CN109229568B - Full-automatic opening, packing and sealing integrated machine - Google Patents
Full-automatic opening, packing and sealing integrated machine Download PDFInfo
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- CN109229568B CN109229568B CN201811029357.7A CN201811029357A CN109229568B CN 109229568 B CN109229568 B CN 109229568B CN 201811029357 A CN201811029357 A CN 201811029357A CN 109229568 B CN109229568 B CN 109229568B
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- 238000007789 sealing Methods 0.000 title claims abstract description 76
- 238000012856 packing Methods 0.000 title abstract description 6
- 230000007246 mechanism Effects 0.000 claims abstract description 227
- 238000005192 partition Methods 0.000 claims abstract description 35
- 238000004891 communication Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 37
- 230000005540 biological transmission Effects 0.000 claims description 19
- 238000013519 translation Methods 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000004806 packaging method and process Methods 0.000 description 3
- 241000274582 Pycnanthus angolensis Species 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 239000011087 paperboard Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
- B65B43/185—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers specially adapted for carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/265—Opening, erecting or setting-up boxes, cartons or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/345—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied to boxes, cartons or carton blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B7/00—Closing containers or receptacles after filling
- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/20—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by folding-down preformed flaps
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Closing Of Containers (AREA)
Abstract
本发明公开了全自动开装封箱一体机,包括机架以及设在机架上的储箱机构、吸箱机构、开箱机构、撑箱机构、垫板机构、输送机构、坐标式取料机构、合格证机构、封箱机构和人机界面;所述人机界面设在机架外框上,人机界面内设有控制器,所述控制器与所述储箱机构、吸箱机构、撑箱机构、垫板机构、输送机构、坐标式取料机构、合格证机构、封箱机构通信连接。实现了箱体从开箱、放隔板、产品装箱、放合格证,到最后的封箱这一系列过程,PLC控制系统运行稳定,坐标式取料机构取料稳定,后期装箱速度快,且能适合不同尺寸的箱体。
The invention discloses a fully automatic all-in-one box opening and sealing machine, which includes a frame and a box storage mechanism, a box suction mechanism, a box opening mechanism, a box supporting mechanism, a backing plate mechanism, a conveying mechanism, and a coordinate retrieval mechanism located on the frame. mechanism, certification mechanism, sealing mechanism and human-machine interface; the human-machine interface is located on the outer frame of the frame, and a controller is provided in the human-machine interface, and the controller is connected with the box storage mechanism and the box suction mechanism , carton supporting mechanism, backing plate mechanism, conveying mechanism, coordinate picking mechanism, certificate mechanism, and carton sealing mechanism communication connection. It realizes the series of processes from unpacking, placing partitions, product packing, placing certificates, to final sealing. The PLC control system operates stably, the coordinate picking mechanism picks up materials stably, and the later packing speed is fast. , and can fit boxes of different sizes.
Description
技术领域Technical field
本发明涉及包装机械技术领域,具体涉及全自动开装封箱一体机。The invention relates to the technical field of packaging machinery, and in particular to a fully automatic all-in-one box opening and sealing machine.
背景技术Background technique
纸箱由片形坯折成箱形需要多道工序,对应需要多道机械执行机构及相应的运动机构,才能完成纸箱成型工作。Folding a carton from a sheet blank into a box shape requires multiple processes, which requires multiple mechanical actuators and corresponding motion mechanisms to complete the carton forming work.
现有的包装流水线设备中,需要将纸箱打开后,将其底部封住,然后插入适当数量的隔板,再向箱体内装入产品以及合格证,最后将箱体的顶部和底部密封。整个过程中,部分工序(例如组装隔板、放入隔板以及装箱等工序)需要人工进行操作,浪费大量的人力物力,劳动强度大、劳动效率低下。In the existing packaging line equipment, it is necessary to open the carton, seal the bottom, insert an appropriate number of partitions, load the product and certificate into the box, and finally seal the top and bottom of the box. In the entire process, some processes (such as assembling partitions, placing partitions, and packing boxes) require manual operations, which wastes a lot of manpower and material resources, is labor-intensive, and has low labor efficiency.
发明内容Contents of the invention
鉴于上述现有技术存在的不足,本发明提出一种能够减少人工和劳动力,结构紧凑,同时解决纸盒产品输送、纸箱开箱、装隔板、产品装箱、放入合格证,以及折盖封箱的全自动开装封箱一体机。In view of the shortcomings of the above-mentioned existing technologies, the present invention proposes a method that can reduce labor and labor, has a compact structure, and simultaneously solves the problems of carton product transportation, carton unpacking, partition installation, product packaging, placing certificates, and folding lids. Fully automatic carton opening and sealing all-in-one machine.
本发明通过以下技术方案来实现上述目的:The present invention achieves the above objects through the following technical solutions:
全自动开装封箱一体机,包括机架以及设在机架上的储箱机构、吸箱机构、开箱机构、撑箱机构、垫板机构、输送机构、坐标式取料机构、合格证机构、封箱机构和人机界面;Fully automatic box opening and sealing machine, including a frame and a box storage mechanism, a box suction mechanism, a box opening mechanism, a box supporting mechanism, a pad mechanism, a conveying mechanism, a coordinate picking mechanism, and a certificate of quality located on the frame Mechanism, sealing mechanism and human-machine interface;
所述储箱机构位于机架的前端入口处,储箱机构将扁平纸箱板竖直重叠存放,所述吸箱机构设于储箱机构的后端非中间位置,所述撑箱机构设于吸箱机构的后端上方,所述吸箱机构将储箱机构内的扁平纸箱板逐个吸动至撑箱机构的下方,所述开箱机构设于储箱机构后端,且开箱机构位于吸箱机构的侧上方,开箱机构在吸箱机构吸动扁平纸箱板过程中将扁平纸箱板抵挡打开,撑箱机构对打开后的箱纸板内支撑定型,所述垫板机构位于撑箱机构的一侧边,垫板机构将隔板放置在定型后箱体内,所述输送机构位于垫板机构的后端,输送机构用于输送产品,所述坐标式取料机构位于输送机构和撑箱机构的上方,坐标式取料机构将输送机构输送来的产品抓取移动至定型后箱体内,所述合格证机构位于撑箱机构的另一侧边,合格证机构将合格证放置于定型后箱体内,所述封箱机构设于机架的侧边出口处,封箱机构将定型后箱体的上下底面封合;The box storage mechanism is located at the front entrance of the frame. The box storage mechanism stacks flat carton boards vertically and stores them vertically. The box suction mechanism is located at a non-middle position at the rear end of the box storage mechanism. The box support mechanism is located at the suction box. Above the rear end of the box mechanism, the box suction mechanism sucks the flat carton boards in the box storage mechanism one by one to the bottom of the box supporting mechanism. The box opening mechanism is located at the rear end of the box storage mechanism, and the box opening mechanism is located at the suction Above the side of the box mechanism, the box opening mechanism resists and opens the flat carton board during the process of the box suction mechanism sucking the flat carton board. The box supporting mechanism supports and shapes the opened box board. The pad mechanism is located at the top of the box supporting mechanism. On one side, the backing mechanism places the partition in the box after shaping. The conveying mechanism is located at the rear end of the backing mechanism. The conveying mechanism is used to transport products. The coordinate picking mechanism is located at the conveying mechanism and the box supporting mechanism. Above, the coordinate picking mechanism grabs the products delivered by the conveying mechanism and moves them into the rear box after shaping. The certificate mechanism is located on the other side of the box supporting mechanism. The certificate mechanism places the certificate in the rear box after shaping. In the body, the sealing mechanism is located at the side outlet of the frame, and the sealing mechanism seals the upper and lower bottom surfaces of the box after shaping;
所述人机界面设在机架外框上,人机界面内设有控制器,所述控制器与所述储箱机构、吸箱机构、撑箱机构、垫板机构、输送机构、坐标式取料机构、合格证机构、封箱机构通信连接。The human-machine interface is arranged on the outer frame of the frame, and a controller is provided in the human-machine interface. The controller is connected with the box storage mechanism, the box suction mechanism, the box supporting mechanism, the pad mechanism, the conveying mechanism, and the coordinate system. The communication connection between the material retrieval mechanism, the certification mechanism and the sealing mechanism.
