CN109479528B - Corn harvesting, peeling, threshing and quality inspection device - Google Patents
Corn harvesting, peeling, threshing and quality inspection device Download PDFInfo
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- CN109479528B CN109479528B CN201811264730.7A CN201811264730A CN109479528B CN 109479528 B CN109479528 B CN 109479528B CN 201811264730 A CN201811264730 A CN 201811264730A CN 109479528 B CN109479528 B CN 109479528B
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- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 133
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 126
- 235000005822 corn Nutrition 0.000 title claims abstract description 126
- 238000003306 harvesting Methods 0.000 title claims abstract description 25
- 238000007689 inspection Methods 0.000 title claims description 45
- 238000000926 separation method Methods 0.000 claims abstract description 40
- 238000003860 storage Methods 0.000 claims abstract description 22
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 15
- 238000001035 drying Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 3
- 238000010438 heat treatment Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 230000000903 blocking effect Effects 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 12
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 abstract description 7
- 235000009973 maize Nutrition 0.000 abstract description 7
- 238000003908 quality control method Methods 0.000 abstract description 7
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 208000003643 Callosities Diseases 0.000 description 13
- 206010020649 Hyperkeratosis Diseases 0.000 description 13
- 101100408455 Arabidopsis thaliana PLC7 gene Proteins 0.000 description 5
- 238000012372 quality testing Methods 0.000 description 5
- 235000013339 cereals Nutrition 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F11/00—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
- A01F11/06—Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals for maize, e.g. removing kernels from cobs
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F12/00—Parts or details of threshing apparatus
- A01F12/44—Grain cleaners; Grain separators
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Threshing Machine Elements (AREA)
Abstract
The invention provides a corn harvesting, peeling, threshing and quality detecting device which comprises a supporting frame, a reinforcing frame, a spring, a vibration box, a connecting block, a vibration motor, a PLC (programmable logic controller), a movable quality detection fixing frame structure, a corn separation and collection pipeline structure, a sensor, a corn sundries separation processing box structure, a quantitative storage drying cylinder structure, a supporting rod, a peeling and threshing processing box structure, a first motor, a peeling cylinder, a second motor, a threshing cylinder and a button, wherein the reinforcing frame is welded at the lower part of the inner wall of the supporting frame; the springs are respectively welded on the left side and the right side of the upper end of the support frame, and meanwhile, the vibration box is welded on the upper end of the support frame. The invention has the beneficial effects that: through the setting that removes quality control mount structure, when using, the removal is controlled to convenient drive adjustable shelf, and the more even maize to shaking the box of messenger's sensor that also is convenient simultaneously carries out the quality control, and then has avoided traditional device can only carry out the problem of quality control to single position.
Description
Technical Field
The invention belongs to the technical field of corn processing devices, and particularly relates to a corn harvesting, peeling and threshing quality inspection device.
Background
Currently, the corn detection is finished by artificial sensory identification without modern means and equipment, and the artificial sensory identification has a plurality of uncertain factors, for example, the same sample and the same detector identify for multiple times, the data of each identification is different, the same sample and different detectors use the same standard, and the identification conclusion data is different; therefore, objective, fair and accurate distinction is difficult, and the method becomes a real technical means with standard but no execution standard, and the prior art adopts the technical scheme that an artificial intelligent corn quality inspection robot with the Chinese patent publication number of CN201810830694.X and the quality inspection method adopt: the corn quality inspection robot comprises an artificial intelligent corn quality inspection robot main body and a system server; the artificial intelligence corn quality inspection robot main body comprises a box body, wherein a feeding port and a discharging port are formed in the box body, a double-way feeding mechanism, a conveying mechanism, an upper double-way feeding mechanism, a lower double-way machine vision mechanism and a double-way sorting mechanism are arranged in the box body, the feeding port is communicated with the double-way feeding mechanism, the double-way feeding mechanism is communicated with the conveying mechanism, the conveying mechanism penetrates through the upper double-way machine vision mechanism and the lower double-way machine vision mechanism, the conveying mechanism is communicated with the discharging port, the double-way sorting mechanism is located behind the upper double-way machine vision mechanism and the lower double-way sorting mechanism, the upper double-way machine vision mechanism and the lower double-way sorting mechanism are connected with a system server, and the prior art adopts the: the peeling machine comprises a peeling area, a threshing area, a corn kernel outlet, an air suction area and a bone area, wherein the peeling area is arranged above the peeling area, the peeling area is arranged above the threshing area, the corn kernel outlet, the air suction area and the bone area are arranged below the threshing area, the peeling area comprises a guide plate, two peeling rollers, guide rollers, a hinge block, a fixed block and a handle, the two peeling rollers are fixedly arranged on a rack, the guide plates are fixedly arranged on the rack on two sides of the two peeling rollers, the two guide rollers are arranged between the two peeling rollers, and the positions of the guide rollers on the rack are lower than those of the peeling rollers; the peel tearing roller is connected with the hinging block, the hinging block is provided with a fixing block, and the fixing block is provided with a handle.
