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CN109554572A - A kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy and preparation method thereof - Google Patents

A kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy and preparation method thereof Download PDF

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CN109554572A
CN109554572A CN201811608130.8A CN201811608130A CN109554572A CN 109554572 A CN109554572 A CN 109554572A CN 201811608130 A CN201811608130 A CN 201811608130A CN 109554572 A CN109554572 A CN 109554572A
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CN109554572B (en
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邱丰
佟昊天
杨宏宇
舒世立
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Jilin University
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
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    • C22C32/0047Non-ferrous alloys containing at least 5% by weight but less than 50% by weight of oxides, carbides, borides, nitrides, silicides or other metal compounds, e.g. oxynitrides, sulfides, whether added as such or formed in situ with carbides, nitrides, borides or silicides as the main non-metallic constituents
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    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
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    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/04Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
    • C22F1/043Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent

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Abstract

The present invention discloses a kind of multiple dimensioned ceramic particle and mixes high elastic modulus high-strength aluminum alloy, and the multiple dimensioned ceramic particle mixes the chemical composition and its mass percent of high elastic modulus high-strength aluminum alloy are as follows: Si:6.5%-10wt.%;Mg:0.3-0.7wt.%;SiC:2-8wt.%;TiCN, AlN and TiB2: 0.1-0.6wt.%;Surplus is Al.The present invention also provides the preparation methods that a kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy, by Al powder, Ti powder and BN and B4The TiB of the TiCN particle of C powder sintering in-situ endogenic nano-scale, submicron-scale2High elastic modulus high-strength aluminum alloy is prepared with AlN particle and micron SiC ceramic particle, and optimizes TiCN, AlN and TiB2The content of particle and SiC particulate realizes the synergistic effect of nano-sized ceramic particles and micron-sized ceramic particles in aluminum substrate, improves the mechanical property of aluminium alloy.

Description

A kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy and its preparation Method
Technical field
The present invention relates to high-performance aluminium alloy processing and its preparation fields, and more particularly, the present invention relates to a kind of more rulers Degree ceramic particle mixes high elastic modulus high-strength aluminum alloy and preparation method thereof.
Background technique
Hypoeutectic Al-Si-Mg alloy is as a kind of heat-treatable strengthened alloy, with natrual ageing ability, intensity compared with Height, plasticity are preferable.In addition, the casting character of the alloy is excellent, good fluidity, linear shrinkage are small, hot cracking tendency is low, air-tightness is high, Corrosion resistance is good.But with the continuous development of automobile, rail traffic and aerospace, military field in recent years, for required The requirement of material property is also higher and higher.While the requirement light for material, it is also necessary to which alloy material keeps higher Mechanical property.The means of usual reinforced alloys have heat treatment reinforcement or a particle strengthening agent, but conventionally used reinforced aluminium alloy Hardening agent often damages the plasticity of material while improving intensity, therefore develops a kind of while improving hypoeutectic Al-Si- The hardening agent of the strong moulding of Mg alloy becomes current key.Cermet containing interior raw ceramic particle is compound to carry out aluminium alloy Say it is a kind of ideal hardening agent.The particle strengthening agent for mixing size is added into aluminium alloy, passes through various sizes of It is a kind of reinforcing means with bright prospects that cooperating between grain, which further increases the performance of alloy,.Mix the pottery of scale Porcelain particle can pass through the further reinforced aluminium alloy of modes such as grain refining strengthening, Ao Luowan reinforcing, precipitation hardened.This technology In invention, SiC used is micron-scale, can dramatically increase the rigidity and elasticity modulus of aluminium alloy;But early-stage study table Bright, low-alloyed plasticity can drop in the particle of a large amount of micron-scales;And by the way that Al-Ti-B is added4In-situ endogenic in C-BN system TiCN-TiB containing nanometer and submicron-scale2- AlN particle strengthening agent, can be further improved the plasticity of alloy.By more The compound addition of kind ceramic particle ensure that it is preferable while the rigidity and elasticity modulus for further increasing aluminium alloy Plasticity.Al-Si-Mg alloy according to the present invention, as a kind of heat-treatable strengthened alloy, with natrual ageing ability, Casting character is excellent, and good fluidity, air-tightness are high, corrosion resistance is good.So further increasing Al-Si-Mg alloy by the means Comprehensive performance, the application field of the alloy can be widened, and step is relatively simple, it is easily operated, be suitable for industrial production, have There is important practical application value.The elasticity modulus and rigidity of aluminium alloy further increase, can be to avoid the lower of aluminium alloy The shortcomings that elasticity modulus, substitutes steel in wider range, realizes the exploitation of high-performance high rigidity lightweighting materials, have important Application prospect.
Summary of the invention
It is an object of the invention to design and develop a kind of multiple dimensioned ceramic particle to mix high elastic modulus high intensity aluminium Alloy passes through the TiCN particle of in-situ endogenic nano-scale, the TiB of submicron-scale2With AlN particle and additional micron SiC Ceramic particle prepares high elastic modulus high-strength aluminum alloy, and optimizes TiCN, AlN and TiB2Particle and SiC particulate contain Amount, improves the mechanical property of aluminium alloy.
Another object of the present invention is to have designed and developed a kind of multiple dimensioned ceramic particle to mix high elastic modulus high intensity The preparation method of aluminium alloy, by Al powder, Ti powder and BN and B4TiCN particle, the sub-micro of C powder sintering in-situ endogenic nano-scale The TiB of meter ruler cun2High elastic modulus high-strength aluminum alloy is prepared with AlN particle and micron SiC ceramic particle, and is optimized TiCN, AlN and TiB2The content of particle and SiC particulate realizes nano-sized ceramic particles and micron-scale in aluminum substrate The synergistic effect of ceramic particle improves the mechanical property of aluminium alloy.
Technical solution provided by the invention are as follows:
A kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy, and the multiple dimensioned ceramic particle mixes height The chemical composition and its mass percent of elasticity modulus high-strength aluminum alloy are as follows: Si:6.5%-10wt.%;Mg:0.3- 0.7wt.%;SiC:2-8wt.%;TiCN, AlN and TiB2: 0.1-0.6wt.%;Surplus is Al.
