CN109244127A - Insulated gate bipolar transistor and manufacturing method thereof - Google Patents
Insulated gate bipolar transistor and manufacturing method thereof Download PDFInfo
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- H10D12/411—Insulated-gate bipolar transistors [IGBT]
- H10D12/441—Vertical IGBTs
- H10D12/461—Vertical IGBTs having non-planar surfaces, e.g. having trenches, recesses or pillars in the surfaces of the emitter, base or collector regions
- H10D12/481—Vertical IGBTs having non-planar surfaces, e.g. having trenches, recesses or pillars in the surfaces of the emitter, base or collector regions having gate structures on slanted surfaces, on vertical surfaces, or in grooves, e.g. trench gate IGBTs
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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- H10D12/031—Manufacture or treatment of IGBTs
- H10D12/032—Manufacture or treatment of IGBTs of vertical IGBTs
- H10D12/038—Manufacture or treatment of IGBTs of vertical IGBTs having a recessed gate, e.g. trench-gate IGBTs
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Abstract
本发明提供了一种绝缘栅双极晶体管及其制作方法,包括:衬底;缓冲层形成于衬底上;外延层形成于缓冲层上;埋层基区形成于外延层内;沟槽型栅极形成于外延层内;Dummy区形成于沟槽型栅极之间,并与沟槽型栅极电连接,Dummy区为非导电区;埋层基区位于沟槽型栅极的一侧,埋层基区位于源区的下方,且在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度;如此,可以降低沟槽型栅极底部拐角处的电场强度,提高栅介质层的可靠性及稳定性;因沟槽型栅极使得晶体管具有纵向沟道,可消除JFET区电阻,降低正向导通电压;Dummy区可提高击穿电压,增大晶体管的元胞节距和优化沟道晶向,进一步降低正向导通电压。
The invention provides an insulated gate bipolar transistor and a manufacturing method thereof, comprising: a substrate; a buffer layer is formed on the substrate; an epitaxial layer is formed on the buffer layer; a buried layer base region is formed in the epitaxial layer; The gate is formed in the epitaxial layer; the Dummy region is formed between the trench gates and is electrically connected to the trench gate, and the Dummy region is a non-conductive region; the buried base region is located on one side of the trench gate , the buried layer base region is located below the source region, and in the vertical distribution, the depth of the buried layer base region is greater than the depth of the trench gate; in this way, the electric field at the bottom corner of the trench gate can be reduced strength, improve the reliability and stability of the gate dielectric layer; the transistor has a vertical channel due to the trench gate, which can eliminate the resistance of the JFET region and reduce the forward conduction voltage; the Dummy region can improve the breakdown voltage and increase the transistor's The cell pitch and optimized channel orientation further reduce the forward conduction voltage.
Description
技术领域technical field
本发明涉及半导体器件技术领域,尤其涉及一种绝缘栅双极晶体管及其制作方法。The present invention relates to the technical field of semiconductor devices, in particular to an insulated gate bipolar transistor and a manufacturing method thereof.
背景技术Background technique
第三代半导体材料碳化硅(SiC),具有禁带宽度大,临界击穿场强高、热导率和电子饱和速率高等优点,非常适合制作高压、高温、高频、大功率半导体器件。Silicon carbide (SiC), the third-generation semiconductor material, has the advantages of large band gap, high critical breakdown field strength, high thermal conductivity and high electron saturation rate, and is very suitable for making high-voltage, high-temperature, high-frequency, and high-power semiconductor devices.
在碳化硅绝缘栅双极晶体管设计和制备中,存在诸多挑战,栅介质层的耐压及可靠性,器件的击穿电压,正向导通压降,及动态特性等都是需要关注的,但是现有技术中无法在保证器件击穿电压的同时,确保可以降低器件的正向导通压降,以及提高栅介质层的耐压及可靠性。There are many challenges in the design and fabrication of silicon carbide insulated gate bipolar transistors. The withstand voltage and reliability of the gate dielectric layer, the breakdown voltage of the device, the forward voltage drop, and the dynamic characteristics all need attention, but In the prior art, while ensuring the breakdown voltage of the device, it is impossible to ensure that the forward voltage drop of the device can be reduced, and the withstand voltage and reliability of the gate dielectric layer can be improved.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明实施例提供了一种绝缘栅双晶体管及其制作方法,用于解决现有技术中的绝缘栅双晶体管无法同时保证器件击穿电压、器件的正向导通压降以及栅介质层的耐压性及可靠性的技术问题。In view of the problems existing in the prior art, the embodiments of the present invention provide an insulated gate dual transistor and a manufacturing method thereof, which are used to solve the problem that the insulated gate dual transistor in the prior art cannot simultaneously ensure the breakdown voltage of the device and the forward conduction of the device. Technical issues of voltage drop and the withstand voltage and reliability of the gate dielectric layer.
本发明提供一种绝缘栅双极晶体管,所述绝缘栅双极晶体管包括:The present invention provides an insulated gate bipolar transistor, the insulated gate bipolar transistor comprising:
衬底;substrate;
缓冲层,形成于所述衬底上;a buffer layer formed on the substrate;
外延层,形成于所述缓冲层上;an epitaxial layer formed on the buffer layer;
埋层基区Base区,形成于所述外延层内;a buried layer base region, formed in the epitaxial layer;
沟槽型栅极,形成于所述外延层内;a trench gate, formed in the epitaxial layer;
Dummy区,形成于所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区;其中,所述埋层Base区位于所述沟槽型栅极的一侧,所述埋层Base区位于源区的下方,且在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度。The Dummy region is formed between the trench gates and is electrically connected to the trench gate, and the Dummy region is a non-conductive region; wherein, the buried base region is located in the trench gate On one side of the gate, the buried base region is located below the source region, and in the vertical distribution, the depth of the buried base region is greater than the depth of the trench gate.
上述方案中,在横向分布上,所述埋层Base区与所述沟槽型栅极之间设有预设的横向距离。In the above solution, in terms of lateral distribution, a predetermined lateral distance is set between the buried layer Base region and the trench gate.
