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CN109269928A - A kind of tire wear testing machine and its detection method - Google Patents

A kind of tire wear testing machine and its detection method Download PDF

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Publication number
CN109269928A
CN109269928A CN201811241929.8A CN201811241929A CN109269928A CN 109269928 A CN109269928 A CN 109269928A CN 201811241929 A CN201811241929 A CN 201811241929A CN 109269928 A CN109269928 A CN 109269928A
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China
Prior art keywords
tire
sample
tire sample
loading
tearing
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CN109269928B (en
Inventor
汪传生
赵百顺
郝国强
李绍明
范文超
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/003Generation of the force
    • G01N2203/0042Pneumatic or hydraulic means
    • G01N2203/0044Pneumatic means

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Tires In General (AREA)

Abstract

The invention discloses a kind of tire wear testing machine, including rack, driving device, Road quality simulation loading device and tire sample, rack is arranged on the ground, for carrying driving device and Road quality simulation loading device;Driving device is located at rack upper surface, for driving and controlling the rotation of tire sample;Road quality simulation loading device is arranged on the rack surface, load is on tire sample, for simulating tire sample in the high-intensitive abrasion torn under road conditions, particularly, the rack upper surface between articulated stand and driving device is arranged in load cylinder, load cylinder top is connect with load lever, for loading the tire wear on lever-loading tearing block to tire sample under simulation varying strength tearing environment.The present invention makes tire sample in the case where experience high tearing, while being shaken the simulation of rebound, has high-efficient, the true advantage of measurement result by means of height tearing Road quality simulation and vibration rebound simulation.

Description

A kind of tire wear testing machine and its detection method
Technical field
The invention belongs to tire testing technique fields, and particularly, being related to one kind, to can be achieved at the same time automatic measurement tire resistance to The tire wear testing machine of abrasion ability and tire lear energy.
Background technique
With worldwide vehicle increase and the growth of type, the type of rubber tyre are increasing, requirement is also got over Come harsher.It is well known that an important factor for abrasion performance of tire is decision tyre last,
Domestic tire wear testing machine is divided into three types at present: (1) traditional rotary drum tyre tester: being suitable for wheel The research of stable state and unstable state mechanical characteristic when tire high, low speed, since drum surface has curvature, there are areas with true road surface Not, the influence that drum surface curvature can be only ignored when roller diameter is sufficiently large leads to rotary drum tire test machine equipment body Product is huge;(2) it flat tyre tester: suitable for the research of tire mechanical characteristic in low speed, but can only carry out smaller The test of speed causes flat tyre tester that can not adapt to tire high-speed test (HST);(3) flat rubber belting formula tyre tester: overcome Flat disadvantage, is able to carry out tire high-speed test (HST), but cost is high, and tested steel band fatiguability damages, above-mentioned tire The experiment simulation of abrasiometer needs to substantially meet in " automobile tire road abrasion test method GB/T 29041-2012 " It is required that wherein the selection of tire test road is the road of cement or asphalt paving, that is to say, that existing tire wear examination The simulation test that the machine of testing is carried out all is the test simulating tire and carrying out under smooth cement or asphalt roads road conditions, hence it is evident that different Tire wear under actual road conditions.
A kind of tire is disclosed in the patent that publication No. is CN107860673 and road surface is inscribed, the replaceable simulation wheel in road surface The tire wear testing machine of tire abrasion mainly is used to simulate Wheel slip operating condition by the way that survey deflection platform is arranged on front side of rotary drum, on It states tire wear testing machine and is able to carry out different loads, friction speed and by replacement test pavement simulating tire normally travel and side Tire wear experiment under inclined operating condition.
Meanwhile tire lear energy is one of the key factor for determining rubber tyre quality, the lear energy of tire Power will directly affect the service life and safety coefficient of rubber tyre, and then the quality of rubber tyre is influenced, high-strength Under the tearing operating condition of degree, tire wear and tire tearing influence each other, so abrasion situation of the simulation tire in the case where tearing operating condition It is necessary.
Meanwhile tire is while the car is driving, unavoidably by road surface rebound effect, especially traveling is in bumpy road Section, such as the real work section of offroad vehicle, engineering truck, tire is worn away in the case where vibration rebounds environment.
The parameter for needing to record in existing automobile tire road abrasion test method include but is not limited to respectively with transposition The corresponding overall diameter of mileage, section be wide, pattern depth, gross mass, abrasion, dynamic balancing, and test measurement expends a large amount of manpower objects Power, the test period is long, and test process is complicated.
The parameter for needing to record in existing automobile tire road abrasion test method include but is not limited to respectively with transposition The corresponding overall diameter of mileage, section be wide, pattern depth, gross mass, abrasion, dynamic balancing, and test measurement expends a large amount of manpower objects Power, the test period is long, and test process is complicated.