进一步改进在于,所述储箱机构包括侧板、底架导轨、底架调节丝杆、传动件、底架调节手轮、底架连接板、供箱底架、左挡板、右挡板、挡板调节丝杆、挡板调节手轮、压箱板、支撑杆、直线导轨座、第一导轨、加长臂、定高立板、挡箱横杆和横杆调节件;A further improvement is that the storage box mechanism includes side plates, chassis guide rails, chassis adjustment screws, transmission parts, chassis adjustment handwheels, chassis connection plates, box supply chassis, left baffles, right baffles, and baffles. Board adjustment screw, baffle adjustment handwheel, box pressure plate, support rod, linear guide seat, first guide rail, extension arm, height-fixing vertical plate, baffle crossbar and crossbar adjustment piece;
所述侧板有左右对立设置的两块,所述底架导轨和底架调节丝杆竖直设在每块侧板的内部,所述底架调节丝杆的上端通过传动件与底架调节手轮连接,所述底架连接板有三块,其中两端各一块分别与底架导轨活动套接,中间一块与底架调节丝杆螺纹连接,所述供箱底架通过底架连接板活动设在两个侧板之间,所述左挡板活动设在供箱底架内,所述挡板调节丝杆垂直于左挡板设在左挡板下方,且挡板调节丝杆穿过左挡板的下端形成螺纹连接,所述挡板调节手轮设在挡板调节丝杆的端头,所述右挡板固定设在供箱底架的右边缘,且与左挡板保持平行,所述第一导轨设在供箱底架上靠近右挡板一侧,所述直线导轨座活动设在第一导轨上,所述支撑杆竖直连接在直线导轨座上,所述压箱板横向连接在支撑杆的顶端,所述加长臂活动连接在供箱底架上,且加长臂在压箱板的同一平面内摆动,所述定高立板有两根,分别竖立设在两块侧板的后侧边,所述挡箱横杆通过横杆调节件连接在两根定高立板之间。The side panels have two opposite sides. The bottom frame guide rail and the bottom frame adjustment screw are vertically installed inside each side panel. The upper end of the bottom frame adjustment screw is adjusted with the bottom frame through a transmission part. The handwheel is connected. There are three chassis connection plates, one at each end of which is movablely connected to the chassis guide rail, and the middle one is threadedly connected to the chassis adjustment screw. The box supply chassis is movable through the chassis connection plate. Between the two side plates, the left baffle is movable in the bottom frame of the supply box, the baffle adjustment screw is perpendicular to the left baffle and is located below the left baffle, and the baffle adjustment screw passes through the left baffle. The lower end of the plate is threaded, and the baffle adjustment handwheel is located at the end of the baffle adjustment screw. The right baffle is fixed on the right edge of the bottom frame of the supply box and is parallel to the left baffle. The first guide rail is provided on the side of the bottom frame of the supply box close to the right baffle, the linear guide rail seat is movably provided on the first guide rail, the support rod is vertically connected to the linear guide rail seat, and the box pressing plate is laterally connected to At the top of the support rod, the extension arm is movably connected to the bottom frame of the box supply, and the extension arm swings in the same plane as the box pressure plate. There are two fixed-height vertical plates, which are erected at the back of the two side plates. On the side, the baffle cross bar is connected between two fixed-height vertical boards through a cross bar adjustment piece.
进一步改进在于,所述吸箱机构包括固定板、第一伺服电机、第一同步带、移动座、第二导轨、L型臂、吸盘安装架和吸盘;A further improvement is that the suction box mechanism includes a fixed plate, a first servo motor, a first synchronous belt, a moving base, a second guide rail, an L-shaped arm, a suction cup mounting bracket and a suction cup;
所述固定板设在机架上,所述第一伺服电机设在固定板的端头,所述第一同步带套在第一伺服电机的输出端,所述移动座连接在第一同步带上,所述第二导轨设在固定板上与第一同步带平行位置,所述移动座的侧边与第二导轨活动连接,所述L型臂竖立安装在移动座上,所述吸盘安装架有若干个,且均设在L型臂上,所述吸盘设在吸盘安装架上。The fixed plate is installed on the frame, the first servo motor is installed at the end of the fixed plate, the first synchronous belt is sleeved on the output end of the first servo motor, and the movable base is connected to the first synchronous belt. on the fixed plate, the second guide rail is arranged on the fixed plate parallel to the first synchronous belt, the side of the movable base is movably connected to the second guide rail, the L-shaped arm is installed upright on the movable base, and the suction cup is installed There are several racks, and they are all arranged on the L-shaped arm, and the suction cup is arranged on the suction cup mounting frame.
进一步改进在于,所述开箱机构包括手轮、支撑传动件和弯杆,所述支撑传动件设在机架上,所述手轮设在支撑传动件的外端头,所述弯杆设在支撑传动件的内侧。A further improvement is that the unboxing mechanism includes a handwheel, a support transmission member and a bent rod. The support transmission member is located on the frame, the handwheel is located at the outer end of the support transmission member, and the bent rod is located on the frame. On the inside of the supporting transmission member.
