CN109284953B - Method for tracking and managing steel members in work-in-process in manufacturing workshop of heavy equipment - Google Patents
Method for tracking and managing steel members in work-in-process in manufacturing workshop of heavy equipment Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 101
- 238000000034 method Methods 0.000 title claims abstract description 34
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 20
- 239000010959 steel Substances 0.000 title claims abstract description 20
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- 238000007726 management method Methods 0.000 claims abstract description 6
- 238000007689 inspection Methods 0.000 claims description 9
- 239000013072 incoming material Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 2
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Abstract
The invention relates to the technical field of work-in-process tracking, in particular to a work-in-process tracking management method for steel members in a heavy equipment manufacturing workshop. The information code magnetic paste is adopted, so that the problem of bar code pasting of steel members which are difficult to mark by commodity information codes is solved easily, and the application environment is not afraid of oil stains and rainwater and is not easy to damage; the dynamic change of the work-in-process can be reflected by matching with the information code magnetic paste, the functions of real-time inquiry of the work-in-process position, production information statistics of production personnel and the like can be realized, and the synchronization of the work-in-process information flow and the logistics of a workshop is realized; and the source of each part and raw material in the finished product can be traced.
Description
Technical Field
The invention relates to the technical field of work-in-process tracking, in particular to a work-in-process tracking management method for steel members in a heavy equipment manufacturing workshop.
Background
The heavy equipment manufacturing industry belongs to typical discontinuous, long-flow and cross-station discrete manufacturing, the production process is complex, the specifications of production materials are various, the state of products in the process can change along with the change of time and the production, and the products flow between different workshops and stations. However, the information collection of the products in process still continues to use the traditional manual reporting and counting mode, the dynamic change of the products in process cannot be reflected, the timely feedback of the information of the products in process is delayed, the synchronization of the information flow and the logistics of the products in process in a workshop cannot be realized, the production efficiency of the workshop is seriously influenced, and the production process cost is increased. Meanwhile, when problems occur, specific links and specific responsible persons cannot be traced, and difficulty is increased for quality control and production tracing. Therefore, the traditional heavy equipment manufacturing industry has extensive work-in-process management and low automation level, and cannot meet the requirements of complexity of a production process, randomness of order requirements, flexibility of market response and the like.
Bar code technology is widely applied in the industrial field at present, and a factory collects bar code information attached to products and parts through a bar code scanning gun and other devices, so that a more detailed data source is provided for enterprise information flow. However, the bar code has the problems of easy fouling, no high temperature resistance and the like, and meanwhile, blanks and parts used in the manufacturing process of heavy equipment are mostly large steel members, so that the surfaces are rough and easy to rust, common bar code labels are difficult to adhere firmly, and the bar code is easy to fall off during lifting and carrying.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a method for conveniently tracking the production process of products.
