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CN109518884A - Pressure-bearing device and processing method under a kind of combination type prestressed anchor - Google Patents

Pressure-bearing device and processing method under a kind of combination type prestressed anchor Download PDF

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Publication number
CN109518884A
CN109518884A CN201811360504.9A CN201811360504A CN109518884A CN 109518884 A CN109518884 A CN 109518884A CN 201811360504 A CN201811360504 A CN 201811360504A CN 109518884 A CN109518884 A CN 109518884A
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diameter
steel pipe
diameter steel
small
pipe
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CN109518884B (en
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王景全
胡玉庆
李帅
戚家南
曾永平
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Southeast University
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Southeast University
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/08Members specially adapted to be used in prestressed constructions
    • E04C5/12Anchoring devices

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Piles And Underground Anchors (AREA)

Abstract

本发明公开了一种组合式预应力锚下承压装置及加工方法,该承压装置为钢‑超高性能混凝土组合式预应力锚下承压装置,包括栓钉(1)、超高性能混凝土(2)、大直径钢管(3)、小直径钢管(4)、大直径管底(5)和找平钢板(6);其加工方法包括大直径钢管(3)的加工、大直径管底(5)的加工与焊接、小直径钢管(4)的固定以及超高性能混凝土(2)的浇筑与养护。所述的组合式预应力锚下承压装置解决了现有的锚固系统锚下承压构造的钢筋密集布置、绑扎复杂、施工效率低下的问题,有利于方便施工,提高施工效率和锚固效率;此外,本发明提供的加工方法效率高,一致性好,加工稳定、可靠。

The present invention disclosed a combined pre -stirring anchor under pressure device and processing method. The pressure device is steel ‑ ultra -high -performance concrete combined prestressed anchor, including bolt nails (1), ultra -high performance Concrete (2), large diameter steel pipe (3), small diameter steel pipe (4), large diameter pipe bottom (5), and finding flat steel plate (6); its processing method includes processing of large diameter steel pipes (3) (5) Machining and welding, small diameter steel pipe (4) fixation and high -performance concrete (2) pouring and maintenance. The combined pre -staged anchor pressure device solves the problem of reinforced reinforcement layout, complicated and low construction efficiency of the existing anchor system under the anchor system, which is conducive to the convenience of construction, improving construction efficiency and anchoring efficiency; In addition, the processing methods provided by the present invention are high, good consistency, and stable and reliable processing.