A kind of multiple dimensioned ceramic particle mixes the preparation method of high elastic modulus high-strength aluminum alloy, includes the following steps:
Step 1: by the SiC powder of high temperature oxidation process and Al-Si-Mg alloyed powder ball milling mixing, wrapping up aluminium foil and cylinder is made Shape pottery aluminium composite green compact;
Wherein, the mass ratio of the SiC powder and Al-Si-Mg alloyed powder is 1:20-1:1.5, and the cylindrical pottery aluminium is compound The consistency of green compact is 60-75%;
Step 2: by Al powder, Ti powder, BN powder and B4Cylindrical green compact is made in C powder ball milling mixing, package aluminium foil, and carries out true Sky sintering, specifically includes:
It is warming up to 773K with the rate of 25-60K/min, keeps the temperature 15-25min;
It is continuously heating to 1173-1193K, keeps the temperature 10min, be cooled to 1073K, to the cylindrical green compact in insulating process Apply the pressure of axial direction 25-55MPa, pressure maintaining 20-90s, vacuum cooled to room temperature;
Wherein, the consistency of the cylindrical green compact is 60-75%, the BN powder and B4The molar ratio of C powder is 1:1, institute State Ti powder, B4The molar ratio of C powder and BN powder is 9:2.8:2.8, TiCN, AlN and TiB in the cylindrical green compact after vacuum-sintering2 The mass fraction of particle is 20-40wt.%;
Step 3: by Al-Si-Mg alloy, molten refined obtains Al-Si-Mg aluminium alloy at 1073-1123K;
The cylindrical green compact is placed in Al-Si-Mg aluminium alloy, mechanical stirring 60-180s;
The cylindrical pottery aluminium composite green compact is placed in Al-Si-Mg aluminium alloy again, mechanical stirring 120-300s, heat preservation After 3-5min, it is ultrasonically treated 3-8min, continues to keep the temperature 3-5min, except casting obtains the conjunction of composite ceramic particle reinforced aluminum after Slag treatment Gold;
Wherein, TiCN, AlN and TiB in the composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.1- The mass fraction of 0.52wt.%, SiC are 3-8wt.%;
Preferably, in step 1, the high temperature oxidation process of SiC powder carries out high-temperature oxydation to SiC using staged oxidation mode Processing:
It is warming up to 573K with the rate of 20-100K/min, keeps the temperature 10-20min;
Continue to be warming up to 973K with the rate of 20-100K/min, keeps the temperature 5-10min;
It is heated to predetermined temperature 973-1373K, keeps the temperature 1-12h.
It preferably, further include that solution treatment, solid solubility temperature 803- are carried out to composite ceramic particle reinforced aluminium alloy 823K, solution time 6-15h carry out cold water quenching after solution treatment.
It preferably, further include that natural aging treatment, aging time are carried out in air to the aluminium alloy after solution treatment For 6-15h.
It preferably, further include that artificial aging processing is carried out to the aluminium alloy after natural aging treatment, aging temp is 428-438K, aging time 6-15h.
Preferably, described except Slag treatment includes: that the slag-cleaning agent of 0.05-0.10wt.% is added to aluminium alloy in step 3 Carry out refining slagging-off, the ingredient and mass percent of the slag-cleaning agent are as follows: KCl:35wt.%;MgCl2: 30wt.%;AlF3: 5wt.%;Na3AlF6: 15wt.%;Mg3N2: 5wt.%;Na2CO3: 5wt.%;C2Cl6: 5wt.%.
Preferably, the pressure for preparing the cylindrical pottery aluminium composite green compact is 60-100MPa;Prepare the cylindrical pressure The pressure of base is 60-100MPa.
Preferably, when the cylindrical green compact carries out vacuum-sintering, vacuum pressure is less than or equal to 10Pa.
Preferably, the partial size of the SiC powder is 5-20 μm, and the partial size of Al-Si-Mg alloyed powder is 15-40 μm, Al powder Partial size be 13-48 μm, the partial size of Ti powder is 13-45 μm, and the partial size of BN powder is 0.5-1.3 μm, B4The partial size of C powder is 0.5- 6.5μm。
It is of the present invention the utility model has the advantages that
(1) present invention has designed and developed a kind of multiple dimensioned ceramic particle and mixes high elastic modulus high-strength aluminum alloy, leads to Cross the TiCN particle of in-situ endogenic nano-scale, the TiB of submicron-scale2With AlN particle and additional micron SiC ceramic particle system Standby high elastic modulus high-strength aluminum alloy, and optimize TiCN, AlN and TiB2The content of particle and SiC particulate, nano ceramics Particle is stabilized in aluminum substrate, and interface cohesion is good, is uniformly dispersed, and each size granule is good in realization aluminum alloy materials Distribution.
(2) present invention has designed and developed the preparation that a kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy Method, by Al powder, Ti powder and BN and B4The TiB of the TiCN particle of C powder sintering in-situ endogenic nano-scale, submicron-scale2With AlN particle and micron SiC ceramic particle prepare high elastic modulus high-strength aluminum alloy, and optimize TiCN, AlN and TiB2 The content of particle and SiC particulate realizes that micro-nano granules are uniformly distributed in pottery aluminium composite material, cooperate micron-scale SiC particulate realizes the synergistic effect of nano-sized ceramic particles and micron-sized ceramic particles in aluminum substrate, multiphase ceramic Grain is stabilized in aluminum substrate, and interface cohesion is good, is uniformly dispersed, and realizes that the multiphase of particle in pottery aluminium composite material is multiple dimensioned Interfacial reaction, particle ruler will not occur for distribution, and the multiple dimensioned particle stabilized presence of multiphase, interior raw ceramic particle and alloy matrix aluminum It is very little to mix for nanometer, micron, the plasticity of composite material will not be reduced, there is important application value.Integrated operation is simple, saves Cost has important economic benefit.
Detailed description of the invention
Fig. 1 is raw multiphase TiCN-AlN-TiB in the 20wt.% prepared in the embodiment of the present invention 12The X of/Al intermediate alloy X ray diffration pattern x.
Fig. 2 is raw multiphase TiCN-AlN-TiB in the 20wt.% prepared in the embodiment of the present invention 12It is more in/Al intermediate alloy Phase TiCN-AlN-TiB2Hybrid ceramic granule-morphology figure.
Fig. 3 is micron SiC granule-morphology figure used in the embodiment of the present invention 1.
Fig. 4 is raw multiphase TiCN-AlN-TiB in the 30wt.% prepared in the embodiment of the present invention 22The X of/Al intermediate alloy X ray diffration pattern x.
Fig. 5 is raw multiphase TiCN-AlN-TiB in the 30wt.% prepared in the embodiment of the present invention 22It is more in/Al intermediate alloy Phase TiCN-AlN-TiB2Hybrid ceramic granule-morphology figure.
Fig. 6 is micron SiC granule-morphology figure used in the embodiment of the present invention 2.
Fig. 7 is raw multiphase TiCN-AlN-TiB in the 40wt.% prepared in the embodiment of the present invention 32The X of/Al intermediate alloy X ray diffration pattern x.
Fig. 8 is raw multiphase TiCN-AlN-TiB in the 40wt.% prepared in the embodiment of the present invention 32It is more in/Al intermediate alloy Phase TiCN-AlN-TiB2Hybrid ceramic granule-morphology figure.
Fig. 9 is micron SiC granule-morphology figure used in the embodiment of the present invention 3.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text Word can be implemented accordingly.