进一步改进在于,所述撑箱机构包括结合架、第一导向杆、调节丝杆、调节螺母、直线轴承、升降板、竖板、旋转轴、旋转气缸和撑箱板;A further improvement is that the box supporting mechanism includes a coupling frame, a first guide rod, an adjusting screw, an adjusting nut, a linear bearing, a lifting plate, a vertical plate, a rotating shaft, a rotating cylinder and a box supporting plate;
所述结合架竖立设在机架上,所述第一导向杆和调节丝杆均竖直设在结合架内,所述升降板通过调节螺母与调节丝杆螺纹连接,同时通过直线轴承与第一导向杆活动连接,所述竖板有两块,分别竖立设在升降板的两端头,所述旋转轴有两根,分别横向活动连接在两块竖板的顶端,所述旋转气缸连接在旋转轴的端头,所述撑箱板在每根旋转轴上各设两块。The combination frame is erected on the frame, the first guide rod and the adjustment screw are vertically installed in the combination frame, the lifting plate is threadedly connected to the adjustment screw through an adjustment nut, and is connected to the third through a linear bearing. A guide rod is movably connected. There are two vertical plates, which are respectively erected at both ends of the lifting plate. There are two rotary shafts, which are laterally movably connected to the tops of the two vertical plates. The rotating cylinder is connected At the ends of the rotating shafts, two of the box-supporting plates are provided on each rotating shaft.
进一步改进在于,所述垫板机构包括隔板输送架、隔板放置位、无杆气缸、固定座、第一吸盘气缸、第一吸盘板、第二伺服电机、第二同步带、第三导轨、移动支架、第二导向杆、第二吸盘气缸和第二吸盘板;A further improvement is that the backing plate mechanism includes a partition conveyor frame, a partition placement position, a rodless cylinder, a fixed seat, a first suction cup cylinder, a first suction cup plate, a second servo motor, a second synchronous belt, and a third guide rail , mobile bracket, second guide rod, second suction cup cylinder and second suction cup plate;
所述隔板输送架设在机架上,所述隔板放置位设在隔板输送架的一端,其由若干根竖杆围成,所述无杆气缸水平设在隔板输送架的底端,所述第一吸盘气缸通过固定座竖直连接在无杆气缸的输出端上,所述第一吸盘板设在第一吸盘气缸的输出端,所述第二伺服电机和第二同步带设在隔板输送架的后侧边,且第二同步带套在第二伺服电机的输出端上,所述第三导轨与第二同步带平行设置,所述移动支架活动设在第三导轨上,且移动支架与第二同步带连接,所述第二吸盘气缸固定在移动支架上,所述第二导向杆竖直活动穿插在移动支架上,所述第二吸盘板设在第二导向杆的底端,且第二吸盘板与第二吸盘气缸输出端连接。The partition conveyor is installed on the frame, the partition placement is located at one end of the partition conveyor, which is surrounded by a number of vertical rods, and the rodless cylinder is horizontally located at the bottom end of the partition conveyor. , the first suction cup cylinder is vertically connected to the output end of the rodless cylinder through a fixed seat, the first suction cup plate is located at the output end of the first suction cup cylinder, the second servo motor and the second synchronous belt are provided On the rear side of the partition conveyor frame, and the second synchronous belt is sleeved on the output end of the second servo motor, the third guide rail is arranged parallel to the second synchronous belt, and the mobile bracket is movably arranged on the third guide rail , and the movable bracket is connected to the second synchronous belt, the second suction cup cylinder is fixed on the movable bracket, the second guide rod is vertically movable and interspersed on the movable bracket, and the second suction cup plate is located on the second guide rod The bottom end of the suction cup plate is connected to the output end of the second suction cup cylinder.
进一步改进在于,所述输送机构为电动输送带。A further improvement is that the conveying mechanism is an electric conveyor belt.
进一步改进在于,所述坐标式取料机构包括水平支板、第四导轨、平移板、升降杆、压轮、夹具安装座、第三伺服电机和第三同步带;A further improvement is that the coordinate picking mechanism includes a horizontal support plate, a fourth guide rail, a translation plate, a lifting rod, a pressing wheel, a clamp mounting base, a third servo motor and a third synchronous belt;
所述水平支板安装于机架上,所述第四导轨设在水平支板的侧边,所述平移板活动连接在第四导轨上,所述升降杆通过轨道竖直活动连接在平移板上,所述夹具安装座安装于升降杆的底端,所述压轮有六个,分别为升降杆顶端一个、升降杆低端一个以及平移板上四个,且平移板上的四个沿矩形排列,所述第三伺服电机有两个,分别安装在水平支板两端头对应的位置,所述第三同步带平行设在第四导轨侧边,第三同步带与两个第三伺服电机的输出端均连接,且第三同步带绕过每个压轮并能形成稳定转动。The horizontal support plate is installed on the frame, the fourth guide rail is provided on the side of the horizontal support plate, the translation plate is movably connected to the fourth guide rail, and the lifting rod is vertically movably connected to the translation plate through the track. On the top, the clamp mounting seat is installed on the bottom end of the lifting rod. There are six pressure wheels, one at the top of the lifting rod, one at the lower end of the lifting rod and four on the translation plate, and the four edges on the translation plate Arranged in a rectangle, there are two third servo motors, which are installed at corresponding positions at both ends of the horizontal support plate. The third synchronous belt is arranged parallel to the side of the fourth guide rail. The third synchronous belt is connected to the two third servo motors. The output ends of the servo motors are all connected, and the third timing belt goes around each pressure wheel and can form stable rotation.
进一步改进在于,所述合格证机构包括安装台、涡轮蜗杆升降调节件、分页机、输送机和压条;A further improvement is that the certification mechanism includes an installation platform, a worm gear lift adjustment member, a paging machine, a conveyor and a press bar;
所述分页机通过涡轮蜗杆升降调节件安装在安装台上,所述输送机设在分页机的侧边,所述压条设在输送机的上方。The paging machine is installed on the installation platform through a worm gear lift adjustment member, the conveyor is located on the side of the paging machine, and the pressure strip is located above the conveyor.