However, the existing corn harvesting, peeling, threshing and quality detecting device also has the problems that the corn is inconvenient to move, the corn at different positions is detected, the corn is inconvenient to separate and store, the device does not have the function of cleaning and separating the corn, and the device is inconvenient to control the corn placing amount.
Therefore, the invention is very necessary to provide a corn harvesting, peeling, threshing and quality testing device.
Disclosure of Invention
In order to solve the technical problems, the invention provides a corn harvesting, peeling and threshing quality inspection device, which aims to solve the problems that the conventional corn harvesting, peeling and threshing quality inspection device is inconvenient to move and detect corns at different positions, the corn harvesting, peeling and threshing quality inspection device is inconvenient to separate and store the corns, the device does not have the function of cleaning and separating the corns, and the device is inconvenient to control the placing amount of the corns. A corn harvesting, peeling, threshing and quality inspection device comprises a support frame, a reinforcing frame, a spring, a vibration box, a connecting block, a vibration motor, a PLC (programmable logic controller), a movable quality inspection fixing frame structure, a corn separation and collection pipeline structure, a sensor, a corn sundries separation processing box structure, a quantitative storage and drying cylinder structure, a supporting rod, a peeling and threshing processing box structure, a first motor, a peeling cylinder, a second motor, a threshing cylinder and a button, wherein the reinforcing frame is welded at the lower part of the inner wall of the support frame; the springs are respectively welded on the left side and the right side of the upper end of the support frame, and meanwhile, the vibration box is welded on the upper end of the support frame; the connecting block is welded on the left side of the lower surface of the vibration box, and a vibration motor is installed on the left surface through a bolt; the PLC bolt is arranged at the right lower part of the front surface of the support frame, and the front surface is electrically connected with a key; the movable quality inspection fixing frame structures are arranged on the front side and the rear side of the supporting frame; the corn separating and collecting pipeline structure is arranged at the right lower part of the vibrating box; the sensor is arranged above the inside of the movable quality inspection fixing frame structure; the corn sundries separating and processing box structure is arranged at the upper left part of the supporting frame; the quantitative storage drying cylinder structure and the supporting rod are respectively arranged on the lower surface of the corn sundries separating and processing box structure; the peeling and threshing processing box structure is arranged at the upper left part of the corn sundries separating processing box structure; the first motor and the second motor are respectively arranged on the left surface and the right surface of the peeling and threshing processing box structure; the peeling cylinder and the threshing cylinder are respectively sleeved on the output shafts of the first motor and the second motor and are fixed by bolts; the movable quality inspection fixing frame structure comprises a third motor, a coupler, a screw rod, a bearing, a movable frame, a sleeve joint and a movable wheel, wherein the third motor is respectively embedded at the right sides of the front side and the rear side in the supporting frame and is arranged at the upper part of the PLC; the left end and the right end of the coupler are respectively connected with the screw and the three-motor key; the bearing is sleeved on the left side of the outer wall of the screw rod and is embedded on the front side and the rear side of the left upper part of the inner wall of the support frame; the movable frame is sleeved on the outer wall of the screw rod and arranged on the front side and the rear side of the vibration box, and a sensor is arranged on an upper bolt on the inner wall of the movable frame; the sleeve joints are respectively welded on the left side and the right side of the lower surface of the movable frame, and the upper part of the inner wall is welded with the movable wheel.
Preferably, the corn separating and collecting pipeline structure comprises a separating net, a discharge pipeline, an inserting baffle, a gripping rod, a fixing plate, a connecting frame and a first fan, wherein the separating net is welded at the right lower part of the vibrating box; the discharge pipeline is welded on the lower surface of the separation net; the inserting baffle is inserted above the interior of the discharge pipeline, and a gripping rod is welded on the right surface of the inserting baffle; the fixing plate is welded on the right side of the separation net; the connecting frame is welded at the left upper part of the separation net, and a first fan is installed on the rear part of the left side through a bolt.
Preferably, the corn impurity separation processing box structure comprises a processing box, a water discharge head, a control valve, a separation plate, an impurity box, an inclined block and a second fan, wherein the processing box is welded at the left upper part of the support frame, and a support rod is welded at the left side of the lower surface; the drainage head is welded on the middle right side of the lower surface of the processing box, and a control valve is connected to the outer wall in a threaded manner; the separating plate is welded at the middle right side in the processing box; the sundries box is inserted at the right side in the processing box; the inclined block and the second fan are respectively welded and mounted on the upper portion and the lower portion of the left side of the inner wall of the processing box through bolts.
Preferably, the quantitative storage drying cylinder structure comprises a placing cylinder, a blocking disc, a movable column, scale marks, a third fan and a heating pipe, wherein the placing cylinder is in threaded connection with the middle part of the lower surface of the processing box; the blocking disc is inserted at the upper side inside the placing barrel, and a movable column is welded on the left surface of the blocking disc; the scale marks are carved on the front surface of the placing cylinder; the third fan is welded at the middle lower part of the left surface of the placing barrel, and the heating pipe is welded at the right surface of the placing barrel.
