CN109367165B - LiNbO3Anti-haze window screen with/PAN (polyacrylonitrile) composite nanofiber electret and preparation method of anti-haze window screen - Google Patents
LiNbO3Anti-haze window screen with/PAN (polyacrylonitrile) composite nanofiber electret and preparation method of anti-haze window screen Download PDFInfo
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- CN109367165B CN109367165B CN201811052187.4A CN201811052187A CN109367165B CN 109367165 B CN109367165 B CN 109367165B CN 201811052187 A CN201811052187 A CN 201811052187A CN 109367165 B CN109367165 B CN 109367165B
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- linbo
- pan
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- pan composite
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- 239000002121 nanofiber Substances 0.000 title claims abstract description 101
- 239000002131 composite material Substances 0.000 title claims abstract description 94
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 229920002239 polyacrylonitrile Polymers 0.000 title description 99
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- 239000002245 particle Substances 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 19
- ZKATWMILCYLAPD-UHFFFAOYSA-N niobium pentoxide Inorganic materials O=[Nb](=O)O[Nb](=O)=O ZKATWMILCYLAPD-UHFFFAOYSA-N 0.000 claims description 19
- 238000003756 stirring Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 claims description 18
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- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 15
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- 239000006185 dispersion Substances 0.000 claims description 14
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 229910052808 lithium carbonate Inorganic materials 0.000 claims description 12
- 239000013078 crystal Substances 0.000 claims description 11
- 239000000047 product Substances 0.000 claims description 8
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000012153 distilled water Substances 0.000 claims description 7
- 238000004108 freeze drying Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
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- 238000007789 sealing Methods 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims 6
- 238000010041 electrostatic spinning Methods 0.000 claims 4
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- 229910013641 LiNbO 3 Inorganic materials 0.000 abstract description 115
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- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 9
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- 208000035473 Communicable disease Diseases 0.000 description 2
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
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- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 201000006082 Chickenpox Diseases 0.000 description 1
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- 210000000621 bronchi Anatomy 0.000 description 1
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- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
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- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 206010061592 cardiac fibrillation Diseases 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
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- 239000003344 environmental pollutant Substances 0.000 description 1
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- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 230000028709 inflammatory response Effects 0.000 description 1
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- GQYHUHYESMUTHG-UHFFFAOYSA-N lithium niobate Chemical compound [Li+].[O-][Nb](=O)=O GQYHUHYESMUTHG-UHFFFAOYSA-N 0.000 description 1
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- 238000002834 transmittance Methods 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0027—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions
- B01D46/0036—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with additional separating or treating functions by adsorption or absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/10—Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
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- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
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- D—TEXTILES; PAPER
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- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0015—Electro-spinning characterised by the initial state of the material
- D01D5/003—Electro-spinning characterised by the initial state of the material the material being a polymer solution or dispersion
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- D01D5/00—Formation of filaments, threads, or the like
- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0069—Electro-spinning characterised by the electro-spinning apparatus characterised by the spinning section, e.g. capillary tube, protrusion or pin
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- D01D5/0007—Electro-spinning
- D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
- D01D5/0092—Electro-spinning characterised by the electro-spinning apparatus characterised by the electrical field, e.g. combined with a magnetic fields, using biased or alternating fields
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- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/44—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
- D01F6/54—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polymers of unsaturated nitriles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/548—Acrylonitrile series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
- D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
- D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B9/00—Screening or protective devices for wall or similar openings, with or without operating or securing mechanisms; Closures of similar construction
- E06B9/52—Devices affording protection against insects, e.g. fly screens; Mesh windows for other purposes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/412—Transparent
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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- Pest Control & Pesticides (AREA)
- Insects & Arthropods (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Artificial Filaments (AREA)
- Nonwoven Fabrics (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
本发明公开了具有高效过滤性能的一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱及其制备方法,本发明包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底镀银的高分子网状结构,上层为黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。本发明通过静电纺丝制备PAN/LiNbO3复合纳米纤维,平均直径在100nm左右,强度高、过滤效果好,容易与高分子无纺布贴服。
The invention discloses a LiNbO 3 /PAN composite nanofiber electret anti-haze window screen with high-efficiency filtration performance and a preparation method thereof. The invention includes three-layer fiber membranes, and the three-layer fiber membrane includes a core layer, a base layer and a base layer. And the upper layer, the core layer is LiNbO 3 /PAN composite nanofibers, the substrate is silver-plated polymer network structure, the upper layer is black polyester non-woven fabric, LiNbO 3 /PAN composite nanofibers are adhered to the plating by electrospinning. The silver-plated network structure with LiNbO 3 /PAN composite nanofibers adhered to the polymer network structure of silver was obtained, and the silver-plated network structure with LiNbO 3 /PAN composite nanofibers adhered to the black polyester non-woven fabric by ultrasonic bonding. on fabric. The invention prepares the PAN/LiNbO 3 composite nanofiber by electrospinning, the average diameter is about 100 nm, the strength is high, the filtering effect is good, and it is easy to adhere to the polymer non-woven fabric.
Description
技术领域technical field
本发明涉及空气过滤领域,具体涉及一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱及其制备方法,应用于过滤PM2.5等细微颗粒。The invention relates to the field of air filtration, in particular to a LiNbO 3 /PAN composite nanofiber electret anti-haze window screen and a preparation method thereof, which are applied to filtering fine particles such as PM2.5.