The present invention provides a kind of multiple dimensioned ceramic particle and mixes high elastic modulus high-strength aluminum alloy, the multiple dimensioned ceramics The chemical composition and its mass percent of confusion high elastic modulus high-strength aluminum alloy are as follows: Si:6.5%-10wt.%;Mg: 0.3-0.7wt.%;SiC:2-8wt.%;TiCN, AlN and TiB2: 0.1-0.6wt.%;Surplus is Al.
The multiple dimensioned ceramic particle that the present invention designs and develops mixes high elastic modulus high-strength aluminum alloy, by original position Give birth to the TiCN particle of nano-scale, the TiB of submicron-scale2High resiliency is prepared with AlN particle and additional micron SiC ceramic particle Modulus high strength aluminium alloy, and optimize TiCN, AlN and TiB2The content of particle and SiC particulate, nano-ceramic particle is in aluminium It is stabilized in matrix, interface cohesion is good, is uniformly dispersed, and realizes the good distribution of each size granule in aluminum alloy materials.
The present invention also provides the preparation method that a kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy, packets Include following steps:
Step 1: the pretreatment of SiC ceramic particle
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about 0.3- Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.8mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 20-100K/min is warming up to 573K, keeps the temperature 10-20min, continues to be warming up to 973K with rate 20-100K/min, keeps the temperature 5- 10min is then heated to predetermined temperature 973K-1373K, keeps the temperature 1-12h.
(2) the pre-dispersed processing of ball milling:
I. take Al-Si-Mg that SiC powder, granularity that granularity is 5-20 μm are 15-40 μm (Si:6.5%-10wt.%, Mg:0.3-0.7wt.%, surplus are aluminium) alloy powder matches according to SiC and Al-Si-Mg alloyed powder mass ratio 1:20-1:1.5 Mixed-powder is made;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 4.5- Φ 20mm is filled in tank2Ceramic Balls, ball Material mass ratio is 10:1, and ball material total volume is the 2/3 of spherical tank volume, and revolving speed is 20-90rpm (positive and negative rotation alternately, when interval Between 30min), Ball-milling Time 12-96h.
Filled in advance in the ball grinder filled in planetary ball mill diameter be respectively 5mm, 7mm, 11mm, 15mm, 20mm, The ZrO of 22mm2Ball, 10 every kind, ZrO2The total 800g of ball quality.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axis that diameter is Φ 30- Φ 45 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact densified to pressure, pressure 60-100MPa;Consistency is 60-75%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
I weighs the Al powder of about 13-48 μm of a certain amount of required granularity, the Ti powder that granularity is about 13-45 μm, granularity 0.5-6.5 μm of B4C powder, the BN powder that granularity is 0.5~1.3 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 1.5~3h with the speed high speed ball milling of 200~300r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 20wt.%- 40wt.%, by Ti powder, B4The molar ratio of C powder and BN powder is the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, it is remaining Amount is Al powder.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 8- with the speed of 30-60r/min 32h;Finally the powder of ball mill mixing is taken out, the mixed powder of ball milling is wrapped with aluminium foil, Φ is made in cold pressing on a hydraulic press 30 cylindrical green compacts, pressure 60-100MPa;High 35-45mm;Consistency is 60-75%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained is put into the cylindrical graphite mold with inner cavity by I, intracavity diameter Φ 32mm。
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 25-60K/min;When temperature is increased to 773K, in order to make graphite jig temperature with The lesser temperature difference is kept in furnace, keeps the temperature 15-25min.
IV is heated to 1173K-1193K to after observing that air pressure has apparent rise in furnace, keeps the temperature 10min, then Stop heating.1073K is dropped to temperature, axial direction 25-55MPa pressure, pressure maintaining are applied to cylindrical green compact simultaneously in insulating process Time 20-90s;The cylindrical green compact densified after reaction and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:6.5%-10wt.%, Mg:0.3-0.7wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
The ingredient and mass percent of the slag-cleaning agent are as follows: KCl:35wt.%;MgCl2: 30wt.%;AlF3: 5wt.%; Na3AlF6: 15wt.%;Mg3N2: 5wt.%;Na2CO3: 5wt.%;C2Cl6: 5wt.%.
(3) adjustment furnace temperature is to 1073-1123K, hardening agent (the i.e. cylindrical shape containing multiphase ceramic particle that will be prepared Green compact) it is added in crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.1-0.52wt.%, immediately mechanical stirring melt 60-180s;
(4) hardening agent (i.e. cylindrical pottery aluminium composite green compact) containing micron SiC ceramic particle is added in crucible, is made The mass fraction for obtaining SiC in composite ceramic particle reinforced aluminium alloy is 3-8wt.%, handles melt 120- using mechanical stirring 300s then keeps the temperature 3-5min;
(6) ultrasonic probe uses the aluminium alloy in crucible after alloy liquid level 60-120mm heat preservation 10-20min It is ultrasonically treated 3-8min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 3-5min.
(7) the aluminium alloy slag-cleaning agent of 0.05~0.10wt.% of aluminium alloy addition after being ultrasonically treated, mechanical stirring 2min, It carries out refinery by de-gassing, skim;Molten aluminum by finally removing Slag treatment can directly cast;
(8) by the molten metal after stir process be cast to metal type dies (45# steel, having a size of 200mm × 150mm × In 20mm), the plate tensile sample of composite ceramic particle reinforced aluminium alloy is obtained.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) aluminium alloy after reinforcing solution treatment: is subjected to solution treatment, solid solubility temperature 803- in high temperature oven 823K, solution time 6-15h carry out cold water quenching after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 6-15h are carried out in air;
(3) artificial aging is handled: the progress artificial aging processing in electric drying oven with forced convection, aging temp 428-438K, Aging time is 6-15h.
Embodiment 1
This example preparation method the following steps are included:
Step 1: the pretreatment of SiC ceramic particle, specific as follows:
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.3mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 20K/min is warming up to 573K, and 573K keeps the temperature 20min, continues to be that 30K/min is warming up to 973K with rate, keeps the temperature 10min, then It is heated to predetermined temperature 973K, keeps the temperature 12h.