Preferably, the peeling and threshing processing box structure comprises a working box, a supporting head, a peeling port, a fourth fan, a sundries port, a screen plate, a grain discharging head, a conveying block and a storage hopper, wherein the supporting head is respectively welded on the left side and the right side of the lower surface of the working box and is welded on the left side and the middle right side of the upper surface of the processing box; the peeling opening and the sundry opening are respectively arranged at the upper side and the lower side of the rear part of the working box; the fourth fans are respectively embedded on the upper side and the lower side of the front surface of the working box; the screen plate is welded at the lower part of the inner wall of the sundry opening; the grain discharging head is welded in the middle of the lower surface of the working box; the conveying block is welded on the left side of the inner wall of the working box; the storage hopper is welded at the upper left part of the working box.
Preferably, the movable frame is U-shaped, the lower part of the movable frame is in threaded connection with the screw, and the sensor on the upper part of the inner wall of the movable frame corresponds to the vibration box.
Preferably, the lower part of the sleeve joint is provided with a groove, the groove at the lower part of the sleeve joint is sleeved at the upper part of the reinforcing frame, and meanwhile, the movable wheel at the inner wall is in close contact with the reinforcing frame.
Preferably, the separation net is arranged below the inner wall of the vibration box, the length of the separation net is set to be ten centimeters to twelve centimeters, and the diameter of the mesh of the separation net is set to be five millimeters to seven millimeters.
Preferably, the connecting frame is L-shaped, and the first fan on the left side of the connecting frame is inclined.
Preferably, the water in the processing box is arranged in parallel with the upper surface of the separating plate, and the lower part of the separating plate is arranged in horizontal line with the interior of the processing box.
Preferably, the sundries box penetrates through the right side of the front part of the processing box, and the outer wall of the sundries box is respectively in close contact with the right side of the inner wall of the processing box and the right surface of the separating plate.
Preferably, the upper part of the outer wall of the placing cylinder is sealed by a blocking disc, and the upper part of the placing cylinder is communicated with the processing box.
Preferably, the right side of the third fan corresponds to the heating pipe, the right side of the heating pipe is provided with a stainless steel net, and the diameter of the mesh is set to be one millimeter to three millimeters.
Preferably, the fourth fan corresponds to the peeling opening and the sundries opening respectively, and the peeling opening and the sundries opening correspond to the peeling cylinder and the threshing cylinder respectively.
Preferably, the conveying blocks are arranged to be triangular, and the upper parts of the conveying blocks correspond to the threshing cylinders.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the corn quality testing device, the movable frame is U-shaped, the lower portion of the movable frame is in threaded connection with the screw, the sensor on the upper portion of the inner wall of the movable frame corresponds to the vibration box, the movable frame is conveniently driven to move left and right when the corn quality testing device is used, meanwhile, the sensor can conveniently conduct quality testing on corns in the vibration box more uniformly, and therefore the problem that a traditional device can only conduct quality testing on a single position is solved.
2. According to the invention, the groove is arranged at the lower part of the sleeve joint, the groove at the lower part of the sleeve joint is sleeved at the upper part of the reinforcing frame, and meanwhile, the moving wheel at the inner wall is tightly contacted with the reinforcing frame, so that the stability of the structure of the movable quality inspection fixing frame can be ensured when the movable quality inspection fixing frame structure moves, and the movable quality inspection fixing frame structure can be moved and used more reasonably.
3. According to the corn separating and collecting pipeline structure, the separating net is arranged below the inner wall of the vibrating box, the length of the separating net is set to be ten centimeters to twelve centimeters, the diameter of the net hole of the separating net is set to be five millimeters to seven millimeters, when the corn separating and collecting pipeline structure is used, a separating effect can be achieved on broken corns or corns damaged by worms, and the corn separating and collecting pipeline structure is convenient to use.
4. In the invention, the connecting frame is L-shaped, the first fan on the left side of the connecting frame is inclined, so that the corn which is crushed or damaged by worms on the vibrating box can be blown, and the corn is conveniently driven to reach the separation net for separation.
5. According to the corn harvester, water in the processing box is arranged in parallel with the upper surface of the separating plate, the lower part of the separating plate is arranged in a horizontal line with the interior of the processing box, impurities on the water surface can be conveniently blown to reach the right side of the separating plate, and then the corn can be cleaned.
6. According to the corn sundries separating and processing box, the sundries box penetrates through the right side of the front part of the processing box, the outer wall of the sundries box is respectively in close contact with the right side of the inner wall of the processing box and the right surface of the separating plate, separated sundries can be collected more reasonably, and the corn sundries are conveniently processed and the corn sundries separating and processing box structure is used.
7. According to the invention, the upper part of the outer wall of the placing barrel is sealed by the blocking disc, the upper part of the placing barrel is communicated with the processing box, a large amount of corns can be conveniently collected, meanwhile, the stored amount can be known through the scale marks, further, the rice in the placing barrel is poured into the vibration box, and meanwhile, the problems that the corns are poured into the vibration box too much and are inconvenient to detect more uniformly are also avoided.
