Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a cup-shaped capsule liquid injection and packaging device for cigarettes, which has high working efficiency.
In order to achieve the above purpose, the present invention proposes the following technical scheme: a liquid filling and packaging device for cup-shaped capsules for cigarettes comprises
The rotary table mechanism comprises a fixed disc body and a rotary disc body which is arranged below the fixed disc body and can rotate relative to the fixed disc body, and a plurality of carriers for placing cup-shaped capsules are arranged at the edge of the rotary disc body;
The vibration disc feeding mechanism is arranged close to the turntable mechanism and is used for orderly arranging and conveying cup-shaped capsules into the carrier;
The liquid injection mechanism is arranged on the fixed disc body and is used for adding liquid into the cup-shaped capsule in the carrier;
the sealing mechanism is arranged close to the turntable mechanism and is used for sealing the cup-shaped capsules filled with liquid in the carrier; and
And the packaging mechanism is arranged close to the turntable mechanism and is used for packaging the sealed cup-shaped capsules in the carrier.
Preferably, the sealing mechanism comprises a heat sealing film conveying mechanism, a heat sealing film collecting mechanism and a first heat sealing mechanism which are arranged on the frame, the first heat sealing mechanism is arranged between the heat sealing film conveying mechanism and the heat sealing film collecting mechanism, the first heat sealing mechanism comprises a first power source, a first driving plate connected with the first power source, a heating block fixedly connected with the first driving plate, an elastic piece and a second driving plate connected with the first driving plate through the elastic piece, an external cutter for cutting the heat sealing film is arranged on the second driving plate, a cutter hole is formed in the external cutter, a film pressing plate for pressing the heat sealing film covering the cutter hole is further arranged on the second driving plate, and an internal cutter capable of penetrating through the film pressing plate and extending into the cutter hole is arranged on the heating block.
Preferably, the first heat sealing mechanism further comprises a limiting block arranged below the second driving plate.
Preferably, the first heat sealing mechanism further comprises a guide post arranged on the frame, and the guide post penetrates through the first driving plate, the second driving plate and the limiting block.
Preferably, the first heat sealing mechanism further comprises a positioning column, the second driving plate is provided with a positioning hole matched with the positioning column, one end of the positioning column is connected with the first driving plate, and the opposite end of the positioning column extends into the positioning hole.
Preferably, the packaging mechanism comprises
The conveying mechanism is provided with an input end and an output end and is used for conveying the packaging upper film, the packaging lower film and the packaging finished product;
The packaging lower film output mechanism is arranged close to the input end of the conveying mechanism and is used for conveying the packaging lower film into the conveying mechanism;
the packaging upper film output mechanism is arranged above the conveying mechanism and is used for conveying packaging upper films into the conveying mechanism;
The second moving mechanism is arranged close to the input end of the conveying mechanism and is used for placing the sealed cup-shaped capsules into the packaging lower film;
The second heat sealing mechanism is arranged on the conveying mechanism and is used for heat sealing the upper packaging film and the lower packaging film filled with the cup-shaped capsules; and
The packaging finished product receiving mechanism is arranged close to the output end of the conveying mechanism and used for collecting packaging finished products.
Preferably, the second heat-sealing mechanism comprises a first heat-sealing roller and a second heat-sealing roller which are oppositely arranged.
Preferably, the packaging lower film output mechanism comprises a packaging lower film feeding tray for winding a packaging lower film, the packaging upper film output mechanism comprises a packaging upper film feeding tray for winding a packaging upper film, and the packaging finished product collecting mechanism comprises a packaging finished product collecting tray and a sixth power source which are connected.
Preferably, the vibration disk feeding mechanism comprises a first vibration disk, a second vibration disk, a first linear feeding vibration rail, a second linear feeding vibration rail and a first moving mechanism, wherein the first vibration disk and the second vibration disk are arranged side by side, the first linear feeding vibration rail and the second linear feeding vibration rail are arranged side by side, an output port of the first vibration disk is communicated with an input end of the first linear feeding vibration rail, an output port of the second vibration disk is communicated with an input end of the second linear feeding vibration rail, and the first moving mechanism is arranged close to an output end of the first linear feeding vibration rail and an output end of the second linear feeding vibration rail.
