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CN201238593Y - Low-temperature tobacco oven heated by hot-water system - Google Patents

Low-temperature tobacco oven heated by hot-water system Download PDF

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Publication number
CN201238593Y
CN201238593Y CNU2008200680202U CN200820068020U CN201238593Y CN 201238593 Y CN201238593 Y CN 201238593Y CN U2008200680202 U CNU2008200680202 U CN U2008200680202U CN 200820068020 U CN200820068020 U CN 200820068020U CN 201238593 Y CN201238593 Y CN 201238593Y
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China
Prior art keywords
hot
valve
water
hot water
cut
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Expired - Fee Related
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CNU2008200680202U
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Chinese (zh)
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李明涛
尤长虹
孙革
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China Tobacco Hunan Industrial Co Ltd
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China Tobacco Hunan Industrial Co Ltd
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Abstract

The utility model discloses a low-temperature tobacco dryer heated by a hot water system, and belongs to the technical field of a cigarette device. The hot water system for automatically controlling the temperature of hot water within the scope of 90 to 120 degrees is arranged on the tobacco dryer; two water channels, namely a hot water tank and a cold water tank, are arranged in the hot water system in parallel; the water inlet end of the hot water tank is communicated with a pneumatic cutting-off valve; the hot water tank is also communicated with a steam valve with a pneumatic film adjusting valve; the cold water tank is communicated with another pneumatic cutting-off valve; a confluent water channel of the parallel water channels of the hot water tank and the cold water tank accesses to the tobacco dryer and is communicated with a rotating joint; and a temperature sensing transmitter is arranged in the water channel. The utility model has the advantages of reasonable design, simple structure, easy implementation and high automaticity, and can ensure that the tobacco dryer works under the lower temperature of below 100 degrees.

Description

用热水系统加热的低温烘丝机 Low temperature silk dryer heated by hot water system

技术领域 technical field

本实用新型属于卷烟设备技术领域,具体涉及一种以热水为加热介质的温度较低的烘丝机,特别适于制丝生产线上的烘丝机。The utility model belongs to the technical field of cigarette equipment, in particular to a silk drying machine with a relatively low temperature using hot water as a heating medium, and is particularly suitable for the silk drying machine on a silk production line.

背景技术 Background technique

现有技术中,卷烟生产线上的烘丝机以蒸汽为加热热源,在热风系统和排潮系统的共同作用下,去除烟丝中的水分,烟丝受到120—150度的高温处理,部分物质挥发,烟气的刺激性会有减轻,但一些香气物质受到损失。现有技术的烘丝机使用蒸汽加热,由于蒸汽工作温度超过100度,且在100度左右时调节准确性不能满足精度要求。现有技术的烘丝机不能满足90度—120度的较低温度的工艺要求。In the prior art, the shred drying machine on the cigarette production line uses steam as the heating heat source, and under the joint action of the hot air system and the moisture removal system, the moisture in the cut tobacco is removed. The irritation of the smoke will be reduced, but some aroma substances will be lost. The silk drying machine in the prior art uses steam heating, because the operating temperature of the steam exceeds 100 degrees, and the adjustment accuracy cannot meet the precision requirements when the temperature is around 100 degrees. The silk drying machine of the prior art cannot meet the process requirements of a lower temperature of 90°C to 120°C.

实用新型内容Utility model content

针对现有技术的上述不足,本实用新型要解决的技术问题是提供一种用热水系统加热的低温烘丝机,它能对烟丝进行90—120度的较低温度的加热,保证香气物质不受损失。Aiming at the above-mentioned deficiencies of the prior art, the technical problem to be solved by the utility model is to provide a low-temperature shred drying machine heated by a hot water system, which can heat shredded tobacco at a lower temperature of 90-120 degrees to ensure that the aroma substances No loss.