Description

Pressure-bearing device and processing method under a kind of combination type prestressed anchor
Technical field
The present invention relates to pressure-bearing device and processing methods under a kind of combination type prestressed anchor, belong to prestressed anchorage technology neck Domain.
Background technique
Currently, prestressed group anchorage system is widely applied in engineering structure, and the stress under anchorage of anchorage zone is mainly by anchor pad Concrete etc. undertakes after spiral bar, additional bar, anchor under plate, anchor.The construction of anchorage zone is complicated, construction space is limited, construction effect Rate is lower.It is found in, the steel bar arrangement of existing anchorage zone is intensive, and bar spacing is minimum, to concreting after anchor Compactness has larger impact, and aggregate is caused to be not easy to flow to anchorage zone.In practical projects, the aggregate of anchorage zone concrete is inclined Less, less than normal, slurry amount is bigger than normal, and the more normal concrete of the elasticity modulus of concrete is low under anchor.Therefore, when prestressed stretch-draw, Anchorage zone is easy to appear crushing and cleavage fracture, reduces the safety and reliability of structure.
The compression strength and base steel of ultra-high performance concrete (UHPC) are originally in same level, and flexural tensile strength may be up to 30MPa, elasticity modulus is between 40-60GPa, and in addition to this UHPC has very high durability.Existing research discovery The cementitiousness of UHPC and steel is the 2 times or more of the cementitiousness of normal concrete and steel, therefore combines steel with UHPC and both may be used To reduce the weight of structure, and its cost can be reduced.
Summary of the invention
Technical problem: the object of the present invention is to provide pressure-bearing device and processing method under a kind of combination type prestressed anchor, solutions Installation is complicated in bring work progress when pressure-bearing device is applied under certainly traditional prestressed anchor, construction efficiency is low, structure is reliable The problems such as property is low.
Technical solution: the present invention provides pressure-bearing device under a kind of combination type prestressed anchor, which is steel-superelevation Pressure-bearing device under the combination type prestressed anchor of performance concrete, including peg, ultra-high performance concrete, large diameter steel pipe, minor diameter Steel pipe, large diameter pipe bottom and levelling steel plate, wherein minor-diameter steel-tube is nested in inside large diameter steel pipe, and large diameter steel pipe and small Poured ultra-high performance concrete between diameter steel pipe, guarantee ultra-high performance concrete and large diameter steel pipe and minor-diameter steel-tube it Between bond it is good;Peg is fixed on the outside face of large diameter steel pipe, and large diameter pipe bottom and levelling steel plate are located at Large-diameter Steel The bottom and top of pipe.
Wherein:
The large diameter steel pipe is coating steel pipe, and steel pipe is with a thickness of 3~5mm, and its bottom is welded with large diameter pipe bottom; The minor-diameter steel-tube is coating steel pipe.
The minor-diameter steel-tube is nested in inside large diameter steel pipe, and minor-diameter steel-tube is coaxially nested with large diameter steel pipe, And minor-diameter steel-tube is identical as the length of large diameter steel pipe.
The minor-diameter steel-tube is mutually welded with large diameter pipe bottom, and large diameter pipe bottom correspond to minor-diameter steel-tube position it is pre- There are round hole, the diameter of round hole and the overall diameter of minor-diameter steel-tube are identical.
The peg is fixed on the outside face of large diameter steel pipe, and the material of peg is high-strength steel, and fixed form is weldering It connects, and arrangement of the peg in the outside face of large diameter steel pipe is equally spaced using non-, along levelling steel plate to major diameter Tube bottom direction spacing becomes larger.
The diameter of the levelling steel plate is less than interior diameter, the overall diameter greater than minor-diameter steel-tube of large diameter steel pipe, and With minor-diameter steel-tube corresponding position among levelling steel plate, there are the circular holes equal with the overall diameter of minor-diameter steel-tube.
The intensity of the ultra-high performance concrete is greater than 160MPa.
The present invention also provides a kind of processing method of pressure-bearing device under combination type prestressed anchor, this method includes following step It is rapid:
1) large diameter steel pipe is processed, and in the outside face weld stud of large diameter steel pipe;
2) large diameter pipe back welding is connected to the bottom end of large diameter steel pipe;
3) minor-diameter steel-tube is nested with large diameter steel pipe coaxial line, two sides alignment, and by minor-diameter steel-tube and major diameter Tube bottom is fixed together;
4) ultra-high performance concrete is poured between minor-diameter steel-tube and large diameter steel pipe, after jolt ramming to pour top surface carry out Smooth plastering processing;
5) indentation of levelling steel plate is poured into top surface after ultra-high performance concrete initial set, obtains the component poured;
6) pressure-bearing device under the combination type prestressed anchor will be obtained after the component conservation poured.
Wherein:
The indentation of levelling steel plate is poured into top surface after the initial set of ultra-high performance concrete described in step 5), is referred to levelling steel plate Top surface and large diameter steel pipe either flush, and levelling steel plate integral level.
Pressure-bearing device under the combination type prestressed anchor will be obtained after the component conservation poured described in step 6), support The condition of shield are as follows: temperature >=70 DEG C, humidity >=95%, steam curing 7~28 days.
The utility model has the advantages that compared with prior art, present invention has the advantage that