Preferably, the ends of the first linear feeding vibration mechanism and the second linear feeding vibration mechanism are respectively provided with a misplacement block, and the misplacement blocks are provided with a yielding groove for accommodating the cup-shaped capsules.
The beneficial effects of the invention are as follows:
The liquid injection and packaging device for the cup-shaped capsule for the cigarette can automatically complete liquid injection, sealing and packaging of the cup-shaped capsule, does not need manual participation, saves production cost and improves production efficiency; simultaneously, the sealing mechanism can complete the cutting of the heat sealing film and heat sealing the heat sealing film on the opening of the cup-shaped capsule through only one action, so that the action process is simplified, and the production efficiency is improved.
Detailed Description
The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
The liquid injection and packaging device for the cup-shaped capsule for cigarettes disclosed by the invention can automatically complete the liquid injection, sealing and packaging of the cup-shaped capsule, the cup-shaped capsule can be added into a cigarette filter stick, and when the device is used, the liquid in the cup-shaped capsule is pressed to flow out, so that tar can be effectively filtered.
Referring to fig. 1 and 2, the liquid injection and packaging device for a cup-shaped capsule for cigarettes disclosed by the invention comprises a turntable mechanism 10, a vibration disc feeding mechanism 20, a liquid injection mechanism 30, a sealing mechanism 40 and a packaging mechanism 50, wherein the turntable mechanism 10 comprises a fixed disc body 11 and a rotating disc body 12, the rotating disc body 12 is arranged below the fixed disc body 11, a plurality of carriers 13 for placing the cup-shaped capsule are arranged at the edge of the rotating disc body 12, and when the liquid injection and packaging device is implemented, the rotating disc body 12 can rotate relative to the fixed disc body 11 under the driving of a driving force, and the cup-shaped capsule in the carriers 13 is transferred to each mechanism.
Further, the vibration disc feeding mechanism 20, the sealing mechanism 40 and the packaging mechanism 50 are all arranged around the turntable mechanism 10, the liquid injection mechanism 30 is arranged on the fixed disc body 11, wherein the vibration disc feeding mechanism 20 is used for orderly arranging and conveying cup-shaped capsules into the carrier 13 on the rotating disc body 12; the liquid injection mechanism 30 is used for adding liquid into the cup-shaped capsule in the carrier; the sealing mechanism 40 is used for sealing the cup-shaped capsule filled with the liquid in the carrier; the packing mechanism 50 is used for packing the sealed cup-shaped capsules in the carrier.
In specific implementation, the vibration disc feeding mechanism 20 sequentially arranges the cup-shaped capsules through vibration and enables the openings of the cup-shaped capsules to be upward, then the cup-shaped capsules are conveyed into the carrier 13 on the rotary disc body 12, the rotary disc body 12 drives the cup-shaped capsules to rotate to the liquid injection mechanism 30 through the carrier 13 under the action of driving force, the liquid injection mechanism 30 adds liquid into the cup-shaped capsules, then the rotary disc body 12 continuously drives the cup-shaped capsules containing the liquid to rotate to the sealing mechanism 40, the sealing mechanism 40 seals the cup-shaped capsules containing the liquid, then the rotary disc continuously drives the sealed cup-shaped capsules to rotate to the packaging mechanism 50, the packaging mechanism 50 packages the sealed cup-shaped capsules, the packaged cup-shaped capsules can be added into the cigarette filter rod, and the liquid in the cup-shaped capsules is pressed to flow out when the cigarette filter rod is used, and tar can be effectively filtered.