本实用新型的技术方案是:用热水系统加热的低温烘丝机含有烘丝机,烘丝机上设置有旋转接头、冷凝水出口。所述的烘丝机上设置有与旋转接头连接的自动控制热水温度在90—120度的热水系统,热水系统中设置有水和蒸汽混合的热水罐管路,和支路的冷水罐管路;热水罐进水端与气动切断阀相连通,热水罐还与带有气动薄膜调节阀的蒸汽阀相连通;冷水罐与气动切断阀相连通;热水罐管路和冷水罐管路汇合管路通向烘丝机与旋转接头相连通,此汇合管路中设置有温度传感变送器。The technical scheme of the utility model is: the low-temperature silk drying machine heated by the hot water system includes a silk drying machine, and the silk drying machine is provided with a rotary joint and a condensed water outlet. The silk drying machine is provided with a hot water system connected with a rotary joint to automatically control the temperature of the hot water at 90-120 degrees. Tank pipeline; the water inlet end of the hot water tank is connected with the pneumatic shut-off valve, and the hot water tank is also connected with the steam valve with a pneumatic film regulating valve; the cold water tank is connected with the pneumatic shut-off valve; the hot water tank pipeline is connected with the cold water The confluence pipeline of the tank pipeline leads to the silk drying machine and is connected with the rotary joint, and a temperature sensor transmitter is arranged in the confluence pipeline.

温度传感变送器的信号输出端与计算机控制系统的信号输入端相连,气动薄膜调节阀的电信号输入端与计算机控制系统的输出端相连,计算机控制系统的控制信号输出端还与热水罐水通道中的气动切断阀和冷水罐水通道中的气动切断阀的电信号的输入接口相连。冷凝水出口与冷凝水系统相连通。The signal output end of the temperature sensor transmitter is connected to the signal input end of the computer control system, the electrical signal input end of the pneumatic film regulating valve is connected to the output end of the computer control system, and the control signal output end of the computer control system is also connected to the hot water The pneumatic cut-off valve in the tank water channel is connected with the input interface of the electric signal of the pneumatic shut-off valve in the cold water tank water channel. The condensed water outlet communicates with the condensed water system.

本实用新型设计合理,结构简单,实施容易,自动化程度高,能满足烘丝机在100度以下的较低温度工作。The utility model has the advantages of reasonable design, simple structure, easy implementation and high degree of automation, and can meet the requirements of the silk drying machine working at a relatively low temperature below 100 degrees.

附图说明 Description of drawings

附图1是本实用新型一实施例结构示意图;Accompanying drawing 1 is a structural representation of an embodiment of the utility model;

附图2是现有技术烘丝机结构示意图。Accompanying drawing 2 is the structural schematic diagram of prior art silk drying machine.

附图中标记分述如下:1—球阀;2—过滤器;3—气动切断阀;4—热水罐;5—气动薄膜调节阀;6—泵;7—压力表;8—温度传感变送器;9—冷水罐;10—气动切断阀;11—蒸汽阀;12—水源;13—冷凝水系统;14—止回阀;15—截止阀;16—气动切断阀;17—过滤器;18—疏水阀;19—截止阀;20—观察镜;21—冷凝水出口;22—旋转接头;23—烘丝机;24—排潮管;25—热风管道;26—罩架;27—管路系统;28—进料罩;29—机架;30—筒体;31—出料罩。The marks in the drawings are described as follows: 1—ball valve; 2—filter; 3—pneumatic cut-off valve; 4—hot water tank; 5—pneumatic film regulating valve; 6—pump; 7—pressure gauge; Transmitter; 9—cold water tank; 10—pneumatic shut-off valve; 11—steam valve; 12—water source; 13—condensate water system; 14—check valve; 15—stop valve; 16—pneumatic shut-off valve; 17—filter 18—drain valve; 19—stop valve; 20—observation mirror; 21—condensed water outlet; 22—rotary joint; 23—silk drying machine; 24—tidal discharge pipe; 27—piping system; 28—feed cover; 29—frame; 30—cylinder; 31—discharge cover.

