CN108360748A - A kind of composite steel tube UHPC damping stubs - Google Patents
A kind of composite steel tube UHPC damping stubs Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 138
- 239000010959 steel Substances 0.000 title claims abstract description 138
- 239000011374 ultra-high-performance concrete Substances 0.000 title claims abstract description 54
- 239000002131 composite material Substances 0.000 title claims abstract description 29
- 238000013016 damping Methods 0.000 title claims abstract description 7
- 239000004567 concrete Substances 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims description 7
- 229920005646 polycarboxylate Polymers 0.000 claims description 5
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 14
- 230000035939 shock Effects 0.000 abstract description 11
- 238000005260 corrosion Methods 0.000 abstract description 5
- 238000011161 development Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 13
- 239000002699 waste material Substances 0.000 description 10
- 238000010521 absorption reaction Methods 0.000 description 5
- 239000004568 cement Substances 0.000 description 5
- 239000011159 matrix material Substances 0.000 description 4
- 230000021715 photosynthesis, light harvesting Effects 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000003513 alkali Substances 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 230000014759 maintenance of location Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- 239000004566 building material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 239000011372 high-strength concrete Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000002955 isolation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000005536 corrosion prevention Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C3/00—Structural elongated elements designed for load-supporting
- E04C3/30—Columns; Pillars; Struts
- E04C3/36—Columns; Pillars; Struts of materials not covered by groups E04C3/32 or E04C3/34; of a combination of two or more materials
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/18—Waste materials; Refuse organic
- C04B18/20—Waste materials; Refuse organic from macromolecular compounds
- C04B18/22—Rubber, e.g. ground waste tires
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Vibration Prevention Devices (AREA)
Abstract
本发明涉及土木工程技术领域,特别是涉及一种复合钢管UHPC减震柱墩。本发明的复合钢管UHPC减震柱墩由外钢管、内钢管、UHPC层和橡胶混凝土层组成;所述内钢管套设在所述外钢管内部;所述UHPC层填充于所述外钢管的内壁与所述内钢管的外壁之间;所述橡胶混凝土层填充于所述内钢管的内部。本发明充分利用钢管、UHPC和橡胶混凝土的优点,较好地解决了钢管混凝土的防腐问题,提高了构件的耐久性,降低了构件全寿命周期成本,延长了构件的寿命周期;同时该组合柱节能环保,符合绿色建筑理念和建筑业可持续发展的要求;并且该构件承载力储备大、延性好、抗震性能及抗疲劳性能和抗冲击性能优越、阻尼性能好,具有优异的抗震性能及良好的减震能力。
The invention relates to the technical field of civil engineering, in particular to a composite steel pipe UHPC shock-absorbing pier. The composite steel pipe UHPC damping pier of the present invention is composed of an outer steel pipe, an inner steel pipe, a UHPC layer and a rubber concrete layer; the inner steel pipe is sleeved inside the outer steel pipe; the UHPC layer is filled in the inner wall of the outer steel pipe Between the outer wall of the inner steel pipe; the rubber concrete layer is filled inside the inner steel pipe. The present invention makes full use of the advantages of steel pipe, UHPC and rubber concrete, better solves the anti-corrosion problem of steel pipe concrete, improves the durability of the component, reduces the cost of the whole life cycle of the component, and prolongs the life cycle of the component; at the same time, the composite column Energy saving and environmental protection, in line with the concept of green building and the requirements of sustainable development of the construction industry; and the component has a large bearing capacity reserve, good ductility, superior seismic performance, fatigue resistance and impact resistance, good damping performance, excellent seismic performance and good shock absorbing capacity.
Description
技术领域technical field
本发明涉及土木工程技术领域,特别是涉及一种复合钢管UHPC减震柱 墩。The invention relates to the technical field of civil engineering, in particular to a composite steel pipe UHPC shock-absorbing pier.
