[go: up one dir, main page]

CN109184068A - 一种装配式新型集成墙板及其生产方法 - Google Patents

一种装配式新型集成墙板及其生产方法 Download PDF

Info

Publication number
CN109184068A
CN109184068A CN201810992378.2A CN201810992378A CN109184068A CN 109184068 A CN109184068 A CN 109184068A CN 201810992378 A CN201810992378 A CN 201810992378A CN 109184068 A CN109184068 A CN 109184068A
Authority
CN
China
Prior art keywords
parts
wall plate
inner core
protective layer
integrated wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810992378.2A
Other languages
English (en)
Inventor
李洪来
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Pin Lian Arts And Crafts Co Ltd
Original Assignee
Chongqing Pin Lian Arts And Crafts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chongqing Pin Lian Arts And Crafts Co Ltd filed Critical Chongqing Pin Lian Arts And Crafts Co Ltd
Priority to CN201810992378.2A priority Critical patent/CN109184068A/zh
Publication of CN109184068A publication Critical patent/CN109184068A/zh
Pending legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/04—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by at least one layer folded at the edge, e.g. over another layer ; characterised by at least one layer enveloping or enclosing a material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/002—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising natural stone or artificial stone
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/0066—Use of inorganic compounding ingredients
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L97/00—Compositions of lignin-containing materials
    • C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2327/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2355/00—Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2323/00 - C08J2353/00
    • C08J2355/02—Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2361/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2361/04—Condensation polymers of aldehydes or ketones with phenols only
    • C08J2361/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2427/00—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2427/02—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2427/04—Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2427/06—Homopolymers or copolymers of vinyl chloride
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2455/00—Characterised by the use of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08J2423/00 - C08J2453/00
    • C08J2455/02—Acrylonitrile-Butadiene-Styrene [ABS] polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2461/00—Characterised by the use of condensation polymers of aldehydes or ketones; Derivatives of such polymers
    • C08J2461/04—Condensation polymers of aldehydes or ketones with phenols only
    • C08J2461/06—Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24—Acids; Salts thereof
    • C08K3/26—Carbonates; Bicarbonates
    • C08K2003/265—Calcium, strontium or barium carbonate
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013—Fillers, pigments or reinforcing additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/16—Fibres; Fibrils

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Architecture (AREA)
  • Wood Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Abstract

本发明公开了一种装配式新型集成墙板及其生产方法，包括包括内芯、隔音层、保护层和保温层；内芯外套设有隔音层，隔音层外固定包裹有保护层，保护层外固定包裹有保温层；内芯由如下重量配比的原料制成：树脂、发泡剂、稳定剂、润滑剂、废弃矿渣、废弃陶瓷颗粒；保护层由如下重量配比的原料制成：竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂、PE蜡，生产方法包括内芯的制备；隔音层的固定；保护层的制备；保温层的固定。本发明采用的原料来源丰富，成本低廉，制作方法简单可控、具有较强的可推广性，适合工业化生产。

