便操作人员及时发现断线位置并进行续线操作,缩短寻找断线位置的时间,提高续线的工作效率。By adopting the above technical solution, the photoelectric sensor is opposite to the yarn on one side of the knitting needle to detect the yarn. When the yarn is broken, the photoelectric sensor feeds back an electrical signal to the controller, and the controller controls the alarm light to light up, which is convenient The operator finds the disconnection position in time and performs the reconnection operation, shortens the time for finding the disconnection location, and improves the work efficiency of reconnection.

本发明进一步设置为:所述滑轨表面上设置有轮齿,所述定位部件包括与轮齿啮合连接的齿轮、设置在滑座上的电机,所述电机的输出轴与齿轮同轴固定,所述齿轮偏心处连接有把手。The present invention is further provided as follows: gear teeth are arranged on the surface of the sliding rail, the positioning component comprises a gear meshed with the gear teeth, a motor arranged on the sliding seat, and the output shaft of the motor is coaxially fixed with the gear, A handle is connected to the eccentric part of the gear.

通过采用上述技术方案,电机带动齿轮转动,齿轮与滑轨上的轮齿啮合,以此带动滑座沿滑轨滑移至断线位置进行续线操作,以此减少操作人员的工作量,同时齿轮偏心处设置把手,以此方便操作人员转动把手手动调节气嘴的位置,提高气嘴朝向的精度,从而快速打开织针的针舌。By adopting the above technical solution, the motor drives the gear to rotate, and the gear meshes with the gear teeth on the slide rail, thereby driving the slide base to slide along the slide rail to the disconnected position to continue the line operation, thereby reducing the workload of the operator, and at the same time A handle is provided at the eccentric position of the gear, so that the operator can turn the handle to manually adjust the position of the air nozzle, improve the accuracy of the direction of the air nozzle, and quickly open the latch of the knitting needle.

本发明进一步设置:所述滑轨上远离齿轮的一侧沿滑轨周向开设有环槽,所述滚轮与环槽底面滚动连接,所述滑座上转动连接有连杆且转动处设置有弹力件,弹力件的两端分别连接滑座与连杆,所述滚轮与连杆远离滑座的一端转动连接。The present invention further provides: a ring groove is opened on the side of the sliding rail away from the gear along the circumferential direction of the sliding rail, the roller is connected with the bottom surface of the ring groove in a rolling connection, a connecting rod is rotatably connected to the sliding seat, and a rotating part is provided with a connecting rod. An elastic piece, two ends of the elastic piece are respectively connected with the sliding seat and the connecting rod, and the roller and the end of the connecting rod which is far away from the sliding seat are rotatably connected.

通过采用上述技术方案,在滑座上转动连接连杆,连杆转动处设置弹力件,弹力件的两端分别连接滑座与连杆,以此使连杆在弹力的作用下紧贴环槽底面,并配合齿轮夹紧滑轨,以此提高滑座的稳定性;当连杆转动时,滚轮周向表面与环槽底面的间距增大,从而方便滑座的拆卸。By adopting the above technical solution, the connecting rod is rotated on the sliding seat, and the elastic piece is arranged at the rotating position of the connecting rod, and the two ends of the elastic piece are respectively connected with the sliding seat and the connecting rod, so that the connecting rod is closely attached to the ring groove under the action of elastic force When the connecting rod rotates, the distance between the circumferential surface of the roller and the bottom surface of the ring groove increases, so as to facilitate the disassembly of the slide.

本发明进一步设置为:所述气嘴喷气口上设置有激光灯。The present invention is further provided that: a laser light is arranged on the air nozzle of the air nozzle.

通过采用上述技术方案,气嘴喷气口上设置激光灯,当气嘴与织针校准时,转动气嘴使激光灯的光束与织针相对,以此提高喷气方向校对的精准度,提高续线的工作效率。By adopting the above technical solution, a laser light is arranged on the air nozzle of the air nozzle. When the air nozzle is aligned with the knitting needle, the air nozzle is rotated so that the beam of the laser light is opposite to the knitting needle, so as to improve the accuracy of the alignment of the air injection direction and improve the continuity of the thread. work efficiency.

本发明进一步设置为:所述滑座上设置有锁定件,所述锁定件包括与滑座转动连接的夹片,以及穿过夹片与滑座螺纹连接的螺栓,所述夹片上与滚轮相对的一侧设置有防滑层。The present invention is further provided that: the sliding seat is provided with a locking piece, the locking piece includes a clip rotatably connected with the sliding seat, and a bolt threadedly connected to the sliding seat through the clip, the clip is opposite to the roller One side is provided with a non-slip layer.