背景技术Background technique
很多人知道雾霾是什么,但对于雾霾为什么会对身体造成巨大的危害却没有清晰的认识。要知道雾霾主要是由空气颗粒污染物(particulate matter, PM)组成的,环境中的PM空气动力学直径范围约为0.001-100um,其中对呼吸道伤害最大的是空气动力学直径≤10 um的可吸入颗粒物PM10以及≤2.5um的细颗粒物PM2.5,两者的主要来源是尘土、建筑碎屑以及染料燃烧的废物、工业空气排放物等等,它们携带着对人体有害的真菌、细菌、病毒甚至二氧化硫、一氧化碳、二氧化碳等有害气体。雾霾中的PM10、PM2.5等颗粒物携带着刺激性有害气体、细菌、病毒等随着呼吸进入呼吸系统,先是刺激呼吸道粘膜,产生炎症反应;其次重金属、微尘等会沉积在喉部、支气管、终末细支气管和肺泡甚至进入身体,影响呼吸系统和身体健康;最后冬季原本就是呼吸道感染性疾病的高发季,且病毒多通过呼吸道传播,而雾霾天空气密度大、介质丰富,为病毒传播提供了极其便利的条件,所以诸如流感、流行性腮腺炎、水痘等等的呼吸道传染性疾病患病率也就居高不下了。普通的窗纱不具备防雾霾功能,而驻极静电纳米纤维防雾霾窗纱因其对PM2.5过滤效率能达到85%以上所以受到广泛关注。Many people know what smog is, but they do not have a clear understanding of why smog can cause great harm to the body. It should be known that smog is mainly composed of air particle pollutants (particulate matter, PM). The aerodynamic diameter of PM in the environment is about 0.001-100um, and the most harmful to the respiratory tract is the aerodynamic diameter ≤ 10um. The main sources of inhalable particulate matter PM10 and ≤2.5um fine particulate matter PM2.5 are dust, construction debris and dye burning waste, industrial air emissions, etc. They carry harmful fungi, bacteria, Viruses and even harmful gases such as sulfur dioxide, carbon monoxide, and carbon dioxide. PM10, PM2.5 and other particulate matter in the haze carry irritating and harmful gases, bacteria, viruses, etc., and enter the respiratory system with breathing. First, they stimulate the respiratory mucosa and produce an inflammatory response; secondly, heavy metals and fine dust will be deposited in the throat, The bronchi, terminal bronchioles and alveoli even enter the body, affecting the respiratory system and physical health; the last winter is the high incidence season of respiratory infectious diseases, and the virus is mostly transmitted through the respiratory tract. Virus transmission provides extremely convenient conditions, so the prevalence of respiratory infectious diseases such as influenza, mumps, chickenpox, etc. remains high. Ordinary window screens have no anti-haze function, and electret electrostatic nanofiber anti-haze screens have received widespread attention because their PM2.5 filtration efficiency can reach more than 85%.
驻极静电纳米纤维材料具有高过滤效率,低阻力,驻极时间长等优点使其在所有空气过滤材料中脱颖而出,驻极体过滤材料已经成为过滤领域研究的热点。传统的纤维过滤材料是依靠纤维的机械作用机理来实现颗粒物的拦截,然而驻极静电纳米纤维过滤材料利用了静电吸附方式捕集颗粒物。这就使得其过滤效率对比传统的过滤材料大大提升。Electret electrostatic nanofiber materials have the advantages of high filtration efficiency, low resistance, and long electret time, which make them stand out among all air filtration materials. Electret filtration materials have become a research hotspot in the field of filtration. Traditional fiber filter materials rely on the mechanical action mechanism of fibers to intercept particles, but electret electrostatic nanofiber filter materials use electrostatic adsorption to capture particles. This makes its filtration efficiency greatly improved compared to traditional filter materials.
极体过滤材料是通过无纺布干法成型工艺制作而成,例如熔喷法等。在干法成型工艺中,可以通过一些方法使纤维带电。目前静电驻极的方法主要有静电纺丝法、电晕放电法、摩擦起电法、热极化法、低能电子束轰击法、原纤化撕裂等。相比于现有的驻极纤维制备技术,静电纺丝技术可在高分子材料由流体态溶液演变为固态纤维的过程中,利用高压电场的作用原位注入电荷,从而可使电荷注入的能级深度更大,与传统驻极技术相比,有望提升纤维成型后驻极效果的稳定性,也是一种可以制备出纳米纤维的成熟工艺。The polar body filter material is made by non-woven dry forming process, such as melt blowing method. In the dry forming process, the fibers can be charged by a number of methods. At present, the methods of electrostatic electret mainly include electrospinning method, corona discharge method, triboelectric method, thermal polarization method, low-energy electron beam bombardment method, fibrillation tearing and so on. Compared with the existing electret fiber preparation technology, electrospinning technology can use the action of high-voltage electric field to inject charges in situ during the process of the evolution of polymer materials from fluid solutions to solid fibers, so that the energy of charge injection can be improved. Compared with the traditional electret technology, it is expected to improve the stability of the electret effect after the fiber is formed, and it is also a mature process that can prepare nanofibers.
铌酸锂(LiNbO3,简称LN)晶体是无色或带淡黄色的透明晶体,熔点1240℃,密度为4.70X103kg·m-3。莫氏硬度为6,其铁电相结构属点群3m,二顺电相结构属点群3m。LN晶体集电光、声光、光弹、非线性、光折变等多种效应于一身。这在人工晶体中是罕见的。生长LN晶体具有较好的可行性,如原材料来源丰富、价格低廉、易于生长成大块晶体,以及通过不同掺杂手段还能呈现出拄种特殊陛能等。因此,L/N晶体是至今人们所发现的光学性能最多、综合指标最好的晶体。Lithium niobate (LiNbO 3 , LN for short) crystal is a colorless or light yellow transparent crystal with a melting point of 1240°C and a density of 4.70X10 3 kg·m -3 . The Mohs hardness is 6, the ferroelectric phase structure belongs to a point group of 3m, and the two paraelectric phase structure belongs to a point group of 3m. LN crystal integrates various effects such as electro-optical, acousto-optical, photoelastic, nonlinear, and photorefractive. This is rare in intraocular lenses. The growth of LN crystal has good feasibility, such as abundant raw material sources, low price, easy to grow into large crystals, and can also show various special energies through different doping methods. Therefore, L/N crystal is the crystal with the most optical properties and the best comprehensive index found so far.