Description

一种装配式新型集成墙板及其生产方法
技术领域
本发明涉及建筑材料技术领域，尤其涉及一种装配式新型集成墙板及其生产方法。
背景技术
在房屋架设过程中，传统现场浇筑混凝土的施工方式，人力需求大、建筑建设成本高、建设周期长。近几年，应国家政策要求和建筑绿色发展需求，逐渐形成了装配式住房的建筑模式，即在工厂车间预制装配式住房所需的集成墙板，运输至施工现场进行吊装安装。
一般集成墙板材料，墙板呼吸孔大而不实，隔音隔热效果不明显。现有的预制墙板在施工过程中，左右或者上下墙板之间连接时，借助预埋钢筋连接固定，然后现场浇筑混凝土，连接处脆弱，施工完成后墙壁易在连接处出现裂缝，安全系数低、影响美观。
发明内容
本发明旨在提出的一种装配式新型集成墙板及其生产方法。
为了实现上述目的，本发明采用了如下技术方案：
设计一种装配式新型集成墙板，包括内芯、隔音层、保护层和保温层；所述内芯外套设有隔音层，所述隔音层外固定包裹有保护层，所述保护层外固定包裹有保温层；所述内芯由如下重量配比的原料制成：树脂50-80份、发泡剂0.3-0.8份、稳定剂1-3份、润滑剂3-4份、废弃矿渣15-25份、废弃陶瓷颗粒12-15份；所述保护层由如下重量配比的原料制成：竹纤维30-50份、废弃农作物秸秆25-35份、混凝土20-35份、碳酸钙15-25份、抗菌剂3-4份、阻燃剂3-5份、PE蜡3-4份。
优选的，所述内芯由如下重量配比的原料制成：树脂80份、发泡剂0.8份、稳定剂3份、润滑剂4份、废弃矿渣25份、废弃陶瓷颗粒15份；所述保护层由如下重量配比的原料制成：竹纤维50份、废弃农作物秸秆35份、混凝土35份、碳酸钙25份、抗菌剂4份、阻燃剂5份、PE蜡4份。
优选的，所述内芯由如下重量配比的原料制成：树脂50份、发泡剂0.3份、稳定剂1份、润滑剂3份、废弃矿渣15份、废弃陶瓷颗粒12份；所述保护层由如下重量配比的原料制成：竹纤维30份、废弃农作物秸秆25份、混凝土20份、碳酸钙15份、抗菌剂3份、阻燃剂3份、PE蜡3份。
优选的，所述内芯由如下重量配比的原料制成：树脂70份、发泡剂0.6份、稳定剂2份、润滑剂3.5份、废弃矿渣20份、废弃陶瓷颗粒13份；所述保护层由如下重量配比的原料制成：竹纤维40份、废弃农作物秸秆30份、混凝土25份、碳酸钙20份、抗菌剂3.5份、阻燃剂4份、PE蜡3.5份。
优选的，所述隔音层为真空箱。
优选的，所述保温层为珍珠岩保温层，且所述珍珠岩保温层的厚度为3-5cm。
优选的，所述树脂为酚醛树脂、聚氯乙烯树脂、聚酯树脂和ABS树脂以任意质量比的混合物。
优选的，所述废弃农作物秸秆包括小麦秸秆、玉米秸秆、芝麻秸秆和大豆秸秆中的一种或多种。
本发明还提供一种装配式新型集成墙板的生产方法，包括如下步骤：
1)内芯的制备：取配方量的树脂、发泡剂、稳定剂、润滑剂、废弃矿渣和废弃陶瓷颗粒，输送到多向运动混合机中混合处理5min，再将混合均匀的物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，冷却后得到内芯；
2)隔音层的固定：取真空箱固定套设在内芯的外表面，所述真空箱的截面为回形；
3)保护层的制备：称取配方量的竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂和PE蜡放入容器内然后超声波处理5min，使物料混合均匀，再将物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，均匀包裹在隔音层的外部，冷却定型得到集成墙板预成品；
4)保温层的固定：在集成墙板预成品的外部固定包裹一层厚度为3-5cm的保温层。
本发明提出的一种装配式新型集成墙板及其生产方法，有益效果在于：
1.本发明通过设计内芯和保护层之间设置的隔音层即真空箱，能够很好地起到隔音效果，并且不会影响墙板的质量。
2.本发明的内芯采用废弃矿渣、废弃陶瓷颗粒和树脂作为主要原料能够充分利用废弃资源，并且能够增强集成墙板内芯的强度韧性和透气性。
3.本发明采用的原料来源丰富，成本低廉，制作方法简单可控、具有较强的可推广性，适合工业化生产。
具体实施方式
下面将结合本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
实施例1
一种装配式新型集成墙板，包括内芯、隔音层、保护层和保温层；内芯外套设有隔音层，隔音层为真空箱，隔音层外固定包裹有保护层，保护层外固定包裹有保温层。
内芯由如下重量配比的原料制成：树脂80份、发泡剂0.8份、稳定剂3份、润滑剂4份、废弃矿渣25份、废弃陶瓷颗粒15份；保护层由如下重量配比的原料制成：竹纤维50份、废弃农作物秸秆35份、混凝土35份、碳酸钙25份、抗菌剂4份、阻燃剂5份、PE蜡4份。