通过采用上述技术方案,滑座上转动设置夹片,夹片与滚轮相对的一侧设置防滑层,螺栓穿过夹片与滑座螺纹连接,以此使夹片上的防滑层抵紧滚轮,以此锁定滚轮,避免气嘴定位后发生松动影响气流朝向的精度。By adopting the above technical solution, a clip is rotated on the slide, an anti-skid layer is arranged on the opposite side of the clip and the roller, and the bolts pass through the clip and are threadedly connected to the slide, so that the anti-slip layer on the clip is pressed against the roller to prevent This locking roller prevents the air nozzle from loosening after positioning and affecting the accuracy of the airflow direction.

本发明进一步设置为:所述气嘴远离织针的一端设置有转盘,所述转盘底部设置有卡槽,所述机架上与转盘相对侧开设有卡块,所述转盘上位于卡槽底面固定有转轴,所述转轴穿入卡块内且与卡块滑移转动连接,所述卡块与卡槽卡接配合。According to the present invention, a turntable is provided at one end of the air nozzle away from the knitting needle, a clamping slot is arranged at the bottom of the turntable, a clamping block is provided on the opposite side of the frame and the turntable, and the turntable is located on the bottom surface of the clamping slot. A rotating shaft is fixed, the rotating shaft penetrates into the clamping block and is slidably and rotatably connected with the clamping block, and the clamping block is engaged with the clamping slot.

通过采用上述技术方案,气嘴远离织针的一端同轴固定转盘,转盘底部设置卡槽,机架上的卡块与转盘插接配合,转盘用于转动气嘴,当气嘴方向校准后,沿转轴滑移转盘,使转盘与卡块插接配合,以此锁定转盘,避免气流振动使转盘偏移而影响针舌打开。By adopting the above technical solution, the end of the air nozzle away from the knitting needle is coaxially fixed to the turntable, the bottom of the turntable is provided with a card slot, the block on the frame is inserted and matched with the turntable, and the turntable is used to rotate the air nozzle. After the direction of the air nozzle is calibrated, Slide the turntable along the rotating shaft, so that the turntable is inserted and matched with the clamping block, so as to lock the turntable and prevent the air flow vibration from shifting the turntable and affecting the opening of the needle latch.

综上所述,本发明的有益技术效果为:To sum up, the beneficial technical effects of the present invention are:

1.气嘴喷出气流使织针的针舌打开,从而方便织针的弯钩在运转时勾住续接的纱线,以此进行编织,提高工作效率;1. Air flow from the air nozzle makes the latch of the knitting needle open, so that the hook of the knitting needle can hook the continuous yarn during operation, so as to knit and improve the work efficiency;

2.通过万向管改变气嘴的位置,扩大气嘴的工作范围,同时当气嘴随万向管移开时,操作人员的续线工作空间增大,以此方便操作人员对纱线进行接续;同时输气管套设在万向管上,以此方便输气管的梳理,避免输气管与地面或设备而磨损;2. Change the position of the air nozzle through the universal tube to expand the working range of the air nozzle. At the same time, when the air nozzle is moved away with the universal tube, the operator's working space for continuous threading increases, which is convenient for the operator to carry out the yarn operation. At the same time, the gas pipe is sleeved on the universal pipe, so as to facilitate the combing of the gas pipe and avoid the wear of the gas pipe and the ground or equipment;

3.连杆在弹力件的作用下紧贴环槽底面,并配合齿轮夹紧滑轨,以此提高滑座的稳定性;同时通过连杆的转动设置方便滑座的拆卸。3. The connecting rod is close to the bottom surface of the ring groove under the action of the elastic member, and cooperates with the gear to clamp the sliding rail, so as to improve the stability of the sliding seat; at the same time, the disassembly of the sliding seat is facilitated by the rotation of the connecting rod.

附图说明Description of drawings

图1是背景技术中织针的整体结构示意图;Fig. 1 is the overall structure schematic diagram of knitting needle in the background technology;

图2是实施例一的整体结构示意图;2 is a schematic diagram of the overall structure of Embodiment 1;

图3是图2中A部分的局部放大示意图;Fig. 3 is the partial enlarged schematic diagram of A part in Fig. 2;

图4是实施例一的部分结构放大示意图,主要展示锁定件;4 is an enlarged schematic view of a part of the structure of the first embodiment, mainly showing the locking member;

图5是实施例二的部分结构放大示意图,主要展示卡块;5 is an enlarged schematic diagram of a part of the structure of the second embodiment, mainly showing the card block;

图6是实施例三的部分结构放大示意图,主要展示万向管。FIG. 6 is an enlarged schematic view of a part of the structure of the third embodiment, mainly showing the universal tube.