8. According to the corn harvesting, peeling and threshing quality inspection device, the right side of the third fan corresponds to the heating pipe, the stainless steel net is arranged on the right side of the heating pipe, the diameter of the mesh is set to be one millimeter to three millimeters, the corn harvesting, peeling and threshing quality inspection device can heat and dry corn in the placing cylinder, and the function of the corn harvesting, peeling and threshing quality inspection device is added.
9. In the invention, the fourth fan corresponds to the peeling opening and the sundries opening respectively, and the peeling opening and the sundries opening correspond to the peeling barrel and the threshing barrel respectively, so that the processed sundries are conveniently discharged, and the peeling and threshing work is more reasonably realized.
10. According to the invention, the conveying blocks are arranged in a triangular shape, the upper parts of the conveying blocks correspond to the threshing cylinder, so that the corn can conveniently reach the corn discharging head and fall into the processing box, and the peeling and threshing processing box structure is conveniently used.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of a mobile quality inspection fixing frame structure according to the present invention.
FIG. 3 is a schematic structural diagram of a corn separating and collecting pipe structure of the present invention.
FIG. 4 is a schematic structural view of the corn chaff separating and processing box of the present invention.
Fig. 5 is a schematic structural view of a metered storage drying cylinder structure of the present invention.
Fig. 6 is a schematic structural view of the structure of the peeling and threshing processing box of the invention.
Fig. 7 is a schematic electrical wiring diagram of the present invention.
In the figure:
1. a support frame; 2. a reinforcing frame; 3. a spring; 4. a vibrating box; 5. connecting blocks; 6. vibrating a motor; 7. a PLC; 8. moving the quality inspection fixing frame structure; 81. a third motor; 82. a coupling; 83. a screw; 84. a bearing; 85. a movable frame; 86. sleeving a joint; 87. a moving wheel; 9. a corn separating and collecting pipeline structure; 91. a separation net; 92. a discharge conduit; 93. inserting a baffle plate; 94. a grasping rod; 95. a fixing plate; 96. a connecting frame; 97. a first fan; 10. a sensor; 11. a corn sundry separation processing box structure; 111. processing the box; 112. a drainage head; 113. a control valve; 114. a separation plate; 115. a sundry box; 116. an inclined block; 117. a second fan; 12. a quantitative storage drying cylinder structure; 121. placing the cylinder; 122. a blocking disk; 123. a movable post; 124. scale lines; 125. a third fan; 126. heating a tube; 13. a support bar; 14. a peeling and threshing processing box structure; 141. a working box; 142. a support head; 143. removing the skin opening; 144. a fourth fan; 145. a sundry port; 146. a screen plate; 147. discharging the grain heads; 148. a conveying block; 149. a storage hopper; 15. a first motor; 16. peeling off the skin; 17. a second motor; 18. a threshing cylinder; 19. and (6) pressing a key.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in fig. 1 to 2, a corn harvesting, peeling and threshing quality inspection device comprises a support frame 1, a reinforcing frame 2, a spring 3, a vibration box 4, a connecting block 5, a vibration motor 6, a PLC7, a mobile quality inspection fixing frame structure 8, a corn separating and collecting pipeline structure 9, a sensor 10, a corn sundries separating and processing box structure 11, a quantitative storage and drying cylinder structure 12, a support rod 13, a peeling and threshing processing box structure 14, a first motor 15, a peeling cylinder 16, a second motor 17, a threshing cylinder 18 and a key 19, wherein the reinforcing frame 2 is welded at the lower part of the inner wall of the support frame 1; the fastening performance and the stability of the support frame 1 are improved; the springs 3 are respectively welded at the left side and the right side of the upper end of the support frame 1, and meanwhile, the vibration box 4 is welded at the upper end; the connecting block 5 is welded on the left side of the lower surface of the vibration box 4, and a vibration motor 6 is installed on the left surface through a bolt; the PLC7 bolt is arranged at the right lower part of the front surface of the support frame 1, and the front surface is electrically connected with a key 19; the movable quality inspection fixing frame structures 8 are arranged on the front side and the rear side of the supporting frame 1; the corn separating and collecting pipeline structure 9 is arranged at the right lower part of the vibrating box 4; the sensor 10 is arranged above the inside of the movable quality inspection fixing frame structure 8; the corn sundries separating and processing box structure 11 is arranged at the upper left part of the support frame 1; the quantitative storage drying cylinder structure 12 and the support rod 13 are respectively arranged on the lower surface of the corn sundries separating and processing box structure 11; the stability of the corn sundries separating and processing box structure 11 is improved through the support rod 13; the peeling and threshing processing box structure 14 is arranged at the left upper part of the corn sundries separating processing box structure 11; the first motor 15 and the second motor 17 are respectively arranged on the left surface and the right surface of the peeling threshing processing box structure 14; the peeling barrel 16 and the threshing barrel 18 are respectively sleeved on the output shafts of the first motor 15 and the second motor 17 and are fixed by bolts; the movable quality inspection fixing frame structure 8 comprises a third motor 81, a coupler 82, a screw 83, a bearing 84, a movable frame 85, a sleeve joint 86 and a movable wheel 87, wherein the third motor 81 is respectively embedded on the right of the front side and the rear side in the support frame 1 and is arranged on the upper part of the PLC 7; the left end and the right end of the coupler 82 are respectively in key connection with the screw 83 and the third motor 81; the bearing 84 is sleeved on the left side of the outer wall of the screw 83 and is embedded on the front side and the rear side of the left upper part of the inner wall of the support frame 1; the screw 83 is more reasonably rotated; the movable frame 85 is sleeved on the outer wall of the screw 83 and arranged on the front side and the rear side of the vibration box 4, and the sensor 10 is arranged on the upper bolt on the inner wall of the movable frame 85; the sleeve joints 86 are respectively welded on the left side and the right side of the lower surface of the movable frame 85, and the upper part of the inner wall is welded with a movable wheel 87; the lower part of the sleeve joint 86 is provided with a groove, the groove at the lower part of the sleeve joint 86 is sleeved at the upper part of the reinforcing frame 2, and meanwhile, the moving wheel 87 at the inner wall is tightly contacted with the reinforcing frame 2, so that when the movable quality inspection fixing frame structure 8 moves, the stability of the movable quality inspection fixing frame structure 8 can be ensured, and the movable quality inspection fixing frame structure can be moved and used more reasonably; when the device is used, the third motor 81 is started to rotate the coupler 82 and the screw 83, and the movable frame 85 moves left and right simultaneously, so that the device can be used.