The parameter for needing to record in existing automobile tire road abrasion test method include but is not limited to respectively with transposition The corresponding overall diameter of mileage, section be wide, pattern depth, gross mass, abrasion, dynamic balancing, and test measurement expends a large amount of manpower objects Power, the test period is long, and test process is complicated.
Current tire wear measurement generally using the method for range estimation, evaluation result from people intuitive judgment, artificially Factor is big, not can guarantee accuracy, and in addition there are the contact type measurements that testing staff is carried out with pattern depth ruler, but Measurement data can be caused to generate error due to the error of the operating method and pattern depth ruler itself of testing staff, it is existing special Sharp publication No. CN106802134 disclose it is a kind of utilize laser line generator and sampling camera binding test surface of tyre decorative pattern abrasion Measuring device and measurement method, but it is merely able to the abrasion variation of detection tire pattern portion position, without tire tearing feature Identification function cannot achieve the detection of tire abrasion loss under tearing operating condition.
Summary of the invention
Present invention aim to address above-mentioned the deficiencies in the prior art, and tire can be simulated in high intensity tearing by providing one kind Under road conditions, while being shaken the tire wear testing machine of rebound simulation.
The present invention solves technical solution used by above-mentioned the deficiencies in the prior art:
A kind of tire wear testing machine, including rack, driving device, Road quality simulation loading device and tire sample,
The rack is arranged on the ground, for carrying the driving device and the Road quality simulation loading device;
The driving device is located at rack upper surface, for driving and controlling the rotation of tire sample;
The Road quality simulation loading device is arranged on the rack surface, loads on the tire sample, for simulating Tire sample is stated in the high-intensitive abrasion operating condition torn under road conditions.
Preferably, the rack is built by profile, and the bottom of the frame is provided with makes an uproar for reducing device vibration and experiment The damping device of sound.
Preferably, the driving device includes motor, reduction gearbox, shaft coupling, stationary hub, is subtracted described in the motor drive Fast case rotation, the reduction gearbox are connected by shaft coupling with the stationary hub, and the tire sample is fixed on the fixation On wheel hub;
It further include host computer, the motor movement parameter is by PC control.
Preferably, the Road quality simulation loading device includes articulated stand, load cylinder, load lever, tearing block;
The articulated stand is mounted on the rack the one end of surface far from the driving device;
The articulated stand is that fixed transfer seat is equipped on aluminium alloy extrusions, with the rack contact surface, described hinged The fixation hole with fixed transfer seat cooperation is provided on bracket, for realizing the rigidity of the articulated stand and the rack Connection;
The hinged disk for fixing described load lever one end, the hinged disk and institute are additionally provided on the articulated stand It states articulated stand to be fixedly connected, the load lever is with the hinged disk center rotating;The load lever is far from described hinged One end of bracket is provided with tearing block, the tearing block and the tire sample contacts, for simulating the tire under tearing operating condition Sample abrasion;
The rack upper surface between the articulated stand and the driving device is arranged in the load cylinder, described Load cylinder top is connect with the load lever, is simulated on tearing block to the tire sample described in lever-loading for loading Varying strength tears the tire wear under environment.
It preferably, further include non-contact detection device, non-contact detection device, contactless includes being based on cable architecture ray machine Device vision is used for tire for the First look detection system of tire specimen surface Abrasion detecting and based on machine vision Second vision detection system of specimen surface tear(ing) strength detection.
Preferably, described load is provided with adding through described for load cylinder top connection on lever lower surface Carry the fixed groove in lever length direction;
The tearing block is fixed on the fixed groove of the load lever by pinboard.
Preferably, the tearing block is the wedge type block of refractory ceramics material.
Preferably, the load cylinder includes air inlet and piston rod, and the air inlet enters described in compressed air promotion Piston rod moves downward, and drives the tearing block load for the load lever, is provided with check valve at the air inlet, institute It states and constitutes gas spring at the space between the piston cylinder and air inlet of load cylinder, the gas spring realizes the tearing block Rebound simulation between the tire sample.
Preferably, the CCD industrial camera is arranged in the plane of tire sample side, the CCD industrial camera Lens axis it is parallel with the axis of the tire sample.
Preferably, the First look detection system includes laser line generator and is arranged with the laser line generator same plane Plane where first sampling camera, the laser line generator and the first sampling camera is located at below tire sample, place plane Tangent with the tire sample, the laser line generator and the first sampling camera are separately positioned on tire sample two sides;
Steps are as follows for the abrasion of the First look system detection tire sample:
Step 110: mould is imaged in the image that the line laser projects the tire sample gabarit to the first sampling camera Block;
Step 120: the load cylinder pushes the tearing block on the load lever far from the tire sample, rotation Turn the tire sample one week, demarcates the tire sample gabarit image at each moment in the tire rotary course, the wheel Tire sample gabarit image obtains light stripe centric line by the processing of light intensity method of comparison by image processing module, and obtains each moment light The coordinate of each pixel on center line;
Step 130: the load cylinder pulls the tearing block on the load lever to load the tire sample Abrasion control the tire sample with the revolving speed rotation in step 120, and the tire sample gabarit image is by image processing module It is handled by light intensity method of comparison and obtains light stripe centric line, and obtain the coordinate of each pixel on each moment light stripe centric line;
Step 130: compare the tire sample rotate a circle interior each moment point the tire sample gabarit striation The coordinate of each pixel on center line;
Step 140: the wear intensity of the tire sample gabarit is judged by the comparison of each pixel coordinate.
