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CN109224632A - A kind of flue gas ash removal filtering material final finishing size and preparation method thereof - Google Patents

A kind of flue gas ash removal filtering material final finishing size and preparation method thereof Download PDF

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Publication number
CN109224632A
CN109224632A CN201811216907.6A CN201811216907A CN109224632A CN 109224632 A CN109224632 A CN 109224632A CN 201811216907 A CN201811216907 A CN 201811216907A CN 109224632 A CN109224632 A CN 109224632A
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CN
China
Prior art keywords
fumed silica
flue gas
ash removal
filtering material
gas ash
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811216907.6A
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Chinese (zh)
Inventor
蒋树军
王登宝
宋传波
沈照旭
丁子林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG XINLI ENVIRONMENTAL PROTECTION MATERIAL CO Ltd
Original Assignee
SHANDONG XINLI ENVIRONMENTAL PROTECTION MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG XINLI ENVIRONMENTAL PROTECTION MATERIAL CO Ltd filed Critical SHANDONG XINLI ENVIRONMENTAL PROTECTION MATERIAL CO Ltd
Priority to CN201811216907.6A priority Critical patent/CN109224632A/en
Publication of CN109224632A publication Critical patent/CN109224632A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D39/00Filtering material for liquid or gaseous fluids
    • B01D39/14Other self-supporting filtering material ; Other filtering material

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Cosmetics (AREA)

Abstract

A kind of flue gas ash removal filtering material final finishing size and preparation method thereof, belongs to flue gas ash removal filtrate technical field.It is characterized in that, mass percentage composition are as follows: acid and alkali-resistance B-2 lotion 10% ~ 30% that solid content is 48%, fumed silica nano material 0.5% ~ 2%, cationic surfactant 2.5% ~ 3%, surplus are water.First water and fumed silica nano material are uniformly mixed, then puts into cationic surfactant into mixed solution and is uniformly mixed, adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.The present invention provides a kind of with low cost, floride-free compound, high filtering precision, highly-breathable filtering material final finishing infiltration film size, overcome the disadvantages of existing filtering material after-finishing sizing agent relies on for a long time using PTFE emulsion, causes excessively high production cost, poor air permeability.