附图标记:1、机架;11、指示盘;12、指针;13、控制柜;2、编织机构;21、针筒;22、织针;221、针身;222、针舌;223、弯钩;3、辅助机构;31、气嘴;311、激光灯;32、滑轨;33、滑座;34、滚轮;341、连杆;342、弹力件;35、输气管;36、三角座;361、喂纱嘴;4、定位部件;41、齿轮;411、把手;42、电机;5、万向管;6、检测组件;61、光电传感器;62、控制器;63、警报灯;7、锁定件;71、夹片;72、螺栓;8、转盘;81、卡块;82、转轴。Reference numerals: 1, frame; 11, indicator plate; 12, pointer; 13, control cabinet; 2, knitting mechanism; 21, needle cylinder; 22, knitting needle; 221, needle body; 222, needle latch; 223, Hook; 3, Auxiliary mechanism; 31, Air nozzle; 311, Laser light; 32, Slide rail; 33, Slide seat; 34, Roller; 341, Connecting rod; 342, Elastic part; 35, Air pipe; 36, Triangle seat; 361, yarn feeder; 4, positioning part; 41, gear; 411, handle; 42, motor; 5, universal tube; 6, detection component; 61, photoelectric sensor; 62, controller; 63, alarm light ; 7, locking piece; 71, clip; 72, bolt; 8, turntable; 81, block; 82, shaft.

具体实施方式Detailed ways

以下结合附图对本发明作进一步详细说明。The present invention will be further described in detail below with reference to the accompanying drawings.

实施例一:参照图1、图2,为本发明公开的一种针织圆形纬编机,包括机架1、设置在机架1上的供纱机构,以及设置在机架1上的编织机构2。编织机构2包括转动设置在机架1上的针筒21、多个竖直滑移设置在针筒21上的织针22,驱动针筒21转动的驱动件。驱动件包括带动针筒21转动的驱动电机,驱动电机与机架1通过螺钉螺帽固定。针筒21呈圆环状,织针22呈薄片状,织针22分为横向的织针22与竖向的织针22,横向的织针22水平设置,竖向的织针22竖直设置。多个织针22环绕针筒21均匀间隔排列分布,织针22与针筒21滑移连接,针身221的顶部设置有弯钩223,弯钩223开口朝向针筒21外侧。横向的织针22的弯钩223与竖向的织针22的弯钩223相对,弯钩223的开口边沿铰接有针舌222,针舌222与弯钩223开口等宽,以此将供纱机构输送向针筒21的纱线封闭在弯钩223内,通过上下滑移的织针22将纱线编织成布料,完成编织工序。Embodiment 1: Referring to Figures 1 and 2, it is a circular knitting machine disclosed by the present invention, comprising a frame 1, a yarn supplying mechanism arranged on the frame 1, and a knitting machine arranged on the frame 1. Institution 2. The knitting mechanism 2 includes a needle cylinder 21 rotatably arranged on the frame 1 , a plurality of knitting needles 22 vertically slidably arranged on the needle cylinder 21 , and a driving member for driving the needle cylinder 21 to rotate. The driving member includes a driving motor that drives the needle cylinder 21 to rotate, and the driving motor and the frame 1 are fixed by screws and nuts. The needle cylinder 21 is circular, the knitting needles 22 are sheet-like, and the knitting needles 22 are divided into horizontal knitting needles 22 and vertical knitting needles 22. The horizontal knitting needles 22 are arranged horizontally, and the vertical knitting needles 22 are arranged vertically. . A plurality of knitting needles 22 are evenly spaced around the needle cylinder 21 . The knitting needles 22 are slidably connected to the needle cylinder 21 . The top of the needle body 221 is provided with a hook 223 . The hook 223 of the horizontal knitting needle 22 is opposite to the hook 223 of the vertical knitting needle 22. The opening edge of the hook 223 is hinged with a latch 222, and the latch 222 and the opening of the hook 223 have the same width, so as to supply yarn. The yarn conveyed by the mechanism to the needle cylinder 21 is enclosed in the hook 223, and the yarn is knitted into a cloth by the knitting needle 22 that slides up and down, and the knitting process is completed.