上述方案中,所述沟槽型栅极的底部光滑且为圆弧状。In the above solution, the bottom of the trench gate is smooth and arc-shaped.
上述方案中,所述Dummy区包括:多个非导电沟槽结构,所述非导电沟槽结构的侧壁及底部设置有介质层,所述非导电沟槽结构的内部填充有多晶硅或金属铝。In the above solution, the Dummy region includes: a plurality of non-conductive trench structures, the sidewalls and bottoms of the non-conductive trench structures are provided with a dielectric layer, and the interior of the non-conductive trench structure is filled with polysilicon or metal aluminum .
上述方案中,所述绝缘栅双极晶体管还包括:In the above scheme, the insulated gate bipolar transistor further includes:
Base区,形成于所述外延层内,所述Base区位于所述埋层Base区的上方;A Base region is formed in the epitaxial layer, and the Base region is located above the Base region of the buried layer;
栅极,形成于所述外延层上,所述栅极的边缘与所述沟槽型栅极相连;a gate, formed on the epitaxial layer, the edge of the gate is connected to the trench gate;
源区,形成于所述外延层内,所述源区位于所述Base区的上方;a source region, formed in the epitaxial layer, the source region is located above the base region;
源极欧姆接触区,形成于所述外延层内,所述源极欧姆接触区位于所述源区的一侧;a source ohmic contact region, formed in the epitaxial layer, the source ohmic contact region is located on one side of the source region;
源极,形成于所述外延层上,所述源极分别与所述源极欧姆接触区及源区相连。A source electrode is formed on the epitaxial layer, and the source electrode is respectively connected with the source ohmic contact region and the source region.
本发明还提供一种绝缘栅双极晶体管的制作方法,所述方法包括:The present invention also provides a method for fabricating an insulated gate bipolar transistor, the method comprising:
在衬底上外延生长缓冲层;epitaxially growing the buffer layer on the substrate;
在所述缓冲层上外延生长外延层;epitaxially growing an epitaxial layer on the buffer layer;
在所述外延层内通过离子注入及退火工艺形成埋层基区Base区;A buried layer base region is formed in the epitaxial layer by ion implantation and annealing process;
在所述外延层内形成沟槽型栅极及Dummy区,所述Dummy区形成在所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区;其中,所述埋层Base区位于所述沟槽型栅极的一侧,所述埋层Base区位于源区的下方,且在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度。A trench gate and a Dummy region are formed in the epitaxial layer, the Dummy region is formed between the trench gates and is electrically connected to the trench gate, and the Dummy region is a non- Conductive region; wherein, the buried layer Base region is located on one side of the trench gate, the buried layer Base region is located below the source region, and in the vertical distribution, the depth of the buried layer Base region is greater than the depth of the trench gate.
上述方案中,所述在所述外延层内通过离子注入及退火工艺形成埋层基区Base区后,包括:In the above solution, after forming the base region of the buried layer through ion implantation and annealing in the epitaxial layer, the method includes:
在预设的温度下,在所述外延层内通过离子注入及退火工艺形成Base区、源区及源极欧姆接触区。At a preset temperature, a base region, a source region and a source ohmic contact region are formed in the epitaxial layer through ion implantation and annealing processes.
上述方案中,所述在所述外延层内形成沟槽型栅极及Dummy区后,包括:In the above solution, after the trench gate and the Dummy region are formed in the epitaxial layer, the steps include:
在所述外延层上的栅极上淀积隔离介质;depositing an isolation dielectric on the gate on the epitaxial layer;
利用光刻工艺及溅射工艺在所述外延层上形成源极。A source electrode is formed on the epitaxial layer by a photolithography process and a sputtering process.
上述方案中,所述在预设的温度下,在所述外延层内通过离子注入及退火工艺形成Base区、源区及源极欧姆接触区,包括:In the above solution, the base region, the source region and the source ohmic contact region are formed in the epitaxial layer by ion implantation and annealing processes at a preset temperature, including:
在温度为400℃~500℃时,在所述外延层内采用离子注入工艺,形成所述Base区;When the temperature is 400°C to 500°C, an ion implantation process is used in the epitaxial layer to form the Base region;
在温度为400℃~500℃时,在所述外延层内采用离子注入工艺,形成所述源极欧姆接触区;When the temperature is 400°C to 500°C, an ion implantation process is used in the epitaxial layer to form the source ohmic contact region;
在温度为400℃~500℃时,在所述外延层内采用离子注入工艺,形成所述源区;When the temperature is between 400°C and 500°C, an ion implantation process is used in the epitaxial layer to form the source region;
在温度为1500℃~1700℃时,在惰性气体氛围中,对离子注入后的所述外延层进行激活退火。When the temperature is 1500°C to 1700°C, activation annealing is performed on the epitaxial layer after ion implantation in an inert gas atmosphere.
上述方案中,所述在所述外延层内形成沟槽型栅极及Dummy区,包括:In the above solution, the formation of the trench gate and the Dummy region in the epitaxial layer includes:
在所述外延层内通过刻蚀工艺形成沟槽,所述沟槽包括第一沟槽及第二沟槽;A trench is formed in the epitaxial layer by an etching process, the trench includes a first trench and a second trench;
在所述第一沟槽和第二沟槽的侧壁及底部形成栅介质层;forming a gate dielectric layer on the sidewalls and the bottom of the first trench and the second trench;
同时在所述第一沟槽内部及所述第二沟槽内部淀积多晶硅,以在所述第一沟槽内形成所述沟槽型栅极,在所述第二沟槽内形成所述Dummy区;所述第一沟槽位于所述外延层的两侧,所述第二沟槽位于所述第一沟槽之间,使得所述Dummy区位于所述沟槽型栅极之间。Simultaneously deposit polysilicon inside the first trench and inside the second trench to form the trench gate in the first trench, and form the trench gate in the second trench Dummy region; the first trench is located on both sides of the epitaxial layer, and the second trench is located between the first trenches, so that the Dummy region is located between the trench gates.
