CN109297411A - A kind of disk-like accessory measuring machine - Google Patents
A kind of disk-like accessory measuring machine Download PDFInfo
- Publication number
- CN109297411A CN109297411A CN201811351424.7A CN201811351424A CN109297411A CN 109297411 A CN109297411 A CN 109297411A CN 201811351424 A CN201811351424 A CN 201811351424A CN 109297411 A CN109297411 A CN 109297411A
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- Prior art keywords
- guide rail
- measuring
- plate
- fixed plate
- disk
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Links
- 230000007246 mechanism Effects 0.000 claims abstract description 49
- 238000005259 measurement Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims description 12
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000005622 photoelectricity Effects 0.000 claims description 3
- 238000010926 purge Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 9
- 238000005516 engineering process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 11
- 230000005693 optoelectronics Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 6
- 238000007664 blowing Methods 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000035772 mutation Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The present invention provides a kind of disk-like accessory measuring machine, including frame and measuring mechanism, measuring mechanism is mounted on frame, measuring mechanism includes bottom plate, horizontal guide rail, measuring block, sensor, horizontal guide rail are mounted on bottom plate, and positioning plate is equipped on horizontal guide rail, positioning plate is equipped with positioning column, is equipped with cylinder B on bottom plate;Support plate, mounting plate in support plate are installed, vertical guide rail is mounted in fixed plate, and measuring block fixed plate A is mounted on vertical guide rail, and hold-down mechanism is mounted on measuring block fixed plate A, also vertical in fixed plate to be equipped with cylinder A on bottom plate;Fixed plate B is also equipped in measuring block support plate;Measuring mechanism further includes 8 measuring blocks, and the gauge head for carrying out dimensional measurement to disk-like accessory is also equipped on measuring block.Through the invention, to solve disk-like accessory of the existing technology using existing manual detection mode, automatization level is low, operative employee's large labor intensity, working efficiency are low problem.
Description
Technical field
The present invention relates to a kind of detection devices, and in particular to a kind of disk-like accessory measuring machine.
Background technique
Disk-like accessory is all manually to detect at present, detection content cover whole overall sizes, internal diameter, outer diameter, height, away from
From, angle etc..By artificial loading, manual (or semi-automatic) positioning measurement of workpiece after being measured, is shown on corresponding display terminal
Workpiece size detects numerical value, and determines acceptance or rejection, then manually remove workpiece, and workpiece is placed on conjunction according to judgement result
Lattice product hopper or rejected product hopper.
Existing manual detection mode, working efficiency is low, wastes a large amount of human resources, detects in the biggish situation of yield
Efficiency does not catch up with production efficiency, has contained the raising of production capacity.
Summary of the invention
The present invention provides a kind of disk-like accessory measuring machine, to solve disk-like accessory of the existing technology using existing artificial
Detection mode, the problem that automatization level is low, operative employee's large labor intensity, working efficiency are low.
In order to solve the above technical problems, the present invention provides a kind of disk-like accessory measuring machine, including frame and measuring mechanism, survey
Measuring mechanism is mounted on frame, and measuring mechanism includes bottom plate, horizontal guide rail, measuring block, sensor, and horizontal guide rail is mounted on bottom plate
On, positioning plate is equipped on horizontal guide rail, positioning plate is equipped with positioning column, and cylinder B is equipped on bottom plate, and cylinder B can drive fixed
Position plate moves on the horizontal guide rail;Horizontal guide rail two sides are equipped with blowing mechanism, and support plate is equipped on bottom plate, is pacified in support plate
Fixed plate is filled, vertical guide rail is mounted in fixed plate, and measuring block fixed plate A is mounted on vertical guide rail, and hold-down mechanism is mounted on
It on measuring block fixed plate A, is connected between hold-down mechanism and measuring block fixed plate A by linear bearing, also vertical peace in fixed plate
Equipped with cylinder A, cylinder A is for driving hold-down mechanism and measuring block fixed plate A to move on vertical guide rail;In measuring block support plate
It is also equipped with fixed plate B;Measuring mechanism further includes 8 measuring blocks, and two are fixed on positioning plate, and two are fixed on measuring block and consolidate
On fixed board B, 4 are fixed on measuring block fixed plate A, and sensor is mounted on measuring block, is also equipped with and is used on measuring block
The gauge head of dimensional measurement is carried out to disk-like accessory.