In the above embodiment, as shown in fig. 3, in particular, the corn separating and collecting pipe structure 9 includes a separating net 91, a discharge pipe 92, an insertion baffle 93, a gripping rod 94, a fixing plate 95, a connecting frame 96 and a first fan 97, the separating net 91 is welded at the lower right portion of the vibrating box 4; the discharge pipe 92 is welded on the lower surface of the separation net 91; the lower part of the discharge pipeline 92 is provided with an inclined device, so that the corn falling out can be conveniently collected; the inserting baffle 93 is inserted above the inside of the discharge pipeline 92, and a gripping rod 94 is welded on the right surface; the inserting baffle 93 is conveniently driven to be detached, and the discharge pipeline 92 is conveniently sealed; the fixing plate 95 is welded at the right side of the separation net 91; the connecting frame 96 is welded at the left upper part of the separating net 91, and a first fan 97 is installed on the rear bolt at the left side; when the position of difference needs to be cleared up and the wind blows, first fan 97 is bent and reaches a suitable angle, and then the bolt on the left side of connecting frame 96 is screwed down and fixed.
As shown in fig. 4, in the above embodiment, specifically, the corn sundries separating and processing box structure 11 includes a processing box 111, a water discharging head 112, a control valve 113, a separating plate 114, a sundries box 115, an inclined block 116 and a second fan 117, the processing box 111 is welded on the left upper portion of the supporting frame 1, and a supporting rod 13 is welded on the left side of the lower surface; the water in the processing box 111 is arranged in parallel with the upper surface of the separating plate 114, the lower part of the separating plate 114 is arranged in a horizontal line in the processing box 111, so that sundries on the water surface can be conveniently blown to the right side of the separating plate 114, and the corn can be cleaned; the drainage head 112 is welded on the middle right side of the lower surface of the processing box 111, and a control valve 113 is connected on the outer wall in a threaded manner; the separation plate 114 is welded at the middle right side inside the processing box 111; the separation function can be realized; the sundries box 115 is inserted into the right side of the processing box 111; the inclined block 116 and the second fan 117 are respectively welded and bolted to the upper and lower parts of the left side of the inner wall of the processing box 111; when sundries are treated, the handle at the front part of the sundries box 115 is held, and then the sundries box is pulled and separated from the processing box 111 to finish the disassembly, so that the sundries in the processing box 111 can be treated.
As shown in fig. 5, in the above embodiment, specifically, the quantitative storage drying cylinder structure 12 includes a placing cylinder 121, a blocking plate 122, a movable column 123, a scale mark 124, a third fan 125 and a heating pipe 126, wherein the placing cylinder 121 is screwed in the middle of the lower surface of the processing box 111; the blocking disc 122 is inserted into the upper side of the inner part of the placing barrel 121, and a movable column 123 is welded on the left surface; conveniently make barrier disc 122 dismouting; the scale mark 124 is marked on the front surface of the placing cylinder 121; the third fan 125 is welded at the middle lower part of the left surface of the placing cylinder 121, and the heating pipe 126 is welded at the right surface; the right side of the third fan 125 corresponds to the heating pipe 126, the right side of the heating pipe 126 is provided with a stainless steel net, the diameter of the meshes is set to be one millimeter to three millimeters, the heating and drying work of the corns in the placing barrel 121 can be achieved, and the function of the corn harvesting, peeling, threshing and quality inspection device is added.