本发明提供了一种绝缘栅双极晶体管及其制作方法,所述绝缘栅双极晶体管包括:衬底;缓冲层,形成于所述衬底上;外延层,形成于所述缓冲层上;埋层基区Base区,形成于所述外延层内;沟槽型栅极,形成于所述外延层内;Dummy区,形成于所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区;其中,所述埋层Base区位于所述沟槽型栅极的一侧,所述埋层Base区位于源区的下方,且在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度;如此,因埋层Base区位于所述沟槽型栅极的一侧,且所述埋层Base区位于源区的下方,所以埋层Base区可分散沟槽型栅极底部拐角处的电场,从而可以降低沟槽型栅极底部拐角处的电场强度,提高栅介质层的可靠性及稳定性;因沟槽型栅极使得晶体管具有纵向沟道,因此可以消除JFET区电阻,降低晶体管的正向导通电压;因Dummy区是不导电的且可优化电场分布,因此可以提高击穿电压;并且因Dummy区可以增大晶体管的元胞节距和优化沟道晶向,可进一步降低正向导通电压;这样就可以在确保器件击穿电压的同时,降低器件的正向导通压降,以及提高栅介质层的耐压及可靠性。The invention provides an insulated gate bipolar transistor and a manufacturing method thereof. The insulated gate bipolar transistor comprises: a substrate; a buffer layer formed on the substrate; an epitaxial layer formed on the buffer layer; The buried layer base region is formed in the epitaxial layer; the trench gate is formed in the epitaxial layer; the Dummy region is formed between the trench gate and the trench Type gate is electrically connected, and the Dummy region is a non-conductive region; wherein, the buried layer Base region is located on one side of the trench gate, the buried layer Base region is located below the source region, and is in the vertical direction In terms of distribution, the depth of the buried base region is greater than the depth of the trench gate; thus, because the buried base region is located on one side of the trench gate, and the buried base region is located at the source The buried layer Base region can disperse the electric field at the bottom corner of the trench gate, thereby reducing the electric field intensity at the bottom corner of the trench gate and improving the reliability and stability of the gate dielectric layer; The trench gate allows the transistor to have a vertical channel, so it can eliminate the resistance of the JFET region and reduce the forward voltage of the transistor; because the Dummy region is non-conductive and can optimize the electric field distribution, it can improve the breakdown voltage; and because the Dummy region The cell pitch of the transistor can be increased and the crystal orientation of the channel can be optimized, which can further reduce the forward conduction voltage; in this way, the forward conduction voltage drop of the device can be reduced while ensuring the breakdown voltage of the device, and the gate dielectric layer can be improved. pressure and reliability.
附图说明Description of drawings
图1为本发明实施例一提供的绝缘栅双极晶体管的结构示意图;1 is a schematic structural diagram of an insulated gate bipolar transistor according to Embodiment 1 of the present invention;
图2为本发明实施例二提供的绝缘栅双极晶体管的制作方法流程示意图。FIG. 2 is a schematic flowchart of a method for fabricating an insulated gate bipolar transistor according to Embodiment 2 of the present invention.
具体实施方式Detailed ways
为了解决现有技术中的绝缘栅双晶体管无法同时保证器件击穿电压、器件的正向导通压降以及栅介质层的耐压性及可靠性的技术问题,本发明提供了一种绝缘栅双极晶体管及其制作方法,所述绝缘栅双极晶体管包括:衬底;缓冲层,形成于所述衬底上;外延层,形成于所述缓冲层上;埋层基区Base区,形成于所述外延层内;沟槽型栅极,形成于所述外延层内;Dummy区,形成于所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区;其中,所述埋层Base区位于所述沟槽型栅极的一侧,所述埋层Base区位于源区的下方,在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度。In order to solve the technical problem that the insulated gate dual transistor in the prior art cannot simultaneously guarantee the breakdown voltage of the device, the forward conduction voltage drop of the device, and the withstand voltage and reliability of the gate dielectric layer, the present invention provides an insulated gate dual transistor. A polar transistor and a manufacturing method thereof, the insulated gate bipolar transistor comprises: a substrate; a buffer layer, formed on the substrate; an epitaxial layer, formed on the buffer layer; a buried layer base area, formed on the Inside the epitaxial layer; a trench gate is formed in the epitaxial layer; a Dummy region is formed between the trench gates and is electrically connected to the trench gate, the Dummy region The area is a non-conductive area; wherein, the buried layer Base area is located on one side of the trench gate, the buried layer Base area is located below the source area, and in the longitudinal distribution, the buried layer Base area is The depth is greater than that of the trench gate.
下面通过附图及具体实施例对本发明的技术方案做进一步的详细说明。The technical solutions of the present invention will be further described in detail below through the accompanying drawings and specific embodiments.
实施例一Example 1
本实施例提供一种绝缘栅双极晶体管,如图1所示,所述绝缘栅双极晶体管包括:衬底101;缓冲层102、外延层103、埋层基区Base区104、沟槽型栅极105、Dummy区106;其中,This embodiment provides an insulated gate bipolar transistor. As shown in FIG. 1 , the insulated gate bipolar transistor includes: a substrate 101 ; a buffer layer 102 , an epitaxial layer 103 , a buried base region 104 , a trench type Gate 105, Dummy region 106; wherein,
衬底101为第一重掺杂类型的SiC衬底,第一重掺杂类型可以为N型或者P型,本实施例中的衬底101可以为N型SiC衬底,也可以为P型SiC衬底,掺杂浓度为1018~1019cm-3。The substrate 101 is a first heavily doped SiC substrate, and the first heavily doped type may be N-type or P-type. The substrate 101 in this embodiment may be an N-type SiC substrate or a P-type SiC substrate, the doping concentration is 10 18 -10 19 cm -3 .
