CN109139323B - A compound fuel injection pump camshaft phase and fuel supply timing detection device and method - Google Patents
A compound fuel injection pump camshaft phase and fuel supply timing detection device and method Download PDFInfo
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- CN109139323B CN109139323B CN201811316276.5A CN201811316276A CN109139323B CN 109139323 B CN109139323 B CN 109139323B CN 201811316276 A CN201811316276 A CN 201811316276A CN 109139323 B CN109139323 B CN 109139323B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M65/00—Testing fuel-injection apparatus, e.g. testing injection timing ; Cleaning of fuel-injection apparatus
- F02M65/005—Measuring or detecting injection-valve lift, e.g. to determine injection timing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/40—Engine management systems
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Abstract
Description
技术领域technical field
本发明属于柴油机测试技术领域,具体描述一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置及方法。The invention belongs to the technical field of diesel engine testing, and specifically describes a device and method for detecting the camshaft phase and fuel supply timing of a composite fuel injection pump on an oil pump test bench.
背景技术Background technique
喷油泵是柴油机最重要的部件,被视为柴油发动机的“心脏”部件,喷油泵一旦出问题会使整个柴油机工作失常,12缸以上的高速大功率柴油机的喷油泵一般采用多缸喷油泵通过具有柔性的弹性联轴节连接在一起组成复合式多缸喷油泵,高速大功率柴油机随着试验过程中随着柴油机转速和负荷的增加,所需供油量增加,造成复合式多缸喷油泵所承受的负载增加,同时复合式多缸喷油泵各喷油泵所承受的负载并不完全一致,弹性连轴节的调节作用有限,会导致复合式多缸喷油泵各喷油泵的转速不均匀,造成各喷油泵凸轮轴相位的一致性发出改变,进而影响高速大功率柴油机各缸的供油时刻。The fuel injection pump is the most important part of the diesel engine, and it is regarded as the "heart" part of the diesel engine. Once the fuel injection pump fails, the entire diesel engine will malfunction. The fuel injection pump of the high-speed and high-power diesel engine with more than 12 cylinders generally adopts multi-cylinder fuel injection pumps. Flexible elastic couplings are connected together to form a composite multi-cylinder fuel injection pump. As the speed and load of the high-speed and high-power diesel engine increase during the test, the required fuel supply increases, resulting in a composite multi-cylinder fuel injection pump. The load on the composite multi-cylinder fuel injection pump is increased, and the loads on the fuel injection pumps of the compound multi-cylinder fuel injection pump are not exactly the same. The phase consistency of the camshafts of each fuel injection pump is changed, which in turn affects the fuel supply timing of each cylinder of the high-speed and high-power diesel engine.
传统的油泵试验台能够完成单个多缸喷油泵的供油量检测、喷油泵的预行程调整、喷油泵和喷油器油量不均匀性检测等功能。但由于设备功能的局限性使其对无法进行复合式多缸喷油泵凸轮轴相位检测和供油时刻测试的功能,无法对复合式多缸喷油泵通过连轴节连接在一起后凸轮轴相位差异、喷油时刻的差异对喷油泵进行进一步的分析。The traditional oil pump test bench can complete the functions of fuel supply detection of single multi-cylinder fuel injection pump, pre-stroke adjustment of fuel injection pump, fuel injection pump and fuel injector non-uniformity detection and other functions. However, due to the limitations of equipment functions, it is impossible to perform the function of camshaft phase detection and fuel supply timing test of the compound multi-cylinder fuel injection pump, and it is impossible to detect the phase difference of the camshaft after the compound multi-cylinder fuel injection pump is connected together through a coupling , and the difference of fuel injection timing to further analyze the fuel injection pump.
发明内容Contents of the invention
本发明为了解决上述问题,的目的是提供一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置及方法。In order to solve the above problems, the purpose of the present invention is to provide a device and method for detecting the camshaft phase and fuel supply timing of the compound fuel injection pump for the oil pump test bench.