(2) the pre-dispersed processing of ball milling:
I. SiC powder that granularity is 6 μm is taken, (Si:7%, Mg:0.3wt.%, surplus are by Al-Si-Mg that granularity is 40 μm Aluminium) alloy powder according to SiC and Al-Si-Mg alloyed powder mass ratio 1:2 is configured to mixed-powder;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 4.5mm is filled in tank2Ceramic Balls, ball material matter Amount is than being 10:1, and ball material total volume is the 2/3 of spherical tank volume, and revolving speed is 20rpm (positive and negative rotation alternately, interval time 30min), Ball-milling Time 12h.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axial pressure that diameter is Φ 30 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact of power densification, pressure 60MPa;Consistency is 60%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
It is 0.5 μm that I, which weighs the Al powder of about 13 μm of a certain amount of required granularity, the Ti powder that granularity is about 13 μm, granularity, B4C powder, the BN powder that granularity is 0.5 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 1.5h with the speed high speed ball milling of 200r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 20wt.%, by Ti Powder, B4The molar ratio of C powder and BN powder is the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, surplus are Al powder, are prepared At 100g powder.Multiphase TiCN-AlN-TiB2The mass fraction of ceramics is 20wt.%: wherein Al-Ti-B4In C-BN system, Ti: B4The molar ratio of C:BN is 9:2.8:2.8;Wherein Al powder: 80g, Ti powder: 13.16g, B4C powder: 4.72g, BN powder: 2.12g.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 8h with the speed of 60r/min;Most The powder of ball mill mixing is taken out afterwards, the mixed powder of ball milling is wrapped with aluminium foil, 30 cylinder of Φ is made in cold pressing on a hydraulic press Shape green compact, pressure 100MPa;High 35mm;Consistency is 75%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained is put into the cylindrical graphite mold with inner cavity by I, intracavity diameter Φ 32mm。
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 25K/min;When temperature is increased to 773K, in order to make graphite jig temperature and furnace It is interior to keep the lesser temperature difference, keep the temperature 15min.
IV is heated to 1193K to after observing that air pressure has significantly rising in furnace, keeps the temperature 10min, then stops adding Heat.1073K is dropped to temperature, axial direction 55MPa pressure, dwell time 20s are applied to cylindrical green compact simultaneously in insulating process;Instead The cylindrical green compact densified after answering and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:7wt.%, Mg:0.3wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
(3) by adjustment furnace temperature to 1073K, hardening agent (the i.e. cylinder containing multiphase ceramic particle that step 2 is prepared Shape green compact) it is added in crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle For 0.1wt.%, immediately mechanical stirring melt 60s;
(4) hardening agent (i.e. cylindrical pottery aluminium composite green compact) containing micron SiC ceramic particle is added in crucible, is made The mass fraction for obtaining SiC in composite ceramic particle reinforced aluminium alloy is 3wt.%, handles melt 120s using mechanical stirring.Then Keep the temperature 3min;
(6) ultrasonic probe uses at ultrasound the aluminium alloy in crucible after alloy liquid level 60mm heat preservation 10min The reason processing time is 3min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 5min.
(7) the aluminium alloy slag-cleaning agent of 0.05wt.% is added in the aluminium alloy after being ultrasonically treated, and mechanical stirring 2min is removed Gas refining is skimmed;Molten aluminum by finally removing Slag treatment can directly cast;
(8) molten metal after stir process is cast in metal type dies, obtains composite ceramic particle reinforced aluminium alloy Plate tensile sample.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) solution treatment: carrying out solution treatment for the aluminium alloy after reinforcing in high temperature oven, solid solubility temperature 803K, Gu The molten time is 15h, and cold water quenching is carried out after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 15h are carried out in air;
(3) artificial aging is handled: artificial aging processing, aging temp 438K, timeliness are carried out in electric drying oven with forced convection Time is 6h.
0.1wt.% endogenetic particle (the TiB of the TiCN particle of nano-scale, submicron-scale2With AlN blend of granules) The bullet of the compound hardening treatment Al-Si-Mg alloy of (as depicted in figs. 1 and 2) and 3wt.%SiC ceramic particle (as shown in Figure 3) Property modulus, tensile strength and breaking strain are respectively as follows: 79.2GPa, 335MPa, 8.3%, than the Al-Si-Mg alloy that do not strengthen The performance of (elasticity modulus: 70.5GPa, tensile strength: 282MPa, breaking strain are respectively as follows: 7.6%) is respectively increased 12.3%, 18.7%, 9.2%.Elasticity modulus and intensity improve significantly, and improve the plasticity of material.
Embodiment 2:
Step 1, the pretreatment of micron SiC ceramic particle are specific as follows:
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.6mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 50K/min is warming up to 573K, and 573K keeps the temperature 15min, continues to be that 80K/min is warming up to 973K with rate, keeps the temperature 8min, then plus Heat arrives predetermined temperature 1373K, keeps the temperature 2h.
(2) the pre-dispersed processing of ball milling:
I. the SiC powder that granularity is 10 μm, Al-Si-Mg (Si:8%, Mg:0.5wt.%, surplus that granularity is 15 μm are taken For aluminium) alloy powder according to SiC and Al-Si-Mg alloyed powder mass ratio 1:3 is configured to mixed-powder;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 10mm is filled in tank2Ceramic Balls, ball material quality Than for 10:1, ball material total volume is the 2/3 of spherical tank volume, revolving speed be 50rpm (positive and negative rotation alternately, interval time 30min), Ball-milling Time 36h.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axial pressure that diameter is Φ 45 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact of power densification, pressure 100MPa;Consistency is 75%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
It is 6.5 μm that I, which weighs the Al powder of about 48 μm of a certain amount of required granularity, the Ti powder that granularity is about 45 μm, granularity, B4C powder, the BN powder that granularity is 1.3 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 2h with the speed high speed ball milling of 260r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 30wt.%, by Ti Powder, B4C powder, BN powder molar ratio are the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, surplus are Al powder, are configured to 100g powder.Multiphase TiCN-AlN-TiB2The mass fraction of ceramics is 30wt.%, wherein Al-Ti-B4In C-BN system, Ti: B4The molar ratio of C:BN is 9:2.8:2.8;Wherein Al powder: 70g, Ti powder: 19.73g, B4C powder: 7.09g, BN powder: 3.18g.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 32h with the speed of 30r/min; Finally the powder of ball mill mixing is taken out, the mixed powder of ball milling is wrapped with aluminium foil, the circle of Φ 30 is made in cold pressing on a hydraulic press Cylindricality green compact, pressure 60MPa;High 45mm;Consistency is 60%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained is put into the cylindrical graphite mold with inner cavity by I, intracavity diameter Φ 32mm。
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 60K/min;When temperature is increased to 773K, in order to make graphite jig temperature and furnace It is interior to keep the lesser temperature difference, keep the temperature 25min.
IV is heated to 1173KK to after observing that air pressure has apparent rise in furnace, keeps the temperature 10min, then stops Heating.1073K is dropped to temperature, axial direction 25MPa pressure, dwell time 90s are applied to cylindrical green compact simultaneously in insulating process; The cylindrical green compact densified after reaction and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:8wt.%, Mg:0.5wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
(3) furnace temperature will be adjusted to 1123K, the hardening agent containing multiphase ceramic particle that step 2 is prepared is added to earthenware In crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.3wt.%, then Mechanical stirring melt 120s immediately;
(4) hardening agent containing micron SiC ceramic particle is added in crucible, so that composite ceramic particle reinforced aluminum closes The mass fraction of SiC is 5wt.% in gold, handles melt 300s using mechanical stirring.Then heat preservation 5min;
(6) ultrasonic probe uses at ultrasound the aluminium alloy in crucible after alloy liquid level 120mm heat preservation 20min The reason processing time is 5min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 4min.