Firstly, the present invention saves the anchor plate and anchor of traditional anchor system on the basis of giving full play to UHPC material property Rear screw muscle keeps Path of Force Transfer after anchor clear, is convenient for anchorage zone design, improves anchoring efficiency;
Secondly, distributing bar is intensively arranged, binds complicated, construction effect after the present invention can solve existing anchor system anchor The low problem of rate, improves construction efficiency to a certain extent;
Finally, present invention can be suitably applied to the anchoring of prestressed structure, there is wide applicability and very high reliability, and The preparation method of pressure-bearing device is high-efficient under combination type prestressed anchor provided by the invention, and consistency is good, and processing stablizes, is reliable.
Detailed description of the invention
Fig. 1 is the top view of pressure-bearing device under combination type prestressed anchor provided by the invention;
Fig. 2 is the left view of pressure-bearing device under combination type prestressed anchor provided by the invention;
Have in figure: 1- peg, 2- ultra-high performance concrete, 3- large diameter steel pipe, 4- minor-diameter steel-tube, 5- large diameter pipe bottom With the levelling steel plate of 6-.
Specific embodiment
To facilitate the understanding of the structure of the invention, it is illustrated with reference to the accompanying drawings and embodiments.
It is noted that following detailed description is all illustrative, it is intended to provide further instruction to the application.Unless another It indicates, all technical and scientific terms used herein has usual with the application person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the application.As used herein, unless the context clearly indicates otherwise, otherwise singular Also it is intended to include plural form, additionally, it should be understood that, when in the present specification using term "comprising" and/or " packet Include " when, indicate existing characteristics, step, operation, device, component and/or their combination.
Embodiment 1:
As shown in Figure 1 and Figure 2, pressure-bearing device under a kind of combination type prestressed anchor, the pressure-bearing device are mixed for steel-very-high performance Pressure-bearing device under the solidifying box-like prestressed anchor of local soil type, including peg 1, ultra-high performance concrete 2, large diameter steel pipe 3, minor-diameter steel-tube 4, large diameter pipe bottom 5 and levelling steel plate 6, wherein minor-diameter steel-tube 4 is coaxial nested with large diameter steel pipe 3, and minor-diameter steel-tube 4 with The length of large diameter steel pipe 3 is identical;Ultra-high performance concrete 2 has been poured between large diameter steel pipe 3 and minor-diameter steel-tube 4, has been guaranteed It is bonded between ultra-high performance concrete and large diameter steel pipe and minor-diameter steel-tube good;Peg 1 is fixed on the outer of large diameter steel pipe 3 Side face, large diameter pipe bottom 5 and levelling steel plate 6 are located at the bottom and top of large diameter steel pipe 3.
The large diameter steel pipe 3 is coating steel pipe, and steel pipe is with a thickness of 3~5mm, and its bottom is welded with large diameter pipe bottom 5。
The minor-diameter steel-tube 4 is welded with 5 phase of large diameter pipe bottom, and the position of the corresponding minor-diameter steel-tube 4 in large diameter pipe bottom 5 It sets and is reserved with round hole, the diameter of round hole is identical as the overall diameter of minor-diameter steel-tube 3.
The minor-diameter steel-tube 4 is coating steel pipe.
The peg 1 is fixed on the outside face of large diameter steel pipe 3, and the material of peg 1 is high-strength steel, and fixed form is Welding, and arrangement of the peg 1 in the outside face of large diameter steel pipe 3 is equally spaced using non-, along levelling steel plate 6 to big 5 direction spacing of diameter tube bottom becomes larger.
The diameter of the levelling steel plate 6 is less than the interior diameter of large diameter steel pipe 3, greater than the overall diameter of minor-diameter steel-tube 4, And with minor-diameter steel-tube corresponding position among levelling steel plate 6, there are the circular holes equal with the overall diameter of minor-diameter steel-tube 4.
The intensity of the ultra-high performance concrete 2 is greater than 160MPa.
The processing method of pressure-bearing device under a kind of combination type prestressed anchor, method includes the following steps:
(1) large diameter steel pipe 3 for processing different-diameter, then in the outside face weld stud 1 of large diameter steel pipe 3;
(2) 5mm steel plate is processed into the round large diameter pipe bottom 5 with large diameter steel pipe 3 with diameter, then again in major diameter A circular hole with 4 same diameter of minor-diameter steel-tube is dug at 5 center of tube bottom, and large diameter pipe bottom 5 is finally welded in large diameter steel pipe 3 Bottom end;
(3) by the concentric placement of minor-diameter steel-tube 4 and large diameter steel pipe 3, two sides alignment, finally by minor-diameter steel-tube 4 and greatly Diameter tube bottom 5 is welded and fixed together;
(4) circular levelling steel plate 6 is processed with the steel plate of 10mm, the diameter of levelling steel plate is determined according to large diameter steel pipe 3;
(5) steel tubing portions processed are kept upright, and UHPC 2 is poured, and UHPC 2 is poured and entire component is put into vibration after expiring Then jolt ramming on platform carries out smooth plastering processing to pouring top surface;
(6) indentation of levelling steel plate 6 is poured into top surface after 2 initial set of UHPC, guarantees top surface and the Large-diameter Steel of levelling steel plate 6 The either flush of pipe 3, while guaranteeing levelling 6 integral level of steel plate, obtain the component poured;
(7) component poured is put under conditions of temperature >=70 DEG C, humidity >=95% steam curing 7~28 days.
It should be further noted that specific embodiment described in the present invention is only spiritual institute according to the present invention The illustration of work.Those skilled in the art can do described specific embodiment various Modify or supplement, but without departing from the spirit or beyond the scope defined by the appended claims of the utility model.