随着静电纺丝技术的更新及发展,现已有百余种高聚物可借此制备成纳米纤维。其中,聚丙烯腈(PAN)是静电纺丝工艺中最常用的聚合物原料之一。聚丙烯腈纤维是指由聚丙烯腈纺制的纤维或丙烯腈含量占85%以上的共聚物纺制而成的纤维。2000年世界聚丙烯腈纤维产量2.6685Mt,我国聚丙烯腈纤维产量473.7kt。在静电纺丝工艺中,由于其制备的纳米纤维膜具有着强度高,拉伸性好以及良好的介电性,因而空气过滤方面有着较为广阔的应用潜力。With the update and development of electrospinning technology, more than 100 kinds of polymers can be used to prepare nanofibers. Among them, polyacrylonitrile (PAN) is one of the most commonly used polymer raw materials in electrospinning process. Polyacrylonitrile fibers refer to fibers spun from polyacrylonitrile or fibers spun from copolymers containing more than 85% of acrylonitrile. In 2000, the output of polyacrylonitrile fiber in the world was 2.6685Mt, and the output of polyacrylonitrile fiber in my country was 473.7kt. In the electrospinning process, the nanofiber membrane prepared by it has high strength, good stretchability and good dielectric properties, so it has a relatively broad application potential in air filtration.
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明提供了一种具有高效过滤性能的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱及其制备方法。LiNbO3/PAN复合纳米纤维材料带有电荷,具有低流阻、高效率、高透气率、长寿命、高集尘能力及节省能源等优点,不仅过滤性能优良,而且对常见的细菌还有抑制和杀灭作用。通过静电纺丝技术与驻极相结合大大提高材料的吸附微细颗粒的能力,使这种防雾霾窗纱对PM2.5的过滤效率可以达到85%以上。基底为镀银的PP熔喷无纺布,使制得的防雾霾窗纱具有强度大,过滤效率高,透光性好,透气性好等优点。In view of the above technical problems, the present invention provides a LiNbO 3 /PAN composite nanofiber electret anti-haze window screen with high-efficiency filtration performance and a preparation method thereof. LiNbO 3 /PAN composite nanofiber material is charged and has the advantages of low flow resistance, high efficiency, high air permeability, long life, high dust collection ability and energy saving. It not only has excellent filtration performance, but also inhibits common bacteria. and killing effect. The combination of electrospinning technology and electret greatly improves the material's ability to absorb fine particles, so that the PM2.5 filtration efficiency of this anti-haze window screen can reach more than 85%. The substrate is silver-plated PP melt-blown non-woven fabric, so that the obtained anti-fog window screen has the advantages of high strength, high filtration efficiency, good light transmission, and good air permeability.
为解决上述技术问题,本发明采用下述技术方案:一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为500-700目镀银的高分子网状结构,上层为50-150目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。In order to solve the above-mentioned technical problems, the present invention adopts the following technical scheme: a LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber membranes, the three layers of fiber membranes include a core layer, a base and a The upper layer, the core layer is LiNbO 3 /PAN composite nanofibers, the base is a 500-700 mesh silver-plated polymer mesh structure, the upper layer is 50-150 mesh black polyester non-woven fabric, LiNbO 3 /PAN composite nanofibers Adhering to the silver-coated polymer network by electrospinning to obtain a silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and a silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached Bonded to black polyester non-woven fabric by ultrasonic.
所述LiNbO3/PAN复合纳米纤维由LiNbO3纳米晶体和PAN纳米纤维复合而成,其中LiNbO3纳米晶体和PAN纳米纤维的质量比为(1-5):(1000-3000)。LiNbO3纳米晶体微粒呈单畴化铁电相单晶结构。The LiNbO 3 /PAN composite nanofibers are composited by LiNbO 3 nanocrystals and PAN nanofibers, wherein the mass ratio of LiNbO 3 nanocrystals and PAN nanofibers is (1-5):(1000-3000). The LiNbO 3 nanocrystalline particles have a single-domain ferroelectric phase single-crystal structure.
所述LiNbO3纳米晶体微粒粒径为20-50 nm,LiNbO3/PAN复合纳米纤维纤维的直径为100-200 nm,孔隙率为0.20-0.85 cm3/g。The particle size of the LiNbO 3 nanocrystal particles is 20-50 nm, the diameter of the LiNbO 3 /PAN composite nanofiber fiber is 100-200 nm, and the porosity is 0.20-0.85 cm 3 /g.
所述的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备粒径为20-50 nm 的LiNbO3纳米晶体;The preparation method of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen includes the following steps: (1) preparing LiNbO 3 nanocrystals with a particle size of 20-50 nm;
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.01-0.05 g,放入洁净的玻璃瓶中,再称取30-50 g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;(2) Weigh 0.01-0.05 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 30-50 g of DMF into the corresponding glass bottle and stir with a magnetic stirrer Obtained LiNbO 3 /DMF dispersion;
(3)称量10-30 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到 60-80 ˚C,剧烈搅拌15-24 h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) Weigh 10-30 g of PAN powder and add it to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; heat the PAN solution to 60-80 ˚C in a water bath and stir vigorously for 15-24 h, until the polymer is completely dissolved and dispersed uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers;
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens.