其中，保温层为珍珠岩保温层，且珍珠岩保温层的厚度为3cm。
其中，树脂为酚醛树脂、聚氯乙烯树脂、聚酯树脂和ABS树脂以质量比为1：1：1：1的混合物。
其中，废弃农作物秸秆为小麦秸秆、玉米秸秆、芝麻秸秆和大豆秸秆的混合物。
一种装配式新型集成墙板的生产方法，包括如下步骤：
1)内芯的制备：取配方量的树脂、发泡剂、稳定剂、润滑剂、废弃矿渣和废弃陶瓷颗粒，输送到多向运动混合机中混合处理5min，再将混合均匀的物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，冷却后得到内芯；
2)隔音层的固定：取真空箱固定套设在内芯的外表面，真空箱的截面为回形；
3)保护层的制备：称取配方量的竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂和PE蜡放入容器内然后超声波处理5min，使物料混合均匀，再将物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，均匀包裹在隔音层的外部，冷却定型得到集成墙板预成品；
4)保温层的固定：在集成墙板预成品的外部固定包裹一层厚度为3-5cm的保温层。
实施例2
一种装配式新型集成墙板，包括内芯、隔音层、保护层和保温层；内芯外套设有隔音层，隔音层为真空箱，隔音层外固定包裹有保护层，保护层外固定包裹有保温层。
内芯由如下重量配比的原料制成：树脂50份、发泡剂0.3份、稳定剂1份、润滑剂3份、废弃矿渣15份、废弃陶瓷颗粒12份；保护层由如下重量配比的原料制成：竹纤维30份、废弃农作物秸秆25份、混凝土20份、碳酸钙15份、抗菌剂3份、阻燃剂3份、PE蜡3份。
其中，保温层为珍珠岩保温层，且珍珠岩保温层的厚度为4cm。
其中，树脂为酚醛树脂、聚氯乙烯树脂、聚酯树脂和ABS树脂以质量比为1:2:3:4的混合物。
其中，废弃农作物秸秆小麦秸秆。
一种装配式新型集成墙板的生产方法，包括如下步骤：
1)内芯的制备：取配方量的树脂、发泡剂、稳定剂、润滑剂、废弃矿渣和废弃陶瓷颗粒，输送到多向运动混合机中混合处理5min，再将混合均匀的物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，冷却后得到内芯；
2)隔音层的固定：取真空箱固定套设在内芯的外表面，真空箱的截面为回形；
3)保护层的制备：称取配方量的竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂和PE蜡放入容器内然后超声波处理5min，使物料混合均匀，再将物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，均匀包裹在隔音层的外部，冷却定型得到集成墙板预成品；
4)保温层的固定：在集成墙板预成品的外部固定包裹一层厚度为3-5cm的保温层。
实施例3
一种装配式新型集成墙板，包括内芯、隔音层、保护层和保温层；内芯外套设有隔音层，隔音层为真空箱，隔音层外固定包裹有保护层，保护层外固定包裹有保温层。
内芯由如下重量配比的原料制成：树脂70份、发泡剂0.6份、稳定剂2份、润滑剂3.5份、废弃矿渣20份、废弃陶瓷颗粒13份；保护层由如下重量配比的原料制成：竹纤维40份、废弃农作物秸秆30份、混凝土25份、碳酸钙20份、抗菌剂3.5份、阻燃剂4份、PE蜡3.5份。
其中，保温层为珍珠岩保温层，且珍珠岩保温层的厚度为5cm。
其中，树脂为酚醛树脂、聚氯乙烯树脂、聚酯树脂和ABS树脂以质量比为2:1:3:1的混合物。
其中，废弃农作物秸秆包括小麦秸秆和玉米秸秆。
一种装配式新型集成墙板的生产方法，包括如下步骤：
1)内芯的制备：取配方量的树脂、发泡剂、稳定剂、润滑剂、废弃矿渣和废弃陶瓷颗粒，输送到多向运动混合机中混合处理5min，再将混合均匀的物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，冷却后得到内芯；
2)隔音层的固定：取真空箱固定套设在内芯的外表面，真空箱的截面为回形；
3)保护层的制备：称取配方量的竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂和PE蜡放入容器内然后超声波处理5min，使物料混合均匀，再将物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，均匀包裹在隔音层的外部，冷却定型得到集成墙板预成品；
4)保温层的固定：在集成墙板预成品的外部固定包裹一层厚度为3-5cm的保温层。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (9)