Optoelectronic switch B is installed on the positioning plate.
Optoelectronic switch A is installed in the fixed plate.
The sensor is LVDT displacement sensor.
Be also equipped with automatic calibration portion on the frame, the automatic calibration portion by calibration portion bottom plate, calibration component fixed plate,
Calibration component, rodless cylinder, calibration portion guide rail, guide rail fixed plate composition, the guide rail fixed plate are mounted on calibration portion bottom plate, school
Quasi- portion's guide rail is mounted in guide rail fixed plate, and rodless cylinder is equipped on calibration portion bottom plate, and calibration component fixed plate is mounted on calibration
On portion's guide rail and rodless cylinder, calibration component is placed in calibration component fixed plate.
It further include unqualified material path, the unqualified material path is fixedly mounted on frame, positioned at one side of measuring mechanism.
Console is also individually disposed with by the frame.
Bring of the present invention is reasonable in design the utility model has the advantages that disk-like accessory measuring machine of the invention, makes dimensional measurement can
To be automatically performed on measuring machine, automated production is realized, reduces production cost and labor intensity, saves manpower, and
The dimensional measurement of disk-like accessory, data transmission, data processing are all made of digital control system and realized by the present invention, avoid manual operation
The measurement and error in reading of generation improve production efficiency so as to greatly improve measurement accuracy.
Detailed description of the invention
Fig. 1 is the general assembly perspective view of the disk-like accessory measuring machine of the embodiment of the present invention.
Fig. 2 is the general assembly top view of the disk-like accessory measuring machine of the embodiment of the present invention.
Fig. 3 is the perspective view of measuring mechanism.
Fig. 4 is the top view of measuring mechanism.
Fig. 5 is the main view of measuring mechanism.
Fig. 6 is the right side view of measuring mechanism.
Fig. 7 is the left side view of measuring mechanism.
Fig. 8 is the partial perspective view of measuring mechanism.
Fig. 9 is the partial front elevation view of measuring mechanism.
Figure 10 is the partial side view of measuring mechanism.
Figure 11 is the partial top view of measuring mechanism.
Figure 12 is the perspective view in automatic calibration portion.
Figure 13 is the top view in automatic calibration portion.
Figure 14 is the side view in automatic calibration portion.
Figure 15 is the sectional view along A-A in Figure 14.
Wherein, 1- bottom plate, 2- horizontal guide rail, 3- blowing mechanism, 4- positioning plate, 5- optoelectronic switch A, 6- cylinder A, 7- photoelectricity
Switch B, 8- positioning column, 9- measuring block fixed plate A, 10- support plate, 11- cylinder B, 12- hold-down mechanism, the vertical guide rail of 13-,
14- sensor, 15- measuring block, 16- gauge head, 17- measuring mechanism, 18- frame, the calibration portion automatically 19-, the unqualified material path of 20-,
21- fixed plate, 22- measuring block fixed plate B, 23- calibration portion bottom plate, 24- calibration component fixed plate, 25- calibration component, 26- is without bar gas
Cylinder, 27- calibration portion guide rail, 28- guide rail fixed plate, 29- console.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with drawings and the specific embodiments, to this
Invention is described in further detail.
The present invention is a whole set of automatic checkout equipment mainly for disk-like accessory exploitation, and complete equipment includes automatic detection
Portion, automatic sorting portion, automatic calibration portion three parts, each section is modularized design, and use can be separately configured.Automatic detection
Portion can carry out automatic positioning measurement to part, save the worker operation time.Automatic sorting portion can carry out the workpiece being measured
Screening, unqualified part are directly rejected, and pieces O.K. continues to flow to next procedure.Automatic calibration can carry out sensor, gauge head automatic
Calibration, saves the worker operation time.