As shown in fig. 6, in the above embodiment, specifically, the peeling and threshing processing box structure 14 includes a work box 141, a support head 142, a peeling opening 143, a fourth fan 144, a sundries opening 145, a mesh plate 146, a grain discharge head 147, a conveying block 148 and a storage bucket 149, wherein the support head 142 is welded on the left and right sides of the lower surface of the work box 141, and is welded on the left and right sides of the upper surface of the processing box 111; the peeling port 143 and the sundries port 145 are respectively arranged at the upper side and the lower side of the rear part of the working box 141; the fourth fans 144 are respectively embedded at the upper and lower sides of the front surface of the work box 141; the screen plate 146 is welded at the lower part of the inner wall of the sundry opening 145; the discharged impurities can be filtered; the particle discharging head 147 is welded in the middle of the lower surface of the working box 141; the conveying block 148 is welded on the left side of the inner wall of the working box 141; the corn kernels are moved and gathered more quickly; the storage bucket 149 is welded at the upper left part of the working box 141; the corn is conveniently placed.
In the above-mentioned embodiment, it is concrete, adjustable shelf 85 set up to the U type, adjustable shelf 85 lower part and screw rod 83 threaded connection, sensor 10 on adjustable shelf 85 inner wall upper portion correspond with vibrations box 4, when using, remove about convenient drive adjustable shelf 85, the while is also convenient makes the more even maize to vibrations box 4 of sensor 10 carry out the quality control, and then has avoided traditional device can only carry out the problem of quality control to single position.
In the above embodiment, it is specific that separation net 91 is arranged below the inner wall of vibration box 4, separation net 91 is ten centimeters to twelve centimeters in length, the diameter of the mesh of separation net 91 is five millimeters to seven millimeters, when in use, the separation net can separate broken corns or mothed corns, and the convenient corn separation and collection pipeline structure 9 is used.
In the above embodiment, specifically, the connecting frame 96 is L-shaped, the first fan 97 on the left side of the connecting frame 96 is inclined, so that the corn which is broken or damaged by worms on the vibrating box 4 can be blown, and the corn is conveniently driven to reach the separating net 91 for separation.
In the above embodiment, specifically, the sundries box 115 penetrates through the right side of the front part of the processing box 111, and the outer wall of the sundries box 115 is respectively in close contact with the right side of the inner wall of the processing box 111 and the right surface of the separating plate 114, so that separated sundries can be collected more reasonably, and the corn sundries separation processing box structure 11 is conveniently used for processing sundries.
In the above embodiment, it is concrete, the upper portion of placing a section of thick bamboo 121 outer wall seal through stopping dish 122, place section of thick bamboo 121 upper portion and processing box 111 intercommunication, a large amount of corns of collection that can be convenient, can also learn the volume of storing through scale mark 124 simultaneously, and then make the rice of placing in a section of thick bamboo 121 pour into vibrations box 4 in, also avoided the corn to pour into vibrations box 4 in too much and the convenient more problem that evenly detects simultaneously.
In the above embodiment, specifically, the fourth fan 144 corresponds to the peeling port 143 and the sundries port 145, and the peeling port 143 and the sundries port 145 correspond to the peeling cylinder 16 and the threshing cylinder 18, so as to conveniently discharge the processed sundries and more reasonably realize peeling and threshing operations.
In the above embodiment, specifically, the conveying blocks 148 are arranged in a triangular shape, the upper parts of the conveying blocks 148 correspond to the threshing cylinder 18, the corn can conveniently reach the corn discharging head 147 and fall into the processing box 111, and the peeling and threshing processing box structure 14 is conveniently used.
In the above embodiment, specifically, the sensor 10 and the key 19 are electrically connected to an input end of the PLC7, and the vibration motor 6, the first motor 15, the second motor 17, the third motor 81, the first fan 97, the second fan 117, the third fan 125, and the fourth fan 144 are electrically connected to an output end of the PLC 7.
In the above embodiment, specifically, the PLC7 is a PLC of model FX 2N-48.
In the above embodiment, the sensor 10 is a CV-200C type CCD sensor.
In the above embodiment, specifically, the vibration motor 6, the first motor 15, the second motor 17 and the third motor 81 are motors of the YVP71B4 type.
In the above embodiment, specifically, the first fan 97, the second fan 117, the third fan 125, and the fourth fan 144 are WEXD-2.8 type fans.