为达以上发明目的,本发明采用如下技术方案:For reaching above object of the invention, the present invention adopts following technical scheme:
一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置,复合喷油泵由喷油泵Ⅰ和喷油泵Ⅱ复合而成;所述喷油泵Ⅰ的驱动端通过联轴节Ⅰ与步进驱动电机输出端相连;所述步进驱动电机的输出端安装有缺齿的齿轮盘Ⅰ,对应所述的齿轮盘Ⅰ设置有用以对步进驱动电机输出端的转速和相位信号进行检测磁电传感器Ⅰ;所述联轴节Ⅰ与喷油泵Ⅰ的驱动端之间安装有缺齿的齿轮盘Ⅱ;齿轮盘Ⅱ的结构同所述齿轮盘Ⅰ的结构;对应所述的齿轮盘Ⅱ设置有用以检测喷油泵Ⅰ驱动端的转速及相位信号的磁电传感器Ⅱ;所述喷油泵Ⅰ的输出端和喷油泵Ⅱ的驱动端通过联轴节Ⅱ相连,所述喷油泵Ⅱ的输出端安装有角标仪,用以检测喷油泵Ⅱ输出端的转速和相位信号;所述喷油泵Ⅰ、喷油泵Ⅱ的顶部均设置有多个出油阀,每个所述出油阀分别通过所对应的高压油管与喷油器相连通;在高压油管与所对应的出油阀之间安装有与高压油管相联通的压力测量接头Ⅰ,并在所述的压力测量接头Ⅰ上安装有用以检测高压油管泵端油管压力的压力传感器Ⅰ;高压油管与所对应的喷油器之间安装有与高压油管相联通的压力测量接头Ⅱ,并在所述的压力测量接头Ⅱ上安装有用以检测高压油管喷嘴端油管压力的压力传感器Ⅱ;所述的磁电传感器Ⅰ、磁电传感器Ⅱ均与与压力传感器Ⅰ、压力传感器Ⅱ以及上位机相连通,并进行同步采集;通过对比电机输出端、喷油泵Ⅰ驱动端、喷油泵Ⅱ输出端转速及相位信号的一致性判断两个喷油泵实际连接状态下各泵凸轮轴的相位一致性。A device for testing the camshaft phase and fuel supply timing of a composite fuel injection pump on an oil pump test bench. The composite fuel injection pump is composed of fuel injection pump I and fuel injection pump II; the driving end of the fuel injection pump I is connected to the The output end of the stepping drive motor is connected; the output end of the stepping driving motor is equipped with a toothless gear plate I, and the corresponding gear plate I is provided with a magnetic field for detecting the speed and phase signal of the output end of the stepping drive motor. Electric sensor Ⅰ; a tooth-missing gear plate II is installed between the coupling I and the driving end of the fuel injection pump Ⅰ; the structure of the gear plate II is the same as that of the gear plate Ⅰ; corresponding to the gear plate II There is a magnetic sensor II for detecting the rotational speed and phase signal of the driving end of the fuel injection pump I; the output end of the fuel injection pump I and the driving end of the fuel injection pump II are connected through the coupling II, and the output end of the fuel injection pump II is installed with The angle marker is used to detect the rotation speed and phase signal of the output end of the fuel injection pump II; the tops of the fuel injection pump I and the fuel injection pump II are provided with a plurality of oil outlet valves, and each of the oil outlet valves passes through the corresponding high-pressure The oil pipe is connected to the fuel injector; a pressure measurement joint I connected with the high pressure oil pipe is installed between the high pressure oil pipe and the corresponding oil outlet valve, and a pressure measurement joint I is installed on the pressure measurement joint I to detect the high pressure oil pipe pump The pressure sensor Ⅰ for the pressure of the oil pipe at the end; the pressure measuring joint II connected with the high-pressure oil pipe is installed between the high-pressure oil pipe and the corresponding injector, and a pressure measuring joint II is installed on the pressure measuring joint II to detect the nozzle end of the high-pressure oil pipe. The pressure sensor II of the oil pipe pressure; the magnetoelectric sensor I and the magnetoelectric sensor II are all connected with the pressure sensor I, the pressure sensor II and the host computer, and the synchronous acquisition is carried out; by comparing the motor output end and the fuel injection pump I drive Judging the phase consistency of the camshafts of each pump under the actual connection state of the two fuel injection pumps by the consistency of the speed and phase signals of the fuel injection pump II output terminal.
对应每个所述的喷油器设置有用以测量喷油器喷油量的量杯。Corresponding to each of the fuel injectors, a measuring cup for measuring the fuel injection quantity of the fuel injector is provided.