参照图2、图3,机架1上设置有辅助机构3,辅助机构3包括与机架1连接的气嘴31、与气嘴31连通的输气管35,以及与气嘴31连接的定位部件4。气嘴31呈圆柱体状,气嘴31的开口一端与织针22的针舌222相对,且气嘴31远离机架1的一端与输气管35密封连接,输气管35上设置有电磁阀(图中未示出),以此控制气体的通断。机架1的一侧焊接固定有控制柜13,控制柜13的顶部安装有接触开关(图中未示出),接触开关与电磁阀电连接,以此控制电磁阀动作。接触开关采用YT—1212-112A型按键开关,YT—1212-112A型按键开关灵敏度高,以此快速通断气体,减少高压气体的浪费,降低气体发生装置的运载负荷。2 and 3 , an auxiliary mechanism 3 is provided on the frame 1 , and the auxiliary mechanism 3 includes a gas nozzle 31 connected to the frame 1 , an air pipe 35 communicating with the gas nozzle 31 , and a positioning component connected to the gas nozzle 31 . 4. The air nozzle 31 is in the shape of a cylinder, the open end of the air nozzle 31 is opposite to the needle tongue 222 of the knitting needle 22, and the end of the air nozzle 31 away from the frame 1 is sealed with the air delivery pipe 35, and the air delivery pipe 35 is provided with a solenoid valve ( Not shown in the figure), so as to control the on-off of the gas. A control cabinet 13 is welded and fixed on one side of the frame 1, and a contact switch (not shown in the figure) is installed on the top of the control cabinet 13. The contact switch is electrically connected with the solenoid valve to control the action of the solenoid valve. The contact switch adopts YT-1212-112A type key switch. The YT-1212-112A type key switch has high sensitivity, so as to quickly switch the gas on and off, reduce the waste of high-pressure gas, and reduce the carrying load of the gas generating device.

机架1上沿其周向设置有呈圆环形的滑轨32,滑轨32上沿其周向开设有环槽,环槽呈圆环形。气嘴31上设置有滑座33,气嘴31与滑座33焊接固定,滑座33呈L形,且滑座33的底部通过轴承转动连接有滚轮34,滚轮34嵌入环槽内且与环槽底面滚动连接。气嘴31与滑座33供滑座33滑移的,滑座33上转动连接有滚轮34,滚轮34与滑轨32滚动连接。滑轨32与针筒21的中心轴线相互重合,滚轮34用于减少滑座33与滑轨32的滑移阻力,方便操作人员对滑座33与气嘴31进行移动。The frame 1 is provided with an annular slide rail 32 along its circumferential direction. The slide rail 32 is provided with an annular groove along its circumferential direction, and the annular groove is annular. The gas nozzle 31 is provided with a sliding seat 33, the gas nozzle 31 and the sliding seat 33 are welded and fixed, the sliding seat 33 is L-shaped, and the bottom of the sliding seat 33 is rotatably connected with a roller 34 through a bearing, and the roller 34 is embedded in the ring groove and is connected with the ring. The groove bottom surface is rolling connection. The air nozzle 31 and the sliding seat 33 are used for the sliding seat 33 to slide, and the sliding seat 33 is rotatably connected with a roller 34 , and the roller 34 is connected with the sliding rail 32 in a rolling connection. The sliding rail 32 and the central axis of the needle cylinder 21 are coincident with each other, and the roller 34 is used to reduce the sliding resistance of the sliding seat 33 and the sliding rail 32 , so that the operator can move the sliding seat 33 and the air nozzle 31 conveniently.

机架1上通过螺钉螺帽固定有三角座36,三角座36呈长方体状,三角座36上间隔开设有两个圆形的喂纱嘴361,喂纱嘴361与织针22相对,以此对纱线进行导向。气嘴31喷气口上焊接固定有激光灯311,激光灯311的光线方向与气嘴31的喷气方向一致。当气嘴31与织针22校准时,转动气嘴31使激光灯311的光束与织针22相对,以此提高喷气方向校对的精准度,提高续线的工作效率。A triangular seat 36 is fixed on the frame 1 by screws and nuts. The triangular seat 36 is in the shape of a rectangular parallelepiped. Two circular yarn feeders 361 are spaced apart on the triangular seat 36. The yarn feeders 361 are opposite to the knitting needles 22. Guide the yarn. A laser light 311 is welded and fixed on the air nozzle of the air nozzle 31 , and the light direction of the laser light 311 is consistent with the air injection direction of the air nozzle 31 . When the air nozzle 31 is aligned with the knitting needle 22, the air nozzle 31 is rotated so that the beam of the laser light 311 is opposite to the knitting needle 22, thereby improving the accuracy of the alignment of the air jet direction and improving the working efficiency of thread continuation.