进一步改进在于,所述封箱机构包括支撑板、竖直固定板、输送架宽度调节组件、左右输送架、输送辊、高度调节组件、升降座、封箱支板宽度调节组件、左右封箱支板、下折盖器、上折页板、上折盖器、下封箱器和上封箱器;A further improvement is that the sealing mechanism includes a support plate, a vertical fixed plate, a conveyor frame width adjustment assembly, a left and right conveyor frame, a conveyor roller, a height adjustment assembly, a lifting seat, a sealing support plate width adjustment assembly, and a left and right sealing support. plate, lower folding plate, upper folding plate, upper folding device, lower carton sealer and upper carton sealer;
所述支撑板和竖直固定板均固定在机架上,所述输送架宽度调节组件横向连接在支撑板和竖直固定板之间,所述左右输送架活动设在输送架宽度调节组件上,所述输送辊设在左右输送架中间,所述高度调节组件设在竖直固定板的侧边,所述升降座活动设在高度调节组件上,所述封箱支板宽度调节组件横向连接在升降座的侧边,所述左右封箱支板活动设在封箱支板宽度调节组件上,所述下折盖器设在输送辊入口处,所述上折页板有两个,分别设在左右封箱支板的前端,所述下封箱器设在输送辊中间位置,所述上折盖器和上封箱器均设在封箱支板宽度调节组件上。The support plate and the vertical fixed plate are both fixed on the frame. The conveyor frame width adjustment assembly is laterally connected between the support plate and the vertical fixed plate. The left and right conveyor frames are movable on the conveyor frame width adjustment assembly. , the conveyor roller is located in the middle of the left and right conveyor frames, the height adjustment assembly is located on the side of the vertical fixed plate, the lifting seat is movable on the height adjustment assembly, and the width adjustment assembly of the sealing support plate is connected laterally On the side of the lifting seat, the left and right sealing support plates are movable on the width adjustment assembly of the sealing support plate, the lower folding cover is located at the entrance of the conveying roller, and there are two upper folding plates, respectively. The lower carton sealing device is located at the front end of the left and right carton sealing support plates. The lower carton sealing device is located at the middle position of the conveying roller. The upper cap folding device and the upper carton sealing device are both located on the width adjustment assembly of the carton sealing support plate.
本发明的有益效果在于:实现了箱体从开箱、放隔板、产品装箱、放合格证,到最后的封箱这一系列过程,PLC控制系统运行稳定,坐标式取料机构取料稳定,后期装箱速度快,且能适合不同尺寸的箱体。The beneficial effect of the invention is that it realizes a series of processes from unpacking, placing partitions, product packing, placing certificates, to final sealing of the box. The PLC control system operates stably, and the coordinate-type picking mechanism picks up materials. It is stable, fast in post-packing, and can fit boxes of different sizes.
附图说明Description of the drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明的俯视图;Figure 2 is a top view of the present invention;
图3为储箱机构的主视图;Figure 3 is the front view of the storage tank mechanism;
图4为储箱机构的侧视图;Figure 4 is a side view of the storage tank mechanism;
图5为储箱机构的俯视图;Figure 5 is a top view of the storage tank mechanism;
图6为图3中C-C剖面图;Figure 6 is a cross-sectional view of C-C in Figure 3;
图7为吸箱机构的结构示意图;Figure 7 is a schematic structural diagram of the suction box mechanism;
图8为撑箱机构的结构示意图;Figure 8 is a schematic structural diagram of the box supporting mechanism;
图9为垫板机构的主视图;Figure 9 is a front view of the pad mechanism;
图10为垫板机构的侧视图;Figure 10 is a side view of the pad mechanism;
图11为垫板机构的俯视图;Figure 11 is a top view of the pad mechanism;
图12为坐标式取料机构的结构示意图;Figure 12 is a schematic structural diagram of the coordinate picking mechanism;
图13为合格证机构的结构示意图;Figure 13 is a schematic structural diagram of the certification agency;
图14为封箱机构的结构示意图;Figure 14 is a schematic structural diagram of the sealing mechanism;
图15为封箱机构的侧视图;Figure 15 is a side view of the sealing mechanism;
图中:In the picture:
1-机架;1-rack;
2-储箱机构,201-侧板,202-底架导轨,203-底架调节丝杆,204-传动件,205-底架调节手轮,206-底架连接板,207-供箱底架,208-左挡板,209-右挡板,210-挡板调节丝杆,211-挡板调节手轮,212-压箱板,213-支撑杆,214-直线导轨座,215-第一导轨,216-加长臂,217-定高立板,218-挡箱横杆,219-横杆调节件;2-storage box mechanism, 201-side plate, 202-base frame guide rail, 203-base frame adjustment screw, 204-transmission part, 205-base frame adjustment handwheel, 206-base frame connecting plate, 207-box supply base frame , 208-left baffle, 209-right baffle, 210-baffle adjustment screw, 211-baffle adjustment handwheel, 212-press box plate, 213-support rod, 214-linear guide seat, 215-first Guide rail, 216-extension arm, 217-fixed height vertical plate, 218-box cross bar, 219-cross bar adjustment piece;
3-吸箱机构,301-固定板,302-第一伺服电机,303-第一同步带,304-移动座,305-第二导轨,306-L型臂,307-吸盘安装架,308-吸盘;3-suction box mechanism, 301-fixed plate, 302-first servo motor, 303-first synchronous belt, 304-moving base, 305-second guide rail, 306-L-shaped arm, 307-suction cup mounting bracket, 308- suction cup;
4-开箱机构;4-Unpacking mechanism;
5-撑箱机构,501-结合架,502-第一导向杆,503-调节丝杆,504-调节螺母,505-直线轴承,506-升降板,507-竖板,508-旋转轴,509-旋转气缸,510-撑箱板;5-Box supporting mechanism, 501-Combining frame, 502-First guide rod, 503-Adjusting screw rod, 504-Adjusting nut, 505-Linear bearing, 506-Lifting plate, 507-Vertical plate, 508-Rotating axis, 509 -Rotating cylinder, 510-box support plate;
6-垫板机构,601-隔板输送架,602-隔板放置位,603-无杆气缸,604-固定座,605-第一吸盘气缸,606-第一吸盘板,607-第二伺服电机,608-第二同步带,609-第三导轨,610-移动支架,611-第二导向杆,612-第二吸盘气缸,613-第二吸盘板;6-pad mechanism, 601-partition conveyor frame, 602-partition placement position, 603-rodless cylinder, 604-fixed seat, 605-first suction cup cylinder, 606-first suction cup plate, 607-second servo Motor, 608-second timing belt, 609-third guide rail, 610-moving bracket, 611-second guide rod, 612-second suction cup cylinder, 613-second suction cup plate;
7-输送机构;7-Conveying mechanism;
8-坐标式取料机构,801-水平支板,802-第四导轨,803-平移板,804-升降杆,805-压轮,806-夹具安装座,807-第三伺服电机,808-第三同步带;8-Coordinate picking mechanism, 801-horizontal support plate, 802-fourth guide rail, 803-translation plate, 804-lifting rod, 805-pressure wheel, 806-clamp mounting base, 807-third servo motor, 808- third timing belt;
9-合格证机构,901-安装台,902-涡轮蜗杆升降调节件,903-分页机,904-输送机,905-压条;9-certification agency, 901-installation table, 902-worm gear lifting adjustment part, 903-paging machine, 904-conveyor, 905-barrier;
10-封箱机构,1001-支撑板,1002-竖直固定板,1003-输送架宽度调节组件,1004-左右输送架,1005-输送辊,1006-高度调节组件,1007-升降座,1008-封箱支板宽度调节组件,1009-左右封箱支板,1010-下折盖器,1011-上折页板,1012-上折盖器,1013-下封箱器,1014-上封箱器。10-Sealing mechanism, 1001-support plate, 1002-vertical fixed plate, 1003-conveyor frame width adjustment component, 1004-left and right conveyor racks, 1005-conveyor roller, 1006-height adjustment component, 1007-lift seat, 1008- Sealing support plate width adjustment assembly, 1009-left and right sealing support plates, 1010-lower cover folding device, 1011-upper folding plate, 1012-upper cover folding device, 1013-lower carton sealing device, 1014-upper carton sealing device .
