CN109315828A - A kind of hollow filter stick process equipment - Google Patents
A kind of hollow filter stick process equipment Download PDFInfo
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- CN109315828A CN109315828A CN201811354017.1A CN201811354017A CN109315828A CN 109315828 A CN109315828 A CN 109315828A CN 201811354017 A CN201811354017 A CN 201811354017A CN 109315828 A CN109315828 A CN 109315828A
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- Prior art keywords
- steam
- hollow filter
- outlet
- water
- opium pipe
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000008569 process Effects 0.000 title claims abstract description 26
- 239000008896 Opium Substances 0.000 claims abstract description 63
- 229960001027 opium Drugs 0.000 claims abstract description 63
- 238000001816 cooling Methods 0.000 claims abstract description 18
- 230000007723 transport mechanism Effects 0.000 claims abstract description 16
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 11
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 99
- 238000003860 storage Methods 0.000 claims description 52
- 239000008234 soft water Substances 0.000 claims description 45
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 39
- 230000008676 import Effects 0.000 claims description 32
- 238000009826 distribution Methods 0.000 claims description 12
- 238000001514 detection method Methods 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 8
- 239000010865 sewage Substances 0.000 claims description 8
- 239000007921 spray Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 239000004744 fabric Substances 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 230000008602 contraction Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 238000012545 processing Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- 229920006221 acetate fiber Polymers 0.000 description 6
- 238000009833 condensation Methods 0.000 description 4
- 230000005494 condensation Effects 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 239000008399 tap water Substances 0.000 description 3
- 235000020679 tap water Nutrition 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000009187 flying Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 230000002277 temperature effect Effects 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000013036 cure process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention belongs to Cigarette processing apparatus field more particularly to a kind of hollow filter stick process equipments.Including opener, hollow filter-stick forming device and as transmission carrier strap, the hollow filter-stick forming device includes steam segment opium pipe, cooling section opium pipe, dryer section opium pipe and strap adjustment mechanism, the hollow filter-stick forming device further includes steam transport mechanism and air conveyor structure, the air receiver being connected to opium pipe inner space is equipped on each section of opium pipe, the steam (vapor) outlet of the steam transport mechanism is connect with the air receiver of steam segment opium pipe, the air conveyor structure includes creeping chill air outlet slit and the outlet of cold dry air, cold dry air outlet is connect with the air receiver of cooling section opium pipe, creeping chill air outlet slit is connect with the air receiver of dryer section opium pipe.The configuration of the present invention is simple optimizes and designs on the basis of existing hollow filter-stick forming device and entire process equipment, the production efficiency and quality of hollow filter stick can be improved.
Description
Technical field
The invention belongs to Cigarette processing apparatus field more particularly to a kind of hollow filter stick process equipments.
Background technique
Hollow filter stick formation technology is international tobacco new cigarette production field hollow filter stick production key link, wherein without
The moulding process of the hollow filter stick of paper and common filter stick has very big difference again, maximum to distinguish the high temperature for being opium pipe some vapor
The dehydration cure process of molding and cold dry air.Since common filter stick only needs the electric heating of opium pipe to cooperate glue adhesion-molded,
And it produces hollow filter stick and then needs to carry out steam heating quickening plastotype and the dry curable type of cold air rapid cooling simultaneously.Wherein steam adds
Hot quickly moulding mainly utilizes the high temperature of saturated vapor, carries out quick hot briquetting to the acetate silk for being mixed into moulding agent,
Therefore how to prepare more satisfactory high temperature saturated vapor and how to design a kind of more reasonable heating, cooling and drying
Molding opium pipe is always the project that those skilled in the art continuously improve.
Summary of the invention
The object of the present invention is to provide a kind of hollow filter stick process equipment, the configuration of the present invention is simple, in existing middle air filter
It optimizes and designs on the basis of rod forming machine and entire process equipment, the production efficiency of hollow filter stick can be improved
And quality.