Principle of operation
The working principle of the invention is as follows: when the corn husking machine is used, firstly, a worker cuts corn and places the corn into the storage hopper 149, then the corn is placed on the husking cylinder 16, the first motor 15 drives the husking cylinder 16 to rotate and perform husking work, meanwhile, the fourth fan 144 is started to enable the corn husks to be discharged to the outside through the husking opening 143, after the corn is husked, the corn slides down to the husking cylinder 18 through an inclined angle, then the corn is rotated and performed with husking work through the second motor 17 again, after the husking work is completed, sundries of the corn are placed to the outside through the sundry opening 145 through the fourth fan 144 again, meanwhile, the corn kernels fall into the processing box 111 through the conveying block 148 and the kernel discharging head 147, after the corn kernels reach the processing box 111, the corn kernels fall to the bottom of the processing box 111, meanwhile, the sundries float on the water surface of the processing box 111, after the separation, the second fan 117 is started to enable the sundries on the water surface to move, after the corn is primarily cleaned, the control valve 113 is opened to enable the water discharge head 112 to discharge the water in the processing box 111 into the container, after the sewage is discharged, the movable column 123 is held, the blocking disc 122 is separated from the placing cylinder 121, the corn falls into the placing cylinder 121 at the same time, the storage amount is known through the scale mark 124, after the storage is finished, the third fan 125 and the heating pipe 126 are started to generate hot air to heat and dry the corn, after the processing is finished, the placing cylinder 121 is rotated to be separated from the processing box 111, the corn in the placing cylinder 121 is poured into the vibration box 4 at the same time, then the vibration motor 6 is started to enable the vibration box 4 and the connecting block 5 to vibrate, the corn is evenly laid on the vibration box 4, after the laying of the corn is finished, the third motor 81 is started to enable the coupler 82 and the screw 83 to rotate, meanwhile, the movable frame 85 and the sensor 10 move leftwards, and the sensor 10 respectively transmits signals to the PLC7 and the computer while moving, then the staff can learn the condition of maize and play the work of quality control through the computer, after accomplishing the quality control of maize, start first fan 97 and with shake the box 4 on light, broken and the maize that is eaten by worms blows to the right, when separating the net 91, the maize whereabouts through discharge tube 92 carry in the appointed container can, after accomplishing the separation, hold gripping rod 94 and make grafting baffle 93 insert the upper portion of discharge tube 92, start vibrating motor 6 once more simultaneously and make shake box 4 shake and make the maize remove right and reach appointed container and collect.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention.
Claims (10)
1. The corn harvesting, peeling, threshing and quality detecting device is characterized by comprising a supporting frame (1), a reinforcing frame (2), a spring (3), a vibration box (4), a connecting block (5), a vibration motor (6), a PLC (7), a mobile quality detection fixing frame structure (8), a corn separation and collection pipeline structure (9), a sensor (10), a corn sundries separation processing box structure (11), a quantitative storage drying cylinder structure (12), a supporting rod (13), a peeling, threshing and processing box structure (14), a first motor (15), a peeling cylinder (16), a second motor (17), a threshing cylinder (18) and a key (19), wherein the reinforcing frame (2) is welded on the lower part of the inner wall of the supporting frame (1); the springs (3) are respectively welded on the left side and the right side of the upper end of the support frame (1), and meanwhile, the vibration box (4) is welded on the upper end; the connecting block (5) is welded on the left side of the lower surface of the vibration box (4), and a vibration motor (6) is installed on the left surface through a bolt; the PLC (7) is installed at the right lower part of the front surface of the support frame (1) through a bolt, and meanwhile, a key (19) is electrically connected to the front surface; the movable quality inspection fixing frame structures (8) are arranged on the front side and the rear side of the supporting frame (1); the corn separating and collecting pipeline structure (9) is arranged at the right lower part of the vibrating box (4); the sensor (10) is arranged above the inside of the movable quality inspection fixing frame structure (8); the corn sundries separating and processing box structure (11) is arranged at the upper left part of the support frame (1); the quantitative storage drying cylinder structure (12) and the supporting rod (13) are respectively arranged on the lower surface of the corn sundries separating and processing box structure (11); the peeling and threshing processing box structure (14) is arranged at the upper left part of the corn sundries separating processing box structure (11); the first motor (15) and the second motor (17) are respectively arranged on the left surface and the right surface of the peeling threshing processing box structure (14); the peeling cylinder (16) and the threshing cylinder (18) are respectively sleeved on the output shafts of the first motor (15) and the second motor (17) and fixed by bolts; the movable quality inspection fixing frame structure (8) comprises a third motor (81), a coupler (82), a screw (83), a bearing (84), a movable frame (85), a sleeve joint (86) and a movable wheel (87), wherein the third motor (81) is respectively embedded on the right of the front side and the rear side inside the supporting frame (1) and is arranged on the upper part of the PLC (7); the left end and the right end of the coupler (82) are respectively in key connection with the screw (83) and the third motor (81); the bearing (84) is sleeved on the left side of the outer wall of the screw rod (83) and is embedded on the front side and the rear side of the left upper part of the inner wall of the support frame (1); the movable frame (85) is sleeved on the outer wall of the screw (83) and arranged on the front side and the rear side of the vibration box (4), and a sensor (10) is arranged on the upper bolt of the inner wall of the movable frame (85); the sleeve joints (86) are respectively welded on the left side and the right side of the lower surface of the movable frame (85), and the upper part of the inner wall is welded with a movable wheel (87).
2. The corn harvesting, peeling and threshing quality inspection device according to claim 1, characterized in that the corn separating and collecting pipe structure (9) comprises a separating net (91), a discharge pipe (92), a plugging baffle plate (93), a gripping rod (94), a fixing plate (95), a connecting frame (96) and a first fan (97), wherein the separating net (91) is welded at the right lower part of the vibration box (4); the discharge pipeline (92) is welded on the lower surface of the separation net (91); the inserting baffle plate (93) is inserted above the interior of the discharge pipeline (92), and a gripping rod (94) is welded on the right surface of the inserting baffle plate; the fixing plate (95) is welded at the right side of the separation net (91); the connecting frame (96) is welded at the left upper part of the separating net (91), and a first fan (97) is installed on the rear bolt at the left side.