步骤(1)所述的制备LiNbO3纳米晶体包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为(1.0-5.0):(1.0-4.0),Li2CO3的摩尔浓度为0.1-1.0 mol/L;The preparation of LiNbO 3 nanocrystals in step (1) includes the following steps: a. Pour the weighed Li 2 CO 3 and Nb 2 O 5 into a beaker to prepare a mixed solution of Li 2 CO 3 and Nb 2 O 5 , The molar mass ratio of Li 2 CO 3 and Nb 2 O 5 is (1.0-5.0):(1.0-4.0), and the molar concentration of Li 2 CO 3 is 0.1-1.0 mol/L;
b、在步骤(1)制得的混合溶液中加入质量浓度为0.1%-0.5%的表面活性剂(SDS),在磁力搅拌器上搅拌10-60 min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为200-300 ℃,加热时间为12-24 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add a surfactant (SDS) with a mass concentration of 0.1%-0.5% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 10-60 min and pour it into the reaction kettle, and the reaction kettle is sealed After heating, the reaction product is obtained. The heating temperature of the reaction kettle is 200-300 °C, and the heating time is 12-24 h; the surfactant (SDS) is sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗2~5次;将清洗后的产物放入冷冻干燥箱内,在零下60-80 ℃下干燥2-5 h,得到LiNbO3纳米晶体。c. Take out the reaction product obtained in step (2) and wash with distilled water and absolute ethanol for 2-5 times respectively; put the washed product into a freeze-drying box, and dry it at minus 60-80 ℃ for 2-5 times h, LiNbO3 nanocrystals were obtained.
步骤(2)中为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行30-60 min 超声分散处理。In step (2), in order to ensure that the LiNbO 3 nanocrystalline particles can be uniformly dispersed in the DMF, an ultrasonic cleaning device is used for ultrasonic dispersion treatment for 30-60 min.
步骤(4)所述的镀银的高分子网状结构是PP/锦纶/涤纶,镀银的高分子网状结构的孔数为500-700目。The silver-plated polymer network structure in step (4) is PP/nylon/polyester, and the number of pores of the silver-plated polymer network structure is 500-700 meshes.
步骤(4)中静电纺丝装置工作时,高压发生器的电压为0-80 kV;喷嘴到所述接收基布的距离为10-15 cm;喷嘴口径为0.1-10 cm;喷出的静电纺丝液流量为0.5-3.0 mL/h;接收时间0.5-15 min。When the electrospinning device in step (4) is working, the voltage of the high-voltage generator is 0-80 kV; the distance from the nozzle to the receiving base cloth is 10-15 cm; the diameter of the nozzle is 0.1-10 cm; The flow rate of spinning solution is 0.5-3.0 mL/h; the receiving time is 0.5-15 min.
步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为100-200 nm,孔隙率为0.20-0.85 cm3/g,面密度为1.25-5.0 g/m2。The LiNbO 3 /PAN composite nanofibers obtained in step (4) have a diameter of 100-200 nm, a porosity of 0.20-0.85 cm 3 /g, and an areal density of 1.25-5.0 g/m 2 .
步骤(5)所述的黑色涤纶无纺布的孔数为50-150目。The number of holes of the black polyester non-woven fabric described in step (5) is 50-150 meshes.
本发明的优点是:(1)通过静电纺丝制备PAN/LiNbO3复合纳米纤维,平均直径在100nm左右,强度高、过滤效果好,容易与高分子无纺布贴服。The advantages of the invention are: (1) PAN/LiNbO 3 composite nanofibers are prepared by electrospinning, the average diameter is about 100 nm, the strength is high, the filtering effect is good, and it is easy to adhere to the polymer non-woven fabric.
(2)将静电纺丝工艺与驻极相结合,通过静电吸附方式大大增加材料对微细颗粒的过滤效率,而且驻极体的加入可以使纤维使纤维带电时间长,过滤效果好。(2) Combining the electrospinning process with electret, the filtration efficiency of the material for fine particles is greatly increased by electrostatic adsorption, and the addition of electret can make the fiber charge for a long time and the filtration effect is good.
(3)将制备的复合纳米纤维纺织在镀银的高分子无纺布上与黑色涤纶通过超声波粘合,获得了过滤效率高、空气阻力小、透光性好的驻极静电纳米纤维防雾霾窗纱。整个流程简单,操作方便,可批量化生产,防雾霾提供了便利的条件。(3) The prepared composite nanofibers were spun on silver-coated polymer non-woven fabrics and bonded with black polyester by ultrasonic waves, and the anti-fog of electret electrostatic nanofibers with high filtration efficiency, low air resistance and good light transmittance was obtained. Haze screen. The whole process is simple, easy to operate, can be mass-produced, and provides convenient conditions for preventing haze.
附图说明Description of drawings
图1为本发明制备的LiNbO3/PAN复合纳米纤维膜的场发射电镜图片;Fig. 1 is the field emission electron microscope picture of the LiNbO 3 /PAN composite nanofiber membrane prepared by the present invention;
图2为本发明水热法制备的LiNbO3纳米颗粒;Fig. 2 is the LiNbO nanoparticle prepared by the hydrothermal method of the present invention;
图3为LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱实物图。Figure 3 is the actual picture of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
实施例1Example 1
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为500目镀银的高分子网状结构,上层为50目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。A LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber films, the three layers of fiber films include a core layer, a base and an upper layer, and the core layer is LiNbO 3 /PAN composite nanometer Fiber, the base is a 500-mesh silver-plated polymer network structure, the upper layer is a 50-mesh black polyester non-woven fabric, and the LiNbO 3 /PAN composite nanofibers are adhered to the silver-plated polymer network structure by electrospinning. The silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and the silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers adhered to black polyester non-woven fabric by ultrasonic bonding.