滑座33上转动连接有连杆341,滚轮34与连杆341远离滑座33的一端转动连接,滚轮34的转动轴线与连杆341的转动轴线相互垂直。滑座33与连杆341的转动处设置有弹力件342,弹力件342的两端分别连接滑座33与连杆341,弹力件342采用扭簧,扭簧的弹性良好,以此使连杆341在弹力的作用下紧贴环槽底面,并配合齿轮41夹紧滑轨32,以此提高滑座33的稳定性。同时通过连杆341的转动设置方便滑座33的拆卸。A connecting rod 341 is rotatably connected to the sliding seat 33 , and the roller 34 is rotatably connected to the end of the connecting rod 341 away from the sliding seat 33 . An elastic member 342 is provided at the rotation of the sliding seat 33 and the connecting rod 341, and the two ends of the elastic member 342 are respectively connected to the sliding seat 33 and the connecting rod 341. 341 is close to the bottom surface of the ring groove under the action of elastic force, and cooperates with the gear 41 to clamp the slide rail 32, so as to improve the stability of the slide seat 33. At the same time, the disassembly of the sliding seat 33 is facilitated by the rotation of the connecting rod 341 .

机架1上设置有检测组件6,检测组件6包括与织针22一侧的纱线相对的光电传感器61、与光电传感器61电连接的控制器62,以及与控制器62电连接的警报灯63。光电传感器61与机架1通过螺钉螺帽固定,光电传感器61采用DR18圆型光电传感器61,DR18圆型光电传感器61的检测精度高,通过红外线感应纱线的有无,以此检测纱线是否断裂。The frame 1 is provided with a detection assembly 6, and the detection assembly 6 includes a photoelectric sensor 61 opposite to the yarn on one side of the knitting needle 22, a controller 62 electrically connected to the photoelectric sensor 61, and an alarm light electrically connected to the controller 62 63. The photoelectric sensor 61 and the frame 1 are fixed by screws and nuts. The photoelectric sensor 61 adopts the DR18 circular photoelectric sensor 61. The DR18 circular photoelectric sensor 61 has high detection accuracy, and detects the presence or absence of the yarn by infrared rays. fracture.

当纱线断裂时,光电传感器61向控制器62反馈电信号,同时控制器62控制警报灯63亮起,以此方便操作人员及时发现断线位置并进行续线操作,缩短寻找断线位置的时间,提高续线的工作效率。控制器62采用JDUPAL-C塔式报警灯控制器,JDUPAL-C塔式报警灯控制器响应速度快,以此及时提醒操作人员断线情况。警报灯63采用STSG-0报警器,方便操作人员找到断线位置。When the yarn is broken, the photoelectric sensor 61 feeds back an electrical signal to the controller 62, and the controller 62 controls the alarm light 63 to light up, so as to facilitate the operator to find the position of the broken thread in time and perform the operation to continue the thread, and shorten the time to find the broken position. time and improve the work efficiency of continuous line. The controller 62 adopts the JDUPAL-C tower type alarm light controller. The JDUPAL-C tower type alarm lamp controller has a fast response speed, so as to remind the operator of the disconnection situation in time. The alarm light 63 adopts STSG-0 alarm, which is convenient for the operator to find the disconnection position.

滑轨32表面上设置有轮齿,轮齿沿滑轨32周向分布,定位部件4包括与轮齿啮合连接的齿轮41,以及设置在滑座33上的电机42。电机42的输出轴与齿轮41同轴固定,齿轮41偏心处转动连接有把手411,把手411呈圆柱体状,电机42与滑座33顶部焊接固定。把手411用于手动调节气嘴31的位置,提高气嘴31朝向的精度,从而快速打开织针22的针舌222。Gear teeth are arranged on the surface of the sliding rail 32 , and the gear teeth are distributed along the circumferential direction of the sliding rail 32 . The output shaft of the motor 42 is fixed coaxially with the gear 41 , a handle 411 is rotatably connected to the eccentric part of the gear 41 , and the handle 411 is cylindrical. The handle 411 is used to manually adjust the position of the air nozzle 31 to improve the accuracy of the orientation of the air nozzle 31 , so as to quickly open the latch 222 of the knitting needle 22 .