具体实施方式Detailed ways
下面结合附图对本申请作进一步详细描述,有必要在此指出的是,以下具体实施方式只用于对本申请进行进一步的说明,不能理解为对本申请保护范围的限制,该领域的技术人员可以根据上述申请内容对本申请作出一些非本质的改进和调整。The present application will be described in further detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific embodiments are only used to further illustrate the present application and cannot be understood as limiting the protection scope of the present application. Those skilled in the field can refer to The above application contents make some non-essential improvements and adjustments to this application.
结合图1和图2所示,全自动开装封箱一体机,包括机架1以及设在机架1上的储箱机构2、吸箱机构3、开箱机构4、撑箱机构5、垫板机构6、输送机构7、坐标式取料机构8、合格证机构9、封箱机构10和人机界面;As shown in Figures 1 and 2, the fully automatic all-in-one box opening and sealing machine includes a frame 1 and a box storage mechanism 2, a box suction mechanism 3, a box opening mechanism 4, a box supporting mechanism 5, Pad mechanism 6, conveying mechanism 7, coordinate picking mechanism 8, certificate mechanism 9, sealing mechanism 10 and human-machine interface;
储箱机构2位于机架1的前端入口处,储箱机构2将扁平纸箱板竖直重叠存放,吸箱机构3设于储箱机构2的后端非中间位置,撑箱机构5设于吸箱机构3的后端上方,吸箱机构3将储箱机构2内的扁平纸箱板逐个吸动至撑箱机构5的下方,开箱机构4设于储箱机构2后端,且开箱机构4位于吸箱机构3的侧上方,开箱机构4在吸箱机构3吸动扁平纸箱板过程中将扁平纸箱板抵挡打开,撑箱机构5对打开后的箱纸板内支撑定型,垫板机构6位于撑箱机构5的一侧边,垫板机构6将隔板放置在定型后箱体内,输送机构7位于垫板机构6的后端,输送机构7用于输送产品,坐标式取料机构8位于输送机构7和撑箱机构5的上方,坐标式取料机构8将输送机构7输送来的产品抓取移动至定型后箱体内,合格证机构9位于撑箱机构5的另一侧边,合格证机构9将合格证放置于定型后箱体内,封箱机构10设于机架1的侧边出口处,封箱机构10将定型后箱体的上下底面封合;The box storage mechanism 2 is located at the front entrance of the frame 1. The box storage mechanism 2 stores flat carton boards vertically overlapping each other. The box suction mechanism 3 is located at a non-middle position at the rear end of the box storage mechanism 2. The box support mechanism 5 is located at the suction box. Above the rear end of the box mechanism 3, the box suction mechanism 3 sucks the flat carton boards in the box storage mechanism 2 one by one to the bottom of the box support mechanism 5. The box opening mechanism 4 is located at the rear end of the box storage mechanism 2, and the box opening mechanism 4 is located above the side of the suction box mechanism 3. The carton opening mechanism 4 resists and opens the flat carton board during the process of the suction box suction mechanism 3 sucking the flat carton board. The carton support mechanism 5 supports and shapes the opened carton board, and the pad mechanism 6 is located on one side of the supporting box mechanism 5. The backing plate mechanism 6 places the partition in the box after shaping. The conveying mechanism 7 is located at the rear end of the backing plate mechanism 6. The conveying mechanism 7 is used to transport products. The coordinate-type picking mechanism 8 is located above the conveying mechanism 7 and the box supporting mechanism 5. The coordinate picking mechanism 8 grabs and moves the products delivered by the conveying mechanism 7 into the finalized box. The certificate mechanism 9 is located on the other side of the box supporting mechanism 5. , the certificate mechanism 9 places the certificate in the box after the shaping, and the sealing mechanism 10 is located at the side exit of the frame 1. The sealing mechanism 10 seals the upper and lower bottom surfaces of the box after the shaping;
人机界面设在机架1外框上,人机界面内设有控制器(图中未示出,采用PLC控制器),控制器与储箱机构2、吸箱机构3、撑箱机构5、垫板机构6、输送机构7、坐标式取料机构8、合格证机构9、封箱机构10通信连接。The human-machine interface is located on the outer frame of the frame 1. The human-machine interface is equipped with a controller (not shown in the figure, a PLC controller is used). The controller is connected with the box storage mechanism 2, the box suction mechanism 3, and the box supporting mechanism 5. , pad mechanism 6, conveyor mechanism 7, coordinate picking mechanism 8, certificate mechanism 9, and sealing mechanism 10 are connected through communication.