(7) the aluminium alloy slag-cleaning agent of 0.10wt.% is added in the aluminium alloy after being ultrasonically treated, and mechanical stirring 2min is removed Gas refining is skimmed;Molten aluminum by finally removing Slag treatment can directly cast;
(8) molten metal after stir process is cast in metal type dies, obtains composite ceramic particle reinforced aluminium alloy Plate tensile sample.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) solution treatment: carrying out solution treatment for the aluminium alloy after reinforcing in high temperature oven, solid solubility temperature 823K, Gu The molten time is 6h, and cold water quenching is carried out after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 15h are carried out in air;
(3) artificial aging is handled: artificial aging processing, aging temp 428K, timeliness are carried out in electric drying oven with forced convection Time is 15h.
It is raw in 0.3wt.% to mix the size granule (TiB of the TiCN particle of nano-scale, submicron-scale2With AlN particle Mixture) (such as Fig. 4 and Fig. 5) and 5wt.%SiC ceramic particle (such as Fig. 6) compound hardening treatment Al-Si-Mg alloy elasticity Modulus, tensile strength and breaking strain are respectively as follows: 85.3GPa, 379MPa, 7.9%, than the Al-Si-Mg alloy (bullet that do not strengthen Property modulus: 70.5GPa, tensile strength: 282MPa, breaking strain be respectively as follows: performance 7.6%) be respectively increased 20.9%, 34.3%, 3.9%.Elasticity modulus and intensity improve significant.
Embodiment 3
The preparation method of this example the following steps are included:
Step 1: the pretreatment of SiC ceramic particle, specific as follows:
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.8mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 90K/min is warming up to 573K, and 573K keeps the temperature 15min, continues to be that 70K/min is warming up to 973K with rate, keeps the temperature 10min, then It is heated to predetermined temperature 1273K, keeps the temperature 5h.
(2) the pre-dispersed processing of ball milling:
I. take SiC powder that granularity is 10 μm, Al-Si-Mg that granularity is 25 μm (Si:9.5wt.%, Mg:0.7wt.%, Surplus is aluminium) alloy powder according to SiC and Al-Si-Mg alloyed powder mass ratio 1:4 is configured to mixed-powder;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 20mm is filled in tank2Ceramic Balls, ball material quality Than for 10:1, ball material total volume is the 2/3 of spherical tank volume, revolving speed be 80rpm (positive and negative rotation alternately, interval time 30min), Ball-milling Time 96h.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axial pressure that diameter is Φ 38 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact of power densification, pressure 80MPa;Consistency is 68%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
I weighs the Al powder of about 25 μm of a certain amount of required granularity, the Ti powder that granularity is about 25 μm, the B that granularity is 3 μm4C Powder, the BN powder that granularity is 1 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 3h with the speed high speed ball milling of 300r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 40wt.%, by Ti Powder, B4C powder, BN powder molar ratio are the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, surplus are Al powder, are configured to 100g powder.Multiphase TiCN-AlN-TiB2The mass fraction of ceramics is 40wt.%, wherein Al-Ti-B4In C-BN system, Ti: B4The molar ratio of C:BN is 9:2.8:2.8;Wherein Al powder: 60g, Ti powder: 26.31g, B4C powder: 9.45g, BN powder: 4.24g.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 20h with the speed of 40r/min; Finally the powder of ball mill mixing is taken out, the mixed powder of ball milling is wrapped with aluminium foil, the circle of Φ 30 is made in cold pressing on a hydraulic press Cylindricality green compact, pressure 80MPa;High 40mm;Consistency is 68%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained is put into the cylindrical graphite mold with inner cavity by I, intracavity diameter Φ 32mm。
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 50K/min;When temperature is increased to 773K, in order to make graphite jig temperature and furnace It is interior to keep the lesser temperature difference, keep the temperature 20min.
IV is heated to 1183K to after observing that air pressure has significantly rising in furnace, keeps the temperature 10min, then stops adding Heat.1073K is dropped to temperature, axial direction 40MPa pressure, dwell time 60s are applied to cylindrical green compact simultaneously in insulating process;Instead The cylindrical green compact densified after answering and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:9.5%, Mg:0.7wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
(3) furnace temperature will be adjusted to 11103K, the hardening agent containing multiphase ceramic particle that step 2 is prepared is added to In crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.52wt.%, with Mechanical stirring melt 180s immediately afterwards;
(4) hardening agent containing micron SiC ceramic particle is added in crucible, so that composite ceramic particle reinforced aluminum closes The mass fraction of SiC is 8wt.% in gold, handles melt 300s using mechanical stirring.Then heat preservation 5min;
(6) ultrasonic probe uses at ultrasound the aluminium alloy in crucible after alloy liquid level 100mm heat preservation 15min The reason processing time is 8min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 5min.
(7) the aluminium alloy slag-cleaning agent of 0.06wt.% is added in the aluminium alloy after being ultrasonically treated, and mechanical stirring 2min is removed Gas refining is skimmed;Molten aluminum by finally removing Slag treatment can directly cast;
(8) molten metal after stir process is cast in metal type dies, obtains composite ceramic particle reinforced aluminium alloy Plate tensile sample.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) solution treatment: carrying out solution treatment for the aluminium alloy after reinforcing in high temperature oven, solid solubility temperature 813K, Gu The molten time is 10h, and cold water quenching is carried out after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 12h are carried out in air;
(3) artificial aging is handled: artificial aging processing, aging temp 433K, timeliness are carried out in electric drying oven with forced convection Time is 11h.
It is raw in 0.52wt.% to mix the size granule (TiB of the TiCN particle of nano-scale, submicron-scale2With AlN Grain mixture) (as shown in Figure 7 and Figure 8) and 8wt.%SiC ceramic particle (as shown in Figure 9) compound hardening treatment Al-Si-Mg Elasticity modulus, tensile strength and the breaking strain of alloy are respectively as follows: 94.9GPa, 416MPa, 7.6%, than the Al-Si- not strengthened The performance of Mg alloy (elasticity modulus: 70.5GPa, tensile strength: 282MPa, breaking strain are respectively as follows: 7.6%) is respectively increased 34.6%, 47.5%, 0%.Elasticity modulus and intensity improve significant.