背景技术Background technique
我国是废旧橡胶轮胎生成量最大的国家之一,对橡胶资源的消耗量也排 在世界前列。据相关数据预测,到2020年我国废弃橡胶的生成量将高达600 余万吨。废橡胶不易降解,填埋后对环境污染大,焚烧会带来空气污染。同 时,如果不能合理利用废橡胶,也会造成一种有效能源的浪费。废弃橡胶的 处理和如何合理解决废旧橡胶所带来的资源化利用成为亟待解决的问题。my country is one of the countries that produce the largest amount of waste rubber tires, and its consumption of rubber resources ranks among the top in the world. According to relevant data predictions, by 2020, the generation of waste rubber in my country will reach more than 6 million tons. Waste rubber is not easy to degrade, and it will pollute the environment after landfill, and incineration will bring air pollution. Simultaneously, if waste rubber can not be rationally utilized, it will also cause a waste of effective energy. The disposal of waste rubber and how to reasonably solve the resource utilization of waste rubber have become urgent problems to be solved.
橡胶集料混凝土是通过将橡胶颗粒掺入水泥混凝土混合物中制成的一 种新型绿色环保建筑材料。当前国内外研究表明,橡胶颗粒物理化学性能相 对稳定,表面粗糙,橡胶与水泥基体的粘结性能要优于纤维,将废弃橡胶加 工成橡胶颗粒或粉末掺入到混凝土中,可以有效提高混凝土的降噪性能、抗 冲击性能、韧性和隔震耗能能力,已成为处理橡胶废弃物的有效途径。橡胶 混凝土在国内外道路、桥梁、房屋建筑等工程中得到了广泛应用。Rubber aggregate concrete is a new type of green environmental protection building material made by mixing rubber particles into cement concrete mixture. Current research at home and abroad shows that the physical and chemical properties of rubber particles are relatively stable, and the surface is rough. Noise performance, impact resistance, toughness and shock isolation energy dissipation capacity have become an effective way to deal with rubber waste. Rubber concrete has been widely used in roads, bridges, housing construction and other projects at home and abroad.
超高性能混凝土(Ultra-High Performance Concrete,简称UHPC),包 含活性粉末混凝土(Reactive Powder Concrete,简写为RPC),由于其制备、 组分的不同,其力学性能和变形能力均明显优于普通混凝土、高强混凝土和 高性能混凝土。其配制原理包括基于最大密实度理论,剔除粗骨料,提高组 分的细度与活性等,以便最大限度减小材料内部缺陷;掺入钢纤维,增加韧 性;使用高效减水剂,降低水胶比和孔隙率等。UHPC是一种具有极高的抗压 强度(其抗压强度通常在100~300MPa之间)、抗折强度、高韧性、高耐久 性、高阻裂性、超高抗渗性及良好的耐磨性、较高延性和抗拉强度的绿色新 型超高强混凝土,在市政、房建、核电、海洋等工程及军事设施等方面有着 广阔的应用前景,但伴随其超高强而与生具有的脆性限制了其在土木工程中 的应用。Ultra-High Performance Concrete (UHPC for short), including reactive powder concrete (Reactive Powder Concrete, RPC for short), due to its different preparation and components, its mechanical properties and deformation ability are significantly better than ordinary concrete , high-strength concrete and high-performance concrete. Its preparation principles include removing coarse aggregates based on the theory of maximum compactness, increasing the fineness and activity of components, etc., so as to minimize internal defects of the material; adding steel fibers to increase toughness; using high-efficiency water reducers to reduce water rubber ratio and porosity etc. UHPC is a kind of material with extremely high compressive strength (its compressive strength is usually between 100-300MPa), flexural strength, high toughness, high durability, high crack resistance, ultra-high impermeability and good durability. Green new ultra-high-strength concrete with abrasive properties, high ductility and tensile strength has broad application prospects in municipal, housing construction, nuclear power, marine and other engineering and military facilities, but it is inherently brittle with its ultra-high strength Limit its application in civil engineering.