缓冲层102为第二掺杂类型的SiC缓冲层,外延形成于所述衬底101上;第二掺杂类型可以为P型或者N型,本实施例中的缓冲层102为P型SiC缓冲层。缓冲层102的掺杂水平和厚度可以根据晶体管器件的击穿电压、正向导通压降和动态特性来具体设定,动态特性是指晶体管开关特性和电容特性。其中,对于应用领域为10kV的晶体管而言,缓冲层102的掺杂浓度可以为1*1017~2*1017cm-3,厚度可以为1~3μm。The buffer layer 102 is a SiC buffer layer of the second doping type, which is epitaxially formed on the substrate 101 ; the second doping type may be P-type or N-type, and the buffer layer 102 in this embodiment is a P-type SiC buffer Floor. The doping level and thickness of the buffer layer 102 can be specifically set according to the breakdown voltage, forward voltage drop and dynamic characteristics of the transistor device, and the dynamic characteristics refer to the switching characteristics and capacitance characteristics of the transistor. Wherein, for a transistor whose application field is 10 kV, the doping concentration of the buffer layer 102 may be 1*10 17 -2*10 17 cm -3 , and the thickness may be 1-3 μm.
外延层103为第二掺杂类型的SiC外延层,外延生长形成于所述缓冲层102上。具体地,在缓冲层102的正面利用化学气相沉积(CVD,Chemical Vapor Deposition)方法外延生长外延层103;外延层103的掺杂浓度和厚度需根据碳化硅绝缘栅双极晶体管的击穿电压、正向导通压降和动态特性来具体设定。一般来说,晶体管应用在10kV的高压领域时,外延层103的掺杂浓度为1.5*1014~5*1014cm-3,优选地为2*1014cm-3,厚度为100~150μm。The epitaxial layer 103 is a SiC epitaxial layer of the second doping type, and epitaxial growth is formed on the buffer layer 102 . Specifically, the epitaxial layer 103 is epitaxially grown by chemical vapor deposition (CVD, Chemical Vapor Deposition) method on the front surface of the buffer layer 102; Forward conduction pressure drop and dynamic characteristics are specified. Generally speaking, when the transistor is applied in the high voltage field of 10kV, the doping concentration of the epitaxial layer 103 is 1.5*10 14 -5*10 14 cm -3 , preferably 2*10 14 cm -3 , and the thickness is 100-150 μm .
当衬底101为N型SiC衬底时,在外延层103通过高能(Mev量级)氮离子注入后,利用退火工艺对N离子注入后的外延层103进行退火形成埋层基区Base区,此时埋层Base区104为N型埋层Base区。When the substrate 101 is an N-type SiC substrate, after the epitaxial layer 103 is implanted with high-energy (Mev level) nitrogen ions, the epitaxial layer 103 after the N ion implantation is annealed by an annealing process to form a buried layer base region Base region, At this time, the buried layer Base region 104 is an N-type buried layer Base region.
这里,Base区107是在温度400℃~500℃时,采用N离子注入工艺向外延层103内注入N离子并进行退火形成的,因此Base区107为N型Base区。Here, the base region 107 is formed by implanting N ions into the epitaxial layer 103 by using an N ion implantation process at a temperature of 400° C.˜500° C. and performing annealing. Therefore, the base region 107 is an N-type base region.
在温度400℃~500℃时,采用N离子注入工艺向外延层103内注入N离子形成N型源极欧姆接触区108,在温度400℃~500℃时,采用Al离子注入工艺向外延层103内注入Al离子,形成P型源区109;在1500℃~1700℃温度范围内,在惰性气体氛围(例如,氩气)中,对注入离子的外延层103进行激活退火。When the temperature is 400°C to 500°C, N ions are implanted into the epitaxial layer 103 by an N ion implantation process to form an N-type source ohmic contact region 108 , and when the temperature is 400°C to 500°C, an Al ion implantation process is used to the epitaxial layer 103 . Al ions are implanted inside to form a P-type source region 109 ; in the temperature range of 1500°C to 1700°C, activation annealing is performed on the ion-implanted epitaxial layer 103 in an inert gas atmosphere (eg, argon).
当衬底101为P型SiC衬底时,在外延层103通过高能(Mev量级)Al离子注入后,利用退火工艺对Al离子注入后的外延层103进行退火形成埋层基区Base区,此时埋层Base区104为P型埋层Base区。When the substrate 101 is a P-type SiC substrate, after the epitaxial layer 103 is implanted with high-energy (Mev level) Al ions, the epitaxial layer 103 after the Al ion implantation is annealed by an annealing process to form a buried layer base region Base region, At this time, the buried layer Base region 104 is a P-type buried layer Base region.
Base区107是在温度400℃~500℃时,采用Al离子注入工艺向外延层103内注入Al离子并进行退火形成的,因此Base区107为P型Base区。The base region 107 is formed by implanting Al ions into the epitaxial layer 103 through an Al ion implantation process at a temperature of 400° C.˜500° C. and performing annealing. Therefore, the base region 107 is a P-type base region.
在温度400℃~500℃时,采用Al离子注入工艺向外延层103内注入Al离子形成P型源极欧姆接触区108,在温度400℃~500℃时,采用N离子注入工艺向外延层103内注入N离子,形成N型源区109;在1500℃~1700℃温度范围内,在惰性气体氛围(例如,氩气)中,对注入离子的外延层103进行激活退火。When the temperature is 400°C to 500°C, Al ions are implanted into the epitaxial layer 103 by an Al ion implantation process to form a P-type source ohmic contact region 108. When the temperature is 400°C to 500°C, an N ion implantation process is used to the epitaxial layer 103 N ions are implanted inside to form an N-type source region 109 ; and the ion-implanted epitaxial layer 103 is activated and annealed in an inert gas atmosphere (eg, argon) within a temperature range of 1500° C. to 1700° C.