Preferably, second vision detection system includes light filling laser and the second sampling camera, the light filling laser Device and the second sampling camera are located at tire sample the same side, and the light filling laser is with the second camera angle 30 °~90 °, optimal is 60 °;
Second vision detection system is used to detect the tear(ing) strength of tire specimen surface, and steps are as follows:
Step 210: the light filling laser works, the second camera acquire the tire specimen surface image in real time;
Step 220: the load cylinder pushes the tearing block on the load lever far from the tire sample, rotation Turn the tire sample one week, demarcates the tire specimen surface image at each moment in the tire rotary course, shape At the unfolded image of the tire specimen surface;
Step 230: edge detection, edge filter and edge labelling, label step are carried out to the unfolded image that step 220 obtains Image in rapid 200 is standard picture, forms benchmark image, records tire sample edge width values;
Step 240: the load cylinder pulls the tearing block on the load lever to load the tire sample Abrasion control the tire sample with the revolving speed rotation in step 220, acquire and formed the test chart of the tire specimen surface Picture;
Step 250: the tearing distance value between any two sections of edges after calculating the edge labelling in test image will be torn The threshold value comparison of distance value and edge width values and setting is split, if tearing distance value and the absolute value of edge width values difference are not Greater than given threshold, then determine that tire specimen surface is not torn, otherwise judges that surface of tyre is torn;
Step 260: the tearing operating condition degree by designing tire sample described in different adjusting thresholds.
Preferably, the tire sample is the scaled down tire product of off-the-highway tire or engineering tyre.
Compared with the existing technology, beneficial effects of the present invention are as follows:
1. the present invention makes tire sample in the high tearing of experience by means of height tearing Road quality simulation and vibration rebound simulation In the case of, while it being shaken the simulation of rebound, there is high-efficient, the true advantage of measurement result;
It is light, at low cost, intensity is high 2. frame support structure of the present invention is all made of aluminium alloy extrusions;
3. the present invention completes the detection of tire wear amount by non-contact measurement, experimental period is greatly saved.
Detailed description of the invention
The schematic perspective view of tire wear testing machine in Fig. 1 one embodiment of the present invention;
The positive structure diagram of tire wear testing machine in Fig. 2 one embodiment of the present invention;
The right of tire wear testing machine that Machine Vision Detection is provided in Fig. 3 one embodiment of the present invention shows depending on structure It is intended to;
Specific embodiment
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase Mutually combination.
In the description of the present invention, it is to be understood that, term " on ", "lower", "front", "rear", "left", "right" etc. indicate Orientation and positional relationship be the orientation or positional relationship based on attached drawing, be merely for convenience of description of the present invention and simplification of the description, Rather than the device or component of indication or suggestion meaning must have a particular orientation, and be constructed and operated in a specific orientation, Therefore it should not be understood as limitation of the invention.In addition, term " first ", " second " etc. are used for description purposes only, and cannot understand For index or implies relative importance or implicitly indicate the quantity of indicated technical characteristic.Define as a result, " first ", The feature of " second " etc. can explicitly or implicitly include one or more this feature.In the description of the present invention, unless It is otherwise noted, " several " are meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even " " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected, can To be mechanical connection, it is also possible to be electrically connected;It can be oneself connection, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, it can understand that above-mentioned term exists by concrete condition Concrete meaning in the present invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
Domestic tire wear testing machine is divided into three types at present: (1) traditional rotary drum tyre tester: being suitable for wheel The research of stable state and unstable state mechanical characteristic when tire high, low speed, since drum surface has curvature, there are areas with true road surface Not, the influence that drum surface curvature can be only ignored when roller diameter is sufficiently large leads to rotary drum tire test machine equipment body Product is huge;(2) it flat tyre tester: suitable for the research of tire mechanical characteristic in low speed, but can only carry out smaller The test of speed causes flat tyre tester that can not adapt to tire high-speed test (HST);(3) flat rubber belting formula tyre tester: overcome Flat disadvantage, is able to carry out tire high-speed test (HST), but cost is high, and tested steel band fatiguability damages, above-mentioned tire The experiment simulation of abrasiometer needs to substantially meet in " automobile tire road abrasion test method GB/T 29041-2012 " It is required that wherein the selection of tire test road is the road of cement or asphalt paving, that is to say, that existing tire wear examination The simulation test that the machine of testing is carried out all is the test simulating tire and carrying out under smooth cement or asphalt roads road conditions, hence it is evident that different Tire wear under actual road conditions.