所述LiNbO3/PAN复合纳米纤维由LiNbO3纳米晶体和PAN纳米纤维复合而成。LiNbO3纳米晶体微粒呈单畴化铁电相单晶结构。所述LiNbO3纳米晶体微粒粒径为20-50 nm,LiNbO3/PAN复合纳米纤维纤维的直径为100-200 nm,孔隙率为0.20-0.85 cm3/g。The LiNbO 3 /PAN composite nanofibers are composited by LiNbO 3 nanocrystals and PAN nanofibers. The LiNbO 3 nanocrystalline particles have a single-domain ferroelectric phase single-crystal structure. The particle size of the LiNbO 3 nanocrystal particles is 20-50 nm, the diameter of the LiNbO 3 /PAN composite nanofiber fiber is 100-200 nm, and the porosity is 0.20-0.85 cm 3 /g.
所述的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备LiNbO3纳米晶体:包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为1.0:1.1,Li2CO3的摩尔浓度为0.1mol/L;The preparation method of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen includes the following steps: (1) preparing LiNbO 3 nanocrystals: including the following steps: a. The weighed Li 2 CO 3 and Pour Nb2O5 into a beaker to prepare a mixed solution of Li2CO3 and Nb2O5 , the molar mass ratio of Li2CO3 and Nb2O5 is 1.0 : 1.1, and the molar concentration of Li2CO3 is 0.1mol /L;
b、在步骤(1)制得的混合溶液中加入质量浓度为0.1%的表面活性剂(SDS),在磁力搅拌器上搅拌20min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为220 ℃,加热时间为12 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add a surfactant (SDS) with a mass concentration of 0.1% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 20 min, and pour it into the reaction kettle. After the reaction kettle is sealed, the reaction product is obtained by heating, The heating temperature of the reaction kettle was 220 °C, and the heating time was 12 h; the surfactant (SDS) was sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗2次;将清洗后的产物放入冷冻干燥箱内,在零下50 ℃下干燥2h,得到粒径为20 nm 的LiNbO3纳米晶体。c. Take out the reaction product obtained in step (2), and wash it twice with distilled water and absolute ethanol respectively; put the washed product into a freeze-drying box, and dry it at minus 50 °C for 2 hours to obtain a particle size of 20 nm LiNbO3 nanocrystals.
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.01 g,放入洁净的玻璃瓶中,再称取30 g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行30min 超声分散处理。(2) Weigh 0.01 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 30 g of DMF and add it to the corresponding glass bottle and stir with a magnetic stirrer to obtain LiNbO 3 /DMF dispersion; in order to ensure that the LiNbO 3 nanocrystalline particles can be uniformly dispersed in DMF, an ultrasonic cleaner was used for ultrasonic dispersion treatment for 30min.
(3)称量10 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到 60 ˚C,剧烈搅拌15 h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) 10 g of PAN powder was weighed and added to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; the PAN solution was heated to 60 ˚C in a water bath and stirred vigorously for 15 h until the polymer was completely Dissolve and disperse uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;所述的镀银的高分子网状结构是涤纶,镀银的高分子网状结构的孔数为500目;静电纺丝装置工作时,高压发生器的电压为20 kV;喷嘴到所述接收基布的距离为10 cm;喷嘴口径为0.5 cm;喷出的静电纺丝液流量为0.5 mL/h;接收时间1min;步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为100 nm,孔隙率为0.25 cm3/g,面密度为1.3 g/m2。(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers; The silver-plated polymer network structure is polyester, and the number of holes of the silver-plated polymer network structure is 500 meshes; when the electrospinning device works, the voltage of the high-voltage generator is 20 kV; The distance of the base cloth is 10 cm; the diameter of the nozzle is 0.5 cm; the flow rate of the sprayed electrospinning solution is 0.5 mL/h; the receiving time is 1 min; the diameter of the LiNbO 3 /PAN composite nanofibers obtained in step (4) is 100 nm , the porosity is 0.25 cm 3 /g, and the areal density is 1.3 g/m 2 .
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。所述的黑色涤纶无纺布的孔数为50目。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens. The number of holes of the black polyester non-woven fabric is 50 meshes.
实施例2Example 2
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为550目镀银的高分子网状结构,上层为80目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。A LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber films, the three layers of fiber films include a core layer, a base and an upper layer, and the core layer is LiNbO 3 /PAN composite nanometer Fiber, the base is a 550 mesh silver-plated polymer network structure, the upper layer is a 80-mesh black polyester non-woven fabric, and the LiNbO 3 /PAN composite nanofibers are adhered to the silver-plated polymer network structure by electrospinning. The silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and the silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers adhered to black polyester non-woven fabric by ultrasonic bonding.
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备LiNbO3纳米晶体:包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为1.5:2,Li2CO3的摩尔浓度为0.3mol/L;A preparation method of LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising the following steps: (1) preparing LiNbO 3 nanocrystals: comprising the following steps: a. adding weighed Li 2 CO 3 and Nb Pour 2O5 into a beaker to prepare a mixed solution of Li2CO3 and Nb2O5 , the molar mass ratio of Li2CO3 and Nb2O5 is 1.5 : 2 , and the molar concentration of Li2CO3 is 0.3mol / L;
b、在步骤(1)制得的混合溶液中加入质量浓度为0.2%的表面活性剂(SDS),在磁力搅拌器上搅拌50 min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为240 ℃,加热时间为14 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add surfactant (SDS) with a mass concentration of 0.2% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 50 min and pour it into the reaction kettle, seal the reaction kettle and heat to obtain the reaction product , the heating temperature of the reaction kettle is 240 ℃, and the heating time is 14 h; the surfactant (SDS) is sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗3次;将清洗后的产物放入冷冻干燥箱内,在零下60 ℃下干燥3 h,得到粒径为30 nm 的LiNbO3纳米晶体。。c. Take out the reaction product obtained in step (2), and wash it with distilled water and absolute ethanol for 3 times respectively; put the washed product into a freeze-drying box, and dry it at minus 60 °C for 3 h to obtain a particle size of 30 nm LiNbO3 nanocrystals. .