Furthermore, it is understood that as shown in Figs. 1-2, the present invention provides a kind of disk-like accessory measuring machine, including frame and measuring machine
Structure 17, measuring mechanism are mounted on frame 18, further include unqualified material path 20, and the unqualified material path 20 is fixedly mounted on frame
On 18, positioned at one side of measuring mechanism 17, console 29 is also individually disposed with by the frame 18.
Automatic test section is mainly made of measuring mechanism, and such as Fig. 3-11, measuring mechanism includes bottom plate 1, horizontal guide rail 2, is surveyed
Gauge block 15, sensor 14, horizontal guide rail 2 are mounted on bottom plate 1, and positioning plate 4 is equipped on horizontal guide rail 2, is set on positioning plate 4
There is positioning column 8, cylinder B is installed on bottom plate 1, cylinder B can drive workpiece and positioning plate 4 to move on horizontal guide rail 2;Level is led
2 two sides of rail are equipped with blowing mechanism 3, and support plate 10 is equipped on bottom plate 1, mounting plate 21 in support plate 10, vertical guide rail
13 are mounted in fixed plate 21, and measuring block fixed plate A9 is mounted on vertical guide rail 13, and it is solid that hold-down mechanism 12 is mounted on measuring block
It on fixed board A9, is connected between hold-down mechanism 12 and measuring block fixed plate A9 by linear bearing, also vertical installation in fixed plate 21
There is cylinder A6, cylinder A6 is for driving hold-down mechanism 12 and measuring block fixed plate A9 to move on vertical guide rail 13;Measuring block branch
Fixed plate B 22 is also equipped on fagging 10;Measuring mechanism further includes 8 measuring blocks 15, and two are fixed on positioning plate 4, and two
It is fixed on measuring block fixed plate B 22,4 are fixed on measuring block fixed plate A9, are mounted on sensor on measuring block 15
14, the gauge head 16 for carrying out dimensional measurement to disk-like accessory is also equipped on measuring block 15.Light is installed on the positioning plate 4
Electric switch B 7.Optoelectronic switch A5 is installed in the fixed plate 21.
The sensor 14 of measuring mechanism is LVDT displacement sensor.The present invention arranges 4 pairs and amounts to 8 measurement brackets, matches
Set 8 pen type displacement sensors and 8 LVDT signal amplifiers, configured a set of SPC Data Analysis Software, can be GR&R,
Cg, Cp, Cpk analysis etc..
Test section is that the upload of data is carried out using existing communications protocol by the data acquisition using multisensor,
Proprietary database is carried out on high level computer to save, and waits for SPC analysis.SPC analysis purpose with monitoring analysis
The purpose of early warning simultaneously, can quickly and accurately help in-site measurement, prevent the mutation of disk class product, improve production efficiency.
Automatic calibration portion 19 is also equipped on the frame 18, as shown in figs. 12-15, the automatic calibration portion is by calibration portion
Bottom plate 23, calibration component fixed plate 24, calibration component 25, rodless cylinder 26, calibration portion guide rail 27, guide rail fixed plate 28 form, described
Guide rail fixed plate 28 is mounted on calibration portion bottom plate 23, and calibration portion guide rail 27 is mounted in guide rail fixed plate 28, calibration portion bottom plate
Rodless cylinder 26 is installed, calibration component fixed plate 24 is mounted on calibration portion guide rail 27 and rodless cylinder 26, calibration component 25 on 23
It is placed in calibration component fixed plate.
The course of work of entire disk-like accessory measuring machine is as follows:
Workpiece is placed in automatic measurement portion feeding by client's manipulator, and blowing mechanism 3 purges workpiece;It is automatic to survey
Amount portion to workpiece positioning compression and is detected automatically, and industrial personal computer receiving sensor signal simultaneously calculates measured value, is determined according to measured value
Whether workpiece is qualified;Manipulator grabbing workpiece, according to judgement as a result, workpiece is flowed into next process or unqualified material path 20,
Unqualified workpiece is by manually taking away;Manipulator grabs from calibration component to automatic measurement portion feeding from automatic calibration portion 19, automatically
Measurement portion operation, automatic calibration of sensor.
Measurement result is stored in industrial personal computer, and industrial personal computer is installed on inside frame 18.Determine that result is shown over the display,
Display is installed on console 29, consults convenient for personnel.