A kind of tire is disclosed in the patent that publication No. is CN107860673 and road surface is inscribed, the replaceable simulation wheel in road surface The tire wear testing machine of tire abrasion mainly is used to simulate Wheel slip operating condition by the way that survey deflection platform is arranged on front side of rotary drum, on It states tire wear testing machine and is able to carry out different loads, friction speed and by replacement test pavement simulating tire normally travel and side Tire wear experiment under inclined operating condition.
Meanwhile tire lear energy is one of the key factor for determining rubber tyre quality, the lear energy of tire Power will directly affect the service life and safety coefficient of rubber tyre, and then the quality of rubber tyre is influenced, high-strength Under the tearing operating condition of degree, tire wear and tire tearing influence each other, so abrasion situation of the simulation tire in the case where tearing operating condition It is necessary.
Meanwhile tire is while the car is driving, unavoidably by road surface rebound effect, especially traveling is in bumpy road Section, such as the real work section of offroad vehicle, engineering truck, tire is worn away in the case where vibration rebounds environment.
In view of the above technical problems, as shown in FIG. 1 to 3, the present invention provides a kind of tire wear testing machines, including machine Frame 10, driving device 20, Road quality simulation loading device 30 and tire sample 40,
Rack 10 is arranged on the ground, for carrying driving device 20 and Road quality simulation loading device 30;
Driving device 20 is located at 10 upper surface of rack, rotates for driving and controlling tire sample 40;
The setting of Road quality simulation loading device 30 loads on tire sample 40, in 10 upper surface of rack for simulating tire Sample 40 is in the high-intensitive abrasion operating condition torn under road conditions.
In one particular embodiment of the present invention, rack 10 is built by profile, 10 bottom of rack be provided with for reducing The damping device of device vibration and experimental noise, common profile are aluminium alloy extrusions, and the damping device generally selected is rubber Damp footed glass.
In one particular embodiment of the present invention, driving device 20 includes motor 21, reduction gearbox 22, shaft coupling 23, consolidates Fixed wheel hub 24, motor 21 drive reduction gearbox 22 to rotate, and reduction gearbox 22 is connected by shaft coupling 23 with stationary hub 24, tire Sample 40 is fixed in stationary hub 24;
Wherein the driving of tire sample 40 uses alternating current generator 21, facilitates control revolving speed, under analog difference vehicle speed condition, To the high Splitting of tire.
It further include host computer, 21 kinematic parameter of motor is by PC control.
In one particular embodiment of the present invention, Road quality simulation loading device 30 includes articulated stand 31, load cylinder 32, lever 33, tearing block 34 are loaded;
Articulated stand 31 is mounted on the one end of 10 upper surface of rack far from driving device 20;
Articulated stand 31 is that fixed transfer seat is equipped on aluminium alloy extrusions, with 10 contact surface of rack, on articulated stand 31 It is provided with the fixation hole with the cooperation of fixed transfer seat, for realizing the rigid connection of articulated stand 31 and rack 10;
Frame support structure of the present invention is all made of aluminium alloy extrusions, light, at low cost, intensity is high;
The hinged disk for fixed load 33 one end of lever, hinged disk and articulated stand 31 are additionally provided on articulated stand 31 It is fixedly connected, loads lever 33 with hinged disk center rotating;It loads lever 33 and one end of articulated stand 31 is provided with tearing Block 34, tearing block 34 are contacted with tire sample 40, are worn away for simulating the tire sample 40 under tearing operating condition;
10 upper surface of rack between articulated stand 31 and driving device 20 is arranged in load cylinder 32, and load cylinder 32 pushes up End is connect with load lever 33, loads simulation varying strength tearing ring on tearing block 34 to tire sample 40 for loading lever 33 Tire wear under border.
In one particular embodiment of the present invention, it loads to be provided on 33 lower surface of lever and be pushed up for loading cylinder 32 The fixed groove through load 33 length direction of lever of end connection;
Block 34 is torn to be fixed to by pinboard on the fixed groove of load lever 33.
In one particular embodiment of the present invention, tearing block 34 is the wedge type block of refractory ceramics material.
In one particular embodiment of the present invention, load cylinder 32 includes air inlet and piston rod, and air inlet enters pressure Contracting air push piston rod moves downward, and drives tearing block 34 to load for loading lever 33, is provided with check valve at air inlet, It loads and constitutes gas spring at the space between the piston cylinder and air inlet of cylinder 32, gas spring realizes tearing block 34 and tire Rebound simulation between sample 40, compared to the constant load compression test that the country is commonly used, this machinery load cylinder 32 Realize the load of dynamic load lotus, closer to actual road conditions, data are more credible.
The present invention may be implemented by adjusting the piston rod reciprocating frequency of load cylinder 32 to different road conditions simultaneously Simulation makes tire sample 40 in the case where experience high tearing, together by means of height tearing Road quality simulation and vibration rebound simulation When be shaken the simulation of rebound, there is high-efficient, the true advantage of measurement result;
In one particular embodiment of the present invention, tire sample 40 is the scaled down of off-the-highway tire or engineering tyre Tire product.