其中,结合图3至图6所示,储箱机构2包括侧板201、底架导轨202、底架调节丝杆203、传动件204(由两个传动齿轮咬合组成)、底架调节手轮205、底架连接板206、供箱底架207、左挡板208、右挡板209、挡板调节丝杆210、挡板调节手轮211、压箱板212、支撑杆213、直线导轨座214、第一导轨215、加长臂216、定高立板217、挡箱横杆218和横杆调节件219;Among them, as shown in Figures 3 to 6, the storage box mechanism 2 includes a side plate 201, a bottom frame guide rail 202, a bottom frame adjustment screw 203, a transmission part 204 (composed of two transmission gears meshing), and a bottom frame adjustment handwheel. 205. Base connecting plate 206, box supply base 207, left baffle 208, right baffle 209, baffle adjustment screw 210, baffle adjustment handwheel 211, box pressing plate 212, support rod 213, linear guide base 214 , the first guide rail 215, the extension arm 216, the height-fixing vertical plate 217, the box cross bar 218 and the cross bar adjustment member 219;
侧板201有左右对立设置的两块,底架导轨202和底架调节丝杆203竖直设在每块侧板201的内部,底架调节丝杆203的上端通过传动件204与底架调节手轮205连接,底架连接板206有三块,其中两端各一块分别与底架导轨202活动套接,中间一块与底架调节丝杆203螺纹连接,供箱底架207通过底架连接板206活动设在两个侧板201之间,底架调节手轮205转动,可带动底架调节丝杆203上的底架连接板206上下移动,从而带动底架连接板206移动。左挡板208活动设在供箱底架207内,挡板调节丝杆210垂直于左挡板208设在左挡板208下方,且挡板调节丝杆210穿过左挡板208的下端形成螺纹连接,挡板调节手轮211设在挡板调节丝杆210的端头,挡板调节手轮211转动,可带动左挡板208在挡板调节丝杆210上左右移动,右挡板209固定设在供箱底架207的右边缘,且与左挡板208保持平行,这样左右挡板之间距离就可调节,实现存储不同尺寸的箱纸板。第一导轨215设在供箱底架207上靠近右挡板209一侧,直线导轨座214活动设在第一导轨215上,支撑杆213竖直连接在直线导轨座214上,压箱板212横向连接在支撑杆213的顶端,加长臂216活动连接在供箱底架207上,且加长臂216在压箱板212的同一平面内摆动,加长臂216用于压大型箱纸板时增大固定面。定高立板217有两根,分别竖立设在两块侧板201的后侧边,挡箱横杆218通过横杆调节件219连接在两根定高立板217之间。The side panels 201 have two opposite sides. The chassis guide rail 202 and the chassis adjustment screw 203 are vertically installed inside each side panel 201. The upper end of the chassis adjustment screw 203 is adjusted with the chassis through the transmission member 204. The hand wheel 205 is connected, and the chassis connecting plate 206 has three pieces, one at each end of which is movablely connected to the chassis guide rail 202, and the middle one is threadedly connected to the chassis adjusting screw 203. The box chassis 207 passes through the chassis connecting plate 206. The movement is located between the two side plates 201. The rotation of the chassis adjustment handwheel 205 can drive the chassis connection plate 206 on the chassis adjustment screw 203 to move up and down, thus driving the chassis connection plate 206 to move. The left baffle 208 is movable in the bottom frame 207 of the supply box. The baffle adjustment screw 210 is perpendicular to the left baffle 208 and is located below the left baffle 208. The baffle adjustment screw 210 passes through the lower end of the left baffle 208 to form a thread. connection, the baffle adjustment handwheel 211 is located at the end of the baffle adjustment screw 210. The rotation of the baffle adjustment handwheel 211 can drive the left baffle 208 to move left and right on the baffle adjustment screw 210, and the right baffle 209 is fixed. It is located on the right edge of the box supply chassis 207 and remains parallel to the left baffle 208, so that the distance between the left and right baffles can be adjusted to enable storage of cartons of different sizes. The first guide rail 215 is provided on the side of the box supply chassis 207 close to the right baffle 209. The linear guide rail seat 214 is movably provided on the first guide rail 215. The support rod 213 is vertically connected to the linear guide rail seat 214. The box pressing plate 212 is laterally connected to the first guide rail 215. Connected to the top of the support rod 213, the extension arm 216 is movably connected to the box supply chassis 207, and the extension arm 216 swings in the same plane as the box pressing plate 212. The extension arm 216 is used to increase the fixed surface when pressing large box cardboard. There are two fixed-height vertical boards 217, which are respectively erected on the rear sides of the two side plates 201. The box crossbar 218 is connected between the two fixed-height vertical boards 217 through a crossbar adjustment member 219.
如图7所示,吸箱机构3包括固定板301、第一伺服电机302、第一同步带303、移动座304、第二导轨305、L型臂306、吸盘安装架307和吸盘308;As shown in Figure 7, the suction box mechanism 3 includes a fixed plate 301, a first servo motor 302, a first synchronous belt 303, a moving base 304, a second guide rail 305, an L-shaped arm 306, a suction cup mounting bracket 307 and a suction cup 308;
固定板301设在机架1上,第一伺服电机302设在固定板301的端头,第一同步带303套在第一伺服电机302的输出端,移动座304连接在第一同步带303上,第二导轨305设在固定板301上与第一同步带303平行位置,移动座304的侧边与第二导轨305活动连接,L型臂306竖立安装在移动座304上,吸盘安装架307有若干个,且均设在L型臂306上,吸盘308(连接有气缸)设在吸盘安装架307上。The fixed plate 301 is arranged on the frame 1, the first servo motor 302 is arranged at the end of the fixed plate 301, the first synchronous belt 303 is sleeved on the output end of the first servo motor 302, and the movable base 304 is connected to the first synchronous belt 303 On the top, the second guide rail 305 is provided on the fixed plate 301 in parallel with the first synchronous belt 303. The side of the movable base 304 is movably connected to the second guide rail 305. The L-shaped arm 306 is installed upright on the movable base 304. The suction cup mounting bracket There are several 307, and they are all arranged on the L-shaped arm 306. The suction cup 308 (connected to the cylinder) is arranged on the suction cup mounting frame 307.
再结合图1所示,开箱机构4包括手轮、支撑传动件和弯杆,支撑传动件设在机架1上,手轮设在支撑传动件的外端头,弯杆设在支撑传动件的内侧。As shown in Figure 1, the unboxing mechanism 4 includes a handwheel, a support transmission part and a bent rod. The support transmission part is located on the frame 1, the handwheel is located at the outer end of the support transmission part, and the bent rod is located on the support transmission part. inside of the piece.
如图8所示,撑箱机构5包括结合架501、第一导向杆502、调节丝杆503、调节螺母504、直线轴承505、升降板506、竖板507、旋转轴508、旋转气缸509和撑箱板510;As shown in Figure 8, the box supporting mechanism 5 includes a coupling frame 501, a first guide rod 502, an adjusting screw 503, an adjusting nut 504, a linear bearing 505, a lifting plate 506, a vertical plate 507, a rotating shaft 508, a rotating cylinder 509 and Box support board 510;
结合架501竖立设在机架1上,第一导向杆502和调节丝杆503均竖直设在结合架501内,升降板506通过调节螺母504与调节丝杆503螺纹连接,同时通过直线轴承505与第一导向杆502活动连接,调节丝杆503转动时,升降板506会沿着调节丝杆503上下移动,使其能适合不同高度箱体的支撑定型。竖板507有两块,分别竖立设在升降板506的两端头,旋转轴508有两根,分别横向活动连接在两块竖板507的顶端,旋转气缸509连接在旋转轴508的端头,撑箱板510在每根旋转轴508上各设两块。The combination frame 501 is erected on the frame 1. The first guide rod 502 and the adjustment screw rod 503 are both vertically installed in the combination frame 501. The lifting plate 506 is threadedly connected to the adjustment screw rod 503 through the adjustment nut 504 and at the same time through a linear bearing. 505 is movably connected to the first guide rod 502. When the adjusting screw rod 503 rotates, the lifting plate 506 will move up and down along the adjusting screw rod 503, so that it can be suitable for supporting and shaping boxes of different heights. There are two vertical plates 507, which are respectively erected at both ends of the lifting plate 506. There are two rotating shafts 508, which are laterally movably connected to the tops of the two vertical plates 507. The rotating cylinder 509 is connected to the ends of the rotating shaft 508. , two supporting box plates 510 are provided on each rotating shaft 508 .
