CN109597382A - Coal machine and manufactures intelligence blanking production system - Google Patents
Coal machine and manufactures intelligence blanking production system Download PDFInfo
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- CN109597382A CN109597382A CN201811477827.6A CN201811477827A CN109597382A CN 109597382 A CN109597382 A CN 109597382A CN 201811477827 A CN201811477827 A CN 201811477827A CN 109597382 A CN109597382 A CN 109597382A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The present invention provides coal machine and manufactures intelligence blanking production systems, including main controller, it is characterized by: the main controller is connected with material data system and laser code apparatus, the main controller is connected with the software of service order input unit and typesetting processing program code, Host Controller Driver system of processing produces the processing program code editted, the main controller is also connected with monitor terminal, the production control of the monitor terminal monitoring main controller.By managing to raw material, the ground library intelligent warehousing system of information system management is established, system can manage raw material reading, count, establish database, be then programmed typesetting；Handheld terminal can monitor in real time in the process, and man-machine communication is smooth, further realize the control of personnel's transparence, and it is more reasonable to manage, and saves production cost.
Description
Technical field
The present invention relates to the technical fields of coal machine and manufactures industry.
Specifically, being to be related to Intelligent Production System used in a kind of coal machine and manufactures industry.
Background technique
Currently, coal machine and manufactures industry product production efficiency is low, intelligent level is low, automatization level is low etc. in production process
Drawback, mature automatic production line, relatively modern industrial production do not have certain technological gap, fall behind coal machine and manufactures industry
Production method cause, labor intensity of workers is big, the utilization of resources is unreasonable, a large amount of man power and material of waste, cannot be timely
It finds the problem and solves the problems, such as, backward production model can not play a role in promoting to the development of entire industry.
Therefore, coal machine profession intellectualized reconstruction is imperative.The developing direction of intelligence manufacture is not robot generation only
For artificial or upper information system, but by automation and information-based combination, income is improved, is embodied in raising life
Produce efficiency, reduce inventory, reduce personnel labor intensity, improve person works' environment etc., so carrying out intellectualized reconstruction.
At present to what a workshop is transformed, need that there are problems to start with from Mei Ji factory plate cutting workshop, such as entirely
Job-shop automation is not perfect, man-machine communication has some setbacks, material information is indefinite, lacks complete information system management means.
Summary of the invention
It is an object of the invention to overcome the shortcoming of above-mentioned traditional technology, during a kind of manufacture coal machine is provided, intelligence
The blanking production system of energyization.
The purpose of the present invention is what is reached by following technical measures: coal machine and manufactures intelligence blanking production system, including
Main controller, it is characterised in that: the main controller is connected with material data system, and the main controller is connected with service order input dress
It sets and the processing program code editted is produced with typesetting processing program code software, Host Controller Driver system of processing, institute
It states main controller and is also connected with monitor terminal, the production control of the monitor terminal monitoring main controller, the material data system packet
Include the record and laser code apparatus of the measurement to raw material size, weight, and storage above- mentioned information, and by above-mentioned letter
Breath is sent to main controller, and the material data system includes the truss manipulator for clamping raw material, and the raw material are by purlin
The clamping of frame manipulator is equipped with vision system and stamp device, the assembly line on the assembly line to assembly line one end
The other end be provided with sorting manipulator, be provided with several turnover boxes in the sorting manipulator circumferential direction.
A kind of improvement as above-mentioned technical proposal: the vision system includes the profile phase being arranged in above assembly line
Machine is provided with backlight on the assembly line, described when raw material are moved to below profile camera with assembly line, wheel
Wide camera takes pictures to projection of the raw material on assembly line, and captured projection print is then transferred to main controller, institute
It states main controller and is compared the projection of the qualified products of input with the projection that profile camera is shot, then main controller will compare knot
Fruit feedback carries out stamp label to stamp device, to raw material.
A kind of improvement as above-mentioned technical proposal: the laser code apparatus includes a laser emitter, described to swash
Optical transmitting set carries out stamp label to different raw material under the control of main controller.
A kind of improvement as above-mentioned technical proposal: the material data system includes order of accepting business, the business
Order is input to main controller by business input unit, and the service order includes the bom inventory and electronic drawing of part, described
Service order further includes the bom inventory and electronic drawing of material.
A kind of improvement as above-mentioned technical proposal: the service order received is transported to typesetting and processed by the main controller
The processing program code of generation is sent back master controller by the software of the software of program code, the typesetting processing program code.