As shown in fig. 3, the vibration plate feeding mechanism 20 includes a first vibration plate 21, a second vibration plate 22, a first linear feeding vibration rail 23, a second linear feeding vibration rail 24, and a first moving mechanism 25, wherein the first vibration plate 21 and the second vibration plate 22 are arranged side by side, the first linear feeding vibration rail 23 and the second linear feeding vibration rail 24 are arranged side by side, an output port of the first vibration plate 21 is communicated with an input port of the first linear feeding vibration rail 23, an output port of the second vibration plate 22 is communicated with an input port of the second linear feeding vibration rail 24, and the first moving mechanism 25 is arranged close to an output port of the first linear feeding vibration rail 23 and the second linear feeding vibration rail 24, and in practice, the first vibration plate 21 and the second vibration plate 22 sequentially enter the first linear feeding vibration rail 23 and the second linear feeding vibration rail 24 by vibrating, the first linear feeding vibration rail 23 and the second linear feeding vibration rail 24 move the cup-shaped capsules from the input port to the output port by vibrating, and the first moving mechanism 25 moves the cup-shaped capsules onto the cup-shaped body 13 of the rotary table 12.
Further, the first moving mechanism 25 includes a first slider 251, a first suction assembly 252 disposed on the first slider 251, a first guide rail 253 for guiding the first slider 251 to slide, and a first power source 254 for driving the first slider 251 to slide on the first guide rail 253, wherein the first guide rail 253 is disposed along a horizontal direction, the first suction assembly 252 is used for sucking the cup-shaped capsule on the carrier 13, and when in implementation, the first suction assembly 252 sucks the cup-shaped capsule on the carrier 13, the first power source 254 drives the first slider 251 to slide on the first guide rail 253, the first slider 251 drives the first suction assembly 252 to move to the position of the rotating disc 12, and the first suction assembly 252 releases the cup-shaped capsule on the carrier 13.
Still further, the first sucking component 252 includes a first sucking disc, and in operation, the first sucking disc can be connected to a cylinder, so as to suck and release the cup-shaped capsule under the action of the cylinder.
As shown in fig. 3, an offset block 26 is disposed at the output end of the first linear feeding vibration rail 23 and the second linear feeding vibration rail 24, and an offset groove for accommodating the cup-shaped capsule is disposed on the offset block 26, when in implementation, the cup-shaped capsule first enters the offset groove in the offset block 26, and the offset block 26 moves to a preset position under the action of external force, so that the second suction component 512 is convenient to suck the cup-shaped capsule.
As shown in fig. 4, the liquid injection mechanism 30 includes a second slider 31, a needle tube fixing support 32 provided on the second slider 31, a second guide rail 33 for guiding and sliding the second slider 31, and a second power source 34 for driving the needle tube fixing support 32 to move, wherein an infusion tube communicated with a liquid storage container is provided on the needle tube fixing support 32, and when the liquid injection mechanism is implemented, the second guide rail 33 is provided along a vertical direction, and the second power source 34 drives the needle tube fixing support 32 to move up and down so as to drive the infusion tube to extend into a cup-shaped capsule, and inject liquid into the cup-shaped capsule.
As shown in fig. 5 and 6, the sealing mechanism 40 includes a first heat-seal mechanism 41, a heat-seal film conveying mechanism 42, and a heat-seal film take-up mechanism 43 mounted on a frame, wherein the first heat-seal mechanism 41 is located between the heat-seal film conveying mechanism 42 and the heat-seal film take-up mechanism 43, and the heat-seal film conveying mechanism 42 is used for inputting an unused heat-seal film into the first heat-seal mechanism 41; the first heat-sealing mechanism 41 is used for cutting and heat-sealing the heat-sealing film on the opening of the cup-shaped capsule to realize the sealing of the cup-shaped capsule; the heat-seal film take-up mechanism 43 is for collecting the heat-seal film after use.