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.02 g,放入洁净的玻璃瓶中,再称取40g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行40 min 超声分散处理。(2) Weigh 0.02 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 40 g of DMF and add it to the corresponding glass bottle and stir with a magnetic stirrer to obtain LiNbO 3 / DMF dispersion; in order to ensure that the LiNbO 3 nanocrystal particles can be uniformly dispersed in DMF, an ultrasonic cleaner was used for ultrasonic dispersion treatment for 40 min.
(3)称量15 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到70˚C,剧烈搅拌20h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) Weigh 15 g of PAN powder and add it to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; heat the PAN solution to 70°C in a water bath, and stir vigorously for 20 hours until the polymer is completely dissolved And disperse uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;所述的镀银的高分子网状结构是PP,镀银的高分子网状结构的孔数为550目;静电纺丝装置工作时,高压发生器的电压为30kV;喷嘴到所述接收基布的距离为11 cm;喷嘴口径为1 cm;喷出的静电纺丝液流量为1mL/h;接收时间2 min;步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为120 nm,孔隙率为0.30cm3/g,面密度为2.0g/m2。(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers; The silver-plated polymer network structure is PP, and the number of holes of the silver-plated polymer network structure is 550 meshes; when the electrospinning device is working, the voltage of the high-voltage generator is 30kV; The distance of the cloth is 11 cm; the diameter of the nozzle is 1 cm; the flow rate of the sprayed electrospinning solution is 1 mL/h; the receiving time is 2 min; the diameter of the LiNbO 3 /PAN composite nanofibers obtained in step (4) is 120 nm, The porosity was 0.30 cm 3 /g, and the areal density was 2.0 g/m 2 .
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。所述的黑色涤纶无纺布的孔数为80目。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens. The number of holes of the black polyester non-woven fabric is 80 meshes.
实施例3Example 3
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为600目镀银的高分子网状结构,上层为120目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。A LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber films, the three layers of fiber films include a core layer, a base and an upper layer, and the core layer is LiNbO 3 /PAN composite nanometer Fiber, the base is a 600-mesh silver-plated polymer network structure, the upper layer is a 120-mesh black polyester non-woven fabric, and the LiNbO 3 /PAN composite nanofibers are adhered to the silver-plated polymer network structure by electrospinning. The silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and the silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers adhered to black polyester non-woven fabric by ultrasonic bonding.
所述的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备LiNbO3纳米晶体:包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为3:2,Li2CO3的摩尔浓度为0.5mol/L;The preparation method of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen includes the following steps: (1) preparing LiNbO 3 nanocrystals: including the following steps: a. The weighed Li 2 CO 3 and Pour Nb2O5 into a beaker to prepare a mixed solution of Li2CO3 and Nb2O5 , the molar mass ratio of Li2CO3 and Nb2O5 is 3 : 2 , and the molar concentration of Li2CO3 is 0.5mol /L;
b、在步骤(1)制得的混合溶液中加入质量浓度为0.3%的表面活性剂(SDS),在磁力搅拌器上搅拌30min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为260℃,加热时间为18 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add a surfactant (SDS) with a mass concentration of 0.3% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 30 min and pour it into the reaction kettle, and heat the reaction kettle after sealing to obtain the reaction product, The heating temperature of the reaction kettle is 260 °C, and the heating time is 18 h; the surfactant (SDS) is sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗3次;将清洗后的产物放入冷冻干燥箱内,在零下70℃下干燥4h,得到粒径为40 nm 的LiNbO3纳米晶体。。c. Take out the reaction product obtained in step (2), and wash it with distilled water and absolute ethanol for 3 times respectively; put the washed product into a freeze-drying box, and dry it at minus 70 ° C for 4 hours to obtain a particle size of 40 nm LiNbO3 nanocrystals. .
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.03 g,放入洁净的玻璃瓶中,再称取45 g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行50 min 超声分散处理。(2) Weigh 0.03 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 45 g of DMF and add it to the corresponding glass bottle and stir with a magnetic stirrer to obtain LiNbO 3 /DMF dispersion; in order to ensure that the LiNbO 3 nanocrystalline particles can be uniformly dispersed in DMF, an ultrasonic cleaner was used for ultrasonic dispersion treatment for 50 min.
(3)称量20 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到 70˚C,剧烈搅拌20h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) Weigh 20 g of PAN powder and add it to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; heat the PAN solution to 70°C with a water bath, and stir vigorously for 20 h until the polymer is completely dissolved And disperse uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;所述的镀银的高分子网状结构是锦纶,镀银的高分子网状结构的孔数为600目;静电纺丝装置工作时,高压发生器的电压为30 kV;喷嘴到所述接收基布的距离为13cm;喷嘴口径为6.5 cm;喷出的静电纺丝液流量为2mL/h;接收时间10 min;步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为160 nm,孔隙率为0.5cm3/g,面密度为3.2 g/m2。(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers; The silver-plated polymer network structure is nylon, and the number of holes of the silver-plated polymer network structure is 600 meshes; when the electrospinning device works, the voltage of the high-voltage generator is 30 kV; The distance of the base cloth is 13 cm; the diameter of the nozzle is 6.5 cm; the flow rate of the sprayed electrospinning solution is 2 mL/h; the receiving time is 10 min; the diameter of the LiNbO 3 /PAN composite nanofibers obtained in step (4) is 160 nm, The porosity was 0.5 cm 3 /g, and the areal density was 3.2 g/m 2 .