In order to solve the above technical problems, The technical solution adopted by the invention is as follows:
A kind of hollow filter stick process equipment, it is described including opener, hollow filter-stick forming device and as the strap for transmitting carrier
Hollow filter-stick forming device includes steam segment opium pipe, cooling section opium pipe, dryer section opium pipe and strap adjustment mechanism, the hollow filter stick
Molding machine further includes steam transport mechanism and air conveyor structure, is equipped with the storage being connected to opium pipe inner space on each section of opium pipe
The steam (vapor) outlet of gas chamber, the steam transport mechanism is connect with the air receiver of steam segment opium pipe, and the air conveyor structure includes
Creeping chill air outlet slit and the outlet of cold dry air, cold dry air outlet are connect with the air receiver of cooling section opium pipe, creeping chill air outlet slit
It is connect with the air receiver of dryer section opium pipe.
Preferably, medium distribution bottom, the strap adjustment are equipped with below each section of opium pipe of the hollow filter-stick forming device
Mechanism is set in medium distribution bottom, and strap adjustment mechanism includes controlling leading tongue, control strap that strap is shunk to be unfolded
After lead tongue, cloth belt tensioner pulley group and strap directive wheel；Offered in the medium distribution bottom catch basin be connected to it is extraneous
Discharge outlet.
Preferably, the steam transport mechanism includes demineralized water treatment device, steam unit and foul water tank, and the demineralized water treatment device includes
Water softener and soft water storage bin, steam unit include steam generator, after-heater and vapour storage tank, and external source passes through water inlet
Pipe is connect with the import of water softener, and the outlet of water softener is connect with the import of soft water storage bin, the outlet and steaming of soft water storage bin
The import of vapour generator connects, and the outlet of steam generator and the import of after-heater connect, the outlet of after-heater with
The import of vapour storage tank connects, and the outlet of vapour storage tank and the import of gas-distributing cylinder connect, and gas-distributing cylinder is equipped with several output channels and divides
It is not connect with the air receiver of steam segment opium pipe；Sewage draining exit of the foul water tank respectively with water softener and soft water storage bin passes through corresponding pipeline
Connection, the outlet of foul water tank are in communication with the outside by being equipped with the pipeline of water pump.
Preferably, the system also includes the first condensate tank and the second condensate tank, the imports point of the first condensate tank
The sewage draining exit for not being equipped with drain valve with steam generator, after-heater and vapour storage tank is connect by corresponding pipeline, and second is solidifying
The condensation-water drain that the import for bearing water case is equipped with drain valve with steam segment opium pipe and gas-distributing cylinder respectively is connect by corresponding pipeline,
The bottom of first, second condensate tank is equipped with outlet, and the outlet of condensate tank is by being equipped with the outlet conduit of water pump and dirty
The import of water tank connects.
Preferably, water level detecting sensing is equipped in first, second condensate tank, foul water tank and soft water storage bin
Device, water inlet pipe is equipped with solenoid valve, the system also includes PLC control device, the output end point of the level detection sensor
It is not connect with the input end signal of PLC control device, the output end of PLC control device is respectively and on corresponding tank outlet pipeline
The connection of the input end signal of water pump driving chip input terminal and solenoid valve.
Preferably, the soft water storage bin is the cabinet that capacity is not less than 70L, is equipped with float-ball type water level in soft water storage bin
Switch.
Preferably, the outlet of the vapour storage tank is also connected by setting the import of valvular bypass branch and gas-distributing cylinder.
Preferably, leve monitor, temperature monitoring and steam pressure monitor, liquid level are equipped in the steam generator
The output end of monitor, temperature monitoring and steam pressure monitor is connect with the input end signal of PLC control device respectively,
The output end of PLC control device connects with the input end signal of the power switch input terminal of steam generator and alarm respectively
It connects.
Preferably, shut-off valve and pressure gauge are equipped on several output channels of the gas-distributing cylinder.
Specifically, described send is equipped with AF-D roller transmission device and glycerol spray dress between booting and hollow filter-stick forming device
It sets.
The course of work of equipment of the present invention is as follows:
The present invention is to be based on strap to carry out pulling original to tow and half product of subsequent filter stick and molding filter stick by frictional force
Reason design.
The articulated arm of opener and the tow guide rod installed thereon carry out out packet to standard tow packet first, so that acetic acid is fine
Dimension tow become band nature opening, with facilitate enter opener and by opener shredding handle, then tow is in strap
Transmission effect under first pass through AF-D roller transmission device processing, not only eliminate electrostatic and flyings, and be able to be unfolded it is smooth, then
Using glycerol spray equipment, so that tow is sprayed by uniform glycerol moulding agent, to reach real during subsequent forming
The existing quick plastotype of tow, molding effect.