Cost needed for being greatly reduced experiment using tire sample 40, and will not influence the completion of experiment purpose, When what existing tyre tester used is all actual tire, the tire especially travelled in high tearing road conditions is not engineering tire It is exactly cross-country tire, experiment operating cost is excessively high.
And the parameter for needing to record in existing automobile tire road abrasion test method include but is not limited to respectively with Replacing, the corresponding overall diameter of mileage, section be wide, pattern depth, gross mass, abrasion, dynamic balancing, and test measurement expends a large amount of people Power material resources, the test period is long, and test process is complicated.
It in one particular embodiment of the present invention, further include non-contact detection device, non-contact detection device is non-contact Formula includes the First look detection system and base for tire specimen surface Abrasion detecting based on line-structured light machine vision In the second vision detection system for the detection of tire specimen surface tear(ing) strength of machine vision;
First look detection system includes laser line generator 51 and the first sampling phase with the setting of 51 same plane of laser line generator Machine 52, laser line generator 51 and the first sampling 52 place plane of camera are located at below tire sample, place plane and tire sample phase It cuts, laser line generator 51 and the first sampling camera 52 are separately positioned on tire sample two sides;
Steps are as follows for the abrasion of First look system detection tire sample:
Step 110: line laser projects tire sample gabarit to the image image-forming module of the first sampling camera 52;
Step 120: load cylinder pushes the tearing block on load lever far from tire sample, rotates tire sample one week, The tire sample gabarit image at each moment in tire rotary course is demarcated, tire sample gabarit image is by image processing module It is handled by light intensity method of comparison and obtains light stripe centric line, and obtain the coordinate of each pixel on each moment light stripe centric line;
Step 130: load cylinder pulls the tearing block on load lever to load tire sample and wears away, and controls tire sample With the revolving speed rotation in step 120, tire sample gabarit image obtains light by the processing of light intensity method of comparison by image processing module Center line, and obtain the coordinate of each pixel on each moment light stripe centric line;
Step 130: comparative tire sample rotate a circle interior each moment point tire sample gabarit light stripe centric line on The coordinate of each pixel;
Step 140: the wear intensity of tire sample gabarit is judged by the comparison of each pixel coordinate.
First look system detection tire sample abrasion is using dynamic detection process is belonged to, by the swing circle of tire sample It is stored with the first sampling collected light stripe centric line coordinate value comprising modules data cell of camera 52, and is directly utilized Image coordinate value compares, abrasion loss of the obtained maximum value in each coordinate value difference as tire sample;
Second vision detection system includes light filling laser 61 and the second sampling camera 62, light filling laser 61 and second Sampling camera 62 is located at tire sample the same side, and light filling laser 61 and second camera angle are 30 °~90 °, and optimal is 60 °;
Second vision detection system is used to detect the tear(ing) strength of tire specimen surface:
Step 210: light filling laser 61 works, and second camera acquires tire specimen surface image in real time;
Step 220: load cylinder pushes the tearing block on load lever far from tire sample, rotates tire sample one week, The tire specimen surface image at each moment in tire rotary course is demarcated, the unfolded image of tire specimen surface is formed;
Step 230: edge detection, edge filter and edge labelling, label step are carried out to the unfolded image that step 220 obtains Image in rapid 200 is standard picture, forms benchmark image, records tire sample edge width values;
Step 240: load cylinder pulls the tearing block on load lever to load tire sample and wears away, and controls tire sample With the revolving speed rotation in step 220, the test image of tire specimen surface is acquired and formed;
Step 250: the tearing distance value between any two sections of edges after calculating the edge labelling in test image will be torn The threshold value comparison of distance value and edge width values and setting is split, if tearing distance value and the absolute value of edge width values difference are not Greater than given threshold, then determine that tire specimen surface is not torn, otherwise judges that surface of tyre is torn;
Step 260: the tearing operating condition degree by designing different adjusting thresholds tire samples.
First look system in the present invention tries tire the detection of tire sample abrasion and the second vision system The tearing detection of sample carries out simultaneously, wherein the load of the threshold value control load cylinder set in the second vision system, when tearing When splitting arrival given threshold, it can stop tearing loading procedure, but First look system is more accurately taken turns still in adhering to The abrasion of tire sample.
Furthermore in one particular embodiment of the present invention, the plane of 40 side of tire sample is arranged in CCD industrial camera It is interior, it is detected for the outer diameter to tire sample, the lens axis of CCD industrial camera is parallel with the axis of tire sample 40, The present invention completes the detection of tire wear amount by non-contact measurement, and experimental period is greatly saved.