钢管混凝土(CFST)结构可扬长补短、协同互补、共同工作,凭借其截 面尺寸小、刚度大和抗压能力强、抗震性能好、施工方便快捷等优势,成为 房建和桥梁工程中应用广泛的结构形式之一。然而普通钢管混凝土服役期间 需定期进行严格的防腐处理,否则容易发生锈蚀,导致整体构件的力学性能 和耐久性能受到影响,增加结构全寿命周期维护费用和成本,限制了该类构 件在特殊环境下的应用。Concrete-filled steel tube (CFST) structures can make up for each other's strengths, complement each other, and work together. With its advantages such as small cross-sectional size, high rigidity, strong compressive capacity, good seismic performance, and convenient and quick construction, it has become a widely used in housing construction and bridge engineering. One of the structural forms. However, regular and strict anti-corrosion treatment is required for ordinary concrete-filled steel pipe concrete during service, otherwise it is prone to corrosion, which will affect the mechanical properties and durability of the overall component, increase the maintenance cost and cost of the entire life cycle of the structure, and limit the use of this type of component in special environments. Applications.
柱子是建筑结构中重要的承重构件,其抗震性能优劣对房屋建筑的安全 和人民生命财产保障起着至关重要的作用。Columns are important load-bearing components in building structures, and their seismic performance plays a vital role in the safety of building construction and the protection of people's lives and property.
当前建筑物的抗震主要依赖于结构构件的强度和刚度,造成了结构自重 过大,导致建筑材料使用过多,造成资源紧张、工程造价过高,一定程度上 还影响建筑的美观和使用功能。通过增大结构的刚度和强度来抵御地震的做 法不符合建筑业可持续发展的要求。At present, the earthquake resistance of buildings mainly depends on the strength and stiffness of structural components, resulting in excessive structure weight, resulting in excessive use of building materials, resulting in resource constraints, high project costs, and to a certain extent, affecting the appearance and function of buildings. The practice of resisting earthquakes by increasing the rigidity and strength of the structure does not meet the requirements of sustainable development of the construction industry.
基于此,有必要研发一组抗震、减震性能好的复合钢管UHPC减震柱墩。Based on this, it is necessary to develop a group of composite steel pipe UHPC shock-absorbing column piers with good shock resistance and shock absorption performance.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种复合钢管UHPC减震柱墩,有效 的克服了现有技术的缺陷。The technical problem to be solved by the present invention is to provide a composite steel pipe UHPC shock-absorbing column pier, which effectively overcomes the defects of the prior art.
本发明解决上述技术问题的技术方案如下:一种复合钢管UHPC减震柱 墩,由外钢管、内钢管、UHPC层和橡胶混凝土层组成;The technical scheme of the present invention to solve the above-mentioned technical problems is as follows: a kind of composite steel pipe UHPC damping pier, is made up of outer steel pipe, inner steel pipe, UHPC layer and rubber concrete layer;
上述内钢管套设在上述外钢管内部;The above-mentioned inner steel pipe is sleeved inside the above-mentioned outer steel pipe;
上述UHPC层填充于上述外钢管的内壁与上述内钢管的外壁之间;The UHPC layer is filled between the inner wall of the outer steel pipe and the outer wall of the inner steel pipe;
上述橡胶混凝土层填充于上述内钢管的内部。The rubber concrete layer is filled inside the inner steel pipe.
本发明的有益效果是:充分利用钢管、UHPC和橡胶混凝土的优点,较好 地解决了钢管混凝土的防腐问题,提高了构件的耐久性,降低了构件全寿命 周期成本,延长了构件的寿命周期;同时该组合柱节能环保,符合绿色建筑 理念和建筑业可持续发展的要求;并且该构件承载力储备大、延性好、抗震 性能及抗疲劳性能和抗冲击性能优越、阻尼性能好,具有优异的抗震性能及 良好的减震能力。The beneficial effects of the present invention are: making full use of the advantages of steel pipe, UHPC and rubber concrete, better solving the anticorrosion problem of steel pipe concrete, improving the durability of components, reducing the cost of the whole life cycle of components, and prolonging the life cycle of components ; At the same time, the composite column is energy-saving and environmentally friendly, which meets the requirements of the green building concept and the sustainable development of the construction industry; and the component has a large bearing capacity reserve, good ductility, superior seismic performance, fatigue resistance and impact resistance, and good damping performance. Excellent shock resistance and good shock absorption capacity.
在上述技术方案的基础上,本发明还可以做如下改进。On the basis of the above technical solutions, the present invention can also be improved as follows.