Then tow enters hollow filter-stick forming device under the pulling of strap, and sequentially passes through steam segment opium pipe, cooling section
Opium pipe and dryer section opium pipe: tow utilizes the acetate fiber for adding glycerol plasticizer after absorbing steam thermal energy in steam segment opium pipe
The characteristic that can be melted at high temperature, so that being generated rapidly between glycerol plasticizer and acetate fiber dissolving cured；Tow is in cooling
In section opium pipe, by the low temperature effect of cold dry air, so that acetate fiber outer circumference surface and hollow core bore inner mold hole face obtain firmly
Change, reaches the hollow filter stick formation effect of no paper；Tow is in dryer section opium pipe, by the effect of creeping chill air, so that middle air filter
Stick rapid draing.The hollow filter stick of final molding removes hollow filter-stick forming device and is transferred into extraneous collection device.It is above-mentioned
In the process, the tension of strap can be adjusted by the tensioning wheel group and directive wheel of strap adjustment mechanism, and then be cooperated different
The main shaft transmission speed of the hollow filter-stick forming device unit of model.While cooling section opium pipe is during the work time, it may appear that condensation
Water and the catch basin that causes the quality of hollow filter stick to decline, and be arranged in medium distribution bottom be connected to extraneous discharge outlet can be with
Quickly by condensed water outlet, the forming quality of cooling effect and hollow filter stick is improved.
The process and principle of the opener, AF-D roller transmission device and glycerol spray equipment and strap transmission belong to this
The well-known technique of field technical staff, the creeping chill air and creeping chill air are prepared and are transmitted by air conveyor structure, tool
Body running principle is the prior art, Gu it is not repeating herein；The steam that the steam segment opium pipe heats tow is by steam
Transport mechanism is prepared and is transmitted, its working principles are as follows:
Tap water is imported in water softener and prepares soft water by water inlet pipe first, and the soft water prepared carries out soft water storage bin for entire
Equipment uses.Soft water generation is complied with standard steam and is transferred to vapour storage tank by steam generator, and steam is in transfer line in order to prevent
The reduction that condensation causes quantity of steam and saturation degree occurs in road, the present invention also passes through after-heater to the steam in transmitting route
It is heated again, the steam in final vapour storage tank enters gas-distributing cylinder, and defeated by several output channels difference on gas-distributing cylinder
Enter several air receivers of steam segment opium pipe, to carry out quick high-temp operations for forming to the acetate silk in steam segment opium pipe.
Although also disclosing and having used steam transport mechanism in the prior art, the present invention compared with the prior art for,
For prior art products some defects improve it is as follows:
1) during the work time, every work will enter the backwash mould of an itself clean for three days to water softener in the prior art
Formula, general 2 hours time-consuming, the water softener during this mode can not prepare soft water, this will result in entire steam transport mechanism
It can not work because raw material is lacked；A large amount of practical operations are combined by applicant and are calculated, and steam generator works normally shape
Under state, water consumption 35L per hour, so soft water storage bin is designed to that capacity is not less than the cabinet of 75L by the present invention, to meet soft water
Soft water amount needed for device is prepared in the steam of backwash mode state.
The present invention reaches target value using the water-holding quantity in level detection sensor monitoring soft water storage bin, water-holding quantity simultaneously
When, PLC control device is connected to signal feedback, and the solenoid valve controlled on water inlet pipe is closed, and prevents water softener from preparing excessive soft water；It deposits
When water is lower than target value, PLC control device is connected to signal feedback, and the solenoid valve controlled on water inlet pipe is opened, water softener preparation
Soft water simultaneously imports in soft water storage bin.Likewise, it is anti-that PLC control device is connected to water softener when water softener carries out itself clean
The signal of feedback, control solenoid valve is opened, so that tap water enters water softener and cleaned.Level detection sensor is lost in order to prevent
Spirit causes water softener to prepare excessive soft water and imports soft water storage bin, and traditional float-ball type is arranged in soft water storage bin in the present invention simultaneously
Water level switch, when water level rises to floating ball rise in soft water storage bin, softened water tank water inlet is blocked, and water flow stops, in this way
Duplicate protection is accomplished.