Claims (10)

1.一种组合式预应力锚下承压装置,其特征在于:该承压装置为钢-超高性能混凝土组合式预应力锚下承压装置,包括栓钉(1)、超高性能混凝土(2)、大直径钢管(3)、小直径钢管(4)、大直径管底(5)和找平钢板(6),其中小直径钢管(4)嵌套在大直径钢管(3)内部,且大直径钢管(3)和小直径钢管(4)之间浇筑有超高性能混凝土(2),栓钉(1)固定于大直径钢管(3)的外边面,大直径管底(5)和找平钢板(6)分别位于大直径钢管(3)的底部和顶部。1. A combination of prestressed anchor under the pressure device, which is characterized by: the pressure device is steel-ultra-high-performance concrete combined prestressed anchor under the underpowered pressure device, including bolt (1), ultra-high-performance concrete concrete (2), large diameter steel pipe (3), small diameter steel pipe (4), large diameter bottom (5) and finding flat steel plate (6), small diameter steel pipes (4) nested in the inside of large diameter steel pipes (3), inside And large diameter steel pipes (3) and small diameter steel pipes (4) are poured with ultra -high -performance concrete (2), bolt (1) fixed on the outside of large diameter steel pipe (3), large diameter bottom (5) and leveling steel plate (6) are positioned at the bottom and the top of large-diameter steel pipe (3) respectively. 2.如权利要求1所述的一种组合式预应力锚下承压装置,其特征在于:所述的大直径钢管(3)为镀锌钢管,钢管厚度为3~5mm,且其底部焊接有大直径管底(5);所述的小直径钢管(4)为镀锌钢管。2. A combination of pre -stirring anchoring device as described as claim 1, characterized by: large diameter steel pipes (3) are galvanized steel pipes, the thickness of the steel pipe is 3 to 5mm, and its bottom welding There is a large-diameter pipe bottom (5); the small-diameter steel pipe (4) is a galvanized steel pipe. 3.如权利要求1所述的一种组合式预应力锚下承压装置,其特征在于:所述的小直径钢管(4)嵌套在大直径钢管(3)内部,是指小直径钢管(4)与大直径钢管(3)同轴嵌套,且小直径钢管(4)与大直径钢管(3)的长度相同。3. A combined prestressed anchorage pressure-bearing device as claimed in claim 1, characterized in that: the small-diameter steel pipe (4) is nested inside the large-diameter steel pipe (3), which refers to the small-diameter steel pipe (4) coaxially nested with the large-diameter steel pipe (3), and the small-diameter steel pipe (4) has the same length as the large-diameter steel pipe (3). 4.如权利要求2所述的一种组合式预应力锚下承压装置,其特征在于:所述的小直径钢管(4)与大直径管底(5)相焊接,且大直径管底(5)对应小直径钢管(4)的位置预留有圆形孔,圆形孔的直径与小直径钢管(3)的外直径相同。4. A combination of pre -stirring anchoring device as described as described by claim 2 is characterized by: small diameter steel pipes (4) welded with large diameter pipes (5), and the bottom of the large diameter pipe bottom bottom (5) Corresponding to the position of small diameter steel pipe (4), a circular hole is reserved, and the diameter of the circular hole is the same as the outer diameter of the small diameter steel pipe (3). 5.如权利要求1所述的一种组合式预应力锚下承压装置,其特征在于:所述的栓钉(1)固定于大直径钢管(3)的外边面,栓钉(1)的材质为高强钢,其固定方式为焊接,且栓钉(1)在大直径钢管(3)的外边面的布置方式采用非等间距布置,其沿找平钢板(6)至大直径管底(5)方向间距逐渐变大。5. A combined prestressed anchor under pressure device as claimed in claim 1, characterized in that: said peg (1) is fixed on the outer surface of the large-diameter steel pipe (3), and the peg (1) The material is high-strength steel, and its fixing method is welding, and the arrangement of the studs (1) on the outer surface of the large-diameter steel pipe (3) is not equidistant, and they are arranged along the leveling steel plate (6) to the bottom of the large-diameter pipe ( 5) The direction spacing gradually becomes larger. 6.如权利要求1所述的一种组合式预应力锚下承压装置,其特征在于:所述的找平钢板(6)的直径小于大直径钢管(3)的内直径、大于小直径钢管(4)的外直径,且找平钢板(6)中间与小直径钢管对应位置,留有与小直径钢管(4)的外直径相等的圆孔。