In order to achieve the purpose, the method for tracking and managing the steel members in the work-in-process in the heavy equipment manufacturing workshop is characterized by comprising a background server, a sales center, a warehouse, a distribution center, processing terminals respectively arranged in each production workshop and mobile terminals held by distribution personnel in the distribution center; the signal input end of each processing terminal except the sales center is respectively connected with the signal output end of the corresponding code scanning gun, the background server is respectively communicated with the corresponding processing terminal and the mobile terminal, the background server is provided with a software processing system, and the following processing steps are carried out by combining the software processing system:
(1) coding each spare part and/or raw material, coding a production workshop corresponding to each station, coding each warehouse, coding a code scanning gun arranged at each station, and giving a code to each distributor; the raw materials are steel plates and steel pipes;
(2) manufacturing the spare and accessory part codes and/or the raw material codes into commodity information codes, and adhering the commodity information codes to the magnets to form commodity information code magnetic pastes; adsorbing the commodity information code magnetic sticker on corresponding spare and accessory parts or raw materials;
(3) after the sales center receives the customer order and sends the customer order to the background server, the background server generates an order number with a unique identification for the order and generates a product code with the unique identification for each product purchased in the order;
(4) generating a production plan according to a plurality of products purchased by a client in the order number; the production plan comprises a production workshop to which the manufacture of each product is allocated, a station required by the manufacture of each product, and a distribution list of spare parts and/or raw materials to be allocated in each production workshop; the accessory list comprises a production workshop number, an accessory code and an accessory name corresponding to the accessory code; the raw material list comprises a production workshop number, a raw material name and a raw material code;
(5) the distribution list is sent to the corresponding production department, and the corresponding production department selects distribution time to send to the background server;
(6) the background server sends a delivery list, corresponding delivery time and a required delivery vehicle type to a delivery center, the delivery center sends delivery tasks to mobile terminals of related delivery personnel after receiving the delivery tasks, the delivery personnel send delivery task lists to a warehouse and the related delivery personnel at the same time after receiving the delivery tasks, the delivery task lists comprise the delivery list, the delivery time, the truck type and the delivery and receiving place, and the names of the delivery personnel, the work numbers of the delivery personnel, the types and the license plates of the truck are displayed on the delivery list received by the warehouse;
(7) when a delivery person arrives at a warehouse, the warehouse person scans a employee card of the delivery person, a delivery center displays a delivery list responsible for the delivery person, the warehouse person scans codes according to the delivery list to take corresponding spare parts and/or raw materials, a background server automatically checks whether the scanned goods are consistent with those on the delivery list, and if the scanned goods are wrong, a goods mismatching alarm is sent out; if the goods taken by the code scanning are completely consistent with the delivery list, the background server automatically sends information of 'finished goods taking' to a processing terminal of the warehouse; after the goods are loaded, the distribution personnel confirm that the goods are received correctly through the mobile terminal, send delivery requests to the processing terminals of the corresponding production workshops, and send delivery approval information to the distribution personnel by the operation personnel of the corresponding production workshops;
(8) the distribution personnel send the spare parts and/or the raw materials to a designated production workshop, and receiving personnel of the production workshop receive the spare parts and/or the raw materials by scanning commodity information codes magnetically adsorbed on the spare parts and/or the raw materials and feed the commodity information codes back to the background server to complete distribution tasks and generate distribution logs; the distribution log comprises a distribution personnel name, a distribution personnel code, a vehicle number, order receiving time and delivery time;
(9) when the incoming material of one station of the production workshop is a part, after the corresponding processing is finished, scanning the commodity information code on any part to show that the processing of the station is finished, and transferring to the next station; if the station processes the raw material into corresponding spare and accessory parts, the code scanning gun of the station firstly scans the commodity information codes on the raw material, after the raw material is processed into the spare and accessory parts, the magnetic sticker of the commodity information codes corresponding to the spare and accessory parts is magnetically attracted on the spare and accessory parts, then the commodity information codes of the spare and accessory parts are scanned to indicate that the processing of the station is finished with the corresponding spare and accessory parts, and simultaneously, the codes of the raw material are related to the codes of the spare and accessory parts processed by the raw material, and then the raw material is sent to the next station;
(10) after each station is finished, a code scanning gun on the station scans the commodity information code on any part to show that the station finishes the work till the last production station;
(11) then, entering a quality inspection station, informing a background server after the quality inspection is finished, and selecting unqualified products to enter a scrapped program or return to a corresponding station for re-processing according to the quality inspection condition; the qualified product background server sends a warehouse receiving task request list to a distribution center, wherein the warehouse receiving task request list comprises a warehouse receiving task request list number, an order number, a product name, a product code, a product quantity, a distribution vehicle model, distribution time and a corresponding goods receiving and dispatching address; after receiving the warehouse receiving task request list, the distribution center sends the warehouse receiving task request list to a mobile terminal of a distributor, and after the distributor confirms order receiving, the distribution center feeds back the order to the background server;
(12) the background server sends a distribution information list to a processing terminal of a production workshop of the last production station and a processing terminal of a corresponding warehouse, wherein the distribution information list comprises a distribution personnel code, a name and a warehouse receiving task request list number;
(13) after the delivery personnel arrive at the production workshop of the last production station, a code scanning gun at the output part of the workshop scans the commodity information code magnetic paste adsorbed on any part until the number of products on the warehouse receiving task request list is met, and then the warehouse receiving and delivery of the station are completed;
(14) after the delivery personnel arrive at the warehouse, the warehouse scans the commodity information codes on any part through a code scanning gun to confirm the collected products and the quantity; when all products on the order are displayed on a processing terminal of the warehouse to be collected in the warehouse, the order production completion information is sent to a background server, and the background server feeds back the order production completion information to a sales center;
(15) after the sales center confirms to contact the customer, the customer makes an appointment on the delivery time and place or selects the self-pickup time of the customer;
(16) and when the products on the order are delivered, the warehouse removes the commodity information code magnetic labels on the products to finish the order.