Comparative example 1
The TiCN particle of nano-scale, the TiB of submicron-scale is not added in this comparative example2With AlN particle and micron SiC When ceramic particle, matrix hypoeutectic al-si alloy AlSi8Mg0.5The preparation process of alloy, specific as follows:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of Al-Si-Mg alloy is Si:8wt.%, Mg:0.5wt.%, and surplus is aluminium;
(2) after alloy is completely melt and 30min is kept the temperature, the slag-cleaning agent that 0.05wt.% is added refines aluminium alloy Slagging-off keeps the temperature 10min after slag hitting processing.Do not strengthened Al-Si-Mg alloy, carries out refinery by de-gassing, skims;By finally removing The molten aluminum of Slag treatment directly carries out being cast in metal type dies into plate aluminium alloy slab, plate slab with a thickness of 20mm;
(3) solution treatment: aluminium alloy is subjected to solution treatment, solid solubility temperature 813K in high temperature oven, solution time is 6h carries out cold water quenching after solution treatment;
(4) natural aging treatment: natural aging treatment, aging time 8h are carried out in air;
(5) artificial aging is handled: artificial aging processing, aging temp 438K, timeliness are carried out in electric drying oven with forced convection Time is 10h.
What is prepared in this comparative example a nanometer TiB is not added2The matrix hypoeutectic aluminium silicon of particle and micron SiC ceramic particle closes Golden AlSi8Mg0.5Elasticity modulus, tensile strength and the breaking strain of alloy are respectively as follows: 70.5GPa, 282MPa, 7.6%.
Comparative example 2
This comparative example (interior raw nanometer TiB of a small amount of addition of comparison2Aluminium alloy in the case where particle and micron SiC ceramic particle Strengthening effect) preparation method the following steps are included:
Step 1: the pretreatment of SiC ceramic particle, specific as follows:
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.3mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 20K/min is warming up to 573K, and 573K keeps the temperature 20min, continues to be that 30K/min is warming up to 973K with rate, keeps the temperature 10min, then It is heated to predetermined temperature 973K, keeps the temperature 12h.
(2) the pre-dispersed processing of ball milling:
I. SiC powder that granularity is 6 μm is taken, (Si:7%, Mg:0.3wt.%, surplus are by Al-Si-Mg that granularity is 40 μm Aluminium) alloy powder according to SiC and Al-Si-Mg alloyed powder mass ratio 1:2 is configured to mixed-powder;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 4.5mm is filled in tank2Ceramic Balls, ball material matter Amount is than being 10:1, and ball material total volume is the 2/3 of spherical tank volume, and revolving speed is 20rpm (positive and negative rotation alternately, interval time 30min), Ball-milling Time 12h.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axial pressure that diameter is Φ 30 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact of power densification, pressure 60MPa;Consistency is 60%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
It is 0.5 μm that I, which weighs the Al powder of about 13 μm of a certain amount of required granularity, the Ti powder that granularity is about 13 μm, granularity, B4C powder, the BN powder that granularity is 0.5 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 1.5h with the speed high speed ball milling of 200r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 20wt.%, by Ti Powder, B4C powder, BN powder molar ratio are the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, surplus are Al powder, are configured to 100g powder.Multiphase TiCN-AlN-TiB2The mass fraction of ceramics is 20wt.%: wherein Al-Ti-B4In C-BN system, Ti: B4The molar ratio of C:BN is 9:2.8:2.8;Wherein Al powder: 80g, Ti powder: 13.16g, B4C powder: 4.72g, BN powder: 2.12g.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 8h with the speed of 60r/min;Most The powder of ball mill mixing is taken out afterwards, the mixed powder of ball milling is wrapped with aluminium foil, 30 cylinder of Φ is made in cold pressing on a hydraulic press Shape green compact, pressure 100MPa;High 35mm;Consistency is 75%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained is put into the cylindrical graphite mold with inner cavity by I, intracavity diameter Φ 32mm。
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 25K/min;When temperature is increased to 773K, in order to make graphite jig temperature and furnace It is interior to keep the lesser temperature difference, keep the temperature 15min.
IV is heated to 1193K to after observing that air pressure has significantly rising in furnace, keeps the temperature 10min, then stops adding Heat.1073K is dropped to temperature, axial direction 55MPa pressure, dwell time 20s are applied to cylindrical green compact simultaneously in insulating process;Instead The cylindrical green compact densified after answering and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:7wt.%, Mg:0.3wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
(3) furnace temperature will be adjusted to 1073K, the hardening agent containing multiphase ceramic particle that step 2 is prepared is added to earthenware In crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.05wt.%, then Mechanical stirring melt 60s immediately;
(4) hardening agent containing micron SiC ceramic particle is added in crucible, so that composite ceramic particle reinforced aluminum closes The mass fraction of SiC is 1.5wt.% in gold, handles melt 120s using mechanical stirring.Then heat preservation 3min;
(6) ultrasonic probe uses at ultrasound the aluminium alloy in crucible after alloy liquid level 60mm heat preservation 10min The reason processing time is 3min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 5min.
(7) the aluminium alloy slag-cleaning agent of 0.05wt.% is added in the aluminium alloy after being ultrasonically treated, and mechanical stirring 2min is removed Gas refining is skimmed;Molten aluminum by finally removing Slag treatment can directly cast;
(8) molten metal after stir process is cast in metal type dies, obtains composite ceramic particle reinforced aluminium alloy Plate tensile sample.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) solution treatment: carrying out solution treatment for the aluminium alloy after reinforcing in high temperature oven, solid solubility temperature 803K, Gu The molten time is 15h, and cold water quenching is carried out after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 15h are carried out in air;
(3) artificial aging is handled: artificial aging processing, aging temp 438K, timeliness are carried out in electric drying oven with forced convection Time is 6h.
0.05wt.% endogenetic particle (the TiB of the TiCN particle of nano-scale, submicron-scale2With AlN blend of granules) With elasticity modulus, tensile strength and the breaking strain of the compound hardening treatment Al-Si-Mg alloy of 1.5wt.%SiC ceramic particle Be respectively as follows: 75.4GPa, 305MPa, 7.7%, than do not strengthen Al-Si-Mg alloy (elasticity modulus: 70.5GPa, tensile strength: 282MPa, breaking strain are respectively as follows: performance 7.6%) and have been respectively increased 6.9%, 8.1%, 1.3%.Elasticity modulus, intensity, Breaking strain does not all significantly improve, it is clear that the addition of a small amount of ceramic particle is not enough to significantly improve the performance of aluminium alloy.
Comparative example 3
This comparative example (interior raw nanometer TiB of a large amount of additions of comparison2Aluminium alloy in the case where particle and micron SiC ceramic particle Strengthening effect) preparation method the following steps are included:
Step 1: the pretreatment of SiC ceramic particle, specific as follows:
(1) surface of SiC oxidation processes:
I. by SiC powder be laid in diameter be 100mm, highly be 20mm high-purity corundum crucible on, thickness is about Then corundum crucible is put into high temperature box type resistance furnace and is calcined by 0.8mm.
High temperature oxidation process is carried out to SiC using staged oxidation mode, specific staged oxidation technique is as follows: being with rate 90K/min is warming up to 573K, and 573K keeps the temperature 15min, continues to be that 70K/min is warming up to 973K with rate, keeps the temperature 10min, then It is heated to predetermined temperature 1273K, keeps the temperature 5h.