参照图4,滑座33上设置有锁定件7,锁定件7包括与滑座33转动连接的夹片71,以及穿过夹片71与滑座33螺纹连接的螺栓72,夹片71呈薄片状,截面呈V形,夹片71上与滚轮34相对的一侧设置有防滑层(图中未示出)。螺栓72转动时带动夹片71靠近滚轮34,防滑层与滚轮34接触,从而使滚轮34运动受阻,从而锁定滚轮34,避免气嘴31定位后发生松动影响气流朝向的精度。防滑层采用橡胶,橡胶表面的摩擦系数较大,以此增大防滑层的锁定效果。4, the sliding seat 33 is provided with a locking member 7, the locking member 7 includes a clip 71 rotatably connected with the sliding seat 33, and a bolt 72 threadedly connected to the sliding seat 33 through the clip 71, the clip 71 is a thin film The cross section is V-shaped, and an anti-skid layer (not shown in the figure) is provided on the side of the clip 71 opposite to the roller 34 . When the bolt 72 rotates, the clip 71 is driven close to the roller 34, and the anti-skid layer is in contact with the roller 34, so that the movement of the roller 34 is blocked, thereby locking the roller 34 and preventing the air nozzle 31 from loosening after positioning and affecting the accuracy of the airflow direction. The anti-skid layer is made of rubber, and the friction coefficient of the rubber surface is large, so as to increase the locking effect of the anti-skid layer.

本实施例的实施原理为:操作人员只需将续接的纱线穿过三角座36上的喂纱嘴361,对纱线进行续接。续接好后,再开启电机42使滑座33沿滑轨32移动至相应织针22的相对位置,然后通过转动把手411进行位置微调,使气嘴31与织针22的针舌222相对。输气管35输送高压气体至气嘴31,通过气流推动针舌222打开,以此方便续接的纱线进入弯钩223内。此时针筒21转动并旋转一周,使针筒21内的全部织针22的针舌222全部打开,之后运转编织机构2,织针22的弯钩223在运转过程中勾住续接的线,从而继续进行编织工序。The implementation principle of this embodiment is as follows: the operator only needs to pass the spliced yarn through the yarn feeder 361 on the triangular seat 36 to continue splicing the yarn. After the connection is completed, turn on the motor 42 to move the sliding seat 33 along the slide rail 32 to the relative position of the corresponding knitting needle 22 , and then adjust the position by turning the handle 411 so that the air nozzle 31 is opposite to the latch 222 of the knitting needle 22 . The air pipe 35 delivers high-pressure air to the air nozzle 31 , and the needle tongue 222 is pushed open by the air flow, so as to facilitate the continuous yarn to enter the hook 223 . At this time, the needle cylinder 21 rotates and rotates once, so that the latches 222 of all the knitting needles 22 in the needle cylinder 21 are fully opened, and then the knitting mechanism 2 is operated. Thus, the knitting process is continued.

实施例二:参照图5,一种针织圆形纬编机,其与实施例一的区别在于:气嘴31有多个,且每个气嘴31分别对应多个织针22。气嘴31与机架1通过轴承转动连接,机架1上设置有指示盘11,指示盘11呈扇形,且指示盘11上设置有刻度,刻度与各织针22一一对应,气嘴31上焊接固定有指向刻度的指针12。Embodiment 2: Referring to FIG. 5 , a knitting circular weft knitting machine differs from Embodiment 1 in that there are multiple air nozzles 31 , and each air nozzle 31 corresponds to a plurality of knitting needles 22 respectively. The air nozzle 31 and the frame 1 are rotatably connected with the frame 1. The frame 1 is provided with an indicator plate 11, the indicator plate 11 is fan-shaped, and the indicator plate 11 is provided with a scale, which corresponds to each knitting needle 22 one-to-one. The air nozzle 31 A pointer 12 pointing to the scale is fixed by welding.