然后,在外延层103内通过刻蚀工艺形成沟槽,所述沟槽包括第一沟槽及第二沟槽;在第一沟槽和第二沟槽的侧壁和底部,以及相邻沟槽之间的外延层103上通过栅氧氧化工艺及后处理工艺在沟槽内部的侧壁及底部形成低界面态高质量的栅介质层110,栅介质层110的厚度为50~60nm;利用低压力化学气相沉积法(LPCVD,Low Pressure ChemicalVapor Deposition)工艺同时在所述第一沟槽和第二沟槽的内部淀积多晶硅,以及在外延层103上淀积多晶硅,并采用光刻及刻蚀工艺同时在第一沟槽内形成沟槽型栅极105、在第二沟槽内形成Dummy区106,以及在外延层103上形成栅极111,栅极111的边缘与沟槽型栅极105相连接。第一沟槽位于外延层103的两侧,第二沟槽位于所述第一沟槽之间,使得Dummy区106形成在沟槽型栅极105之间,并且Dummy区106通过外延层上栅极111与沟槽型栅极105电连接。Then, trenches are formed in the epitaxial layer 103 by an etching process, the trenches include a first trench and a second trench; the sidewalls and bottoms of the first trench and the second trench, and adjacent trenches On the epitaxial layer 103 between the trenches, a gate dielectric layer 110 with low interface state and high quality is formed on the sidewall and bottom of the trench through a gate oxide oxidation process and a post-processing process. The thickness of the gate dielectric layer 110 is 50-60 nm; using Low pressure chemical vapor deposition (LPCVD, Low Pressure Chemical Vapor Deposition) process simultaneously depositing polysilicon inside the first trench and the second trench, and depositing polysilicon on the epitaxial layer 103, and using photolithography and etching The etching process simultaneously forms the trench gate 105 in the first trench, forms the Dummy region 106 in the second trench, and forms the gate 111 on the epitaxial layer 103, the edge of the gate 111 and the trench gate 105 is connected. The first trench is located on both sides of the epitaxial layer 103, and the second trench is located between the first trenches, so that the Dummy region 106 is formed between the trench gates 105, and the Dummy region 106 passes through the gate on the epitaxial layer The electrode 111 is electrically connected to the trench gate 105 .
这里,后处理工艺是指是外延层103在栅氧氧化之后,通过高温热处理和在一定气体如N2、Ar、NO、NO2、POCl3等气体氛围中的高温热退火工艺,可以提升栅介质层110的质量,及界面态和栅介质层110中陷阱的有效钝化。Here, the post-treatment process refers to the high-temperature heat treatment and high-temperature thermal annealing process in a certain gas atmosphere such as N 2 , Ar, NO, NO 2 , POCl 3 after the gate oxide is oxidized on the epitaxial layer 103 , so that the gate can be improved. The quality of the dielectric layer 110 and the effective passivation of interface states and traps in the gate dielectric layer 110 .
为了可以降低电场峰值,沟槽型栅极105底部光滑且为圆弧状。沟槽型栅极105的深度和宽度根据具体的器件参数性能及工艺水平设定。一般来说,沟槽型栅极105的深度为1~4μm,宽度为1~2μm。In order to reduce the peak value of the electric field, the bottom of the trench gate 105 is smooth and arc-shaped. The depth and width of the trench gate 105 are set according to specific device parameter performance and process level. Generally, the depth of the trench gate 105 is 1-4 μm, and the width is 1-2 μm.
为了可以分散沟槽栅底部拐角处的电场分布,降低沟槽栅底部拐角处及栅介质层的电场强度,提高栅介质层耐压及可靠性,埋层Base区104位于沟槽型栅极105的一侧,且埋层Base区104位于Base区107的下方,Base区107位于源区109的下方。且在横向上,埋层Base区104与沟槽型栅极105之间设有一定的距离d,该距离d一般为1~5μm。在纵向上,埋层Base区104的深度大于沟槽型栅极105的深度,埋层Base区104的深度与沟槽型栅极105的深度之间的差值一般为1~3μm。In order to disperse the electric field distribution at the bottom corner of the trench gate, reduce the electric field intensity at the bottom corner of the trench gate and the gate dielectric layer, and improve the withstand voltage and reliability of the gate dielectric layer, the buried base region 104 is located in the trench gate 105 On one side, the buried base area 104 is located below the base area 107 , and the base area 107 is located below the source area 109 . In the lateral direction, a certain distance d is set between the buried base region 104 and the trench gate 105 , and the distance d is generally 1˜5 μm. In the vertical direction, the depth of the buried base region 104 is greater than the depth of the trench gate 105 , and the difference between the depth of the buried base region 104 and the depth of the trench gate 105 is generally 1˜3 μm.
沟槽型栅极105还使得晶体管器件具有纵向沟道,因此可以消除JFET区电阻,降低器件正向导通压降。纵向沟道的深度为Base区107的厚度与源区109的厚度之差。The trench gate 105 also enables the transistor device to have a vertical channel, thereby eliminating the resistance of the JFET region and reducing the forward voltage drop of the device. The depth of the vertical channel is the difference between the thickness of the base region 107 and the thickness of the source region 109 .
Dummy区106为非导电区;Dummy区106包括:多个非导电沟槽结构,非导电沟槽通过外延层103上的栅极111与沟槽型栅极105电连接,非导电沟槽结构的侧壁及底部设置有栅介质层,非导电沟槽结构的内部填充有多晶硅或金属铝。这里,因Dummy区106为非导电区并且可以优化电场分布,因此可以提高晶体管器件的击穿电压;并且Dummy区106可以增大晶体管器件的元胞节距,且由于Dummy区106的存在使得图1的导电沟道包括两个,其中一个位于左侧沟槽型栅极105的左边,另一个导电沟道与位于右侧沟道型栅极105的右边,因此可以优化导电沟道晶向,降低晶体管器件的正向导通压降。The Dummy region 106 is a non-conductive region; the Dummy region 106 includes: a plurality of non-conductive trench structures, the non-conductive trenches are electrically connected to the trench gate 105 through the gate 111 on the epitaxial layer 103 , and the non-conductive trench structures The sidewalls and the bottom are provided with gate dielectric layers, and the interior of the non-conductive trench structure is filled with polysilicon or metal aluminum. Here, since the Dummy region 106 is a non-conductive region and the electric field distribution can be optimized, the breakdown voltage of the transistor device can be improved; and the Dummy region 106 can increase the cell pitch of the transistor device, and the presence of the Dummy region 106 makes the figure The conductive channel of 1 includes two, one of which is located on the left side of the left trench gate 105, and the other conductive channel is located on the right side of the right channel gate 105, so the crystal orientation of the conductive channel can be optimized, Reduces the forward voltage drop of transistor devices.