(2) the pre-dispersed processing of ball milling:
I. take SiC powder that granularity is 10 μm, Al-Si-Mg that granularity is 25 μm (Si:9.5wt.%, Mg:0.7wt.%, Surplus is aluminium) alloy powder according to SiC and Al-Si-Mg alloyed powder mass ratio 1:4 is configured to mixed-powder;
Ii. prepared mixed powder is put into ball grinder.The ZrO of Φ 20mm is filled in tank2Ceramic Balls, ball material quality Than for 10:1, ball material total volume is the 2/3 of spherical tank volume, revolving speed be 80rpm (positive and negative rotation alternately, interval time 30min), Ball-milling Time 96h.
(3) preparation containing SiC particulate green compact:
The powder of ball mill mixing is taken out, is wrapped with aluminium foil, the axial pressure that diameter is Φ 38 is made in cold pressing on a hydraulic press The cylindrical pottery aluminium composite green compact of power densification, pressure 80MPa;Consistency is 68%.
Step 2: Al-Ti-B4The preparation of ceramics particle strengthened dose of C-BN system in-situ endogenic, specific as follows:
(1)Al-Ti-B4The preparation of C-BN system reaction green compact:
I weighs the Al powder of about 25 μm of a certain amount of required granularity, the Ti powder that granularity is about 25 μm, the B that granularity is 3 μm4C Powder, the BN powder that granularity is 1 μm are spare;
II is first by BN powder, B4C powder is put into ball grinder, wherein BN powder, B4The molar ratio of C powder is 1:1.With planetary ball Powder is activated 3h with the speed high speed ball milling of 300r/min by grinding machine.
III is estimated in Al-Ti-B4C-BN system generates TiCN, TiB2, AlN particle total content be 40wt.%, by Ti Powder, B4C powder, BN powder molar ratio are the BN powder and B that 9:2.8:2.8 weighs Ti powder and mixes4C powder, surplus are Al powder, are configured to 100g powder.Multiphase TiCN-AlN-TiB2The mass fraction of ceramics is 40wt.%, wherein Al-Ti-B4In C-BN system, Ti: B4The molar ratio of C:BN is 9:2.8:2.8;Wherein Al powder: 60g, Ti powder: 26.31g, B4C powder: 9.45g, BN powder: 4.24g.
Prepared powder and zirconium oxide balls are put into batch mixer, batch mixer mixes 20h with the speed of 40r/min; Finally the powder of ball mill mixing is taken out, the mixed powder of ball milling is wrapped with aluminium foil, the circle of Φ 30 is made in cold pressing on a hydraulic press Cylindricality green compact, pressure 80MPa;High 40mm;Consistency is 68%.
(2) green compact is sintered reaction in-situ:
30 cylindrical green compact of Φ obtained in step 2 (1) is put into the cylindrical graphite mold with inner cavity by I, Intracavity diameter is Φ 32mm.
Graphite jig and 30 cylindrical green compact of Φ are put into vacuum thermal explosion furnace by II, close fire door, after be evacuated to furnace Interior pressure is lower than 10Pa;
III is started to warm up with the speed of 50K/min;When temperature is increased to 773K, in order to make graphite jig temperature and furnace It is interior to keep the lesser temperature difference, keep the temperature 20min.
IV is heated to 1183K to after observing that air pressure has significantly rising in furnace, keeps the temperature 10min, then stops adding Heat.1073K is dropped to temperature, axial direction 40MPa pressure, dwell time 60s are applied to cylindrical green compact simultaneously in insulating process;Instead The cylindrical green compact densified after answering and through axial compressive force is cooled to room temperature in a vacuum with furnace.
Step 3: multiple dimensioned Particles dispersed strengthens Al-Si-Mg alloy:
(1) preparatory load weighted aluminium alloy is placed in crucible and is put into togerther crucible type melting resistance furnace with crucible It is interior, it is warming up to 1073K;The ingredient of aluminium alloy are as follows: Si:9.5%, Mg:0.7wt.%, surplus are aluminium;
(2) it after alloy is completely melt and keeps the temperature 30min, slag-cleaning agent is added, refining slagging-off carried out to aluminium alloy, at slag hitting 10min is kept the temperature after reason.Al-Si-Mg alloy is not strengthened.
(3) furnace temperature will be adjusted to 11103K, the hardening agent containing multiphase ceramic particle that step 2 is prepared is added to In crucible, so that TiCN, AlN and TiB in composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.7wt.%, with Mechanical stirring melt 180s immediately afterwards;
(4) hardening agent containing micron SiC ceramic particle is added in crucible, so that composite ceramic particle reinforced aluminum closes The mass fraction of SiC is 8.5wt.% in gold, handles melt 300s using mechanical stirring.Then heat preservation 5min;
(6) ultrasonic probe uses at ultrasound the aluminium alloy in crucible after alloy liquid level 100mm heat preservation 15min The reason processing time is 8min.After ultrasonic wave added disperses, ultrasonic device is removed, keeps the temperature 5min.
(7) the aluminium alloy slag-cleaning agent of 0.06wt.% is added in the aluminium alloy after being ultrasonically treated, and mechanical stirring 2min is removed Gas refining is skimmed;Molten aluminum by finally removing Slag treatment can directly cast;
(8) molten metal after stir process is cast in metal type dies, obtains composite ceramic particle reinforced aluminium alloy Plate tensile sample.
Step 4: the heat treatment of the Al-Si-Mg alloy after strengthening:
(1) solution treatment: carrying out solution treatment for the aluminium alloy after reinforcing in high temperature oven, solid solubility temperature 813K, Gu The molten time is 10h, and cold water quenching is carried out after solution treatment;
(2) natural aging treatment: natural aging treatment, aging time 12h are carried out in air;
(3) artificial aging is handled: artificial aging processing, aging temp 433K, timeliness are carried out in electric drying oven with forced convection Time is 11h.
0.7wt.% endogenetic particle (the TiB of the TiCN particle of nano-scale, submicron-scale2With AlN blend of granules) With elasticity modulus, tensile strength and the breaking strain of the compound hardening treatment Al-Si-Mg alloy of 8.5wt.%SiC ceramic particle Be respectively as follows: 97.6GPa, 385MPa, 2.7%, than do not strengthen Al-Si-Mg alloy (elasticity modulus: 70.5GPa, tensile strength: 282MPa, breaking strain are respectively as follows: performance 7.6%) and 38.4%, 36.5%, -64.4% have been respectively increased.Although springform Amount and intensity improve, but intensity mixes size granule (the TiCN particle of nano-scale, sub-micron not as good as life in 0.52wt.% The TiB of size2With AlN blend of granules) and 8.5wt.%SiC ceramic particle compound hardening treatment Al-Si-Mg alloy it is strong Degree, and breaking strain is greatly reduced.