Description

A kind of flue gas ash removal filtering material final finishing size and preparation method thereof
Technical field
A kind of flue gas ash removal filtering material final finishing size and preparation method thereof belongs to flue gas ash removal filtrate technology neck Domain.
Background technique
Heavy chemical industry (electric power, building materials, metallurgy, chemical industry etc.) industry of the China based on resource, energy consumption in recent years is fast Speed development, China has become the first in the world big steel, cement, coal, experimental branch line state, the second largest electric power, non-ferrous metal, chemical fertilizer Producing country.Serious problem of environmental pollution is brought with it, since the environmental pollutions bring economy such as empty gas and water and industry is damaged It loses every year up to 100,000,000,000 RMB or more, the 2.2%(2004 GDP that the investment that China is used for environmental protection during "the 10th five-years" reaches GDP is 13.65 trillion RMB).For weight chemical engineering industry atmosphere pollution using high-temperature flue gas as main feature, flue dust class particulate matter is main control One of object.As control total quantity regulation, the discharge value that country formulates all kinds of boilers, the stove of industrial circle is repaired successively It orders, being strict with reduces discharge amount.As high-temperature flue gas discharged particle (flue dust) control technology by fast transition to bag Based on formula dedusting technology.Because existing filtering material gas permeability is lower, cause equipment energy consumption higher;The specific area of filtering material It is unable to reach biggish requirement, so that filtering accuracy is also unable to satisfy present environment filtration requirement.Simultaneously because production cost Higher, PTFE emulsion raw material supply currently on the market is nervous, at high price.
Summary of the invention
The technical problem to be solved by the present invention is overcoming the deficiencies of the prior art and provide a kind of not fluoride, no dirt Dye, low cost, flue gas ash removal filtering material final finishing size of air penetrability with higher and preparation method thereof.
The technical solution adopted by the present invention to solve the technical problems is: flue gas ash removal filtering material final finishing infiltration Agent, which is characterized in that mass percentage composition are as follows: solid content be 48% acid and alkali-resistance B-2 lotion 10% ~ 30%, fumed silica Nano material 0.5% ~ 2%, cationic surfactant 2.5% ~ 3%, surplus are water.
The present invention provides a kind of with low cost, floride-free compound, high filtering precision, highly-breathable filtering material final finishing use Film size is seeped, existing filtering material after-finishing sizing agent is overcome and is relied on for a long time using PTFE emulsion, cause production cost mistake The disadvantages of height, poor air permeability.
Described, mass percentage composition are as follows: acid and alkali-resistance B-2 lotion 16% ~ 22%, gas phase titanium dioxide of the solid content for 48% Silicon nano material 1% ~ 1.3%, cationic surfactant 2.7% ~ 2.8%, surplus are water.The filtering accuracy being preferably formulated is more Height, gas permeability are more preferable.
Described, 180 m of specific surface area of the fumed silica nano material2/g ~220m2/ g, pH value 4.2, 0.05 wt% of bulk density 48.9g/l ~ 51.3 g/l, 325 mesh screen residue <.Preferred fumed silica nano material uses The filtering accuracy of product is higher afterwards, and gas permeability is more preferable.
Described, SiO in the fumed silica nano material2Content >=99.8wt%, Al2O3Content < 0.05 Wt %, Fe2O 3Content < 0.003 wt %, TiO20.03 wt % of content <.Preferred fumed silica nano material uses The filtering accuracy of product is higher afterwards, and gas permeability is more preferable.
Described, the fumed silica nano material is fumed silica K200.Fumed silica K200 Meet the physical and chemical performance requirement of preferred fumed silica nano material.
Described, the cationic surfactant is cationic surfactant 1631.Preferred cationic surface Activating agent is higher using the filtering accuracy of rear product, and gas permeability is more preferable.
A kind of preparation method of above-mentioned flue gas ash removal filtering material final finishing size, it is characterised in that: first by water It is uniformly mixed with fumed silica nano material, then puts into cationic surfactant into mixed solution and be stirred Uniformly, add acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
The present invention solves that PTFE emulsion raw material supply is nervous by providing a kind of size, problem at high price, drop Low production cost;A kind of highly-breathable filtering material is provided simultaneously, reduces equipment energy consumption;A kind of mistake that specific area is big is provided simultaneously Filter material material improves filtering accuracy.A kind of flue gas ash removal filtering material final finishing size and preparation method thereof, the flue gas are provided Dust removal and filtration material final finishing size has not fluoride, pollution-free, low cost, air penetrability with higher.
Fumed silica K200 is Japan of South Korea DCC Chemical Manufacture;Acid and alkali-resistance B-2 lotion is the easy environmental protection science and technology in Mount Huang Co., Ltd's production;Cationic surfactant is cationic surfactant 1631, and cationic surfactant 1631 is main Ingredient is hexadecyltrimethylammonium chloride, heat-resisting, fast light, resistance to strong acid, highly basic, have good surface-active, stability and Biological degradability.Preferably Shandong Boxing Hao Long Chemical Co., Ltd. produces.
Compared with prior art, possessed beneficial effect of the invention is: piercing through needle made by size of the present invention Filter felt has following feature performance benefit:
1, floride-free compound: main component in formula: adding fumed silica in formula, substitutes polytetrafluoroethylene (PTFE) dosage, gas phase Silica has thickener, and anti-precipitating, resist sagging improve the suspension and dispersibility of solution;Advantage: reducing cost, seeps film Uniformly, pollution-free, meet the standard in European Union and the U.S.;
2, highly-breathable: main component in formula: being added fumed silica in formula, after high temperature is dried;It quickly forms It is adhered in filtering material fiber gap, forms smaller pore size filter, do not block aperture, make gap structure more evenly;Advantage: Air penetrability is high, reduces client's energy loss;
3, high caking property: main component in formula: being added acid and alkali-resistance B-2 lotion in formula, mixed solution has high film forming Property,;After high temperature is dried, viscose fibre and formation mocromembrane;Advantage: being not easily disconnected from fiber, improves service life;
4, high flexibility: mainly work ingredient in formula: cationic surfactant is cationic surfactant 1631, addition Increase the flexibility of fiber afterwards;
5, size is readily suspended and dispersed: fumed silica granularity is small, by with after acid and alkali-resistance solution therewith, surface Product increases, and by filtering material aperture can be made to become finer and close, increases the leakproofness and barrier properties of product;
6, large specific surface area, improve filtering accuracy: the filtering material large specific surface area of production, the more meso-hole structures in surface are filtering The coated one layer of organic and organic material of material surface forms network structure and superpower filtering accuracy on filtering material surface.
Specific embodiment
The present invention will be further described combined with specific embodiments below, and wherein embodiment 1 is best implements.
Embodiment 1
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 19%, fumed silica nano material 1.2%, Cationic surfactant 1,631 2.7%, surplus are water ingredient;Wherein, fumed silica nano material is gas phase titanium dioxide Silicon K200,200 m of specific surface area2/ g, pH value 4.2,50 g/l of bulk density, 325 mesh screen residue, 0.01 wt%, fumed silica SiO in nano material2Content 99.93wt%, Al2O3Content 0.04wt %, Fe2O3Content 0.002 wt%, TiO20.02 wt of content % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
Embodiment 2
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 16%, fumed silica nano material 1.3%, Cationic surfactant 1,631 2.7%, surplus are water ingredient;Wherein, fumed silica nano material is gas phase titanium dioxide Silicon K200, specific surface area 190m2/ g, pH value 4.2, bulk density 49.3g/l, 325 mesh screen residue 0.02wt%, fumed silica SiO in nano material2Content 99.9wt%, Al2O3Content 0.04 wt%, Fe2O3Content 0.002wt %, TiO20.02 wt of content % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
Embodiment 3
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 22%, fumed silica nano material 1%, sun Ionic surface active agent 1,631 2.8%, surplus are water ingredient;Wherein, fumed silica nano material is fumed silica K200, specific surface area 210m2/ g, pH value 4.2,50.2 g/l of bulk density, 325 mesh screen residue, 0.03 wt%, fumed silica SiO in nano material2Content 99.87wt%, Al2O3Content 0.045wt %, Fe2O3Content 0.0023 wt %, TiO2Content 0.013 wt % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
Embodiment 4
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 10%, fumed silica nano material 2%, sun Ionic surface active agent 1,631 2.5%, surplus are water ingredient;Wherein, fumed silica nano material is fumed silica K200,180 m of specific surface area2/ g, pH value 4.2, bulk density 48.9g/l, 325 mesh screen residue 0.01wt%, fumed silica are received SiO in rice material2Content 99.83wt%, Al2O3Content 0.045 wt %, Fe2O3Content 0.0013 wt %, TiO2Content 0.022 Wt % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
Embodiment 5
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 30%, fumed silica nano material 0.5%, Cationic surfactant 1,631 3%, surplus are water ingredient;Wherein, fumed silica nano material is fumed silica K200, specific surface area 220m2/ g, pH value 4.2,51.3 g/l of bulk density, 325 mesh screen residue, 0.046 wt%, fumed silica SiO in nano material2Content 99.8wt%, Al2O3Content 0.025 wt %, Fe2O3Content 0.0023 wt %, TiO2Content 0.012 wt % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
Comparative example 1
By mass percentage form: solid content be 48% acid and alkali-resistance B-2 lotion 10%, fumed silica nano material 12%, Cationic surfactant 1,631 2.7%, surplus are water ingredient;Wherein, fumed silica nano material is gas phase titanium dioxide Silicon K200,200 m of specific surface area2/ g, pH value 4.2,50 g/l of bulk density, 325 mesh screen residue, 0.01 wt%, fumed silica SiO in nano material2Content 99.93wt%, Al2O3Content 0.04wt %, Fe2O3Content 0.002 wt%, TiO20.02 wt of content % and surplus impurity;
First water and fumed silica nano material are uniformly mixed, then put into cation surface activating into mixed solution Agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
The performance test results of the table 1 through needled filtering felt made of size obtained by embodiment and comparative example
The above described is only a preferred embodiment of the present invention, being not that the invention has other forms of limitations, appoint What those skilled in the art changed or be modified as possibly also with the technology contents of the disclosure above equivalent variations etc. Imitate embodiment.But without departing from the technical solutions of the present invention, according to the technical essence of the invention to above embodiments institute Any simple modification, equivalent variations and the remodeling made, still fall within the protection scope of technical solution of the present invention.