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。所述的黑色涤纶无纺布的孔数为120目。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens. The number of holes of the black polyester non-woven fabric is 120 meshes.
实施例4Example 4
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为700目镀银的高分子网状结构,上层为150目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。A LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber films, the three layers of fiber films include a core layer, a base and an upper layer, and the core layer is LiNbO 3 /PAN composite nanometer Fiber, the base is a 700-mesh silver-plated polymer network structure, the upper layer is a 150-mesh black polyester non-woven fabric, and the LiNbO 3 /PAN composite nanofibers are adhered to the silver-plated polymer network structure by electrospinning. The silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and the silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers adhered to black polyester non-woven fabric by ultrasonic bonding.
所述的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备LiNbO3纳米晶体:包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为5.0: 4.0,Li2CO3的摩尔浓度为1.0 mol/L;The preparation method of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen includes the following steps: (1) preparing LiNbO 3 nanocrystals: including the following steps: a. The weighed Li 2 CO 3 and Pour Nb 2 O 5 into a beaker to prepare a mixed solution of Li 2 CO 3 and Nb 2 O 5 , the molar mass ratio of Li 2 CO 3 and Nb 2 O 5 is 5.0: 4.0, and the molar concentration of Li 2 CO 3 is 1.0 mol /L;
b、在步骤(1)制得的混合溶液中加入质量浓度为-0.5%的表面活性剂(SDS),在磁力搅拌器上搅拌60 min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为300 ℃,加热时间为24 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add a surface active agent (SDS) with a mass concentration of -0.5% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 60 min, pour it into the reaction kettle, and heat the reaction kettle after sealing to obtain the reaction. The product, the heating temperature of the reaction kettle is 300 ℃, and the heating time is 24 h; the surfactant (SDS) is sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗5次;将清洗后的产物放入冷冻干燥箱内,在零下80 ℃下干燥5 h,得到粒径为50 nm 的LiNbO3纳米晶体。。c. Take out the reaction product obtained in step (2), and wash it with distilled water and absolute ethanol for 5 times respectively; put the washed product into a freeze-drying box, and dry it at minus 80 °C for 5 h to obtain a particle size of 50 nm LiNbO3 nanocrystals. .
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.05 g,放入洁净的玻璃瓶中,再称取50 g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行60 min 超声分散处理。(2) Weigh 0.05 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 50 g of DMF and add it to the corresponding glass bottle and stir with a magnetic stirrer to obtain LiNbO 3 /DMF dispersion; in order to ensure that the LiNbO 3 nanocrystal particles can be uniformly dispersed in DMF, an ultrasonic cleaner was used for ultrasonic dispersion treatment for 60 min.
(3)称量30 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到80 ˚C,剧烈搅拌24 h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) 30 g of PAN powder was weighed and added to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; the PAN solution was heated to 80 ˚C in a water bath and stirred vigorously for 24 h until the polymer was completely Dissolve and disperse uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;所述的镀银的高分子网状结构是锦纶,镀银的高分子网状结构的孔数为700目;静电纺丝装置工作时,高压发生器的电压为50 kV;喷嘴到所述接收基布的距离为15 cm;喷嘴口径为10 cm;喷出的静电纺丝液流量为3.0 mL/h;接收时间15 min;步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为200nm,孔隙率为5.0 cm3/g,面密度为5.0 g/m2。(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers; The silver-plated polymer network structure is nylon, and the number of holes of the silver-plated polymer network structure is 700 meshes; when the electrospinning device works, the voltage of the high-voltage generator is 50 kV; The distance of the base cloth is 15 cm; the diameter of the nozzle is 10 cm; the flow rate of the sprayed electrospinning solution is 3.0 mL/h; the receiving time is 15 min; the diameter of the LiNbO 3 /PAN composite nanofibers obtained in step (4) is 200 nm , the porosity is 5.0 cm 3 /g, and the areal density is 5.0 g/m 2 .
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。所述的黑色涤纶无纺布的孔数为150目。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens. The number of holes of the black polyester non-woven fabric is 150 meshes.
实施例5Example 5
一种LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱,包括三层纤维膜,所述的三层纤维膜包括芯层、基底和上层,所述的芯层为LiNbO3/PAN复合纳米纤维,基底为500目镀银的高分子网状结构,上层为150目的黑色涤纶无纺布,LiNbO3/PAN复合纳米纤维通过静电纺丝粘附到镀银的高分子网状结构上得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构,粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构通过超声波粘合在黑色涤纶无纺布上。A LiNbO 3 /PAN composite nanofiber electret anti-haze window screen, comprising three layers of fiber films, the three layers of fiber films include a core layer, a base and an upper layer, and the core layer is LiNbO 3 /PAN composite nanometer Fiber, the base is a 500-mesh silver-plated polymer network structure, the upper layer is a 150-mesh black polyester non-woven fabric, and the LiNbO 3 /PAN composite nanofibers are adhered to the silver-plated polymer network structure by electrospinning. The silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers attached, and the silver-coated mesh structure with LiNbO 3 /PAN composite nanofibers adhered to black polyester non-woven fabric by ultrasonic bonding.