1.一种装配式新型集成墙板，其特征在于：包括内芯、隔音层、保护层和保温层；所述内芯外套设有隔音层，所述隔音层外固定包裹有保护层，所述保护层外固定包裹有保温层；所述内芯由如下重量配比的原料制成：树脂50-80份、发泡剂0.3-0.8份、稳定剂1-3份、润滑剂3-4份、废弃矿渣15-25份、废弃陶瓷颗粒12-15份；所述保护层由如下重量配比的原料制成：竹纤维30-50份、废弃农作物秸秆25-35份、混凝土20-35份、碳酸钙15-25份、抗菌剂3-4份、阻燃剂3-5份、PE蜡3-4份。
2.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述内芯由如下重量配比的原料制成：树脂80份、发泡剂0.8份、稳定剂3份、润滑剂4份、废弃矿渣25份、废弃陶瓷颗粒15份；所述保护层由如下重量配比的原料制成：竹纤维50份、废弃农作物秸秆35份、混凝土35份、碳酸钙25份、抗菌剂4份、阻燃剂5份、PE蜡4份。
3.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述内芯由如下重量配比的原料制成：树脂50份、发泡剂0.3份、稳定剂1份、润滑剂3份、废弃矿渣15份、废弃陶瓷颗粒12份；所述保护层由如下重量配比的原料制成：竹纤维30份、废弃农作物秸秆25份、混凝土20份、碳酸钙15份、抗菌剂3份、阻燃剂3份、PE蜡3份。
4.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述内芯由如下重量配比的原料制成：树脂70份、发泡剂0.6份、稳定剂2份、润滑剂3.5份、废弃矿渣20份、废弃陶瓷颗粒13份；所述保护层由如下重量配比的原料制成：竹纤维40份、废弃农作物秸秆30份、混凝土25份、碳酸钙20份、抗菌剂3.5份、阻燃剂4份、PE蜡3.5份。
5.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述隔音层为真空箱。
6.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述保温层为珍珠岩保温层，且所述珍珠岩保温层的厚度为3-5cm。
7.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述树脂为酚醛树脂、聚氯乙烯树脂、聚酯树脂和ABS树脂以任意质量比的混合物。
8.根据权利要求1所述的一种装配式新型集成墙板，其特征在于：所述废弃农作物秸秆包括小麦秸秆、玉米秸秆、芝麻秸秆和大豆秸秆中的一种或多种。
9.一种权利要求1所述装配式新型集成墙板的生产方法，其特征在于：包括如下步骤：
1)内芯的制备：取配方量的树脂、发泡剂、稳定剂、润滑剂、废弃矿渣和废弃陶瓷颗粒，输送到多向运动混合机中混合处理5min，再将混合均匀的物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，冷却后得到内芯；
2)隔音层的固定：取真空箱固定套设在内芯的外表面，所述真空箱的截面为回形；
3)保护层的制备：称取配方量的竹纤维、废弃农作物秸秆、混凝土、碳酸钙、抗菌剂、阻燃剂和PE蜡放入容器内然后超声波处理5min，使物料混合均匀，再将物料喂入平行双螺杆挤出机中造粒，造粒后的物料经锥形双螺杆挤出机连接模具挤出成型，均匀包裹在隔音层的外部，冷却定型得到集成墙板预成品；
4)保温层的固定：在集成墙板预成品的外部固定包裹一层厚度为3-5cm的保温层。
CN201810992378.2A 2018-08-29 2018-08-29 一种装配式新型集成墙板及其生产方法 Pending CN109184068A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810992378.2A CN109184068A (zh) 2018-08-29 2018-08-29 一种装配式新型集成墙板及其生产方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810992378.2A CN109184068A (zh) 2018-08-29 2018-08-29 一种装配式新型集成墙板及其生产方法