The order number is composed of 'order date' + 'order number'.
The product code is composed of an order number, a serial number of a product in the order, a product model number, a name code of a part and a position serial number of the part in the product.
The commodity information code comprises a one-dimensional code and a two-dimensional code.
Compared with the prior art, the invention adopts the information code magnetic paste, so that the problem of bar code pasting of the steel member which is difficult to be marked by the commodity information code is solved, the application environment is not afraid of oil stain and rainwater, and the steel member is not easy to damage; the dynamic change of the work-in-process can be reflected by matching with the information code magnetic paste, the functions of real-time inquiry of the work-in-process position, production information statistics of production personnel and the like can be realized, and the synchronization of the work-in-process information flow and the logistics of a workshop is realized; and the source of each part and raw material in the finished product can be traced.
Detailed Description
The present invention will be further described with reference to the following examples.
The main working principle of the invention is that each spare part and raw material are coded, a strong magnetic label is adopted, a one-dimensional code/two-dimensional code is externally pasted, the code is adsorbed at the visible position outside the material to be processed, the spare part is removed before processing, the spare part is adsorbed after processing, and the spare part is removed before assembly; the processing process of the product is tracked in real time, and the sources of all parts and raw materials in the finished product can be traced.
Example 1
The invention adopts the magnetic adsorption of the commodity information code on the surfaces of various main large steel raw materials and large parts to track the production process of the product. The method specifically comprises the following steps that the method comprises a background server, a sales center, a warehouse, a distribution center, processing terminals respectively arranged in production workshops, and mobile terminals held by distribution personnel of the distribution center; the signal input end of each processing terminal except the sales center is respectively connected with the signal output end of a corresponding code scanning gun, such as the code scanning gun of each station, the background server is respectively communicated with the corresponding processing terminal and the mobile terminal, the background server is provided with a software processing system, and the following processing steps are carried out by combining the software processing system:
(1) coding each spare part and/or raw material, coding a production workshop corresponding to each station, coding each warehouse, coding a code scanning gun arranged at each station, and giving a code to each distributor; the raw materials are steel plates and steel pipes;
(2) manufacturing the spare and accessory part codes and/or the raw material codes into commodity information codes, and adhering the commodity information codes to the magnets to form commodity information code magnetic pastes; adsorbing the commodity information code magnetic sticker on corresponding spare and accessory parts or raw materials;
(3) after the sales center receives the customer order and sends the customer order to the background server, the background server generates an order number with a unique identification for the order and generates a product code with the unique identification for each product purchased in the order;
(4) generating a production plan according to a plurality of products purchased by a client in the order number; the production plan comprises a production workshop to which the manufacture of each product is allocated, a station required by the manufacture of each product, and a distribution list of spare parts and/or raw materials to be allocated in each production workshop; the accessory list comprises a production workshop number, an accessory code and an accessory name corresponding to the accessory code; the raw material list comprises a production workshop number, a raw material name and a raw material code;
(5) the distribution list is sent to the corresponding production department, and the corresponding production department selects distribution time to send to the background server;
(6) the background server sends a delivery list, corresponding delivery time and a required delivery vehicle type to a delivery center, the delivery center sends delivery tasks to mobile terminals of related delivery personnel after receiving the delivery tasks, the delivery personnel send delivery task lists to a warehouse and the related delivery personnel at the same time after receiving the delivery tasks, the delivery task lists comprise the delivery list, the delivery time, the truck type and the delivery and receiving place, and the names of the delivery personnel, the work numbers of the delivery personnel, the types and the license plates of the truck are displayed on the delivery list received by the warehouse;