2) steam in transmitting route is heated using after-heater again, improves steam protection degree, guarantee to steam
Vapour quality.The working method of after-heater use SCR control, be fitted with temperature sensor, according to the temperature of setting into
The adjusting of row power, so that the heating temperature of after-heater is stablized in setting value.
3) in order to observe steam generator water level inside and preferably control water level, the application uses electrode solution
Position probe does the high, medium and low signal of water level as leve monitor inside steam generator, realizes and extracts soft water to steam generation
Automatic control inside device.In order to keep the safety in production and monitor the time of day of steam generator, the present invention is in steam generator
Upper setting temperature detecting resistance and steam pressure switch are controlled by PLC and are filled respectively as temperature monitoring and steam pressure monitor
The data processing to the two feedback signal is set, directly allows operator visual data, so that operator can monitor steaming the moment
Whether temperature and steam pressure in vapour generator are more than that the upper limit sets and passes through alarm device and does alert process, realize steam copper
The trouble free service of furnace.Steam generator is powered on using temperature control mode simultaneously, when in steam generator temperature lower than setting
When setting lower limit, PLC control device, which controls steam generator and is powered, to be started, and power-off is closed when being higher than the upper limit, to accomplish steam constantly
The holding of temperature in generator, also ensure that the stabilization of steam pressure indirectly.
4) it is designed, can be utilized when obstacle maintenance occurs for main line using bypass branch between vapour storage tank and gas-distributing cylinder
Bypass branch carries out interim steam supply, accomplishes not shutdown maintenance, improves working efficiency, meets the need of Modern cigarette industry manufacturing line
It asks；Shut-off valve and pressure gauge are equipped on every steam output pipe of gas-distributing cylinder, operator can pass through the display of pressure gauge
Numerical value cooperates the opening degree of adjustable cut-off valve, so that the steam pressure in every steam output pipe is individually adjusted, it is full
Different demands of the sufficient steam segment opium pipe difference air receiver to steam pressure.
5) in the present invention, steam generator, vapour storage tank and after-heater can be cleaned periodically, and the sewage after cleaning is discharged into
First condensate tank, gas-distributing cylinder and steam segment opium pipe can generate part condensed water, can be discharged into the second condensate tank, condensed water
After liquid level in case reaches to a certain degree, the level detection sensor feedback signal being arranged inside to PLC control device, control by PLC
Device control water pump starting processed, is discharged into foul water tank, while the waste water in water softener and soft water reservoir for the water in condensate tank
It can be directly discharged into foul water tank, when water level is exceeded in foul water tank, the level detection sensor feedback signal that is arranged inside to PLC
Control device, PLC control device control corresponding water pump starting, the water in foul water tank are drained into extraneous drainpipe.
Compared with the prior art, the invention has the following advantages: the configuration of the present invention is simple, in existing hollow filter stick formation
It optimizes and designs on the basis of machine and entire process equipment, the production efficiency and matter of hollow filter stick can be improved
Amount.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of hollow filter stick process equipment in specific embodiment；
Fig. 2 is the structural schematic diagram for ending distribution bottom shown in Fig. 1；
Fig. 3 is the overall structure diagram of steam transport mechanism shown in Fig. 1.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.
As shown in Figure 1-3, a kind of hollow filter stick process equipment, including opener 2, the AF-D roller transmission device being sequentially arranged
3, glycerol spray equipment 4 and hollow filter-stick forming device 5, opener 2, AF-D roller transmission device 3, glycerol spray equipment 4 and hollow
The strap 71 as transmission carrier is equipped between filter-stick forming device 5；
The hollow filter-stick forming device includes steam segment opium pipe 52, cooling section opium pipe 53, dryer section opium pipe 54 and strap adjustment machine
Structure, the hollow filter-stick forming device further include steam transport mechanism 6 and air conveyor structure 8, are equipped on each section of opium pipe and cigarette
The air receiver of rifle inner space connection, the steam (vapor) outlet of the steam transport mechanism 8 are connect with the air receiver of steam segment opium pipe 52,
The air conveyor structure 8 includes that creeping chill air outlet slit and cold dry air export, cold dry air outlet and cooling section opium pipe 53
Air receiver connection, creeping chill air outlet slit are connect with the air receiver of dryer section opium pipe 54.Each section of cigarette of the hollow filter-stick forming device
Medium distribution bottom 51 is equipped with below rifle, the strap adjustment mechanism is set in medium distribution bottom 51, strap adjustment mechanism
Leading tongue 74, the control strap shunk including control strap leads tongue 75, cloth belt tensioner pulley group 73 and strap guiding after being unfolded
Wheel 72；Catch basin and the discharge outlet 511 for being connected to the external world are offered in the medium distribution bottom 51.