3. The corn harvesting, peeling and threshing quality inspection device according to claim 1, characterized in that the corn sundries separating and processing box structure (11) comprises a processing box (111), a water discharging head (112), a control valve (113), a separating plate (114), a sundries box (115), an inclined block (116) and a second fan (117), wherein the processing box (111) is welded at the upper left part of the supporting frame (1), and a supporting rod (13) is welded at the left side of the lower surface; the water discharge head (112) is welded on the middle right side of the lower surface of the processing box (111), and a control valve (113) is connected to the outer wall in a threaded manner; the separation plate (114) is welded at the middle right side in the processing box (111); the sundries box (115) is inserted into the right side of the interior of the processing box (111); the inclined block (116) and the second fan (117) are respectively welded and mounted on the upper portion and the lower portion of the left side of the inner wall of the processing box (111) through bolts.
4. The corn harvesting, peeling and threshing quality inspection device according to claim 1, wherein the quantitative storage and drying cylinder structure (12) comprises a placing cylinder (121), a blocking disc (122), a movable column (123), a scale mark (124), a third fan (125) and a heating pipe (126), wherein the placing cylinder (121) is in threaded connection with the middle part of the lower surface of the processing box (111); the blocking disc (122) is inserted into the upper side of the interior of the placing cylinder (121), and a movable column (123) is welded on the left surface of the blocking disc; the scale mark (124) is carved on the front surface of the placing cylinder (121); the third fan (125) is welded at the middle lower part of the left surface of the placing cylinder (121), and the heating pipe (126) is welded at the right surface.
5. The corn harvesting, peeling and threshing quality inspection device according to claim 1, wherein the peeling and threshing processing box structure (14) comprises a working box (141), a supporting head (142), a peeling port (143), a fourth fan (144), a sundries port (145), a screen plate (146), a grain discharging head (147), a conveying block (148) and a storage bucket (149), wherein the supporting head (142) is welded on the left side and the right side of the lower surface of the working box (141) respectively, and is welded on the left side and the right side of the upper surface of the processing box (111) simultaneously; the peeling opening (143) and the sundries opening (145) are respectively arranged at the upper side and the lower side of the rear part of the working box (141); the fourth fans (144) are respectively embedded at the upper side and the lower side of the front surface of the working box (141); the screen plate (146) is welded at the lower part of the inner wall of the sundry opening (145); the grain discharge head (147) is welded in the middle of the lower surface of the working box (141); the conveying block (148) is welded on the left side of the inner wall of the working box (141); the storage bucket (149) is welded at the upper left part of the working box (141).
6. The corn harvesting, peeling and threshing quality inspection device according to claim 1, characterized in that the movable frame (85) is U-shaped, the lower part of the movable frame (85) is in threaded connection with the screw (83), and the sensor (10) on the upper part of the inner wall of the movable frame (85) corresponds to the vibration box (4).
7. The corn harvesting, peeling and threshing quality inspection device according to claim 2, characterized in that the separation net (91) is arranged below the inner wall of the vibration box (4), the length of the separation net (91) is set to be ten cm to twelve cm, and the diameter of the mesh opening of the separation net (91) is set to be five mm to seven mm.
8. The corn harvesting, husking and threshing quality inspection device of claim 3, wherein the water inside the processing box (111) is arranged in parallel with the upper surface of the separation plate (114), and the lower part of the separation plate (114) is arranged in horizontal line inside the processing box (111).
9. The corn harvesting, husking and threshing quality inspection device of claim 4, wherein the upper part of the outer wall of the placing cylinder (121) is sealed by a blocking disc (122), and the upper part of the placing cylinder (121) is communicated with the processing box (111).
10. The corn harvesting, peeling and threshing quality inspection device according to claim 5, wherein the fourth fan (144) corresponds to the peeling opening (143) and the sundries opening (145), respectively, and the peeling opening (143) and the sundries opening (145) correspond to the peeling barrel (16) and the threshing barrel (18), respectively.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811264730.7A CN109479528B (en) | 2018-10-29 | 2018-10-29 | Corn harvesting, peeling, threshing and quality inspection device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811264730.7A CN109479528B (en) | 2018-10-29 | 2018-10-29 | Corn harvesting, peeling, threshing and quality inspection device |
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| CN109479528A CN109479528A (en) | 2019-03-19 |
| CN109479528B true CN109479528B (en) | 2021-07-02 |
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| CN110596152B (en) * | 2019-09-16 | 2024-02-20 | 安徽大洋自动化科技有限公司 | Intelligent detection device for grain moisture volume weight |
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| US5338257A (en) * | 1992-05-29 | 1994-08-16 | Probe Adventures, Inc. | Combine sieve distributor apparatus |
| JPH09159502A (en) * | 1995-12-13 | 1997-06-20 | Yanmar Agricult Equip Co Ltd | Measuring device for flow rate of granular treated product such as grain |
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