The mechanical experimental results of embodiment 1-3 and comparative example 1-3 are as shown in table 1.
The mechanical experimental results of table 1 embodiment 1-3 and comparative example 1-3
The multiple dimensioned ceramic particle that the present invention designs and develops mixes the preparation method of high elastic modulus high-strength aluminum alloy, will Al powder, Ti powder and BN and B4The TiB of the TiCN particle of C powder sintering in-situ endogenic nano-scale, submicron-scale2With AlN particle And micron SiC ceramic particle prepares high elastic modulus high-strength aluminum alloy, and optimizes TiCN, AlN and TiB2Particle with And the content of SiC particulate, realize that micro-nano granules are uniformly distributed in pottery aluminium composite material, cooperate the SiC particulate of micron-scale, Realize the synergistic effect of nano-sized ceramic particles and micron-sized ceramic particles in aluminum substrate, multiphase ceramic particle is in aluminium base It being stabilized in vivo, interface cohesion is good, is uniformly dispersed, realize the multiple dimensioned distribution of multiphase of particle in pottery aluminium composite material, and Interfacial reaction will not occur for the multiple dimensioned particle stabilized presence of multiphase, interior raw ceramic particle and alloy matrix aluminum, and particle size is to receive Rice, micron mix, and will not reduce the plasticity of composite material, have important application value.Integrated operation is simple, save the cost, With important economic benefit.
Although the embodiments of the present invention have been disclosed as above, but its is not only in the description and the implementation listed With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily Realize other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is simultaneously unlimited In specific details and legend shown and described herein.

Claims (10)

1. a kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy, which is characterized in that the multiple dimensioned ceramics The chemical composition and its mass percent of confusion high elastic modulus high-strength aluminum alloy are as follows: Si:6.5%-10wt.%;Mg: 0.3-0.7wt.%;SiC:2-8wt.%;TiCN, AlN and TiB2: 0.1-0.6wt.%;Surplus is Al.
2. the preparation method that a kind of multiple dimensioned ceramic particle mixes high elastic modulus high-strength aluminum alloy, which is characterized in that including Following steps:
Step 1: by the SiC powder of high temperature oxidation process and Al-Si-Mg alloyed powder ball milling mixing, wrapping up aluminium foil and cylindrical pottery is made Aluminium composite green compact;
Wherein, the mass ratio of the SiC powder and Al-Si-Mg alloyed powder is 1:20-1:1.5, the cylindrical pottery aluminium composite green compact Consistency be 60-75%;
Step 2: by Al powder, Ti powder, BN powder and B4C powder ball milling mixing, cylindrical green compact is made in package aluminium foil, and carries out vacuum burning Knot, specifically includes:
It is warming up to 773K with the rate of 25-60K/min, keeps the temperature 15-25min;
It is continuously heating to 1173-1193K, keeps the temperature 10min, 1073K is cooled to, the cylindrical green compact is applied in insulating process The pressure of axial 25-55MPa, pressure maintaining 20-90s, vacuum cooled to room temperature;
Wherein, the consistency of the cylindrical green compact is 60-75%, the BN powder and B4The molar ratio of C powder is 1:1, the Ti Powder, B4The molar ratio of C powder and BN powder is 9:2.8:2.8, TiCN, AlN and TiB in the cylindrical green compact after vacuum-sintering2Particle Mass fraction be 20-40wt.%;
Step 3: by Al-Si-Mg alloy, molten refined obtains Al-Si-Mg aluminium alloy at 1073-1123K;
The cylindrical green compact is placed in Al-Si-Mg aluminium alloy, mechanical stirring 60-180s;
The cylindrical pottery aluminium composite green compact is placed in Al-Si-Mg aluminium alloy again, mechanical stirring 120-300s keeps the temperature 3- After 5min, it is ultrasonically treated 3-8min, continues to keep the temperature 3-5min, except casting obtains the conjunction of composite ceramic particle reinforced aluminum after Slag treatment Gold;
Wherein, TiCN, AlN and TiB in the composite ceramic particle reinforced aluminium alloy2The mass fraction of particle is 0.1- The mass fraction of 0.52wt.%, SiC are 3-8wt.%.
3. multiple dimensioned ceramic particle as claimed in claim 2 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, in step 1, the high temperature oxidation process of SiC powder carries out high temperature oxidation process to SiC using staged oxidation mode:
It is warming up to 573K with the rate of 20-100K/min, keeps the temperature 10-20min;
Continue to be warming up to 973K with the rate of 20-100K/min, keeps the temperature 5-10min;
It is heated to predetermined temperature 973-1373K, keeps the temperature 1-12h.
4. multiple dimensioned ceramic particle as claimed in claim 2 or claim 3 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, further including carrying out solution treatment, solid solubility temperature 803-823K, solid solution to composite ceramic particle reinforced aluminium alloy Time is 6-15h, and cold water quenching is carried out after solution treatment.
5. multiple dimensioned ceramic particle as claimed in claim 4 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, further includes carrying out natural aging treatment, aging time 6-15h in air to the aluminium alloy after solution treatment.
6. multiple dimensioned ceramic particle as claimed in claim 5 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, further includes carrying out artificial aging processing to the aluminium alloy after natural aging treatment, aging temp 428-438K, when The effect time is 6-15h.
7. multiple dimensioned ceramic particle as claimed in claim 2 or claim 3 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, in step 3, it is described except Slag treatment includes: that the slag-cleaning agent of 0.05-0.10wt.% is added to aluminium alloy progress essence Refining slagging-off, the ingredient and mass percent of the slag-cleaning agent are as follows: KCl:35wt.%;MgCl2: 30wt.%;AlF3: 5wt.%; Na3AlF6: 15wt.%;Mg3N2: 5wt.%;Na2CO3: 5wt.%;C2Cl6: 5wt.%.
8. multiple dimensioned ceramic particle as claimed in claim 7 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, the pressure for preparing the cylindrical pottery aluminium composite green compact is 60-100MPa;Prepare the pressure of the cylindrical green compact For 60-100MPa.
9. the preparation that the multiple dimensioned ceramic particle as described in claim 2,3,5 or 6 mixes high elastic modulus high-strength aluminum alloy Method, which is characterized in that when the cylindrical green compact carries out vacuum-sintering, vacuum pressure is less than or equal to 10Pa.
10. multiple dimensioned ceramic particle as claimed in claim 9 mixes the preparation method of high elastic modulus high-strength aluminum alloy, It is characterized in that, the partial size of the SiC powder is 5-20 μm, and the partial size of Al-Si-Mg alloyed powder is 15-40 μm, and the partial size of Al powder is 13-48 μm, the partial size of Ti powder is 13-45 μm, and the partial size of BN powder is 0.5-1.3 μm, B4The partial size of C powder is 0.5-6.5 μm.
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