This equipment PLC is connect with client's manipulator, convenient for manipulator overall control and carries out data exchange.Industrial personal computer can lead to
It crosses network to dock with production scene MES system, has access to measurement data at any time convenient for it.
(1) the automatic test section course of work: client's machinery expects that positioning column 8, optoelectronic switch B has sensed work on hand
Part, blowing mechanism 3 purge workpiece;Cylinder B 11 drives workpiece and positioning plate 4 to be moved to measurement on horizontal guide rail 2
Position;Cylinder A 6 drives hold-down mechanism 12 and measuring block fixed plate A 9 to be moved to measurement position, hold-down mechanism on vertical guide rail 13
12 workpiece compress, and optoelectronic switch A 5 incudes cylinder A 6 in place;Gauge head 16 stretches out, and sensor starts acquisition Data Concurrent and send
To industrial personal computer;After the completion of detection, gauge head 16 is retracted;Cylinder A 6 drives hold-down mechanism 12 and measuring block fixed plate A 9 to lead vertical
Position to be measured is moved on rail 13, optoelectronic switch A incudes cylinder A in place;Cylinder B 11 drives workpiece and positioning plate 4 to lead in level
Mobile supreme material position on rail 2;Client's manipulator according to testing result grabbing workpiece to corresponding material path.
(2) the automatic sorting course of work: PLC sends signal to client's manipulator after the completion of detection;When workpiece sensing qualification
When, manipulator grabbing workpiece to next process;When workpiece sensing is unqualified, manipulator grabbing workpiece to unqualified material path
On, unqualified material path is transported outside unqualified workpiece to production line, manually takes unqualified workpiece away.
(3) the automatic sorting course of work: calibration component fixed plate 24, rodless cylinder 26, calibration portion guide rail 27 form one and put down
Telephone-moving structure, has translation functions.The instruction sent according to PLC, rodless cylinder 26 drive calibration component 25 to be moved to position to be calibrated,
Manipulator grabs calibration component, is placed in testing agency, testing agency's operation, automatic calibration of sensor.It is mechanical after the completion of calibration
Hand grabs calibration component to position to be calibrated, and rodless cylinder 26 drives calibration component 25 to reset, and automatic calibration is completed.
In conclusion disk-like accessory measuring machine of the invention, reasonable in design, allow dimensional measurement on measuring machine
It is automatically performed, realizes automated production, reduce production cost and labor intensity, saving manpower, and the present invention for disk class
The dimensional measurement of part, data transmission, data processing are all made of digital control system realization, avoid manual operation generation measurement and
Error in reading improves production efficiency so as to greatly improve measurement accuracy.
The above description is only an embodiment of the present invention, is not intended to restrict the invention, for those skilled in the art
For member, the invention may be variously modified and varied.All within the spirits and principles of the present invention, it is made it is any modification,
Equivalent replacement, improvement etc., should be included within scope of the presently claimed invention.
Claims (7)
1. a kind of disk-like accessory measuring machine, including frame and measuring mechanism (17), measuring mechanism are mounted on frame (18), measurement
Mechanism includes bottom plate (1), horizontal guide rail (2), measuring block (15), sensor (14), and horizontal guide rail (2) is mounted on bottom plate (1),
It is equipped on horizontal guide rail (2) positioning plate (4), positioning plate (4) is equipped with positioning column (8), and bottom plate is equipped with cylinder B on (1)
(11), cylinder B (11) can drive positioning plate (4) to move on horizontal guide rail (2);Horizontal guide rail (2) two sides are equipped with purging machine
Structure (3) is equipped with support plate (10) on bottom plate (1), and mounting plate (21) in support plate (10), vertical guide rail (13) is mounted on
In fixed plate (21), measuring block fixed plate A (9) is mounted on vertical guide rail (13), and it is solid that hold-down mechanism (12) is mounted on measuring block
It on fixed board A (9), is connected between hold-down mechanism (12) and measuring block fixed plate A (9) by linear bearing, in fixed plate (21) also
Vertical to be equipped with cylinder A (6), cylinder A (6) is for driving hold-down mechanism (12) and measuring block fixed plate A (9) in vertical guide rail
(13) it is moved on;Measuring block fixed plate B (22) is also equipped in measuring block support plate (10);Measuring mechanism further includes 8 measurements
Block (15), two are fixed on positioning plate (4), and two are fixed on measuring block fixed plate B (22), and 4 are fixed on measuring block and consolidate
It on fixed board A (9), is mounted on measuring block (15) sensor (14), measuring block is also equipped on (15) for disk-like accessory
Carry out the gauge head (16) of dimensional measurement.