进一步,上述外钢管为不锈钢钢管,上述内钢管为碳素钢管。Further, the above-mentioned outer steel pipe is a stainless steel pipe, and the above-mentioned inner steel pipe is a carbon steel pipe.
采用上述进一步方案的有益效果是外钢管抗腐蚀能力强,外钢管耐腐蚀 可抵御酸碱长期腐蚀,管材使用寿命长,内钢管采用碳素钢管可节约工程建 造成本。The beneficial effect of adopting the above further scheme is that the outer steel pipe has strong corrosion resistance, the outer steel pipe can resist acid and alkali long-term corrosion, the service life of the pipe is long, and the inner steel pipe adopts carbon steel pipe to save engineering construction cost.
进一步,上述外钢管和/或内钢管的横截面为圆形或多边形,且两者的 中心线重合。Further, the cross-section of the above-mentioned outer steel pipe and/or inner steel pipe is circular or polygonal, and the centerlines of the two coincide.
采用上述进一步方案的有益效果是外钢管和内钢管可根据实际情况任 意选择其截面形状。The beneficial effect of adopting the above-mentioned further scheme is that the cross-sectional shape of the outer steel pipe and the inner steel pipe can be arbitrarily selected according to the actual situation.
进一步,上述外钢管的直径或边长不小于200mm,厚度不小于3mm;上 述内钢管直径或边长不小于80mm,厚度不小于2mm。Further, the diameter or side length of the above-mentioned outer steel pipe is not less than 200mm, and the thickness is not less than 3mm; the diameter or side length of the above-mentioned inner steel pipe is not less than 80mm, and the thickness is not less than 2mm.
采用上述进一步方案的有益效果是其外形多元化,并且保证内外钢管对 管内混凝土提供合适的约束,以满足试件强度和延性需求。The beneficial effect of adopting the above further scheme is that its shape is diversified, and it can ensure that the inner and outer steel pipes provide appropriate constraints on the concrete in the pipe, so as to meet the strength and ductility requirements of the specimen.
进一步,上述外钢管的内壁与上述内钢管的外壁在任意对应位置处之间 的垂直距离不小于50mm。Further, the vertical distance between the inner wall of the outer steel pipe and the outer wall of the inner steel pipe at any corresponding position is not less than 50mm.
采用上述进一步方案的有益效果是整个柱墩构造比较合理,便于管间 UHPC的浇筑和振捣密实,利于保证UHPC施工质量。The beneficial effect of adopting the above further scheme is that the structure of the entire pier is relatively reasonable, which is convenient for pouring and vibrating the UHPC between the pipes, and is beneficial to ensure the construction quality of the UHPC.
进一步,上述外钢管的直径或横截面任意一边的边长大于1000mm,上述 外钢管的内壁上均匀间隔的设有多个用以加强与UHPC层的粘结性能的栓钉。Further, the diameter of the above-mentioned outer steel pipe or the side length of any side of the cross-section is greater than 1000mm, and the inner wall of the above-mentioned outer steel pipe is evenly spaced with a plurality of pegs for strengthening the bonding performance with the UHPC layer.
采用上述进一步方案的有益效果是可加强外钢管与UHPC的粘结性能, 同时能延缓外钢管的局部屈曲,改善外钢管与UHPC之间的相互作用。The beneficial effect of adopting the above further solution is that the bonding performance between the outer steel pipe and UHPC can be enhanced, and at the same time, the local buckling of the outer steel pipe can be delayed, and the interaction between the outer steel pipe and UHPC can be improved.
进一步,上述外钢管的内壁与上述内钢管的外壁在任意对应位置处之间 的垂直距离大于500mm,上述外钢管的内壁与上述内钢管的外壁之间沿两者 中心线方向均匀间隔的设有多个支撑隔板,每个上述支撑隔板的两端均与上 述外钢管的内壁与上述内钢管的外壁连接固定。Further, the vertical distance between the inner wall of the outer steel pipe and the outer wall of the inner steel pipe at any corresponding position is greater than 500mm, and the inner wall of the outer steel pipe and the outer wall of the inner steel pipe are evenly spaced along the direction of the center line of the two. Multiple supporting partitions, both ends of each supporting partition are connected and fixed to the inner wall of the outer steel pipe and the outer wall of the inner steel pipe.