A kind of improvement as above-mentioned technical proposal: the master controller will give birth to according to the software of typesetting processing program code
At processing program code selection material data system in suitable raw material, then drive system of processing to the raw material of selection
It is processed and is produced.
A kind of improvement as above-mentioned technical proposal: the system of processing includes processing system, raw material storage system,
Product storage system, the raw material of the selection raw material storage system, is sent into processing system and processes, the storage of finished product product data
It is stored in product stocking system.
A kind of improvement as above-mentioned technical proposal: the processing system includes several manufacturing procedures, the processing
Process is followed successively by, to the cutting of raw material, deburring, sorting, bevel processing, product warehousing.
A kind of improvement as above-mentioned technical proposal: the product storage system includes sorting equipment and product storage silo
Library sort then classification to different finished products by sorting equipment and is put in storage.
A kind of improvement as above-mentioned technical proposal: the monitor terminal is the show tools such as mobile phone, computer, for showing
Entire operation process.
By adopting the above-described technical solution, compared with prior art, the invention has the advantages that the present invention by by pair
The ground library intelligent warehousing system of information system management is established in raw material control, and system can manage raw material and read and count, and build
Vertical database, data reach controller and are programmed typesetting cutting；Monitor terminal can monitor in real time in the process, and automatic
Sorting identification equipment, identifies workpiece by the two-dimensional code scanning customized, work piece cut and machine stamp be mutually indepedent,
It is synchronous to carry out, data are provided for the storage in later period and quality tracing while realizing the real-time tracing of material information
Present invention will be further explained below with reference to the attached drawings and specific embodiments.
Detailed description of the invention
Attached drawing 1 is the structural schematic diagram of coal machine and manufactures intelligence blanking production system of the present invention.
Attached drawing 2 is the structural schematic diagram of processing system of the present invention.
Attached drawing 3 is the structural schematic diagram of material data of the present invention.
Specific embodiment
Embodiment: as illustrated in the accompanying drawings from 1 to 3, coal machine and manufactures intelligence blanking production system, including main controller, it is characterised in that:
The main controller is connected with material data system, and the main controller is connected with service order input unit and typesetting processing program generation
Code software, Host Controller Driver system of processing produce the processing program code editted, and the main controller is also connected with prison
Control terminal, the production control of the monitor terminal monitoring main controller, the material data system includes the survey to raw material size
The record and laser code apparatus of amount, weight, and storage above- mentioned information, and main controller is sent by above- mentioned information, it is described
Material data system includes the truss manipulator for clamping raw material, and the raw material are clamped by truss manipulator to assembly line
One end is equipped with vision system and stamp device on the assembly line, and the other end of the assembly line is provided with sorter
Tool hand is provided with several turnover boxes in the sorting manipulator circumferential direction.
The vision system includes the profile camera being arranged in above assembly line, is provided with backlight on the assembly line,
It is described when raw material are moved to below profile camera with assembly line, throwing of the profile camera to raw material on assembly line
Shadow is taken pictures, and captured projection print is then transferred to main controller, and the main controller is by the throwing of the qualified products of input
Shadow is compared with the projection that profile camera is shot, and then main controller feeds back comparison result to stamp device, to raw material into
Row stamp label.
Visual identity mainly includes profile camera, backlight, measuring system etc., the Dimension Types which can measure:
Distance, angle, diameter, radius.It is compared and generates mark (for the use of stamp equipment) with the workpiece of the system of prior typing,
The figure of NG can save, and master controller in this process, can alarm, and can shut down.
The laser code apparatus includes a laser emitter, and the laser emitter is under the control of main controller to not
Same raw material carry out stamp label.
The material data system includes order of accepting business, and the service order is input to master by business input unit
Device is controlled, the service order includes the bom inventory and electronic drawing of part, and the service order further includes the bom inventory of material
And electronic drawing.
The service order received is transported to the software of typesetting processing program code, the typesetting processing by the main controller
The processing program code of generation is sent back master controller by the software of program code.
The processing program code of generation is selected material number according to the software of typesetting processing program code by the master controller
According to raw material suitable in system, then system of processing is driven to process and produce the raw material of selection.
The system of processing includes processing system, raw material storage system, product storage system, and the selection raw material is deposited
The raw material of storage system is sent into processing system and is processed, and finished product product data are stored into product stocking system.
The processing system includes several manufacturing procedures, and the manufacturing procedure is followed successively by, and to the cuttings of raw material, is gone
Burr, sorting, bevel processing, product warehousing.