Specifically, the first heat seal mechanism 41 includes a third power source 411, a first drive plate 412, a second drive plate 413, an elastic member 414, and a heating block 415. The first driving plate 412 is connected with the third power source 411, the second driving plate 413 is connected with the first driving plate 412 through an elastic piece 414, an external cutter 416 for cutting a heat sealing film is arranged on the second driving plate 413, a cutter hole is formed on the external cutter 416, a film pressing plate 417 for pressing the heat sealing film is also arranged on the second driving plate 413, the film pressing plate 417 is positioned above the external cutter 416, and when the heat sealing film is implemented, the heat sealing film is positioned between the film pressing plate 417 and the second driving plate 413 and is attached to the surface of the external cutter 416 and covers the cutter hole; the heating block 415 is connected with the first driving plate 412, and the heating block 415 is provided with an inner cutter 418 for cutting the heat sealing film, the inner cutter 418 can penetrate through the film pressing plate 417 and extend into the cutter hole, and is matched with the outer cutter 416 to cut the film, namely, when the film cutting machine is implemented, under the action of the third power source 411, the first driving plate 412 drives the heating block 415 to move up and down so as to drive the inner cutter 418 to penetrate through the film pressing plate 417 and extend into the cutter hole, and the heat sealing film attached to the surface of the outer cutter 416 is cut.
In this embodiment, the inner cutter 418 has a cylindrical structure, and the elastic member 414 is preferably a spring.
Further, the first heat-sealing mechanism 41 further includes a stopper 41a located below the second driving plate 413, and the movement is stopped by the stopper 41a when the second driving plate 413 moves downward, at which time there is a certain gap between the film and the opening of the cup-shaped capsule.
Further, the first heat sealing mechanism 41 further comprises a guiding post 41b disposed on the frame, the guiding post 41b penetrates through the first driving plate 412, the second driving plate 413 and the limiting block 41a, and the guiding post 41b can enable the first driving plate 412 and the second driving plate 413 to precisely move along the guiding direction of the guiding post 41 b.
Further, the first heat sealing mechanism 41 further comprises a positioning column 41c, the second driving plate 413 is provided with a positioning hole matched with the positioning column 41c, one end of the positioning column 41c is connected with the first driving plate 412, the opposite end extends into the positioning hole,
As shown in fig. 5, the heat-seal film conveying mechanism 42 includes a heat-seal film feeding tray 421 and a plurality of first film guide rollers 422 provided on a frame, and when in operation, the film wound on the heat-seal film feeding tray 421 is wound around the plurality of first film guide rollers 422 and enters the first heat-seal mechanism 41 after changing its path by the plurality of first film guide rollers 422; the heat-seal film collecting mechanism 43 comprises a heat-seal film collecting tray 431, a second film guide roller 432, a heat-seal film clamping assembly 433 and a fourth power source 434, wherein the heat-seal film clamping assembly 433 is arranged between the heat-seal film collecting tray 431 and the second film guide roller 432, the fourth power source 434 is connected with the heat-seal film clamping assembly 433, the heat-seal film collecting tray 431 is connected with the heat-seal film clamping assembly 433 through a conveying belt, during implementation, used heat-seal films enter the heat-seal film clamping assembly 433 after changing paths through the second film guide roller 432 and enter the heat-seal film collecting tray 431 through the heat-seal film clamping assembly 433, and the used heat-seal films are wound on the heat-seal film collecting tray 431 under the action of the fourth power source 434.
In this embodiment, the heat sealing film clamping assembly comprises two to circumscribed gyro wheels, and the heat sealing film is located between two gyro wheels, can make the heat sealing film tensioning through the heat sealing film clamping assembly.
In particular, the heat-seal film is initially positioned between the die plate 417 and the second drive plate 413 and is attached to the surface of the outer cutter 416 and covers the cutter holes, and as it is not subjected to shear forces, the heat-seal film can continue to move without being cut. When the third power source 411 applies pressure downwards, under the action of the elastic piece 414, the second driving plate 413 drives the heat sealing film and the external cutter 416 to move downwards, so that a small amount of gaps are reserved between the heat sealing film and the opening of the cup-shaped capsule, under the action of the limiting block 41a, the second driving plate 413 keeps unchanged in position, the driving cylinder continues to move downwards, the elastic piece 414 is further compressed, the first driving plate 412 drives the inner cutter 418 to move downwards and stretch into the cutter hole, cutting of the heat sealing film is realized through the cooperation of the inner cutter 418 and the external cutter 416, then the inner cutter 418 continues to drive the heat sealing film to contact with the cup-shaped capsule, and sealing of the cup-shaped capsule is realized under the condition of heating of the heating block 415. The first sealing mechanism 40 can complete the cutting of the heat sealing film and heat-seal the film on the opening of the cup-shaped capsule through only one action, thereby improving the production efficiency.