采用上述进一步方案的有益效果是可以加强外钢管与内钢管的整体性, 保证复合管同步协同工作。The beneficial effect of adopting the above-mentioned further solution is that the integrity of the outer steel pipe and the inner steel pipe can be strengthened, and the composite pipes can be synchronously and cooperatively operated.
进一步,上述橡胶混凝土层由以下重量份数的材料混合制成:Further, the above-mentioned rubber concrete layer is made by mixing the following materials in parts by weight:
采用上述进一步方案的有益效果是橡胶混凝土层吸能效果好,提高整个 柱墩的耗能、减震性能。The beneficial effect of adopting the above-mentioned further scheme is that the rubber concrete layer has a good energy-absorbing effect, and improves the energy dissipation and shock-absorbing performance of the whole pier.
进一步,上述减水剂为聚羧酸减水剂,其减水率大于等于25%。Furthermore, the above-mentioned water reducer is a polycarboxylate water reducer, and its water reducing rate is greater than or equal to 25%.
采用上述进一步方案的有益效果是与各种水泥的相容性好,混凝土的坍 落度保持性能好,延长混凝土的施工时间;掺量低,减水率高,收缩小;大 幅度提高混凝土的早期、后期强度;氯离子含量低、碱含量低,有利于混凝 土的耐久性;生产过程无污染,不含甲醛,符合ISO14000环境保护管理国 际标准;使用聚羧酸盐类减水剂,可用更多的矿渣或粉煤灰取代水泥,从而 降低成本。The beneficial effect of adopting the above-mentioned further scheme is that it has good compatibility with various cements, good slump retention performance of concrete, and prolongs the construction time of concrete; low dosage, high water-reducing rate, and small shrinkage; greatly improves the concrete's slump retention performance. Early and late strength; low chloride ion content and low alkali content are beneficial to the durability of concrete; the production process is pollution-free and does not contain formaldehyde, which meets the international standard of ISO14000 environmental protection management; polycarboxylate water reducing agent can be used more More slag or fly ash to replace cement, thereby reducing costs.
进一步,上述橡胶粒或橡胶粉的粒径为0~3mm。Furthermore, the particle size of the above-mentioned rubber particles or rubber powder is 0-3 mm.
采用上述进一步方案的有益效果是粒径大小适中,利于橡胶颗粒或橡胶 粉均匀分散在混凝土基体中,减少其与基体界面的薄弱面,确保整体柱墩具 有较好的结构强度及减震、抗震性能。The beneficial effect of adopting the above further scheme is that the particle size is moderate, which is conducive to the uniform dispersion of rubber particles or rubber powder in the concrete matrix, reducing the weak surface at the interface with the matrix, and ensuring that the overall pier has better structural strength and shock absorption. performance.
附图说明Description of drawings
图1为本发明的复合钢管UHPC减震柱墩的横截面结构示意图;Fig. 1 is the cross-sectional structure schematic diagram of composite steel pipe UHPC damping pier of the present invention;
图2为本发明的复合钢管UHPC减震柱墩的一些实施例的横截面结构示 意图;Fig. 2 is the cross-sectional structure schematic diagram of some embodiments of composite steel pipe UHPC shock-absorbing pier of the present invention;
图3为本发明的复合钢管UHPC减震柱墩的另一些实施例的横截面结构 示意图。Fig. 3 is a cross-sectional structural schematic diagram of other embodiments of the composite steel pipe UHPC shock-absorbing pier of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1、外钢管,2、内钢管,3、UHPC层,4、橡胶混凝土层,5、栓钉,6、 支撑隔板。1. Outer steel pipe, 2. Inner steel pipe, 3. UHPC layer, 4. Rubber concrete layer, 5. Studs, 6. Supporting partition.