结合图9至图11所示,垫板机构6包括隔板输送架601、隔板放置位602、无杆气缸603、固定座604、第一吸盘气缸605、第一吸盘板606、第二伺服电机607、第二同步带608、第三导轨609、移动支架610、第二导向杆611、第二吸盘气缸612和第二吸盘板613;As shown in FIGS. 9 to 11 , the pad mechanism 6 includes a partition conveyor frame 601, a partition placement position 602, a rodless cylinder 603, a fixed base 604, a first suction cup cylinder 605, a first suction cup plate 606, a second servo Motor 607, second synchronous belt 608, third guide rail 609, moving bracket 610, second guide rod 611, second suction cup cylinder 612 and second suction cup plate 613;
隔板输送架601设在机架1上,隔板放置位602设在隔板输送架601的一端,其由若干根竖杆围成,无杆气缸603水平设在隔板输送架601的底端,第一吸盘气缸605通过固定座604竖直连接在无杆气缸603的输出端上,第一吸盘板606设在第一吸盘气缸605的输出端,第二伺服电机607和第二同步带608设在隔板输送架601的后侧边,且第二同步带608套在第二伺服电机607的输出端上,第三导轨609与第二同步带608平行设置,移动支架610活动设在第三导轨609上,且移动支架610与第二同步带608连接,第二吸盘气缸612固定在移动支架610上,第二导向杆611竖直活动穿插在移动支架610上,第二吸盘板613设在第二导向杆611的底端,且第二吸盘板613与第二吸盘气缸612输出端连接。The partition conveyor frame 601 is provided on the frame 1, and the partition placement position 602 is provided at one end of the partition conveyor frame 601, which is surrounded by several vertical rods. The rodless cylinder 603 is horizontally located at the bottom of the partition conveyor frame 601. end, the first suction cup cylinder 605 is vertically connected to the output end of the rodless cylinder 603 through the fixed seat 604, the first suction cup plate 606 is located at the output end of the first suction cup cylinder 605, the second servo motor 607 and the second timing belt 608 is arranged on the rear side of the partition conveyor frame 601, and the second synchronous belt 608 is sleeved on the output end of the second servo motor 607, the third guide rail 609 is arranged parallel to the second synchronous belt 608, and the mobile bracket 610 is movable on on the third guide rail 609, and the moving bracket 610 is connected to the second synchronous belt 608, the second suction cup cylinder 612 is fixed on the moving bracket 610, the second guide rod 611 is vertically movably inserted into the moving bracket 610, the second suction cup plate 613 It is provided at the bottom end of the second guide rod 611, and the second suction cup plate 613 is connected to the output end of the second suction cup cylinder 612.
其中,输送机构7为电动输送带。Among them, the conveying mechanism 7 is an electric conveyor belt.
如图12所示,坐标式取料机构8包括水平支板801、第四导轨802、平移板803、升降杆804、压轮805、夹具安装座806、第三伺服电机807和第三同步带808;As shown in Figure 12, the coordinate picking mechanism 8 includes a horizontal support plate 801, a fourth guide rail 802, a translation plate 803, a lifting rod 804, a pressing wheel 805, a clamp mounting base 806, a third servo motor 807 and a third synchronous belt. 808;
水平支板801安装于机架1上,第四导轨802设在水平支板801的侧边,平移板803活动连接在第四导轨802上,升降杆804通过轨道竖直活动连接在平移板803上,夹具安装座806安装于升降杆804的底端,压轮805有六个,分别为升降杆804顶端一个、升降杆804低端一个以及平移板803上四个,且平移板803上的四个沿矩形排列,第三伺服电机807有两个,分别安装在水平支板801两端头对应的位置,第三同步带808平行设在第四导轨(802)侧边,第三同步带808与两个第三伺服电机807的输出端均连接,且第三同步带808绕过每个压轮805并能形成稳定转动。The horizontal support plate 801 is installed on the frame 1. The fourth guide rail 802 is provided on the side of the horizontal support plate 801. The translation plate 803 is movably connected to the fourth guide rail 802. The lifting rod 804 is vertically movably connected to the translation plate 803 through the track. On the top, the clamp mounting base 806 is installed at the bottom of the lifting rod 804. There are six pressure wheels 805, one at the top of the lifting rod 804, one at the low end of the lifting rod 804 and four on the translation plate 803, and the Four are arranged along a rectangle. There are two third servo motors 807, which are installed at corresponding positions at both ends of the horizontal support plate 801. The third synchronous belt 808 is arranged parallel to the side of the fourth guide rail (802). 808 is connected to the output ends of the two third servo motors 807, and the third synchronous belt 808 bypasses each pressing wheel 805 and can form stable rotation.
如图13所示,合格证机构9包括安装台901、涡轮蜗杆升降调节件902(由手轮、横轴、涡轮蜗杆、纵杆、导向轴组成)、分页机903、输送机904和压条905;分页机903通过涡轮蜗杆升降调节件902安装在安装台901上,输送机904设在分页机903的侧边,压条905设在输送机904的上方。As shown in Figure 13, the certification mechanism 9 includes an installation platform 901, a worm gear lift adjustment member 902 (composed of a handwheel, a horizontal axis, a worm gear, a longitudinal rod, and a guide shaft), a paging machine 903, a conveyor 904, and a press bar 905. ; The paging machine 903 is installed on the installation platform 901 through the worm gear lift adjustment member 902, the conveyor 904 is located on the side of the paging machine 903, and the press bar 905 is located above the conveyor 904.