具体实施方式 Detailed ways

下面结合附图对本实用新型的具体实施方式作进一步详细的描述。所述的低温新型烘丝机利用蒸汽和冷水混合形成一定温度的热水,热水的温度由温度传感变送器8和蒸汽气动薄膜调节阀5按所需温度自动控制,热水由管道泵6用一定的压力通过旋转接头22送到筒体加热板,通过热量传递加热烟丝,以达到去除水分,满足工艺要求的目的。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail. The new low-temperature silk drying machine uses steam and cold water to mix to form hot water at a certain temperature. The temperature of the hot water is automatically controlled by the temperature sensor transmitter 8 and the steam pneumatic film regulating valve 5 according to the required temperature. The hot water is controlled by the pipeline The pump 6 sends certain pressure to the cylinder heating plate through the rotary joint 22, and heats the shredded tobacco through heat transfer to achieve the purpose of removing moisture and meeting the process requirements.

附图2所示为现有技术的烘丝机,图2中使用的是蒸汽加热,由于蒸汽工作温度超过100度,且在100度左右时调节准确性不能满足精度要求。上述系统不能满足工艺90度——120度的工艺要求。Accompanying drawing 2 shows the silk drying machine of prior art, what used among Fig. 2 is steam heating, because steam operating temperature exceeds 100 degrees, and when about 100 degrees, the adjustment accuracy can not meet the precision requirement. The above-mentioned system cannot meet the technological requirements of 90 degrees - 120 degrees.

附图1为本实用新型一实施例,图示温度传感变送器8的温度是可以根据实际工作需要而选择的,水通过球阀1,经过过滤器2的过滤,连接热水罐4或冷水罐9,在不同的工作状况下,分别通过气动切断阀3和10进入不同的工作状况。正常工作情况下,经过气动切断阀3,在热水罐4中蒸汽和水混合形成热水,在需要较低温度的情况下,经过气动切断阀10,可以降低热水温度,通过气动薄膜调节阀5调节蒸汽阀11来控制热水温度,经过泵6的加压,压力表7显示热水的压力,温度传感变送器8把热水温度传到计算机控制系统,来反馈调节气动薄膜调节阀5,使一定温度和压力的热水进入烘丝机23成为加热能源,在热风系统和排潮系统的作用下,使烟丝烘干到一定水分。热风系统和排潮系统两系统在图1未显示。Accompanying drawing 1 is an embodiment of the present utility model, and the temperature of temperature sensing transmitter 8 shown in the figure can be selected according to actual work needs, and water passes through ball valve 1, filters through filter 2, connects hot water tank 4 or Cold water tank 9, under different working conditions, enters different working conditions through pneumatic shut-off valves 3 and 10 respectively. Under normal working conditions, through the pneumatic shut-off valve 3, steam and water are mixed in the hot water tank 4 to form hot water. The valve 5 adjusts the steam valve 11 to control the temperature of the hot water. After the pressurization by the pump 6, the pressure gauge 7 displays the pressure of the hot water, and the temperature sensor transmitter 8 transmits the temperature of the hot water to the computer control system to feedback and adjust the pneumatic membrane Regulating valve 5 allows hot water at a certain temperature and pressure to enter the shred drying machine 23 as heating energy, and under the action of the hot air system and the moisture removal system, the shredded tobacco is dried to a certain moisture content. The hot air system and the moisture removal system are not shown in Figure 1.

本烘丝机与通用的滚筒烘丝机相比有以下优点:Compared with the general drum silk drying machine, this silk drying machine has the following advantages:

(1)提供一种低温新型烘丝机,它对薄片丝进行低温(90—120度)烘干处理,保证了产品质量。(1) Provide a new type of low-temperature silk drying machine, which performs low-temperature (90-120 degree) drying treatment on flake silk to ensure product quality.

(2)对热水流量和温度的检测、控制,比对蒸汽的检测、控制稳定和精确,因此,烘丝加工过程的控制更稳定。(2) The detection and control of hot water flow and temperature are more stable and accurate than the detection and control of steam, so the control of silk drying process is more stable.

(3)使用较底的温度,使设备温差变化下降,设备使用寿命更长。(3) Use a lower temperature to reduce the temperature difference of the equipment and extend the service life of the equipment.