As shown in fig. 7, the packaging mechanism 50 includes a second moving mechanism 51, a lower package film output mechanism 52, an upper package film output mechanism 53, a conveying mechanism 54, a second heat seal mechanism 55, and a package product collecting mechanism 56. The conveying mechanism 54 is used for conveying the upper packaging film, the lower packaging film and the packaging finished product, and is provided with an input end and an output end, and the lower packaging film output mechanism 52 is arranged close to the input end of the conveying mechanism 54 and is used for conveying the lower packaging film into the conveying mechanism 54; the second moving mechanism 51 is arranged near the input end of the film conveying mechanism 54 and is used for placing the sealed cup-shaped capsules into the packaging lower film; the packaging upper film output mechanism 53 is arranged above the conveying mechanism 54 and is used for conveying packaging upper films into the conveying mechanism 54; the second heat-sealing mechanism 55 is arranged in the middle of the conveying mechanism 54 and is used for heat-sealing the upper packaging film and the lower packaging film filled with the cup-shaped capsules, so that the cup-shaped capsules are packaged; the finished package receiving mechanism is disposed adjacent to the output end of the conveying mechanism 54 for collecting finished packages.
Specifically, the second moving mechanism 51 includes a third slider 511, a second suction assembly 512 disposed on the third slider 511, a third rail 513 for guiding the third slider 511 to slide, and a fifth power source 514 for driving the third slider 511 to slide on the third rail 513, where the third rail 513 is disposed along a horizontal direction, the second suction assembly 512 is used for sucking the cup-shaped capsule on the carrier 13, and when in implementation, the second suction assembly 512 sucks the cup-shaped capsule on the carrier 13, the fifth power source 514 drives the third slider 511 to slide on the third rail 513, the third slider 511 drives the second suction assembly 512 to move to the conveying mechanism 54, and the second suction assembly 512 releases the cup-shaped capsule on the packaging lower film.
Further, the second sucking component 512 includes a second sucking disc, and in operation, the second sucking disc can be connected to a cylinder, so as to suck and release the cup-shaped capsule under the action of the cylinder.
As shown in fig. 7, the lower packaging film output mechanism 52 includes a lower packaging film feeding tray 521, and when the embodiment is implemented, the lower packaging film is wound on the lower packaging film feeding tray 521; the packaging upper film output mechanism 53 comprises a packaging upper film feeding tray 531, and when the packaging upper film is concretely implemented, the packaging upper film is wound on the packaging upper film feeding tray 531; the packaged product collecting mechanism 56 comprises a packaged product collecting tray 561 and a sixth power source 562, wherein the packaged product collecting tray 561 is connected with a transmission shaft of the sixth power source 562, and the sixth power source 562 drives the packaged product collecting tray 561 to rotate, so that the packaged product is collected.
As shown in fig. 8, the second heat-seal mechanism 55 includes a first heat-seal roller 551 and a second heat-seal roller 552 which are disposed opposite to each other, and when the heat-seal mechanism is implemented, the upper packaging film and the lower packaging film are tightly attached to each other at the first heat-seal roller 551 and the second heat-seal roller 552, and the first heat-seal roller 551 and the second heat-seal roller 552 heat-seal and compress the upper packaging film and the lower packaging film under the condition of heating.
In this embodiment, the first power source to the sixth power source are preferably cylinders.
While the foregoing has been disclosed in the specification and drawings, it will be apparent to those skilled in the art that various substitutions and modifications may be made without departing from the spirit of the invention, and it is intended that the scope of the invention be limited not by the specific embodiments disclosed, but by the appended claims.