结合图14和图15所示,封箱机构10包括支撑板1001、竖直固定板1002、输送架宽度调节组件1003、左右输送架1004、输送辊1005、高度调节组件1006、升降座1007、封箱支板宽度调节组件1008、左右封箱支板1009、下折盖器1010、上折页板1011、上折盖器1012、下封箱器1013和上封箱器1014;As shown in Figure 14 and Figure 15, the sealing mechanism 10 includes a support plate 1001, a vertical fixed plate 1002, a conveyor frame width adjustment assembly 1003, a left and right conveyor frame 1004, a conveyor roller 1005, a height adjustment assembly 1006, a lifting seat 1007, a sealing Box support plate width adjustment assembly 1008, left and right carton sealing support plates 1009, lower cover folding device 1010, upper folding plate 1011, upper cover folding device 1012, lower carton sealing device 1013 and upper carton sealing device 1014;
支撑板1001和竖直固定板1002均固定在机架1上,输送架宽度调节组件1003横向连接在支撑板1001和竖直固定板1002之间,左右输送架1004活动设在输送架宽度调节组件1003上,输送辊1005设在左右输送架1004中间,高度调节组件1006设在竖直固定板1002的侧边,升降座1007活动设在高度调节组件1006上,封箱支板宽度调节组件1008横向连接在升降座1007的侧边,左右封箱支板1009活动设在封箱支板宽度调节组件1008上,下折盖器1010设在输送辊1005入口处,上折页板1011有两个,分别设在左右封箱支板1009的前端,下封箱器1013设在输送辊1005中间位置,上折盖器1012和上封箱器1014均设在封箱支板宽度调节组件1008上。The support plate 1001 and the vertical fixed plate 1002 are both fixed on the frame 1. The conveyor frame width adjustment assembly 1003 is laterally connected between the support plate 1001 and the vertical fixed plate 1002. The left and right conveyor frames 1004 are movable on the conveyor frame width adjustment assembly. 1003, the conveying roller 1005 is set in the middle of the left and right conveying frames 1004, the height adjustment assembly 1006 is set on the side of the vertical fixed plate 1002, the lifting seat 1007 is movably set on the height adjustment assembly 1006, and the width adjustment assembly 1008 of the sealing support plate is horizontally Connected to the side of the lifting base 1007, the left and right sealing support plates 1009 are movable on the sealing support plate width adjustment assembly 1008, the lower folding capper 1010 is located at the entrance of the conveying roller 1005, and there are two upper folding plates 1011. They are respectively located at the front ends of the left and right sealing support plates 1009. The lower carton sealing device 1013 is located at the middle position of the conveying roller 1005. The upper folding device 1012 and the upper carton sealing device 1014 are both located on the width adjustment assembly 1008 of the sealing support plate.
特别的,封箱机构10中所述的各种调节组件,均是由手轮、调节丝轴、导向杆等结构组成,以实现高度或宽度的调节。In particular, the various adjustment components described in the box sealing mechanism 10 are composed of handwheels, adjustment screw shafts, guide rods and other structures to achieve height or width adjustment.
需要说明的是,上述各机构中使用到的驱动装置,包括气缸、伺服电机等,但不限于气缸、伺服电机等特定部件,只要能实现相同功能的驱动装置均可代替,且均落入本发明保护范围。It should be noted that the driving devices used in the above mechanisms include cylinders, servo motors, etc., but are not limited to specific components such as cylinders and servo motors. As long as the driving devices can achieve the same function, they can be replaced and all fall within this scope. Scope of invention protection.
本发明的使用流程:Usage process of the present invention:
将扁平状且上下底面未封口的箱纸板放在储箱机构2的供箱底架207上,扁平箱纸板嵌在左挡板208和右挡板209之间,并用压箱板212压在扁平箱纸板的其中一侧面上,将挡箱横杆218调节至与扁平箱体顶端等高。控制驱动吸箱机构3中的吸盘308往前移动,吸在最后端那块扁平箱纸板的其中一侧面(由于吸盘机构3的偏中心设置),并通过第一伺服电机302带动吸盘308往回移动。在移动过程中,扁平箱纸板的另一侧面受到开箱机构4中的弯杆的阻挡,使得扁平箱纸板逐渐被打开成矩形。待箱纸板到达撑箱机构5的下方时,旋转气缸509驱动旋转轴508转动,使得撑箱板510由接近水平的状态转动至竖立状态,并贴在箱纸板的四个角内侧,实现支撑定型作用。然后,垫板机构6工作,第一吸盘板606将隔板放置位602内隔板从下端吸走,再由第二吸盘板613吸至箱体的上方,再通过第二吸盘气缸612向下将隔板平稳的放入箱体内,然后回到初始位置。然后,输送机构7将产品输送到坐标式取料机构8的下方,控制两个第三伺服电机807同向转动,带动平移板803以及升降杆804沿着第四导轨802往输送机构7上方移动,然后控制两个第三伺服电机807往不同方向转动,带动升降杆804往下移动,夹具安装座806上安装的夹具夹取商品,再同理控制升降杆804上升、移动至箱体的上方、下降,进行产品装箱。接着,装好产品的箱体移动至合格证机构9的下方,将合格证放入箱体内。最后箱体移动至封箱机构上,移动过程中下折盖器1010、上折页板1011、上折盖器1012、下封箱器1013、上封箱器1014先后工作,使得箱体的上下底面均合上并密封。Place the flat cardboard with unsealed upper and lower bottoms on the box supply chassis 207 of the box storage mechanism 2. The flat cardboard is embedded between the left baffle 208 and the right baffle 209, and is pressed on the flat box with the box pressing plate 212. On one side of the cardboard, adjust the box-blocking crossbar 218 to the same height as the top of the flat box. The suction cup 308 in the suction box mechanism 3 is controlled to move forward, sucking on one side of the flat cardboard at the end (due to the off-center setting of the suction cup mechanism 3), and the first servo motor 302 drives the suction cup 308 back. move. During the movement, the other side of the flat carton is blocked by the bent rod in the unboxing mechanism 4, so that the flat carton is gradually opened into a rectangular shape. When the box cardboard reaches the bottom of the box supporting mechanism 5, the rotating cylinder 509 drives the rotating shaft 508 to rotate, so that the box supporting plate 510 rotates from a nearly horizontal state to an upright state, and is attached to the inside of the four corners of the box cardboard to achieve support and shaping. effect. Then, the backing plate mechanism 6 works, and the first suction cup plate 606 sucks away the inner partition of the partition placement position 602 from the lower end, and then sucks it to the top of the box through the second suction cup plate 613, and then downwards through the second suction cup cylinder 612. Put the partition into the box smoothly and then return to the original position. Then, the conveying mechanism 7 conveys the product to the bottom of the coordinate picking mechanism 8, controls the two third servo motors 807 to rotate in the same direction, and drives the translation plate 803 and the lifting rod 804 to move above the conveying mechanism 7 along the fourth guide rail 802. , and then control the two third servo motors 807 to rotate in different directions, driving the lifting rod 804 to move downward. The clamp installed on the clamp mounting base 806 clamps the product, and then similarly controls the lifting rod 804 to rise and move to the top of the box. , descend, and pack the product. Then, the box with the product installed moves to the bottom of the certificate mechanism 9, and the certificate is placed in the box. Finally, the box moves to the sealing mechanism. During the movement, the lower folding device 1010, the upper folding plate 1011, the upper folding device 1012, the lower sealing device 1013, and the upper sealing device 1014 work successively to make the upper and lower sides of the box The bottom sides are all closed and sealed.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。The above-mentioned embodiments only express several implementation modes of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the patent scope of the present invention. It should be noted that, for those of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.
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