(7) when a delivery person arrives at a warehouse, the warehouse person scans a employee card of the delivery person, a delivery center displays a delivery list responsible for the delivery person, the warehouse person scans codes according to the delivery list to take corresponding spare parts and/or raw materials, a background server automatically checks whether the scanned goods are consistent with those on the delivery list, and if the scanned goods are wrong, a goods mismatching alarm is sent out; if the goods taken by the code scanning are completely consistent with the delivery list, the background server automatically sends information of 'finished goods taking' to a processing terminal of the warehouse; after the goods are loaded, the distribution personnel confirm that the goods are received correctly through the mobile terminal, send delivery requests to the processing terminals of the corresponding production workshops, and send delivery approval information to the distribution personnel by the operation personnel of the corresponding production workshops;
(8) the distribution personnel send the spare parts and/or the raw materials to a designated production workshop, and receiving personnel of the production workshop receive the spare parts and/or the raw materials by scanning commodity information codes magnetically adsorbed on the spare parts and/or the raw materials and feed the commodity information codes back to the background server to complete distribution tasks and generate distribution logs; the distribution log comprises a distribution personnel name, a distribution personnel code, a vehicle number, order receiving time and delivery time;
(9) when the incoming material of one station of the production workshop is a part, after the corresponding processing is finished, scanning the commodity information code on any part to show that the processing of the station is finished, and transferring to the next station; if the station processes the raw material into corresponding spare and accessory parts, the code scanning gun of the station firstly scans the commodity information codes on the raw material, after the raw material is processed into the spare and accessory parts, the magnetic sticker of the commodity information codes corresponding to the spare and accessory parts is magnetically attracted on the spare and accessory parts, then the commodity information codes of the spare and accessory parts are scanned to indicate that the processing of the station is finished with the corresponding spare and accessory parts, and simultaneously, the codes of the raw material are related to the codes of the spare and accessory parts processed by the raw material, and then the raw material is sent to the next station;
(10) after each station is finished, a code scanning gun on the station scans the commodity information code on any part to show that the station finishes the work till the last production station;
(11) then, entering a quality inspection station, informing a background server after the quality inspection is finished, and selecting unqualified products to enter a scrapped program or return to a corresponding station for re-processing according to the quality inspection condition; the qualified product background server sends a warehouse receiving task request list to a distribution center, wherein the warehouse receiving task request list comprises a warehouse receiving task request list number, an order number, a product name, a product code, a product quantity, a distribution vehicle model, distribution time and a corresponding goods receiving and dispatching address; after receiving the warehouse receiving task request list, the distribution center sends the warehouse receiving task request list to a mobile terminal of a distributor, and after the distributor confirms order receiving, the distribution center feeds back the order to the background server;
(12) the background server sends a distribution information list to a processing terminal of a production workshop of the last production station and a processing terminal of a corresponding warehouse, wherein the distribution information list comprises a distribution personnel code, a name and a warehouse receiving task request list number;
(13) after the delivery personnel arrive at the production workshop of the last production station, a code scanning gun at the output part of the workshop scans the commodity information code magnetic paste adsorbed on any part until the number of products on the warehouse receiving task request list is met, and then the warehouse receiving and delivery of the station are completed;
(14) after the delivery personnel arrive at the warehouse, the warehouse scans the commodity information codes on any part through a code scanning gun to confirm the collected products and the quantity; when all products on the order are displayed on a processing terminal of the warehouse to be collected in the warehouse, the order production completion information is sent to a background server, and the background server feeds back the order production completion information to a sales center;
(15) after the sales center confirms to contact the customer, the customer makes an appointment on the delivery time and place or selects the self-pickup time of the customer;
(16) and when the products on the order are delivered, the warehouse removes the commodity information code magnetic labels on the products to finish the order.