气嘴31远离织针22的一端设置有转盘8,转盘8与气嘴31焊接固定,且转盘8呈圆柱体状,转盘8底部开设有卡槽,卡槽呈圆形,机架1上与转盘8相对侧焊接固定有卡块81。卡块81呈圆台状,卡块81底部的外径大于卡槽的内径,转盘8上位于卡槽底面焊接固定有转轴82,卡块81中心开孔,且转轴82穿入卡块81内与卡块81滑移转动连接,卡块81与卡槽卡接配合。转盘8用于转动气嘴31,当气嘴31方向校准后,沿转轴82滑移转盘8,使转盘8与卡块81插接配合,以此锁定转盘8,避免气流振动使转盘8偏移而影响针舌222打开。The end of the air nozzle 31 away from the knitting needle 22 is provided with a turntable 8. The turntable 8 and the air nozzle 31 are welded and fixed, and the turntable 8 is cylindrical. A clamping block 81 is welded and fixed on the opposite side of the turntable 8 . The clamping block 81 is in the shape of a truncated cone. The outer diameter of the bottom of the clamping block 81 is larger than the inner diameter of the clamping slot. The rotary table 8 is welded and fixed on the bottom surface of the clamping groove. The clamping block 81 is slidably connected, and the clamping block 81 is engaged with the clamping slot. The turntable 8 is used to rotate the air nozzle 31. When the direction of the air nozzle 31 is calibrated, the turntable 8 is moved along the rotating shaft 82, so that the turntable 8 is inserted into the clamping block 81, so as to lock the turntable 8 and prevent the air flow vibration from shifting the turntable 8. This affects the opening of the latch 222 .

本实施例的实施原理为:当针织圆形纬编机出现断线时,转动与断线片区位置相对应的气嘴31,使气嘴31与织针22的针舌222相对,以此方便改变气嘴31的喷气朝向,并通过气流使针舌222打开。气嘴31的转动设置扩大了气嘴31的续线工作范围,减少气嘴31的使用数量,降低了成本。The implementation principle of this embodiment is: when the circular weft knitting machine is broken, rotate the air nozzle 31 corresponding to the position of the broken thread area, so that the air nozzle 31 is opposite to the tongue 222 of the knitting needle 22, which is convenient The direction of the air jet of the air nozzle 31 is changed, and the needle latch 222 is opened by the air flow. The rotating arrangement of the air nozzle 31 expands the working range of the continuous line of the air nozzle 31, reduces the number of air nozzles 31 used, and reduces the cost.

实施例三:参照图6,一种针织圆形纬编机,其与实施例二的区别在于:机架1上设置有万向管5,万向管5采用钢制球型万向管,以此确保万向管5的连接强度,延长万向管5的使用寿命。万向管5的一端与机架1焊接固定,另一端与气嘴31焊接固定,输气管35套设在万向管5上。输气管35套设在万向管5上,以此方便输气管35的梳理,避免输气管35与地面或设备而磨损。Embodiment 3: Referring to FIG. 6 , a circular weft knitting machine for knitting, the difference between it and Embodiment 2 is: the frame 1 is provided with a universal tube 5, and the universal tube 5 adopts a steel spherical universal tube, In this way, the connection strength of the universal tube 5 is ensured, and the service life of the universal tube 5 is prolonged. One end of the universal pipe 5 is welded and fixed with the frame 1 , and the other end is welded and fixed with the gas nozzle 31 , and the gas transmission pipe 35 is sleeved on the universal pipe 5 . The gas transmission pipe 35 is sleeved on the universal pipe 5, so as to facilitate the combing of the gas transmission pipe 35 and avoid the abrasion of the gas transmission pipe 35 with the ground or equipment.

本实施例的实施原理为:万向管5具有较好的延展性,以此方便调节气嘴31的方向,同时方便改变气嘴31的位置,扩大气嘴31的工作范围,同时当气嘴31随万向管5移开时,操作人员的续线工作空间增大,方便操作人员对纱线进行接续。The implementation principle of this embodiment is as follows: the universal tube 5 has good ductility, which facilitates adjusting the direction of the gas nozzle 31, and at the same time, it is convenient to change the position of the gas nozzle 31, so as to expand the working range of the gas nozzle 31. 31 When the universal tube 5 is moved away, the working space for the operator to continue the yarn is enlarged, which is convenient for the operator to continue the yarn.

上述方案中,气嘴31喷出气流使织针22的针舌222打开,从而方便织针22的弯钩223在运转时勾住续接的纱线,以此进行编织,提高工作效率。In the above solution, the air nozzle 31 sprays air to open the latch 222 of the knitting needle 22, so that the hook 223 of the knitting needle 22 can hook the continuous yarn during operation, thereby knitting and improving work efficiency.

本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention should be covered in within the protection scope of the present invention.