The steam transport mechanism 6 includes demineralized water treatment device and steam unit, and the demineralized water treatment device includes water softener 61 and soft
Water storage bin 62, steam unit include steam generator 63, after-heater 64 and vapour storage tank 65, and external source passes through water inlet pipe
611 connect with the import of water softener 61, and the outlet of water softener 61 is connect with the import of soft water storage bin 62, soft water storage bin 62
Outlet is connect by water pump with the import of steam generator 63, and the outlet of steam generator 63 and the import of after-heater 64 connect
It connecing, the outlet of after-heater 64 is connect with the import of vapour storage tank 65, and the outlet of vapour storage tank 65 is connect with the import of gas-distributing cylinder 66,
Gas-distributing cylinder 66 is equipped with several output channels 661 and connect respectively with the air receiver of steam segment opium pipe 52.The number of the gas-distributing cylinder
Shut-off valve and pressure gauge are equipped on a output channel 661.
The soft water storage bin 62 is the cabinet that capacity is 80L, is equipped with float-ball type water level switch in soft water storage bin 62.Institute
The outlet for stating vapour storage tank 65 is also connect by setting valvular bypass branch 651 with the import of gas-distributing cylinder 66.
The system also includes foul water tank 67, foul water tank 67 is logical with the sewage draining exit of water softener 61 and soft water storage bin 62 respectively
Corresponding pipeline connection is crossed, the outlet of foul water tank 67 is in communication with the outside by being equipped with the pipeline of water pump 613.
The system also includes the first condensate tank 69 and the second condensate tank 610, the imports point of the first condensate tank 69
The sewage draining exit for not being equipped with drain valve with steam generator 63, after-heater 64 and vapour storage tank 65 is connect by corresponding pipeline,
The condensation-water drain that the import of second condensate tank 610 is equipped with drain valve with steam segment opium pipe 52 and gas-distributing cylinder 66 respectively passes through
Corresponding pipeline connection, the bottom of first, second condensate tank are equipped with outlet, and the outlet of condensate tank is by being equipped with water pump
613 outlet conduit is connect with the import of foul water tank 67.Water level inspection is equipped in first, second condensate tank and foul water tank
Survey sensor 614, the system also includes PLC control device, the output end of the level detection sensor 614 respectively with PLC
The input end signal of control device connects, and the output end of PLC control device drives with the water pump on corresponding tank outlet pipeline respectively
Dynamic chip input end signal connection.
The level detection sensor 614 being equipped in solenoid valve 612 and soft water storage bin 62 is arranged in water inlet pipe 611, described
The output end of level detection sensor in soft water storage bin is connect with the input end signal of PLC control device, PLC control device
Output end connect respectively with the input end signal of water inlet pipe solenoid 612.Electrode solution is equipped in the steam generator 63
Position probe, temperature monitoring and steam pressure monitor, electrode level probe, temperature monitoring and steam pressure monitor it is defeated
Outlet is connect with the input end signal of PLC control device respectively, the output end of PLC control device respectively with the electricity of steam generator
The connection of the input end signal of source switch input terminal and alarm.
Specifically, the course of work of the equipment of the present invention is as follows:
The present invention is to be based on strap to carry out pulling original to tow and half product of subsequent filter stick and molding filter stick by frictional force
Reason design.
The articulated arm of opener and the tow guide rod installed thereon carry out out packet to standard tow packet 1 first, so that acetic acid
Fibre bundle become band nature opening, with facilitate enter opener and by opener shredding handle, then tow is in strap
Transmission effect under first pass through AF-D roller transmission device processing, not only eliminate electrostatic and flyings, and be able to be unfolded it is smooth, so
Afterwards using glycerol spray equipment, so that tow is sprayed by uniform glycerol moulding agent, to reach during subsequent forming
Realize the quick plastotype of tow, molding effect.