这里,参见图1,晶体管还包括:隔离介质112,利用低压化学气相沉积LPCVD工艺在所述栅极111上淀积隔离介质112;隔离介质112可以包括:二氧化硅、氮化硅、硼磷硅玻璃的任意一种或者任意几种的组合。Here, referring to FIG. 1 , the transistor further includes: an isolation medium 112 , which is deposited on the gate electrode 111 by a low pressure chemical vapor deposition LPCVD process; the isolation medium 112 may include: silicon dioxide, silicon nitride, boron phosphorus Any one or any combination of silica glass.
利用光刻工艺及溅射工艺或者利用光刻工艺及蒸发工艺在外延层103上形成源极113,源极113分别与源极欧姆接触区108及源区109相连。A source electrode 113 is formed on the epitaxial layer 103 by a photolithography process and a sputtering process or a photolithography process and an evaporation process, and the source electrode 113 is connected to the source ohmic contact region 108 and the source region 109 respectively.
实施例二Embodiment 2
本实施例提供一种绝缘栅双极晶体管的制作方法,如图2所示,所述方法包括:This embodiment provides a method for fabricating an insulated gate bipolar transistor, as shown in FIG. 2 , the method includes:
S110,在衬底上外延生长缓冲层;S110, epitaxially growing a buffer layer on the substrate;
本实施例中衬底为第一重掺杂类型的SiC衬底,第一重掺杂类型可以为N型或者P型,本实施例中的衬底可以为N型SiC衬底,也可以为P型SiC衬底,掺杂浓度为1018~1019cm-3。In this embodiment, the substrate is a SiC substrate of the first heavily doped type, and the first heavily doped type may be N-type or P-type. The substrate in this embodiment may be an N-type SiC substrate, or may be The P-type SiC substrate has a doping concentration of 10 18 to 10 19 cm -3 .
缓冲层为第二掺杂类型的SiC缓冲层,外延形成于衬底上;第二掺杂类型可以为P型或者N型,本实施例中的缓冲层为P型SiC缓冲层。缓冲层的掺杂水平和厚度可以根据晶体管器件的击穿电压、正向导通压降和动态特性来具体设定。动态特性是指晶体管开关特性和电容特性。其中,对于应用领域为10kV的晶体管而言,缓冲层102的掺杂浓度可以为1*1017~2*1017cm-3,厚度可以为1~3μm。The buffer layer is a SiC buffer layer of the second doping type, which is epitaxially formed on the substrate; the second doping type may be P-type or N-type, and the buffer layer in this embodiment is a P-type SiC buffer layer. The doping level and thickness of the buffer layer can be specifically set according to the breakdown voltage, forward voltage drop and dynamic characteristics of the transistor device. Dynamic characteristics refer to transistor switching characteristics and capacitance characteristics. Wherein, for a transistor whose application field is 10 kV, the doping concentration of the buffer layer 102 may be 1*10 17 -2*10 17 cm -3 , and the thickness may be 1-3 μm.
S111,在所述缓冲层上外延生长外延层;S111, epitaxially growing an epitaxial layer on the buffer layer;
在缓冲层的正面利用化学气相沉积CVD方法外延生长外延层,外延层的掺杂浓度和厚度需根据碳化硅绝缘栅双极晶体管的击穿电压、正向导通压降和动态特性来具体设定。一般来说,晶体管应用在10kV的高压领域时,外延层的掺杂浓度为1.5*1014cm-3~5*1014cm-3,优选地为2*1014cm-3,厚度为100μm~150μm。The epitaxial layer is epitaxially grown by chemical vapor deposition (CVD) on the front side of the buffer layer. The doping concentration and thickness of the epitaxial layer should be set according to the breakdown voltage, forward voltage drop and dynamic characteristics of the silicon carbide insulated gate bipolar transistor. . Generally speaking, when the transistor is applied in the high voltage field of 10kV, the doping concentration of the epitaxial layer is 1.5*10 14 cm -3 -5*10 14 cm -3 , preferably 2*10 14 cm -3 , and the thickness is 100 μm ~150μm.
S112,在所述外延层内通过离子注入及退火工艺形成埋层基区Base区;S112, forming a buried layer base region Base region in the epitaxial layer by ion implantation and annealing process;
当衬底为N型SiC衬底时,在外延层通过高能(Mev量级)氮离子注入后,利用退火工艺对N离子注入后的外延层进行退火形成埋层基区Base区。此时埋层Base区为N型埋层Base区。When the substrate is an N-type SiC substrate, after the epitaxial layer is implanted with high-energy (Mev level) nitrogen ions, an annealing process is used to anneal the N ion-implanted epitaxial layer to form the base region of the buried layer. At this time, the buried layer Base region is an N-type buried layer Base region.
埋层Base区形成后,在预设的温度下,在所述外延层内通过离子注入及退火工艺形成Base区、源区及源极欧姆接触区,具体实现如下:After the buried layer Base region is formed, at a preset temperature, a Base region, a source region and a source ohmic contact region are formed in the epitaxial layer through ion implantation and annealing processes. The specific implementation is as follows:
然后在温度400℃~500℃时,采用N离子注入工艺向外延层内注入N离子形成N型源极欧姆接触区,在温度400℃~500℃时,采用Al离子注入工艺向外延层内注入Al离子,形成P型源区;在1500℃~1700℃温度范围内,在惰性气体氛围(例如,氩气)中,对注入离子的外延层进行激活退火。Then at a temperature of 400°C to 500°C, N ions are implanted into the epitaxial layer to form an N-type source ohmic contact region, and at a temperature of 400°C to 500°C, an Al ion implantation process is used to implant into the epitaxial layer. Al ions form a P-type source region; in the temperature range of 1500° C.˜1700° C., in an inert gas atmosphere (eg, argon), the ion-implanted epitaxial layer is subjected to activation annealing.