Claims (7)

1. a kind of flue gas ash removal filtering material final finishing size, which is characterized in that mass percentage composition are as follows: solid content is 48% acid and alkali-resistance B-2 lotion 10% ~ 30%, fumed silica nano material 0.5% ~ 2%, cationic surfactant 2.5% ~ 3%, surplus is water.
2. a kind of flue gas ash removal filtering material final finishing size according to claim 1, it is characterised in that: quality hundred Point than composition are as follows: solid content be 48% acid and alkali-resistance B-2 lotion 16% ~ 22%, fumed silica nano material 1% ~ 1.3%, sun Ionic surface active agent 2.7% ~ 2.8%, surplus are water.
3. a kind of flue gas ash removal filtering material final finishing size according to claim 1 or 2, it is characterised in that: institute 180 m of specific surface area for the fumed silica nano material stated2/g~220m2/ g, pH value 4.2, bulk density 48.9g/l ~ 0.05 wt% of 51.3 g/l, 325 mesh screen residue <.
4. a kind of flue gas ash removal filtering material final finishing size according to claim 1 or 2, it is characterised in that: institute SiO in the fumed silica nano material stated2Content >=99.8wt %, Al2O3Content < 0.05 wt %, Fe2O3Content < 0.003 wt %, TiO20.03 wt % of content <.
5. a kind of flue gas ash removal filtering material final finishing size according to claim 1 or 2, it is characterised in that: institute The fumed silica nano material stated is fumed silica K200.
6. a kind of flue gas ash removal filtering material final finishing size according to claim 1 or 2, it is characterised in that: institute The cationic surfactant stated is cationic surfactant 1631.
7. a kind of preparation method of the described in any item flue gas ash removal filtering material final finishing sizes of claim 1 ~ 6, It is characterized in that: first water and fumed silica nano material being uniformly mixed, then put into cation form into mixed solution Face activating agent is uniformly mixed, and adds acid and alkali-resistance B-2 lotion stirring and dissolving to obtain the final product.
CN201811216907.6A 2018-10-18 2018-10-18 A kind of flue gas ash removal filtering material final finishing size and preparation method thereof Pending CN109224632A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1579126A (en) * 1967-07-20 1969-08-22
US3672924A (en) * 1967-07-20 1972-06-27 Fmc Corp Thermally stable air filter gels
CN102910841A (en) * 2012-11-23 2013-02-06 湖北菲利华石英玻璃股份有限公司 Quartz glass fiber reinforced textile size
CN104927307A (en) * 2015-06-30 2015-09-23 四川航天五源复合材料有限公司 Preparation method of nano modified soaking agent used for basalt fiber

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR1579126A (en) * 1967-07-20 1969-08-22
US3672924A (en) * 1967-07-20 1972-06-27 Fmc Corp Thermally stable air filter gels
CN102910841A (en) * 2012-11-23 2013-02-06 湖北菲利华石英玻璃股份有限公司 Quartz glass fiber reinforced textile size
CN104927307A (en) * 2015-06-30 2015-09-23 四川航天五源复合材料有限公司 Preparation method of nano modified soaking agent used for basalt fiber

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
雷燕主编: "《实用化工材料手册 合成材料及其助剂》", 31 May 1994 *

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