Publications (1)

Publication Number Publication Date
CN109184068A true CN109184068A (zh) 2019-01-11

Family

ID=64916941

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810992378.2A Pending CN109184068A (zh) 2018-08-29 2018-08-29 一种装配式新型集成墙板及其生产方法

Country Status (1)

Country Link
CN (1) CN109184068A (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704273B (zh) * 2019-07-04 2020-09-11 綠昇科技股份有限公司 免拆模板及其施工方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000035820A1 (fr) * 1998-12-11 2000-06-22 Ibiden Co., Ltd. Poudre non cristalline, produit durci composite et materiau de construction composite
CN1296033A (zh) * 1999-11-12 2001-05-23 中国石油化工集团公司北京化工研究院 一种聚氯乙烯发泡材料的制备方法
CN201024545Y (zh) * 2007-04-11 2008-02-20 王国山 一体式珍珠岩夹芯板
CN105001483A (zh) * 2015-06-10 2015-10-28 苏州宏恒化工有限公司 一种聚乙烯基木塑复合材料及其制备方法
CN205530975U (zh) * 2016-04-13 2016-08-31 浙江诸暨港龙新材料有限公司 新型复合蜂窝墙板

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000035820A1 (fr) * 1998-12-11 2000-06-22 Ibiden Co., Ltd. Poudre non cristalline, produit durci composite et materiau de construction composite
CN1296033A (zh) * 1999-11-12 2001-05-23 中国石油化工集团公司北京化工研究院 一种聚氯乙烯发泡材料的制备方法
CN201024545Y (zh) * 2007-04-11 2008-02-20 王国山 一体式珍珠岩夹芯板
CN105001483A (zh) * 2015-06-10 2015-10-28 苏州宏恒化工有限公司 一种聚乙烯基木塑复合材料及其制备方法
CN205530975U (zh) * 2016-04-13 2016-08-31 浙江诸暨港龙新材料有限公司 新型复合蜂窝墙板

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
孔人英: "《混凝土制品工艺及设备》", 30 September 1995 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI704273B (zh) * 2019-07-04 2020-09-11 綠昇科技股份有限公司 免拆模板及其施工方法

Similar Documents

Publication Publication Date Title
CN101602224B (zh) 一种耐燃纤维板材及其制造方法
EP1602789A1 (en) A composite sandwich wall panel
CN101475360A (zh) 一种轻质镁水泥保温外墙板及其加工方法
WO2008156590A1 (en) Building block and system for manufacture
CN103803939A (zh) 一种地聚物基纤维板
CN112277117B (zh) 一种永久性竹基复合承载板及加工工艺
CN102173677A (zh) 阻燃型建筑保温材料及其生产方法
US20100230844A1 (en) Process for Producing Environmental Protection Wall Plate
CN107840632A (zh) 一种阻燃抗菌型隔热隔音建筑板材及其制备方法
CN101560806B (zh) 一种轻质节能保温砖
CN100460354C (zh) 环保轻体纤维隔墙板
CN109184068A (zh) 一种装配式新型集成墙板及其生产方法
CN102051950A (zh) 保温一体化内墙板材料
CN101486542A (zh) 高强度自保温空芯墙体板及其制造方法
CN108929085A (zh) 一种楼地面用水泥基泡沫保温隔声板材及其制备方法
CN104496359A (zh) 水泥基复合自保温高强节能砌块
CN104671822A (zh) 一种发泡镁水泥eps粒a级不燃板及其制备方法
CN100348532C (zh) 麦秸秆水泥复合材料墙板及其制造方法
CN211714563U (zh) 一种低成本、轻质、高强免拆复合保温模板
CN103058702A (zh) 轻质墙板的制备方法
CN101672098B (zh) 组合式厨卫防火排气道的制作方法
CN104909707A (zh) 一种轻质内外隔墙板板皮
CN100395208C (zh) 一种多功能建筑型材
CN113698132B (zh) 一种聚岩液和聚岩复合板材及其制备方法
CN103073261A (zh) 一种自保温砖及其制备方法

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20190111

RJ01 Rejection of invention patent application after publication