Then tow enters hollow filter-stick forming device under the pulling of strap, and sequentially passes through steam segment opium pipe, cooling section
Opium pipe and dryer section opium pipe: tow utilizes the acetate fiber for adding glycerol plasticizer after absorbing steam thermal energy in steam segment opium pipe
The characteristic that can be melted at high temperature, so that being generated rapidly between glycerol plasticizer and acetate fiber dissolving cured；Tow is in cooling
In section opium pipe, by the low temperature effect of cold dry air, so that acetate fiber outer circumference surface and hollow core bore inner mold hole face obtain firmly
Change, reaches the hollow filter stick formation effect of no paper；Tow is in dryer section opium pipe, by the effect of creeping chill air, so that middle air filter
Stick rapid draing.The hollow filter stick of final molding removes hollow filter-stick forming device and is transferred into extraneous collection device.It is above-mentioned
In the process, the tension of strap can be adjusted by the tensioning wheel group and directive wheel of strap adjustment mechanism, and then be cooperated different
The main shaft transmission speed of the hollow filter-stick forming device unit of model.While cooling section opium pipe is during the work time, it may appear that condensation
Water and the catch basin that causes the quality of hollow filter stick to decline, and be arranged in medium distribution bottom be connected to extraneous discharge outlet can be with
Quickly by condensed water outlet, the forming quality of cooling effect and hollow filter stick is improved.
The creeping chill air and creeping chill air are prepared and are transmitted by air conveyor structure, and concrete operating principle is existing
Technology, Gu it is not repeating herein；The steam that the steam segment opium pipe heats tow is prepared by steam transport mechanism
And transmission, its working principles are as follows:
Tap water is imported in water softener and prepares soft water by water inlet pipe first, and the soft water prepared carries out soft water storage bin for entire
Equipment uses.Soft water generation is complied with standard steam and is transferred to vapour storage tank by steam generator, and steam is in transfer line in order to prevent
The reduction that condensation causes quantity of steam and saturation degree occurs in road, the present invention also passes through after-heater to the steam in transmitting route
It is heated again, the steam in final vapour storage tank enters gas-distributing cylinder, and defeated by several output channels difference on gas-distributing cylinder
Enter several air receivers of steam segment opium pipe, to carry out quick high-temp operations for forming to the acetate silk in steam segment opium pipe.
Claims (10)
1. a kind of hollow filter stick process equipment, including opener, hollow filter-stick forming device and as the strap for transmitting carrier, institute
Stating hollow filter-stick forming device includes that steam segment opium pipe, cooling section opium pipe, dryer section opium pipe and strap adjustment mechanism, feature exist
Further include steam transport mechanism and air conveyor structure in, the hollow filter-stick forming device, is equipped on each section of opium pipe and opium pipe
The air receiver of inner space connection, the steam (vapor) outlet of the steam transport mechanism is connect with the air receiver of steam segment opium pipe, described
Air conveyor structure includes creeping chill air outlet slit and the outlet of cold dry air, and cold dry air outlet and the air receiver of cooling section opium pipe connect
It connects, creeping chill air outlet slit is connect with the air receiver of dryer section opium pipe.
2. hollow filter stick process equipment as described in claim 1, which is characterized in that each section of cigarette of the hollow filter-stick forming device
Medium distribution bottom is equipped with below rifle, the strap adjustment mechanism is set in medium distribution bottom, and strap adjustment mechanism includes
Leading tongue, the control strap of control strap contraction lead tongue, cloth belt tensioner pulley group and strap directive wheel after being unfolded；The medium
Catch basin and the discharge outlet for being connected to the external world are offered in distribution bottom.