The product storage system includes sorting equipment and product storage repository, by sorting equipment to different finished products into
Then classification is put in storage for row sorting.
The monitor terminal is the show tools such as mobile phone, computer, for showing entire operation process.
Automate incomplete: the needs such as material transfer and finished product sorting are largely artificial, and finished product sorting encounters similar size
Finished product, semi-finished product manually need successively to cause artificial waste with calliper to measure.After automatic improving, material transferring is certainly
Dynamicization level greatly increases, and can realize that finished size measurement and finished product are automatic by visual identifying system and matched sorting equipment
Sorting reduces human resources.
Man-machine less in linking up smooth: programming personnel needs that sheet material measurement is manually gone then to go to compile according to board dimension
Journey, and machine can not be fed directly to programming personnel's machining information, technical staff and leader cannot monitor production result in real time.It is logical
Crossing the system can be realized, and controller will reach specified lathe under program, and technical staff can be monitored in real time by monitor terminal
Production can feed back to programming personnel by controller as a result, producing result, can also more be optimized according to production result
Scheduled production.After man-machine communication is smooth, system can be more intelligent, further realizes personnel's transparence control between vehicle, system is certainly
It is dynamic to generate personnel performance, it is convenient for administrative staff.
Material information is indefinite: the information of supplied materials size includes that the information of surplus material in production and processing can not be returned accurately
Feed programming personnel and technical staff, cause programming technician can not in time rationally using clout, using newly arrive material when
It still needs to factory measure size, manpower is caused to waste.Increase material vision system of newly arriving, automatic measurement size and auxiliary laser stamp
(or labelling) mode, then transport to reservoir area.In process of manufacture after clout Laser Jet (or labelling), then transport to library
Area.It is included in warehouse management system, and warehouse management system and controller dock, and clout can be achieved in programming technician system
It reminds, expects neat matching ERP production etc..The big smallclothes of semi-finished product point enter product library, at basket storage (with electricity on basket after smallclothes are sorted
Subtab or bar code), it is put in storage after big part Laser Jet, realizes that finished product whole process is traceable, and feed back production as a result, tying according to production
Fruit compares order and carries out scheduled production, and Optimal Scheduling process improves efficiency.
Lack complete information system management means: workshop lacks Global Information management system, each machining area information
Stream can not be transmitted mutually automatically, and it is poor that artificial information manages real-time.By establishing workshop level informationization MES system, realize and
The docking of top layer ERP system, directly management production, to middle database WMS warehousing system and blanking software, all kinds of numerically-controlled machine tools, people
Member, material carry out comprehensive intelligence control, and can realize real time data inquiry, push, are the intelligent production of entire plant area
Establish advantageous basis.
This system includes from process programming, Production Scheduling to manufacturing shop production work process.System receives first
These information can be imported controller by service order (bom inventory and electronic drawing comprising part, material), designer
In, then software makes optimal typesetting according to the inventories of part shape and material depot and generates processing program code, passes through
Controller distributes each cutting off machine production.This is that we realize intelligent chemical plant necessity composition.
This system can realize the digitlization in blanking workshop, so that workshop reaches visual blanking production operation commander and prison
Control, real-time big data analysis；The intelligent terminal or monitoring mobile phone of mobile can be used；Cover blanking plan and is issued to cutting member
Report work full operation process, part and steel plate Life cycle retrospect, part can each part of real-time tracing jacking situation, set
Material ownership nc situation, the Steel Plate Information of the corresponding cutting of nc and part cutting and report work situation.Steel plate can every steel of real-time tracking
The physical location of plate goes out warehouse situation, cutting corresponding nc the file information, the corresponding jacking parts information of steel plate, steel plate and cuts
Cut state.Clout can graphical sizing tracking clout, and settable preferential use clout.
Before cutting, system sends the stacking position confidence of sheet stock to be processed automatically, and driving, electric flatcar can be removed
Fortune, and real-time collecting under task performance can the corresponding part of steel plate to be processed, report, clout, machining information etc. and
Steel plate bar code is bound.When sorting, system energy driving equipment spray printing part mark information in correct position, in case after
Phase sorting.
The heart can be set this system by order-driven automatic spray printing equipment, intelligent repository, agv trolley and cutting in the art
Standby production.
By carrying out digital improvement to blanking workshop, which can be greatly improved, specifically from people
Member, quality etc. are as follows:
(1) 58 % of production efficiency is improved:
(2) reduce by 70 % of personnel cost: existing 6 people of pincers worker matches 4 people of sealing element, amounts to 10 people；After the digitlization of blanking workshop
1 people of 2 people of technical staff and pincers worker is only needed, 7 people of personnel can be saved, greatly reduce personnel cost.