2. disk-like accessory measuring machine as described in claim 1, which is characterized in that be equipped with photoelectricity on the positioning plate (4) and open
It closes B (7).
3. disk-like accessory measuring machine as described in claim 1, which is characterized in that be equipped with photoelectricity on the fixed plate (21) and open
It closes A (5).
4. disk-like accessory measuring machine as described in claim 1, which is characterized in that the sensor (14) is LVDT displacement sensing
Device.
5. disk-like accessory measuring machine as described in claim 1, which is characterized in that be also equipped with automatic school on the frame (18)
Quasi- portion (19), the automatic calibration portion is by calibration portion bottom plate (23), calibration component fixed plate (24), calibration component (25), rodless cylinder
(26), calibration portion guide rail (27), guide rail fixed plate (28) composition, the guide rail fixed plate (28) are mounted on calibration portion bottom plate (23)
On, calibration portion guide rail (27) is mounted on guide rail fixed plate (28), and rodless cylinder (26), school are equipped on calibration portion bottom plate (23)
Quasi- part fixed plate (24) is mounted on calibration portion guide rail (27) and rodless cylinder (26), and calibration component (25) is placed on calibration component and fixes
On plate.
6. disk-like accessory measuring machine as described in claim 1, which is characterized in that further include unqualified material path (20), it is described not
Qualified material path (20) is fixedly mounted on frame (18), is located at the one side of measuring mechanism (17).
7. disk-like accessory measuring machine as described in claim 1, which is characterized in that be also individually disposed with control by the frame (18)
Platform (29) processed.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811351424.7A CN109297411B (en) | 2018-11-14 | 2018-11-14 | Disc part measuring machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811351424.7A CN109297411B (en) | 2018-11-14 | 2018-11-14 | Disc part measuring machine |
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CN109297411A true CN109297411A (en) | 2019-02-01 |
CN109297411B CN109297411B (en) | 2024-02-02 |
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CN201811351424.7A Active CN109297411B (en) | 2018-11-14 | 2018-11-14 | Disc part measuring machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109297710A (en) * | 2018-11-14 | 2019-02-01 | 无锡恩梯量仪科技有限公司 | An automatic detection equipment for short shaft parts |
CN110388888A (en) * | 2019-07-30 | 2019-10-29 | 无锡恩梯量仪科技有限公司 | A testing machine for gear parts |
CN118706055A (en) * | 2024-08-29 | 2024-09-27 | 麦格纳汽车动力总成(天津)有限公司 | A power take-off measuring system, a measuring system calibration device and a calibration method thereof |
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CN208847123U (en) * | 2018-11-14 | 2019-05-10 | 无锡恩梯量仪科技有限公司 | A kind of disk-like accessory measuring machine |
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JP3187944U (en) * | 2013-07-18 | 2013-12-26 | 全研科技有限公司 | Conductive glass detection system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110388888A (en) * | 2019-07-30 | 2019-10-29 | 无锡恩梯量仪科技有限公司 | A testing machine for gear parts |
CN118706055A (en) * | 2024-08-29 | 2024-09-27 | 麦格纳汽车动力总成(天津)有限公司 | A power take-off measuring system, a measuring system calibration device and a calibration method thereof |
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Denomination of invention: A measuring machine for disc-shaped parts Granted publication date: 20240202 Pledgee: Bank of China Limited Liangxi Branch, Wuxi Pledgor: WUXI NTGAGE INSTRUMENT TECHNOLOGY CO.,LTD. Registration number: Y2024980012090 |
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