3. hollow filter stick process equipment as described in claim 1, which is characterized in that the steam transport mechanism includes soft water dress
Set, steam unit and foul water tank, the demineralized water treatment device include water softener and soft water storage bin, steam unit includes steam generation
Device, after-heater and vapour storage tank, external source are connected by the import of water inlet pipe and water softener, the outlet of water softener and soft water
The import of storage bin connects, and the outlet of soft water storage bin and the import of steam generator connect, the outlet of steam generator and two
The import of secondary heater connects, and the outlet of after-heater and the import of vapour storage tank connect, the outlet of vapour storage tank and gas-distributing cylinder
Import connection, gas-distributing cylinder are equipped with several output channels and connect respectively with the air receiver of steam segment opium pipe；Foul water tank respectively with
Water softener is connected with the sewage draining exit of soft water storage bin by corresponding pipeline, and the outlet of foul water tank is by the pipeline equipped with water pump and outside
Boundary's connection.
4. hollow filter stick process equipment as claimed in claim 3, which is characterized in that the system also includes the first condensate tanks
With the second condensate tank, the import of the first condensate tank is equipped with steam generator, after-heater and vapour storage tank dredges respectively
The sewage draining exit of water valve is connected by corresponding pipeline, and the import of the second condensate tank is equipped with steam segment opium pipe and gas-distributing cylinder respectively
The condensation-water drain of drain valve is connected by corresponding pipeline, and the bottom of first, second condensate tank is equipped with outlet, condensed water
The outlet of case is by being equipped with the outlet conduit of water pump and the import connection of foul water tank.
5. hollow filter stick process equipment as claimed in claim 4, which is characterized in that first, second condensate tank, sewage
Level detection sensor is equipped in case and soft water storage bin, water inlet pipe is equipped with solenoid valve, and the system also includes PLC controls
Device, the output end of the level detection sensor are connect with the input end signal of PLC control device respectively, PLC control device
Output end respectively with the input end signal of water pump driving chip input terminal and solenoid valve on corresponding tank outlet pipeline connect
It connects.
6. such as hollow filter stick process equipment as claimed in claim 3 to 5, which is characterized in that the soft water storage bin is capacity
Cabinet not less than 70L, soft water storage bin is interior to be equipped with float-ball type water level switch.
7. hollow filter stick process equipment as claimed in claim 3, which is characterized in that the outlet of the vapour storage tank, which also passes through, to be equipped with
The import of the bypass branch and gas-distributing cylinder of valve connects.
8. hollow filter stick process equipment as claimed in claim 5, which is characterized in that be equipped with liquid level in the steam generator and supervise
Survey device, temperature monitoring and steam pressure monitor, the output end of leve monitor, temperature monitoring and steam pressure monitor
It is connect respectively with the input end signal of PLC control device, the output end of PLC control device is opened with the power supply of steam generator respectively
Close the input end signal connection of input terminal and alarm.
9. hollow filter stick process equipment as claimed in claim 3, which is characterized in that on several output channels of the gas-distributing cylinder
It is equipped with shut-off valve and pressure gauge.
10. hollow filter stick process equipment as described in claim 1, which is characterized in that described to send booting and hollow filter stick formation
AF-D roller transmission device and glycerol spray equipment are equipped between machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354017.1A CN109315828A (en) | 2018-11-14 | 2018-11-14 | A kind of hollow filter stick process equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811354017.1A CN109315828A (en) | 2018-11-14 | 2018-11-14 | A kind of hollow filter stick process equipment |
Publications (1)
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| CN109315828A true CN109315828A (en) | 2019-02-12 |
Family
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811354017.1A Pending CN109315828A (en) | 2018-11-14 | 2018-11-14 | A kind of hollow filter stick process equipment |
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| Country | Link |
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| CN (1) | CN109315828A (en) |
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| CN110074454A (en) * | 2019-05-20 | 2019-08-02 | 焦作市卷烟材料有限公司 | Steam molding equipment |
| CN110250569A (en) * | 2019-06-25 | 2019-09-20 | 武汉微动机器人科技有限公司 | A kind of quick-fried online implanted device of pearl of horizontal transverse and longitudinal disk centrifugation |
| CN113576024A (en) * | 2021-07-27 | 2021-11-02 | 武汉凤翔科技发展有限公司 | Hollow filter stick forming equipment |
| CN114786507A (en) * | 2019-12-23 | 2022-07-22 | 湖南中烟工业有限责任公司 | Equipment and method for preparing full-particle cigarette/filter stick and prepared full-particle cigarette/filter stick |
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Application publication date: 20190212 |
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