所述喷油泵Ⅰ和喷油泵Ⅱ的齿条连接在一起,通过齿条调节装置The racks of the fuel injection pump I and the fuel injection pump II are connected together, and the rack adjustment device
控制齿条行程;所述齿条调节装置安装在喷油泵Ⅰ输入端,伸出的齿条穿过固定支架的调节孔,并通过调节孔前后的压紧螺帽固定齿条伸长量;齿条伸成量的确定为拉升状态调节孔前端的齿条长度减去自由状态调节孔前端的齿条长度。Control the stroke of the rack; the rack adjustment device is installed at the input end of the fuel injection pump I, the protruding rack passes through the adjustment hole of the fixing bracket, and the elongation of the rack is fixed by the compression nuts at the front and rear of the adjustment hole; The determination of the bar extension is the length of the rack at the front end of the adjustment hole in the pulling state minus the length of the rack at the front end of the adjustment hole in the free state.
利用一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置对复合喷油泵凸轮轴相位及供油时刻进行检测的方法为:连接完成油泵试验台试验所需的水、油路相关配套设备,确定角标仪的光栅基准位置与喷油泵Ⅱ最后一个出油阀凸轮轴上死点位置的角度差、确定高压油管Ⅰ和喷油泵Ⅱ各出油阀相对于喷油泵Ⅱ最后一个出油阀凸轮轴上死点位置的角度差;启动步进驱动电机,设置测量转速和循环数;调节齿条调节装置,设置齿条行程;使用上位机同步采集不同转速、不同齿条行程下角标仪测量的转速及相位信号以及压力传感器Ⅰ、压力传感器Ⅱ1测量得到泵端、嘴端压力数据;为保证测量精度及准确性,对高压油管Ⅰ和喷油泵Ⅱ各出油阀位置的高压油管进行检测时,同步对高压油管Ⅰ和喷油泵Ⅱ所连接的所有高压油管泵端、嘴端压力进行测量;磁电传感器Ⅰ、磁电传感器Ⅱ、角标仪测量的转速及相位信号,以齿轮盘、齿轮盘Ⅱ的缺齿位置以及角标仪的光栅基准位置为基准,分析在不同转速、不同齿条行程下步进驱动电机、高压油管Ⅰ和喷油泵Ⅱ每转一圈转速及相位信号的一致性,判断复合式喷油泵在实际安装状态下高压油管Ⅰ和喷油泵Ⅱ凸轮轴相位的一致性;得到高压油管Ⅰ和喷油泵Ⅱ在不更换的喷油器情况下不同转速、不同齿条行程下基于转角信号的高压油管泵端、嘴端压力曲线;述喷油泵Ⅰ和喷油泵Ⅱ的齿条连接在一起,通过齿条调节装置The method of detecting the camshaft phase and fuel supply timing of the composite fuel injection pump by using a device for detecting the camshaft phase and fuel supply timing of the compound fuel injection pump on the oil pump test bench is: connect the water and oil required to complete the test of the oil pump test bench Road-related supporting equipment, determine the angle difference between the grating reference position of the angle marker and the camshaft top dead center position of the last fuel delivery valve of fuel injection pump II, and determine the relative position of each fuel delivery valve of high-pressure fuel pipe I and fuel injection pump II relative to the last fuel injection pump II The angle difference of the upper dead center position of the camshaft of an oil delivery valve; start the stepping drive motor, set the measurement speed and cycle number; adjust the rack adjustment device, and set the rack stroke; use the host computer to synchronously collect different speeds and different rack strokes The speed and phase signals measured by the subscript instrument and the pressure sensor Ⅰ and pressure sensor Ⅱ1 are used to obtain the pressure data of the pump end and mouth end; in order to ensure the measurement accuracy and accuracy, the high pressure oil pipe Ⅰ and the oil outlet valve position of the fuel injection pump II When the oil pipe is detected, the pressure of all high-pressure oil pipe pump ends and mouth ends connected to the high-pressure oil pipe I and the fuel injection pump II are measured simultaneously; the speed and phase signals measured by the magnetoelectric sensor The position of missing teeth of the gear plate and gear plate II and the reference position of the grating of the angle marker are used as references to analyze the speed and phase of each revolution of the stepping drive motor, high-pressure oil pipe I and fuel injection pump II at different speeds and rack strokes Signal consistency, to judge the consistency of the camshaft phase of the high-pressure oil pipe I and the fuel injection pump II under the actual installation state of the compound fuel injection pump; obtain the different speeds and different The pressure curves of the pump end and nozzle end of the high-pressure oil pipe based on the rotation angle signal under the rack stroke;
控制齿条行程。所述齿条调节装置安装在喷油泵Ⅰ输入端,伸出的齿条穿过固定支架的调节孔,并通过调节孔前后的压紧螺帽固定齿条伸长量。齿条伸成量的确定为拉升状态调节孔前端的齿条长度减去自由状态调节孔前端的齿条长度。Control rack travel. The rack adjusting device is installed at the input end of the fuel injection pump I, and the protruding rack passes through the adjusting hole of the fixing bracket, and the elongation of the rack is fixed by the compression nuts before and after the adjusting hole. The amount of rack extension is determined as the length of the rack at the front end of the adjustment hole in the pulled state minus the length of the rack at the front end of the adjustment hole in the free state.