Steps are as follows for non-contact detection device therein:
Step 100: in the spray speckle in surface to be measured of tire sample 40;
Step 200: setting up several cameras in surface side to be measured and complete to demarcate, while shooting tire sample 40 and transporting Picture during row;
Step 300: passing the photo shot in step 200 back host computer and splice;
Step 400: obtaining the edge line coordinate set of tire sample 40 based on digital image correlation technique, realize for tire The monitoring of 40 edge line position of sample, that is, detect the outer profile information of tire sample 40;
Step 500: building storage database, by the image information obtained by digital image correlation technique with time dimension and The format of coordinate dimensions is stored in database, realizes the real time monitoring for the 40 outer profile degree of wear of tire sample.
Preferably, as follows the step of spray speckle in step 100:
Step 110: uniformly adhering to white paint on the surface to be measured of tire sample 40, form monochromatic clean and tidy imaging surface;
Step 120: the different speckle of random spray shape on 40 surface of tire sample, speckle spot maximum gauge range For 2mm~5mm;
When shooting photo in step 200 and step 300, white light source is set up between tire sample 40 and camera.
In one particular embodiment of the present invention, the first sampling camera 52 and the second sampling camera 62 are CCD industry phase Machine.
Furthermore in one particular embodiment of the present invention, the plane of 40 side of tire sample is arranged in CCD industrial camera It is interior, it is detected for the outer diameter to tire sample, the lens axis of CCD industrial camera is parallel with the axis of tire sample 40, The present invention completes the detection of tire wear amount by non-contact measurement, and experimental period is greatly saved.
Steps are as follows for non-contact detection device therein:
Step 100: in the spray speckle in surface to be measured of tire sample 40;
Step 200: setting up several cameras in surface side to be measured and complete to demarcate, while shooting tire sample 40 and running Picture in the process;
Step 300: passing the photo shot in step 200 back host computer and splice;
Step 400: obtaining the edge line coordinate set of tire sample 40 based on digital image correlation technique, realize for tire The monitoring of 40 edge line position of sample, that is, detect the outer profile information of tire sample 40;
Step 500: building storage database, by the image information obtained by digital image correlation technique with time dimension and The format of coordinate dimensions is stored in database, realizes the real time monitoring for the 40 outer profile degree of wear of tire sample.
Preferably, as follows the step of spray speckle in step 100:
Step 110: uniformly adhering to white paint on the surface to be measured of tire sample 40, form monochromatic clean and tidy imaging surface;
Step 120: the different speckle of random spray shape on 40 surface of tire sample, speckle spot maximum gauge range For 2mm~5mm;
When shooting photo in step 200 and step 300, white light source is set up between tire sample 40 and camera.
So far, although those skilled in the art will appreciate that present invention has been shown and described in detail herein multiple shows Example property embodiment still without departing from the spirit and scope of the present invention, still can according to the present disclosure directly Determine or deduce out many other variations or modifications consistent with the principles of the invention.Therefore, the scope of the present invention is understood that and recognizes It is set to and covers all such other variations or modifications.

Claims (10)

1.一种轮胎磨耗试验机,其特征在于,A tire abrasion testing machine characterized in that 包括机架、驱动装置、路况模拟加载装置和轮胎试样,Including racks, drives, road condition simulation loading devices and tire samples, 所述机架设置在地面上,用于承载所述驱动装置和所述路况模拟加载装置;The rack is disposed on the ground for carrying the driving device and the road condition simulation loading device; 所述驱动装置位于机架上表面,用于驱动并控制轮胎试样旋转;The driving device is located on an upper surface of the frame for driving and controlling rotation of the tire sample; 所述路况模拟加载装置设置在机架上表面,加载在所述轮胎试样上,用于模拟所述轮胎试样在高强度撕裂路况下的磨耗工况;The road condition simulation loading device is disposed on an upper surface of the rack and loaded on the tire sample for simulating an abrasion condition of the tire sample under high-strength tearing road conditions; 所述轮胎试样为越野轮胎或工程轮胎的等比例缩小轮胎制品。