(3) improve 1.4 times of process velocity: original production line needs manual sorting and manually programs on cutting machine to cut
It cuts, after existing workshop digitlization, realizes automatic sorting and board dimension automatic measurement, efficiency can be improved and increase the standard of measurement
True rate improves detection speed.
(4) accuracy rate can be improved to 98% by the sorting of product using the system, is further mentioned than manual sorting accuracy rate
It is high.
Claims (10)
1. coal machine and manufactures intelligence blanking production system, including main controller, it is characterised in that: the main controller is connected with material data
System, the main controller are connected with service order input unit and typesetting processing program code software, Host Controller Driver processing system
System produces the processing program code editted, and the main controller is also connected with monitor terminal, the monitor terminal monitoring
The production of main controller controls.
2. coal machine and manufactures intelligence blanking production system according to claim 1, it is characterised in that: the material data system
Record and laser code apparatus including measurement, weight to raw material size, and storage above- mentioned information, and will be above-mentioned
Information is sent to main controller, and the material data system includes the truss manipulator for clamping raw material, the raw material quilt
The clamping of truss manipulator is equipped with vision system and stamp device, the flowing water on the assembly line to assembly line one end
The other end of line is provided with sorting manipulator, is provided with several turnover boxes in the sorting manipulator circumferential direction.
3. coal machine and manufactures intelligence blanking production system according to claim 2, it is characterised in that: the vision system includes
Profile camera above assembly line is set, backlight is provided on the assembly line, the raw material of working as are as assembly line moves
When moving below profile camera, profile camera takes pictures to projection of the raw material on assembly line, then will be captured
Projection print be transferred to main controller, the projection that the main controller shoots the projection of the qualified products of input and profile camera into
Row compares, and then main controller feeds back comparison result to stamp device, carries out stamp label, the Laser Jet dress to raw material
It sets including a laser emitter, the laser emitter carries out stamp mark to different raw material under the control of main controller
Note.
4. coal machine and manufactures intelligence blanking production system according to claim 3, it is characterised in that: the material data system
Including order of accepting business, the service order is input to main controller by business input unit, and the service order includes zero
The bom inventory and electronic drawing of part, the service order further include the bom inventory and electronic drawing of material.
5. coal machine and manufactures intelligence blanking production system according to claim 4, it is characterised in that: the main controller will receive
To service order be transported to the software of typesetting processing program code, the software of the typesetting processing program code by generation plus
Work program code sends back master controller.
6. coal machine and manufactures intelligence blanking production system according to claim 5, it is characterised in that: the master controller according to
The software of typesetting processing program code is by suitable raw material in the processing program code selection material data system of generation, then
Driving system of processing is processed and is produced to the raw material of selection.
7. according to claim 1-6 its any one of described in coal machine and manufactures intelligence blanking production system, it is characterised in that: institute
Stating system of processing includes processing system, raw material storage system, product storage system, the original of the selection raw material storage system
Material is sent into processing system and is processed, and finished product product data are stored into product stocking system.
8. coal machine and manufactures intelligence blanking production system according to claim 6, it is characterised in that: the processing system
Including several manufacturing procedures, the manufacturing procedure is followed successively by, and to the cutting of raw material, deburring, sorting, bevel processing, is produced
Product storage.
9. coal machine and manufactures intelligence blanking production system according to claim 8, it is characterised in that: the product storage system
Including sorting equipment and product storage repository, sort then classification to different finished products by sorting equipment and be put in storage.
10. coal machine and manufactures intelligence blanking production system according to claim 9, it is characterised in that: the monitor terminal is
The show tools such as mobile phone, computer, for showing entire operation process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201811477827.6A CN109597382A (en) | 2018-12-05 | 2018-12-05 | Coal machine and manufactures intelligence blanking production system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811477827.6A CN109597382A (en) | 2018-12-05 | 2018-12-05 | Coal machine and manufactures intelligence blanking production system |
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| CN109597382A true CN109597382A (en) | 2019-04-09 |
Family
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| CN201811477827.6A Pending CN109597382A (en) | 2018-12-05 | 2018-12-05 | Coal machine and manufactures intelligence blanking production system |
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| CN111632846A (en) * | 2020-05-09 | 2020-09-08 | 海宁哈工我耀机器人有限公司 | Intelligent iron block sorting system and sorting method thereof |
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Application publication date: 20190409 |
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