6. A combined prestressed anchorage pressure-bearing device as claimed in claim 1, characterized in that: the diameter of the leveling steel plate (6) is smaller than the inner diameter of the large-diameter steel pipe (3) and larger than the inner diameter of the small-diameter steel pipe (4), and the middle of the leveling steel plate (6) corresponds to the small-diameter steel pipe, leaving a circular hole equal to the outer diameter of the small-diameter steel pipe (4). 7.如权利要求1所述的一种组合式预应力锚下承压装置,其特征在于:所述的超高性能混凝土(2)的强度大于160MPa。7. A combination of pre -stirring anchoring device as described as claim 1, characterized by: the intensity of the ultra -high -performance concrete (2) is greater than 160MPa. 8.一种如权利要求1所述的组合式预应力锚下承压装置的加工方法,其特征在于:该方法包括以下步骤:8. A machining method of a combined premature anchor of the underpower anchor of Rights 1, which is characterized by: this method includes the following steps: 1)加工大直径钢管(3),并在大直径钢管(3)的外边面焊接栓钉(1);1) Processing the large-diameter steel pipe (3), and welding the stud (1) on the outer surface of the large-diameter steel pipe (3); 2)将大直径管底(5)焊接于大直径钢管(3)的底端;2) welding the large-diameter pipe bottom (5) to the bottom end of the large-diameter steel pipe (3); 3)将小直径钢管(4)与大直径钢管(3)同轴线嵌套,两端对齐,且将小直径钢管(4)与大直径管底(5)焊接在一起;3) nesting the small-diameter steel pipe (4) and the large-diameter steel pipe (3) coaxially, aligning both ends, and welding the small-diameter steel pipe (4) and the large-diameter pipe bottom (5); 4)在小直径钢管(4)与大直径钢管(3)之间浇筑超高性能混凝土;4) pouring ultra-high performance concrete between the small-diameter steel pipe (4) and the large-diameter steel pipe (3); 5)超高性能混凝土(2)初凝后将找平钢板(6)压入浇筑顶面,得到浇筑好的构件;5) After the initial setting of the ultra-high performance concrete (2), the leveling steel plate (6) is pressed into the pouring top surface to obtain the poured components; 6)将浇筑好的构件养护后得到所述的组合式预应力锚下承压装置。6) After the poured components are cured, the combined prestressed anchorage pressure-bearing device is obtained. 9.如权利要求8所述的一种组合式预应力锚下承压装置的加工方法,其特征在于:步骤5)所述的超高性能混凝土(2)初凝后将找平钢板(6)压入浇筑顶面,是指将找平钢板(6)的顶面与大直径钢管(3)的顶面平齐,且找平钢板(6)整体水平。9. The processing method of a combined prestressed anchor under pressure device as claimed in claim 8, characterized in that: after the initial setting of the ultra-high performance concrete (2) described in step 5), the leveling steel plate (6) Pressing into the pouring top surface means that the top surface of the leveling steel plate (6) is flush with the top surface of the large-diameter steel pipe (3), and the leveling steel plate (6) is overall level. 10.如权利要求8所述的一种组合式预应力锚下承压装置的加工方法,其特征在于:步骤6)所述的将浇筑好的构件养护后得到所述的组合式预应力锚下承压装置,养护的条件为:温度≥70℃、湿度≥95%、蒸汽养护7~28天。10. The processing method of a combined prestressed anchor pressure-bearing device as claimed in claim 8, characterized in that: in step 6), the poured component is maintained to obtain the combined prestressed anchor For the lower pressure device, the curing conditions are: temperature ≥ 70°C, humidity ≥ 95%, and steam curing for 7 to 28 days.
CN201811360504.9A 2018-11-15 2018-11-15 Combined type prestressed anchor lower pressure-bearing device and processing method Expired - Fee Related CN109518884B (en)

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CN110924595A (en) * 2019-12-31 2020-03-27 湖南大学 Steel bar anchoring joint and construction method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110924595A (en) * 2019-12-31 2020-03-27 湖南大学 Steel bar anchoring joint and construction method thereof

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