所述的LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱的制备方法,包括以下步骤:(1)制备LiNbO3纳米晶体:包括以下步骤:a、将称量好的Li2CO3和Nb2O5倒入烧杯中制备Li2CO3和Nb2O5的混合溶液,Li2CO3和Nb2O5的摩尔质量比为1.0: 4.0,Li2CO3的摩尔浓度为1.0 mol/L;The preparation method of the LiNbO 3 /PAN composite nanofiber electret anti-haze window screen includes the following steps: (1) preparing LiNbO 3 nanocrystals: including the following steps: a. The weighed Li 2 CO 3 and Pour Nb 2 O 5 into a beaker to prepare a mixed solution of Li 2 CO 3 and Nb 2 O 5 , the molar mass ratio of Li 2 CO 3 and Nb 2 O 5 is 1.0: 4.0, and the molar concentration of Li 2 CO 3 is 1.0 mol /L;
b、在步骤(1)制得的混合溶液中加入质量浓度为0.5%的表面活性剂(SDS),在磁力搅拌器上搅拌60 min后倒入反应釜内,反应釜密封后加热得到反应产物,反应釜的加热温度为300 ℃,加热时间为24 h;表面活性剂(SDS)为十二烷基硫酸钠;b. Add a surfactant (SDS) with a mass concentration of 0.5% to the mixed solution prepared in step (1), stir on a magnetic stirrer for 60 min, and pour it into the reaction kettle. The reaction kettle is sealed and heated to obtain the reaction product , the heating temperature of the reaction kettle is 300 ℃, and the heating time is 24 h; the surfactant (SDS) is sodium dodecyl sulfate;
c、将步骤(2)制得的反应产物取出,分别用蒸馏水和无水乙醇清洗5次;将清洗后的产物放入冷冻干燥箱内,在零下80 ℃下干燥5 h,得到粒径为60 nm 的LiNbO3纳米晶体。c. Take out the reaction product obtained in step (2), and wash it with distilled water and absolute ethanol for 5 times respectively; put the washed product into a freeze-drying box, and dry it at minus 80 °C for 5 h to obtain a particle size of 60 nm LiNbO3 nanocrystals.
(2)称取步骤(1)中所得的LiNbO3纳米晶体0.05 g,放入洁净的玻璃瓶中,再称取30 g的 DMF 添加到相应的玻璃瓶中并用磁力搅拌器搅拌制得LiNbO3/DMF分散液;为确保LiNbO3纳米晶体微粒能均匀分散在 DMF 中,使用超声清洗器对其进行30 min 超声分散处理。(2) Weigh 0.05 g of LiNbO 3 nanocrystals obtained in step (1), put it into a clean glass bottle, then weigh 30 g of DMF and add it to the corresponding glass bottle and stir with a magnetic stirrer to obtain LiNbO 3 /DMF dispersion; in order to ensure that the LiNbO 3 nanocrystal particles can be uniformly dispersed in DMF, an ultrasonic cleaner was used for ultrasonic dispersion treatment for 30 min.
(3)称量10-30 g 的 PAN 粉末添加到步骤(2)所得的LiNbO3/DMF分散液中制得PAN溶液;PAN溶液用水浴锅加热到 60 ˚C,剧烈搅拌15h,直至聚合物完全溶解并分散均匀制得混合溶液;(3) Weigh 10-30 g of PAN powder and add it to the LiNbO 3 /DMF dispersion obtained in step (2) to prepare a PAN solution; heat the PAN solution to 60 ˚C in a water bath and stir vigorously for 15 h until the polymer Completely dissolve and disperse uniformly to obtain a mixed solution;
(4)利用步骤(3)所得的混合溶液进行静电纺丝,将其纺制到镀银的高分子网状结构上,得到粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构;所述的镀银的高分子网状结构是PP/锦纶/涤纶,镀银的高分子网状结构的孔数为500目;静电纺丝装置工作时,高压发生器的电压为80 kV;喷嘴到所述接收基布的距离为15 cm;喷嘴口径为10 cm;喷出的静电纺丝液流量为3.0 mL/h;接收时间15 min;步骤(4)得到的LiNbO3/PAN复合纳米纤维的直径为200 nm,孔隙率为0.85 cm3/g,面密度为5.0 g/m2。(4) using the mixed solution obtained in step (3) to perform electrospinning, and spinning it onto the silver-plated polymer network structure to obtain a silver-plated network structure adhered to the LiNbO 3 /PAN composite nanofibers; The silver-plated polymer network structure is PP/nylon/polyester, and the number of holes of the silver-plated polymer network structure is 500 meshes; when the electrospinning device is working, the voltage of the high-voltage generator is 80 kV; the nozzle is The distance to the receiving base cloth is 15 cm; the diameter of the nozzle is 10 cm; the flow rate of the sprayed electrospinning solution is 3.0 mL/h; the receiving time is 15 min; the LiNbO 3 /PAN composite nanofibers obtained in step (4) The diameter is 200 nm, the porosity is 0.85 cm 3 /g, and the areal density is 5.0 g/m 2 .
(5)将步骤(4)得到的粘附有LiNbO3/PAN复合纳米纤维的镀银网状结构与黑色涤纶无纺布经过超声波粘合到一起既得到LiNbO3/PAN复合纳米纤维驻极体防雾霾窗纱。所述的黑色涤纶无纺布的孔数为150目。(5) The LiNbO 3 /PAN composite nanofiber electret is obtained by bonding the silver-plated mesh structure with the LiNbO 3 /PAN composite nanofibers obtained in step (4) and the black polyester non-woven fabric together by ultrasonic waves Anti-smog window screens. The number of holes of the black polyester non-woven fabric is 150 meshes.
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