Claims (9)

1. A circular weft knitting machine characterized in that: including frame (1), the confession yarn mechanism of setting in frame (1) to and set up knitting mechanism (2) in frame (1), knitting mechanism (2) is including rotating cylinder (21) that sets up in frame (1), a plurality of vertical knitting needles (22) that slide and set up on cylinder (21), and drive cylinder (21) pivoted driving piece, knitting needle (22) divide into horizontal knitting needle (22) and vertical knitting needle (22), horizontal knitting needle (22) level sets up, vertical knitting needle (22) vertical setting, be provided with complementary unit (3) on frame (1), complementary unit (3) include air cock (31) be connected with frame (1), air pipe (35) that communicate with air cock (31), and positioning element (4) be connected with air cock (31), air cock (31) and the latch (222) of knitting needle (22) lean on one side of crotch (223) relative, be provided with slide (33) on air cock (31), be provided with slide rail (32) that supply slide (33) to slide along its circumference on frame (1), it is connected with gyro wheel (34) to rotate on slide (33), gyro wheel (34) and slide rail (32) roll connection.
2. A circular weft knitting machine according to claim 1, characterized in that: the annular has been seted up along slide rail (32) circumference in one side of keeping away from gear (41) on slide rail (32), gyro wheel (34) and ring groove bottom surface roll connection, it is connected with connecting rod (341) and rotates the department and is provided with elastic component (342) to rotate on slide (33), and slide (33) and connecting rod (341) are connected respectively to the both ends of elastic component (342), the one end rotation connection of slide (33) is kept away from with connecting rod (341) in gyro wheel (34).
3. A circular weft knitting machine according to claim 1, characterized in that: be provided with locking piece (7) on slide (33), locking piece (7) include with slide (33) rotation connection's clamping piece (71) to and pass clamping piece (71) and slide (33) threaded connection's bolt (72), the one side relative with gyro wheel (34) is provided with the skid resistant course on clamping piece (71).
4. A circular weft knitting machine according to claim 1, characterized in that: the slide rail (32) are provided with the teeth of a cogwheel on the surface, locating component (4) including with teeth of a cogwheel meshing be connected gear (41), set up motor (42) on slide (33), the output shaft and the gear (41) of motor (42) are coaxial fixed, gear (41) eccentric department is connected with handle (411).
5. A circular weft knitting machine according to claim 1, characterized in that: and a laser lamp (311) is arranged on the air nozzle of the air tap (31).
6. A circular weft knitting machine according to claim 1, characterized in that: the knitting machine is characterized in that a detection assembly (6) is arranged on the frame (1), and the detection assembly (6) comprises a photoelectric sensor (61) opposite to yarn on one side of the knitting needle (22), a controller (62) electrically connected with the photoelectric sensor (61), and an alarm lamp (63) electrically connected with the controller (62).
7. A circular weft knitting machine according to claim 1, characterized in that: air cock (31) rotate with frame (1) and are connected, be provided with indicator panel (11) on frame (1), be provided with the scale on indicator panel (11), be provided with pointer (12) to the scale on air cock (31).
8. A circular weft knitting machine according to claim 7, characterized in that: the one end that knitting needle (22) was kept away from in air cock (31) is provided with carousel (8), carousel (8) bottom is provided with the draw-in groove, fixture block (81) have been seted up with carousel (8) opposite side in frame (1), it is fixed with pivot (82) to lie in the draw-in groove bottom surface on carousel (8), pivot (82) penetrate in fixture block (81) and slide with fixture block (81) and rotate and be connected, fixture block (81) and draw-in groove joint cooperation.
9. A circular weft knitting machine according to claim 1, characterized in that: the air faucet (31) is connected with a universal pipe (5), the universal pipe (5) is connected with the rack (1), and the air conveying pipe (35) is sleeved on the universal pipe (5).
CN201811368556.0A 2018-11-16 2018-11-16 Circular weft knitting machine Expired - Fee Related CN109554815B (en)

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DE3609440A1 (en) * 1986-03-20 1987-10-01 Sipra Patent Beteiligung Knitting machine having a needle-cleaning device
CS274329B1 (en) * 1989-06-05 1991-04-11 Vladimir Salomoun Device for latches opening
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Effective date of registration: 20211224

Address after: 312000 room 2-3, building 5, binshe village, HUTANG street, Keqiao District, Shaoxing City, Zhejiang Province

Patentee after: Shaoxing Haoye Knitting Co.,Ltd.

Address before: 312030 No. 739, Yuzhu, Keyan street, Keqiao District, Shaoxing City, Zhejiang Province

Patentee before: Qian Hualiang

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Granted publication date: 20200908