具体实施方式Detailed ways
以下结合附图对本发明的原理和特征进行描述,所举实例只用于解释本 发明,并非用于限定本发明的范围。The principles and features of the present invention are described below in conjunction with the accompanying drawings, and examples are only used to explain the present invention, and are not intended to limit the scope of the present invention.
实施例:如图1所示,本实施例的复合钢管UHPC减震柱墩由外钢管1、 内钢管2、UHPC层3和橡胶混凝土层4组成;Embodiment: As shown in Figure 1, the composite steel pipe UHPC shock-absorbing pier of this embodiment is composed of an outer steel pipe 1, an inner steel pipe 2, a UHPC layer 3 and a rubber concrete layer 4;
上述内钢管2套设在上述外钢管1内部;The above-mentioned 2 inner steel pipes are set inside the above-mentioned outer steel pipe 1;
上述UHPC层3填充于上述外钢管1的内壁与上述内钢管2的外壁之间;The UHPC layer 3 is filled between the inner wall of the outer steel pipe 1 and the outer wall of the inner steel pipe 2;
上述橡胶混凝土层4填充于上述内钢管2的内部。The rubber concrete layer 4 is filled inside the inner steel pipe 2 .
整个复合钢管UHPC减震柱墩的内钢管2可对橡胶混凝土层4提供约束, 可改善橡胶与混凝土的粘结性能,增强橡胶混凝土层4的隔震和耗能能力; 外钢管对UHPC层3提供强约束,克服了UHPC层3的脆性,可充分利用外钢 管1和UHPC层3的强度,减小整个柱墩构件截面尺寸,增大建筑可建高度 和跨度;减少服役期间复合钢管的维修费用,扩大复合钢管混凝土的应用范 围。The inner steel pipe 2 of the entire composite steel pipe UHPC shock-absorbing pier can provide constraints on the rubber concrete layer 4, which can improve the bonding performance between rubber and concrete, and enhance the shock isolation and energy dissipation capacity of the rubber concrete layer 4; Provides strong constraints, overcomes the brittleness of UHPC layer 3, can make full use of the strength of outer steel pipe 1 and UHPC layer 3, reduces the section size of the entire pier member, increases the buildable height and span of the building, and reduces the maintenance of composite steel pipes during service Expenses, expanding the scope of application of composite steel pipe concrete.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1)外钢管能够有效约束UHPC层3,不仅能够充分利用UHPC层3的高强 特性有效克服UHPC层3的脆性,还能充分利用自身的强度和延性;1) The outer steel pipe can effectively restrain the UHPC layer 3, not only can make full use of the high-strength properties of the UHPC layer 3 to effectively overcome the brittleness of the UHPC layer 3, but also make full use of its own strength and ductility;
2)高耐久性绿色UHPC层3的应用,可减小混凝土用量,保护环境,节 约资源,符合建筑业的可持续发展需求。UHPC层3的高强利于减小柱墩构件 截面尺寸,减轻结构自重;2) The application of the high-durability green UHPC layer 3 can reduce the amount of concrete, protect the environment, save resources, and meet the sustainable development needs of the construction industry. The high strength of the UHPC layer 3 is conducive to reducing the cross-sectional size of the column pier member and reducing the structural weight;
3)内部橡胶混凝土4具有很好的耗能减震作用,可以有效的吸收部分 地震能量,提升柱墩构件的抗震性能,利于满足各个性能水准需求;3) The internal rubber concrete 4 has a good energy dissipation and shock absorption effect, can effectively absorb part of the earthquake energy, and improve the seismic performance of the column pier components, which is conducive to meeting the requirements of various performance levels;
4)整个复合钢管UHPC减震柱墩具有很高的承载能力、残余承载力和延 性性能,可增大结构高度和跨度,便于结构布置,增加建筑可使用空间。4) The entire composite steel pipe UHPC shock-absorbing column pier has high bearing capacity, residual bearing capacity and ductility performance, which can increase the structural height and span, facilitate structural layout, and increase the usable space of the building.