The tire sample is a scaled down tire product of an off-road tire or an engineered tire. 2.根据权利要求1所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 1, wherein 所述机架由型材搭建,所述机架底部设置有用于降低装置振动和实验噪声的减震装置。The frame is constructed of a profile, and the bottom of the frame is provided with a damping device for reducing device vibration and experimental noise. 3.根据权利要求1所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 1, wherein 所述驱动装置包括电机、减速箱、联轴器、固定轮毂,所述电机带动所述减速箱转动,所述减速箱通过联轴器与所述固定轮毂相连接,所述轮胎试样固定在所述固定轮毂上;The driving device comprises a motor, a reduction box, a coupling, a fixed hub, the motor drives the reduction box to rotate, the reduction box is connected to the fixed hub through a coupling, and the tire sample is fixed at The fixed hub; 还包括上位机,所述电机运动参数由上位机控制。The utility model also includes a host computer, and the motor motion parameter is controlled by the upper computer. 4.根据权利要求1所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 1, wherein 所述路况模拟加载装置包括铰接支架、加载气缸、加载杠杆、撕裂块;The road condition simulation loading device comprises a hinge bracket, a loading cylinder, a loading lever, and a tear block; 所述铰接支架安装在所述机架上表面远离所述驱动装置的一端;The hinge bracket is mounted on an end of the upper surface of the frame away from the driving device; 所述铰接支架为铝合金型材,与所述机架接触面上安装有固定转接座,The hinge bracket is an aluminum alloy profile, and a fixed adapter is mounted on the contact surface of the frame. 所述铰接支架上设置有与所述固定转接座配合的固定孔,用于实现所述铰接支架与所述机架的刚性连接;The hinge bracket is provided with a fixing hole that cooperates with the fixing adapter for achieving a rigid connection between the hinge bracket and the frame; 所述铰接支架上还设置有用于固定所述加载杠杆一端的铰接盘,所述铰接盘与所述铰接支架固定连接,所述加载杠杆以所述铰接盘中心转动;The hinge bracket is further provided with an articulated disc for fixing one end of the loading lever, the hinge disc is fixedly connected with the hinge bracket, and the loading lever is rotated centrally with the hinge disc; 所述加载杠杆远离所述铰接支架的一端设置有撕裂块,所述撕裂块与所述轮胎试样接触,用于模拟撕裂工况下的轮胎试样磨耗;The end of the loading lever away from the hinge bracket is provided with a tear block, and the tear block is in contact with the tire sample for simulating wear of the tire sample under the tearing condition; 所述加载气缸设置在所述铰接支架和所述驱动装置之间的所述机架上表面,所述加载气缸顶端与所述加载杠杆连接,用于加载杠杆加载所述撕裂块到所述轮胎试样上模拟不同强度撕裂环境下的轮胎磨耗。The loading cylinder is disposed on the upper surface of the frame between the hinge bracket and the driving device, and the loading cylinder top is coupled to the loading lever for loading a lever to load the tearing block to the Tire samples were simulated on tire wear in different strength torn environments. 5.根据权利要求1所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 1, wherein 还包括非接触检测装置,非接触检测装置,非接触式包括基于线结构光机器视觉的用于轮胎试样表面磨耗检测的的第一视觉检测系统和基于机器视觉的用于轮胎试样表面撕裂程度检测的第二视觉检测系统。Also included are a non-contact detecting device, a non-contact detecting device, a non-contact type including a first visual inspection system for surface abrasion detection of a tire sample based on line structure optical machine vision, and a machine vision based surface tearing for a tire sample A second visual inspection system for crack detection. 6.根据权利要求4所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 4, wherein 所述加载杠杆下表面上设置有用于所述加载气缸顶端连接的贯穿所述加载杠杆长度方向的固定凹槽;a fixing groove for extending the longitudinal direction of the loading lever for the loading cylinder top end connection is disposed on the lower surface of the loading lever; 所述撕裂块通过转接板固定到所述加载杠杆的固定凹槽上。The tear block is fixed to the fixing groove of the loading lever by an adapter plate. 7.根据权利要求4所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 4, wherein 所述撕裂块为高温陶瓷材质的锲形块。The tear block is a high-temperature ceramic material. 8.根据权利要求4所述的轮胎磨耗试验机,其特征在于,The tire abrasion testing machine according to claim 4, wherein 所述加载气缸包括进气口和活塞杆,所述进气口进入压缩空气推动所述活塞杆向下运动,用于所述加载杠杆带动所述撕裂块加载,所述进气口处设置有单向阀,所述加载气缸的活塞缸与进气口之间的空间处构成气体弹簧,所述气体弹簧实现所述撕裂块与所述轮胎试样之间的反弹模拟。The loading cylinder includes an air inlet and a piston rod, and the air inlet enters compressed air to push the piston rod to move downward, and the loading lever drives the tearing block to load, and the air inlet is disposed at the air inlet There is a one-way valve that forms a gas spring at the space between the piston cylinder of the loading cylinder and the intake port, which gas spring simulates a rebound between the tear block and the tire sample. 9.