当衬底为P型SiC衬底时,在外延层通过高能(Mev量级)Al离子注入后,利用退火工艺对Al离子注入后的外延层进行退火形成埋层基区Base区,此时埋层Base区为P型埋层Base区。When the substrate is a P-type SiC substrate, after the epitaxial layer is implanted with high-energy (Mev-level) Al ions, the epitaxial layer after the Al ion implantation is annealed by an annealing process to form a buried base region Base region. The layer Base area is a P-type buried layer Base area.
Base区是在温度400℃~500℃时,采用Al离子注入工艺向外延层内注入Al离子并进行退火形成的,因此Base区为P型Base区。The Base region is formed by implanting Al ions into the epitaxial layer by using an Al ion implantation process at a temperature of 400° C. to 500° C. and performing annealing, so the Base region is a P-type Base region.
在温度400℃~500℃时,采用Al离子注入工艺向外延层内注入Al离子形成P型源极欧姆接触区,在温度400℃~500℃时,采用N离子注入工艺向外延层内注入N离子,形成N型源区;在1500℃~1700℃温度范围内,在惰性气体氛围(例如,氩气)中,对注入离子的外延层进行激活退火。When the temperature is 400℃~500℃, the Al ion implantation process is used to implant Al ions into the epitaxial layer to form a P-type source ohmic contact region. When the temperature is 400℃~500℃, the N ion implantation process is used to implant N into the epitaxial layer. ions to form an N-type source region; in the temperature range of 1500° C.˜1700° C., in an inert gas atmosphere (eg, argon), the ion-implanted epitaxial layer is activated and annealed.
S113,在所述外延层内形成沟槽型栅极及Dummy区,所述Dummy区形成在所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区。S113, forming a trench gate and a Dummy region in the epitaxial layer, the Dummy region is formed between the trench gates, and is electrically connected to the trench gate, and the Dummy region is a non-conductive region.
本步骤中,在外延层内通过刻蚀工艺形成沟槽,所述沟槽包括第一沟槽及第二沟槽;在第一沟槽和第二沟槽的侧壁和底部,以及相邻沟槽之间的外延层上通过栅氧氧化及后处理工艺在沟槽内部的侧壁及底部形成低界面态高质量的栅介质层,栅介质层的厚度为50~60nm;利用LPCVD工艺同时在所述第一沟槽和第二沟槽的内部淀积多晶硅,以及在外延层上淀积多晶硅,并采用光刻及刻蚀工艺同时在第一沟槽内形成沟槽型栅极、在第二沟槽内形成Dummy区,以及在外延层上形成栅极,栅极的边缘与沟槽型栅极相连接。第一沟槽位于外延层的两侧,第二沟槽位于所述第一沟槽之间,使得Dummy区形成在沟槽型栅极之间,并且Dummy区通过外延层上栅极与沟槽型栅极电连接。In this step, a trench is formed in the epitaxial layer by an etching process, and the trench includes a first trench and a second trench; the sidewalls and bottoms of the first trench and the second trench, and the adjacent On the epitaxial layer between the trenches, a gate dielectric layer with low interface state and high quality is formed on the sidewalls and bottom of the trench through gate oxide oxidation and post-processing processes. The thickness of the gate dielectric layer is 50-60 nm; using the LPCVD process simultaneously Polysilicon is deposited inside the first trench and the second trench, polysilicon is deposited on the epitaxial layer, and a trench gate is formed in the first trench by photolithography and etching at the same time. A Dummy region is formed in the second trench, and a gate is formed on the epitaxial layer, and the edge of the gate is connected to the trench gate. The first trench is located on both sides of the epitaxial layer, and the second trench is located between the first trenches, so that the Dummy region is formed between the trench gates, and the Dummy region passes through the gate and the trench on the epitaxial layer type gate electrical connection.
这里,后处理工艺是指是外延层在栅氧氧化之后,通过高温热处理和在一定气体如N2、Ar、NO、NO2、POCl3等气体氛围中的高温热退火工艺,可以提升栅介质层的质量,及界面态和栅介质层中陷阱的有效钝化。Here, the post-processing process refers to the high-temperature thermal treatment and high-temperature thermal annealing process in a certain gas atmosphere such as N 2 , Ar, NO, NO 2 , POCl 3 after the gate oxide is oxidized in the epitaxial layer, which can improve the gate dielectric. Layer quality, and effective passivation of interface states and traps in gate dielectric layers.
为了可以降低电场峰值,沟槽型栅极底部光滑且为圆弧状。沟槽型栅极的深度和宽度根据具体的器件参数性能及工艺水平设定。一般来说,沟槽型栅极的深度为1~4μm,宽度为1~2μm。In order to reduce the peak value of the electric field, the bottom of the trench gate is smooth and arc-shaped. The depth and width of the trench gate are set according to specific device parameter performance and process level. Generally, the depth of the trench gate is 1-4 μm, and the width is 1-2 μm.
为了可以分散沟槽栅底部拐角处的电场分布,降低沟槽栅底部拐角处及栅介质层的电场强度,提高栅介质层耐压及可靠性,埋层Base区位于沟槽型栅极的一侧,且埋层Base区位于Base区的下方,Base区位于源区的下方,且在横向上,埋层Base区与沟槽型栅极之间设有一定的距离d,该距离d一般为1~5μm。在纵向上,埋层Base区的深度大于沟槽型栅极的深度,埋层Base区104的深度与沟槽型栅极的深度之间的差值一般为1~3μm。In order to disperse the electric field distribution at the bottom corners of the trench gate, reduce the electric field strength at the bottom corners of the trench gate and the gate dielectric layer, and improve the withstand voltage and reliability of the gate dielectric layer, the base region of the buried layer is located at a portion of the trench gate. side, and the buried layer Base area is located below the Base area, the Base area is located below the source area, and in the lateral direction, there is a certain distance d between the buried layer Base area and the trench gate, and the distance d is generally 1~5μm. In the vertical direction, the depth of the buried base region is greater than that of the trench gate, and the difference between the depth of the buried base region 104 and the depth of the trench gate is generally 1-3 μm.