较佳的,上述外钢管1为不锈钢钢管,上述内钢管2为碳素钢管,不锈 钢的外钢管1能够减少和避免服役期间钢管的防锈防腐问题,降低工程服役 期间的维修费用,节省全寿命周期成本,扩大钢管混凝土结构的使用范围, 使之可在某些特殊类环境(潮湿、酸性等)中使用。Preferably, the above-mentioned outer steel pipe 1 is a stainless steel pipe, the above-mentioned inner steel pipe 2 is a carbon steel pipe, and the stainless steel outer steel pipe 1 can reduce and avoid the rust and corrosion prevention problems of the steel pipe during service, reduce the maintenance cost during the service period of the project, and save the whole life Cycle costs, expanding the scope of use of concrete filled steel pipe structures, so that they can be used in some special environments (humid, acidic, etc.).
较佳的,上述外钢管1和/或内钢管2的横截面为圆形或多边形,且两 者的中心线重合,施工时,可根据现场施工需求,任意选择不同截面形状的 钢管,灵活性更高,使得最终成型的柱墩结构满足建筑造型和结构受力需求。Preferably, the cross-section of the outer steel pipe 1 and/or the inner steel pipe 2 is circular or polygonal, and the centerlines of the two coincide. During construction, steel pipes with different cross-sectional shapes can be arbitrarily selected according to the construction requirements on site. Higher, so that the final pier structure meets the requirements of architectural modeling and structural stress.
较佳的,上述外钢管1的直径或边长不小于200mm,厚度不小于3mm; 上述内钢管2直径或边长不小于80mm,厚度不小于2mm,整个柱墩的尺寸设 计比较合理,与实际工程需求相匹配,内、外钢管对管内混凝土提供合适的 约束,以满足试件强度和延性需求。Preferably, the diameter or side length of the above-mentioned outer steel pipe 1 is not less than 200mm, and the thickness is not less than 3mm; the diameter or side length of the above-mentioned inner steel pipe 2 is not less than 80mm, and the thickness is not less than 2mm. To match the engineering requirements, the inner and outer steel pipes provide appropriate constraints on the concrete inside the pipes to meet the strength and ductility requirements of the specimens.
较佳的,当上述外钢管1和/或内钢管2的横截面为圆形时,其直径与 其厚度之比不大于150,或当上述外钢管1和/或内钢管2的横截面为多边形 时,其横截面任意一边的边长与其厚度之比不大于60。Preferably, when the cross-section of the outer steel pipe 1 and/or the inner steel pipe 2 is circular, the ratio of its diameter to its thickness is not greater than 150, or when the cross-section of the outer steel pipe 1 and/or the inner steel pipe 2 is polygonal , the ratio of the length of any side of its cross-section to its thickness is not greater than 60.
较佳的,上述外钢管1的内壁与上述内钢管2的外壁在任意对应位置处 之间的垂直距离不小于50mm,该设计内、外管之间间距适中,确保了整个柱 墩的结构强度匹配实际的工程性能需求。Preferably, the vertical distance between the inner wall of the above-mentioned outer steel pipe 1 and the outer wall of the above-mentioned inner steel pipe 2 at any corresponding position is not less than 50mm, and the distance between the inner and outer pipes in this design is moderate, ensuring the structural strength of the entire pier Match actual engineering performance requirements.
较佳的,上述外钢管1的直径或横截面任意一边的边长大于1000mm,上 述外钢管1的内壁上均匀间隔的设有多个用以加强与UHPC层3的粘结性能 的栓钉5,栓钉5在施工过程中是埋设在UHPC层3内,可加强外钢管与UHPC 层3的粘结性能,同时能对外钢管1起到一定程度的支撑作用,防止其局部 屈曲,改善外钢管与UHPC层3之间的相互作用。Preferably, the diameter of the above-mentioned outer steel pipe 1 or the length of any side of the cross-section is greater than 1000 mm, and the inner wall of the above-mentioned outer steel pipe 1 is evenly spaced with a plurality of pegs 5 for strengthening the bonding performance with the UHPC layer 3 , the stud 5 is buried in the UHPC layer 3 during the construction process, which can strengthen the bonding performance between the outer steel pipe and the UHPC layer 3, and at the same time play a supporting role to a certain extent for the outer steel pipe 1, prevent its local buckling, and improve the outer steel pipe. Interaction with UHPC layer 3.