一种轮胎磨耗试验机的检测方法,其特征在于包括如下步骤,A method for detecting a tire abrasion tester, comprising the steps of 第一视觉检测系统包括线激光器和与线激光器同一平面设置的第一采样相机,线激光器与第一采样相机所在平面位于轮胎试样下方,所在平面与轮胎试样相切,线激光器和第一采样相机分别设置在轮胎试样两侧;The first visual inspection system comprises a line laser and a first sampling camera disposed in the same plane as the line laser, the plane of the line laser and the first sampling camera being located below the tire sample, the plane lying is tangent to the tire sample, the line laser and the first The sampling cameras are respectively disposed on both sides of the tire sample; 第一视觉系统检测轮胎试样的磨耗步骤如下:The first vision system detects the wear of the tire sample as follows: 步骤110:线激光投射轮胎试样外廓到第一采样相机的图像成像模块;Step 110: The line laser projects the outer circumference of the tire sample to the image imaging module of the first sampling camera; 步骤120:加载气缸推动加载杠杆上的撕裂块远离轮胎试样,旋转轮胎试样一周,标定轮胎旋转过程中的各个时刻的轮胎试样外廓图像,轮胎试样外廓图像由图像处理模块经过光强对比法处理获得光条中心线,并获取各个时刻光条中心线上各个像素的坐标;Step 120: Loading the cylinder to push the tearing block on the loading lever away from the tire sample, rotating the tire sample for one week, and calibrating the tire sample profile image at each moment of the tire rotation process, and the tire sample profile image is processed by the image processing module After the light intensity contrast method is processed, the center line of the light strip is obtained, and the coordinates of each pixel on the center line of the light strip at each moment are obtained; 步骤130:加载气缸拉动加载杠杆上的撕裂块对轮胎试样加载磨耗,控制轮胎试样以步骤120中的转速旋转,轮胎试样外廓图像由图像处理模块经过光强对比法处理获得光条中心线,并获取各个时刻光条中心线上各个像素的坐标;Step 130: loading the cylinder to pull the tear block on the loading lever to load the tire sample, and controlling the tire sample to rotate at the rotation speed in step 120. The image of the tire sample is processed by the image processing module by light intensity contrast method to obtain light. a center line, and obtain coordinates of each pixel on the center line of the light bar at each moment; 步骤130:对比轮胎试样旋转一周内各个时刻点的轮胎试样外廓的光条中心线上各像素的坐标;Step 130: Comparing the coordinates of each pixel on the center line of the light strip of the tire sample at each time point in the one-week rotation of the tire sample; 步骤140:由各像素坐标对比判断轮胎试样外廓的磨耗程度。Step 140: Judging the degree of wear of the tire sample profile from each pixel coordinate comparison. 10.根据权利要求9的轮胎磨耗试验机的检测方法,其特征在于包括如下步骤,10. The method of detecting a tire abrasion testing machine according to claim 9, comprising the steps of 还包括第二视觉检测系统,所述第二视觉检测系统包括补光激光器和第二采样相机,补光激光器和第二采样相机位于轮胎试样同一侧,补光激光器与第二相机夹角为30°~90°,最优为60°;A second visual inspection system is further included, the second visual inspection system includes a fill laser and a second sampling camera, the fill laser and the second sampling camera are located on the same side of the tire sample, and the angle between the fill laser and the second camera is 30 ° ~ 90 °, optimally 60 °; 第二视觉检测系统用于检测轮胎试样表面的撕裂程度,步骤如下:The second visual inspection system is used to detect the degree of tear on the surface of the tire sample, and the steps are as follows: 步骤210:补光激光器工作,第二相机实时采集轮胎试样表面图像;Step 210: The fill laser operates, and the second camera collects the surface image of the tire sample in real time; 步骤220:加载气缸推动加载杠杆上的撕裂块远离轮胎试样,旋转轮胎试样一周,标定轮胎旋转过程中的各个时刻的轮胎试样表面图像,形成轮胎试样表面的展开图像;Step 220: loading the cylinder to push the tearing block on the loading lever away from the tire sample, rotating the tire sample for one week, and calibrating the surface image of the tire sample at each moment in the tire rotation process to form an unfolded image of the surface of the tire sample; 步骤230:对步骤220获得的展开图像进行边缘检测、边缘滤波和边缘标记,标记步骤200中的图像为标准图像,形成基准图像,记录轮胎试样边缘宽度值;Step 230: performing edge detection, edge filtering, and edge marking on the expanded image obtained in step 220, marking the image in step 200 as a standard image, forming a reference image, and recording a tire sample edge width value; 步骤240:加载气缸拉动加载杠杆上的撕裂块对轮胎试样加载磨耗,控制轮胎试样以步骤220中的转速旋转,采集并形成轮胎试样表面的测试图像;Step 240: Loading the cylinder to pull the tear block on the loading lever to load the tire sample, and controlling the tire sample to rotate at the rotation speed in step 220 to collect and form a test image of the surface of the tire sample; 步骤250:计算测试图像中的边缘标记后的任一两段边缘之间的撕裂距离值,将撕裂距离值和边缘宽度值和设定的阈值比较,如果撕裂距离值和边缘宽度值差值的绝对值不大于设定阈值,则判定轮胎试样表面未撕裂,否则判断轮胎表面撕裂;Step 250: Calculate a tear distance value between any two edge edges after the edge mark in the test image, and compare the tear distance value and the edge width value with the set threshold value, if the tear distance value and the edge width value If the absolute value of the difference is not greater than the set threshold, it is determined that the surface of the tire sample is not torn, otherwise the surface of the tire is determined to be torn; 步骤260:通过设计不同阈值调整轮胎试样的撕裂工况程度。Step 260: Adjust the degree of tearing of the tire sample by designing different thresholds.
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