Further, the order number is composed of a "placing date" + "order number".
Furthermore, the product code is composed of an order number, a serial number of a product in the order, a product model number, a name code of a part and a position serial number of the part in the product.
Further, the commodity information code includes a one-dimensional code and a two-dimensional code.
Claims (4)
1. A method for tracking and managing steel members in work-in-process in a heavy equipment manufacturing workshop is characterized by comprising a background server, a sales center, a warehouse, a distribution center, processing terminals respectively arranged in all production workshops and mobile terminals held by distribution personnel in the distribution center; the signal input end of each processing terminal except the sales center is respectively connected with the signal output end of the corresponding code scanning gun, the background server is respectively communicated with the corresponding processing terminal and the mobile terminal, the background server is provided with a software processing system, and the following processing steps are carried out by combining the software processing system:
(1) coding each spare part and/or raw material, coding a production workshop corresponding to each station, coding each warehouse, coding a code scanning gun arranged at each station, and giving a code to each distributor; the raw materials are steel plates and steel pipes;
(2) manufacturing the spare and accessory part codes and/or the raw material codes into commodity information codes, and adhering the commodity information codes to the magnets to form commodity information code magnetic pastes; adsorbing the commodity information code magnetic sticker on corresponding spare and accessory parts or raw materials;
(3) after the sales center receives the customer order and sends the customer order to the background server, the background server generates an order number with a unique identification for the order and generates a product code with the unique identification for each product purchased in the order;
(4) generating a production plan according to a plurality of products purchased by a client in the order number; the production plan comprises a production workshop to which the manufacture of each product is allocated, a station required by the manufacture of each product, and a distribution list of spare parts and/or raw materials to be allocated in each production workshop; the accessory list comprises a production workshop number, an accessory code and an accessory name corresponding to the accessory code; the raw material list comprises a production workshop number, a raw material name and a raw material code;
(5) the distribution list is sent to the corresponding production department, and the corresponding production department selects distribution time to send to the background server;
(6) the background server sends a delivery list, corresponding delivery time and a required delivery vehicle type to a delivery center, the delivery center sends delivery tasks to mobile terminals of related delivery personnel after receiving the delivery tasks, the delivery personnel send delivery task lists to a warehouse and the related delivery personnel at the same time after receiving the delivery tasks, the delivery task lists comprise the delivery list, the delivery time, the truck type and the delivery and receiving place, and the names of the delivery personnel, the work numbers of the delivery personnel, the types and the license plates of the truck are displayed on the delivery list received by the warehouse;
(7) when a delivery person arrives at a warehouse, the warehouse person scans a employee card of the delivery person, a delivery center displays a delivery list responsible for the delivery person, the warehouse person scans codes according to the delivery list to take corresponding spare parts and/or raw materials, a background server automatically checks whether the scanned goods are consistent with those on the delivery list, and if the scanned goods are wrong, a goods mismatching alarm is sent out; if the goods taken by the code scanning are completely consistent with the delivery list, the background server automatically sends information of 'finished goods taking' to a processing terminal of the warehouse; after the goods are loaded, the distribution personnel confirm that the goods are received correctly through the mobile terminal, send delivery requests to the processing terminals of the corresponding production workshops, and send delivery approval information to the distribution personnel by the operation personnel of the corresponding production workshops;
(8) the distribution personnel send the spare parts and/or the raw materials to a designated production workshop, and receiving personnel of the production workshop receive the spare parts and/or the raw materials by scanning commodity information codes magnetically adsorbed on the spare parts and/or the raw materials and feed the commodity information codes back to the background server to complete distribution tasks and generate distribution logs; the distribution log comprises a distribution personnel name, a distribution personnel code, a vehicle number, order receiving time and delivery time;