本产品设计新颖、结构简单、智能控制、坚固耐用、安全可靠、检修维护方便、经济实用,且具有控制更稳定、设备使用寿命更长等优点,可广泛应用于制丝生产线上。This product is novel in design, simple in structure, intelligent in control, sturdy and durable, safe and reliable, convenient in repair and maintenance, economical and practical, and has the advantages of more stable control and longer service life of the equipment, and can be widely used in silk production lines.

Claims (3)

1, a kind of low temperature cut-tobacco drier with the hot-water heating system heating, contain cut-tobacco drier, cut-tobacco drier is provided with swivel joint, condensation-water drain, it is characterized in that: described cut-tobacco drier (23) is provided with the automatic control hot water temperature that is connected with swivel joint (22) hot-water heating systems at 90-120 degree, be provided with hot-water cylinder (4) pipeline of water and vapor mixing and cold water tank (9) pipeline of branch road in the hot-water heating system; Hot-water cylinder (4) water inlet end is connected with pneumatic cut-off valve (3), and hot-water cylinder (4) also is connected with the steam valve that has pneumatic diaphragm control valve (5) (11); Cold water tank (9) is connected with pneumatic cut-off valve (10); Hot-water cylinder (4) pipeline and cold water tank (9) pipeline converge pipeline and lead to cut-tobacco drier and be connected with swivel joint (22), and this converges and is provided with TEMP transmitter (8) in the pipeline.
2, the low temperature cut-tobacco drier with the hot-water heating system heating according to claim 1, it is characterized in that: the signal output part of TEMP transmitter (8) links to each other with the signal input part of computer control system, the electric signal input end of pneumatic diaphragm control valve (5) links to each other with the output of computer control system, and the control signal output of computer control system also links to each other with the input interface of pneumatic cut-off valve (3) with pneumatic cut-off valve (10) signal of telecommunication.
3, the low temperature cut-tobacco drier with the hot-water heating system heating according to claim 1, it is characterized in that: condensation-water drain (21) is connected with condensate system (13).
CNU2008200680202U 2008-06-24 2008-06-24 Low-temperature tobacco oven heated by hot-water system Expired - Fee Related CN201238593Y (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102028304B (en) * 2009-09-27 2013-05-22 湖北中烟工业有限责任公司 Two-stage silk dryer combined with insulation cylinder and steam sheet cylinder
CN103948159A (en) * 2014-05-16 2014-07-30 中国烟草总公司郑州烟草研究院 Liquid-phase heating circulation system for tobacco material drying drum
CN104850151A (en) * 2015-03-13 2015-08-19 江苏中烟工业有限责任公司 Temperature control method for airflow type cut tobacco dryer combustion chamber
CN106805283A (en) * 2017-03-16 2017-06-09 福建金闽再造烟叶发展有限公司 Tobacco drying unit
CN109820231A (en) * 2019-03-18 2019-05-31 云南中烟工业有限责任公司 A kind of drying system for circumferentially heating non-burning cigarette cut tobacco and using method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102028304B (en) * 2009-09-27 2013-05-22 湖北中烟工业有限责任公司 Two-stage silk dryer combined with insulation cylinder and steam sheet cylinder
CN103948159A (en) * 2014-05-16 2014-07-30 中国烟草总公司郑州烟草研究院 Liquid-phase heating circulation system for tobacco material drying drum
CN104850151A (en) * 2015-03-13 2015-08-19 江苏中烟工业有限责任公司 Temperature control method for airflow type cut tobacco dryer combustion chamber
CN104850151B (en) * 2015-03-13 2017-01-11 江苏中烟工业有限责任公司 Temperature control method for airflow type cut tobacco dryer combustion chamber
CN106805283A (en) * 2017-03-16 2017-06-09 福建金闽再造烟叶发展有限公司 Tobacco drying unit
CN109820231A (en) * 2019-03-18 2019-05-31 云南中烟工业有限责任公司 A kind of drying system for circumferentially heating non-burning cigarette cut tobacco and using method thereof
CN109820231B (en) * 2019-03-18 2024-02-23 云南中烟工业有限责任公司 Cut tobacco drying system for circumferentially heating non-combustible cigarette cut tobacco and use method thereof

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090520

Termination date: 20160624

CF01 Termination of patent right due to non-payment of annual fee