较佳的,上述外钢管1的内壁与上述内钢管2的外壁在任意对应位置处 之间的垂直距离大于500mm,上述外钢管1的内壁与上述内钢管2的外壁之 间沿两者中心线方向均匀间隔的设有多个用以提高减震柱墩整体性能或协 同工作性能(包括强度、延性和韧性等)的支撑隔板6,每个上述支撑隔板 6的两端均与上述外钢管1的内壁与上述内钢管2的外壁连接固定,该设计 基于尺寸偏大的柱墩结构,通过多个均布的支撑隔板6可以加强外钢管1与 内钢管2的整体性,保证复合管同步协同工作。Preferably, the vertical distance between the inner wall of the outer steel pipe 1 and the outer wall of the inner steel pipe 2 at any corresponding position is greater than 500 mm, and the distance between the inner wall of the outer steel pipe 1 and the outer wall of the inner steel pipe 2 is along the centerline of the two. A plurality of support partitions 6 are arranged at uniform intervals in the direction to improve the overall performance or cooperative performance (including strength, ductility and toughness, etc.) of the shock-absorbing pier. The inner wall of the steel pipe 1 is connected and fixed to the outer wall of the above-mentioned inner steel pipe 2. This design is based on a pier structure with a larger size. The integrity of the outer steel pipe 1 and the inner steel pipe 2 can be strengthened through a plurality of uniformly distributed support partitions 6 to ensure the composite Tubes work together synchronously.
在一些实施例中,上述橡胶混凝土层4由以下重量份数的材料混合制成:In some embodiments, the above-mentioned rubber concrete layer 4 is made by mixing the following materials in parts by weight:
在另一些实施例中,上述橡胶混凝土层4由以下重量份数的材料混合制 成:In other embodiments, the above-mentioned rubber concrete layer 4 is made by mixing the following materials in parts by weight:
在其它一些实施例中,上述橡胶混凝土层4由以下重量份数的材料混合 制成:In some other embodiments, the above-mentioned rubber concrete layer 4 is made by mixing materials of the following parts by weight:
上述减水剂为聚羧酸减水剂,其减水率大于等于25%,其通用性较强, 与各种水泥的相容性好,混凝土的坍落度保持性能好;并且在制备橡胶混凝 土4时掺量低,减水率高,收缩小;大幅度提高混凝土的早期、后期强度; 氯离子含量低、碱含量低,有利于混凝土的耐久性;生产过程无污染,不含 甲醛;此外,使用聚羧酸盐类减水剂,可用更多的矿渣或粉煤灰取代水泥, 从而降低成本。The above-mentioned water reducer is a polycarboxylate water reducer, its water reducing rate is greater than or equal to 25%, its versatility is strong, its compatibility with various cements is good, and the slump retention performance of concrete is good; and in the preparation of rubber Concrete 4 has low content, high water-reducing rate, and small shrinkage; greatly improves the early and late strength of concrete; low chloride ion content and low alkali content are beneficial to the durability of concrete; the production process is pollution-free and does not contain formaldehyde; In addition, with the use of polycarboxylate water reducers, more slag or fly ash can be used to replace cement, thereby reducing costs.
较佳的,上述橡胶粒或橡胶粉的粒径为0~3mm,其尺寸适中,利于橡胶 颗粒或橡胶粉均匀分散在混凝土基体中,减少其与基体界面的薄弱面,结构 强度高,抗震、减震性能好。Preferably, the particle size of the above-mentioned rubber particles or rubber powder is 0-3 mm, and its size is moderate, which is conducive to the uniform dispersion of rubber particles or rubber powder in the concrete matrix, reducing the weak surface at the interface with the matrix, high structural strength, shock resistance, Good shock absorption performance.
上述橡胶粒或橡胶粉可以选用废橡胶,能够有效地回收利用废橡胶,有 利于节约能源、保护生态环境,符合可持续性发展的战略目标。The above-mentioned rubber granules or rubber powder can be used as waste rubber, which can effectively recycle waste rubber, help save energy, protect the ecological environment, and meet the strategic goal of sustainable development.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明 的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发 明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within range.
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