沟槽型栅极还使得晶体管器件具有纵向沟道,因此可以消除JFET区电阻,降低器件正向导通压降。纵向沟道的深度为Base区的厚度与源区的厚度之差。The trench gate also enables the transistor device to have a vertical channel, thereby eliminating the JFET region resistance and reducing the forward voltage drop of the device. The depth of the vertical channel is the difference between the thickness of the base region and the thickness of the source region.
Dummy区为非导电区;Dummy区包括:多个非导电沟槽结构,非导电沟槽通过外延层上的栅极与沟槽型栅极电连接,非导电沟槽结构的侧壁及底部设置有介质层,非导电沟槽结构的内部填充有多晶硅或金属铝。这里,因Dummy区为非导电区并可以优化电场分布,因此可以提高晶体管器件的击穿电压;并且Dummy区可以增大晶体管器件的元胞节距,且由于Dummy区的存在使得图1的导电沟道包括两个,其中一个位于左侧沟槽型栅极的左边,另一个导电沟道与位于右侧沟道型栅极的右边,因此可以优化沟道晶向,降低晶体管器件的正向导通压降。The Dummy area is a non-conductive area; the Dummy area includes: a plurality of non-conductive trench structures, the non-conductive trenches are electrically connected to the trench gate through the gate on the epitaxial layer, and the sidewalls and bottom of the non-conductive trench structure are provided There is a dielectric layer, and the interior of the non-conductive trench structure is filled with polysilicon or metal aluminum. Here, since the Dummy region is a non-conductive region and can optimize the electric field distribution, the breakdown voltage of the transistor device can be improved; and the Dummy region can increase the cell pitch of the transistor device, and due to the existence of the Dummy region, the conduction in Figure 1 can be achieved. The channel includes two channels, one of which is located on the left side of the left trench gate, and the other conductive channel is located on the right side of the right channel gate, so the crystal orientation of the channel can be optimized and the forward conduction of the transistor device can be reduced. through pressure drop.
所述外延层内形成沟槽型栅极及Dummy区后,包括:After the trench gate and the Dummy region are formed in the epitaxial layer, it includes:
利用低压化学气相沉积LPCVD工艺在所述外延层上的栅极上淀积隔离介质;隔离介质可以包括:二氧化硅、氮化硅、硼磷硅玻璃的任意一种或者任意几种;A low-pressure chemical vapor deposition LPCVD process is used to deposit an isolation medium on the gate on the epitaxial layer; the isolation medium may include: any one or any of several of silicon dioxide, silicon nitride, and borophosphosilicate glass;
利用光刻工艺及溅射工艺或者利用光刻工艺及蒸发工艺在所述外延层上形成源极,源极分别与源极欧姆接触区及源区相连。A source electrode is formed on the epitaxial layer by using a photolithography process and a sputtering process or a photolithography process and an evaporation process, and the source electrode is respectively connected to the source ohmic contact region and the source region.
本申请实施例提供的一种绝缘栅双极晶体管及其制作方法能带来的有益效果至少是:The beneficial effects brought by an insulated gate bipolar transistor and a manufacturing method thereof provided by the embodiments of the present application are at least as follows:
本发明提供了一种绝缘栅双极晶体管及其制作方法,所述绝缘栅双极晶体管包括:衬底;缓冲层,形成于所述衬底上;外延层,形成于所述缓冲层上;埋层基区Base区,形成于所述外延层内;沟槽型栅极,形成于所述外延层内;Dummy区,形成在所述沟槽型栅极之间,并与所述沟槽型栅极电连接,所述Dummy区为非导电区;其中,所述埋层Base区位于所述沟槽型栅极的一侧,所述埋层Base区位于源区的下方,且在纵向分布上,所述埋层Base区的深度大于所述沟槽型栅极的深度;如此,因所述埋层Base区位于所述沟槽型栅极的一侧,且所述埋层Base区位于源区的下方,所以埋层Base区可分散沟槽型栅极底部拐角处的电场,从而可以降低沟槽型栅极底部拐角处的电场强度,提高栅介质层的可靠性及稳定性;因沟槽型栅极使得晶体管具有纵向沟道,因此可以消除JFET区电阻,降低晶体管的正向导通电压;因Dummy区是不导电的并可以优化电场分布,因此可以提高击穿电压;并且因Dummy区可以增大晶体管的元胞节距和沟道晶向,可进一步降低正向导通电压;这样就可以在确保器件击穿电压的同时,降低器件的正向导通压降,以及提高栅介质层的耐压及可靠性。The invention provides an insulated gate bipolar transistor and a manufacturing method thereof. The insulated gate bipolar transistor comprises: a substrate; a buffer layer formed on the substrate; an epitaxial layer formed on the buffer layer; The buried layer base region is formed in the epitaxial layer; the trench gate is formed in the epitaxial layer; the Dummy region is formed between the trench gates and is connected with the trench Type gate is electrically connected, and the Dummy region is a non-conductive region; wherein, the buried layer Base region is located on one side of the trench gate, the buried layer Base region is located below the source region, and is in the vertical direction In terms of distribution, the depth of the buried base region is greater than the depth of the trench gate; thus, because the buried base region is located on one side of the trench gate, and the buried base region Located below the source region, the buried layer Base region can disperse the electric field at the bottom corner of the trench gate, thereby reducing the electric field intensity at the bottom corner of the trench gate and improving the reliability and stability of the gate dielectric layer; Because the trench gate makes the transistor have a vertical channel, it can eliminate the resistance of the JFET region and reduce the forward voltage of the transistor; because the Dummy region is non-conductive and can optimize the electric field distribution, it can improve the breakdown voltage; The Dummy region can increase the cell pitch and channel orientation of the transistor, which can further reduce the forward conduction voltage; in this way, while ensuring the breakdown voltage of the device, the forward conduction voltage drop of the device can be reduced, and the gate dielectric can be improved. The voltage and reliability of the layer.
以上所述,仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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