(9) when the incoming material of one station of the production workshop is a part, after the corresponding processing is finished, scanning the commodity information code on any part to show that the processing of the station is finished, and transferring to the next station; if the station processes the raw material into corresponding spare and accessory parts, the code scanning gun of the station firstly scans the commodity information codes on the raw material, after the raw material is processed into the spare and accessory parts, the magnetic sticker of the commodity information codes corresponding to the spare and accessory parts is magnetically attracted on the spare and accessory parts, then the commodity information codes of the spare and accessory parts are scanned to indicate that the processing of the station is finished with the corresponding spare and accessory parts, and simultaneously, the codes of the raw material are related to the codes of the spare and accessory parts processed by the raw material, and then the raw material is sent to the next station;
(10) after each station is finished, a code scanning gun on the station scans the commodity information code on any part to show that the station finishes the work till the last production station;
(11) then, entering a quality inspection station, informing a background server after the quality inspection is finished, and selecting unqualified products to enter a scrapped program or return to a corresponding station for re-processing according to the quality inspection condition; the qualified product background server sends a warehouse receiving task request list to a distribution center, wherein the warehouse receiving task request list comprises a warehouse receiving task request list number, an order number, a product name, a product code, a product quantity, a distribution vehicle model, distribution time and a corresponding goods receiving and dispatching address; after receiving the warehouse receiving task request list, the distribution center sends the warehouse receiving task request list to a mobile terminal of a distributor, and after the distributor confirms order receiving, the distribution center feeds back the order to the background server;
(12) the background server sends a distribution information list to a processing terminal of a production workshop of the last production station and a processing terminal of a corresponding warehouse, wherein the distribution information list comprises a distribution personnel code, a name and a warehouse receiving task request list number;
(13) after the delivery personnel arrive at the production workshop of the last production station, a code scanning gun at the output part of the workshop scans the commodity information code magnetic paste adsorbed on any part until the number of products on the warehouse receiving task request list is met, and then the warehouse receiving and delivery of the station are completed;
(14) after the delivery personnel arrive at the warehouse, the warehouse scans the commodity information codes on any part through a code scanning gun to confirm the collected products and the quantity; when all products on the order are displayed on a processing terminal of the warehouse to be collected in the warehouse, the order production completion information is sent to a background server, and the background server feeds back the order production completion information to a sales center;
(15) after the sales center confirms to contact the customer, the customer makes an appointment on the delivery time and place or selects the self-pickup time of the customer;
(16) and when the products on the order are delivered, the warehouse removes the commodity information code magnetic labels on the products to finish the order.
2. The heavy equipment manufacturing plant steel member work-in-process tracking management method of claim 1, characterized by comprising: the order number is composed of 'order date' + 'order number'.
3. The heavy equipment manufacturing plant steel member work-in-process tracking management method of claim 1, characterized by comprising: the product code is composed of an order number, a serial number of a product in the order, a product model number, a name code of a part and a position serial number of the part in the product.
4. The heavy equipment manufacturing plant steel member work-in-process tracking management method of claim 1, characterized by comprising: the commodity information code comprises a one-dimensional code and a two-dimensional code.
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| CN111581914B (en) * | 2020-04-29 | 2023-07-14 | 中通客车股份有限公司 | Linear steel part coding transmission system and method |
| CN112232616B (en) * | 2020-04-30 | 2024-06-14 | 沪东中华造船(集团)有限公司 | Continuous coating and quality tracking method for epoxy resin of LNG ship insulation box |
| CN112288357B (en) * | 2020-10-27 | 2023-09-08 | 中铁广州工程局集团有限公司 | Method, system, equipment and medium for centralized processing and distribution of reinforcing steel bars |
| CN112700119A (en) * | 2020-12-29 | 2021-04-23 | 浙江精工钢结构集团有限公司 | Material tracing management method |
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