将相同转速、相同齿条行程下各出油阀对应的高压油管泵端、嘴端压力曲线每个压力数值点对应的转角数值去除间隔角进行对比,同时根据出油阀开启压力和关闭压力得到出油阀开启时刻、结束时刻以及持续期;分析高压油管Ⅰ和喷油泵Ⅱ各出油阀出油规律的一致性;如图4所示,此为喷油泵Ⅰ第一个出油阀高压油管泵端压力曲线,出油阀开启压力400bar,对应的凸轮轴转角为-23deg,关闭压力340 bar,对应的凸轮轴转角为-1deg, 出油阀的喷油持续期为-1-(-23)=22deg;依此方法得到喷油泵Ⅰ和喷油泵Ⅱ所有出油阀开启压力和关闭压力得到出油阀开启时刻、结束时刻以及持续期,即可高压油管Ⅰ和喷油泵Ⅱ各出油阀出油规律的一致性;更换不同类型喷油器进行试验,得到高压油管Ⅰ和喷油泵Ⅱ在更换各种喷油器的情况下不同转速、不同齿条行程下基于转角信号的高压油管泵端、嘴端压力曲线;在上述试验过程中,各喷油器末端设有量杯,可分析在不同转速、不同齿条行程下高压油管Ⅰ和喷油泵Ⅱ出油阀油量的一致性。Under the same speed and the same rack stroke, the corresponding rotation angle value of each pressure value point of the high-pressure oil pipe pump end and mouth end pressure curve of each oil outlet valve corresponding to the rack stroke is compared with the interval angle, and at the same time, the opening pressure and closing pressure of the oil outlet valve are obtained. The opening time, end time and duration of the oil outlet valve; analyze the consistency of the oil outlet rules of the high-pressure oil pipe I and the oil outlet valves of the fuel injection pump II; as shown in Figure 4, this is the high-pressure oil pipe of the first oil outlet valve of the fuel injection pump I The pressure curve at the pump end, the opening pressure of the outlet valve is 400bar, the corresponding camshaft rotation angle is -23deg, the closing pressure is 340 bar, the corresponding camshaft rotation angle is -1deg, and the fuel injection duration of the outlet valve is -1-(-23 )=22deg; according to this method, the opening pressure and closing pressure of all the oil outlet valves of the fuel injection pump I and the fuel injection pump II can be obtained to obtain the opening time, end time and duration of the oil outlet valves, that is, the oil outlet valves of the high-pressure fuel pipe I and the fuel injection pump II Consistency of the oil output law; replace different types of injectors for experiments, and obtain high-pressure oil pipe pump ends based on rotation angle signals at different speeds and different rack strokes when various injectors are replaced. , Nozzle end pressure curve; In the above test process, the end of each injector is equipped with a measuring cup, which can analyze the consistency of the oil volume of the high-pressure oil pipe I and the oil outlet valve of the fuel injection pump II under different speeds and different rack strokes.
本发明提出的一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置,采用上述技术方案可实现喷油器雾化质量检测、喷油器的流量检测、喷油器油量不均匀性检测等功能,又可实现复合式喷油泵在实际工作状态下不同转速、不同齿条行程检测各喷油泵凸轮轴的相位一致性,高压油管泵端、嘴端压力的一致性;扩展了设备的使用范围,提高了油泵试验台对喷油泵和喷油器测量和评价的准确性。The invention proposes a device for detecting the camshaft phase and fuel supply timing of a composite fuel injection pump on an oil pump test bench. The above technical scheme can realize the detection of the spray quality of the fuel injector, the flow detection of the fuel injector, and the detection of the fuel flow of the fuel injector. It can detect the phase consistency of the camshaft of each fuel injection pump at different speeds and different rack strokes of the compound fuel injection pump under actual working conditions, and the consistency of the pressure at the pump end and nozzle end of the high-pressure oil pipe; The scope of use of the equipment is expanded, and the accuracy of the fuel pump test bench for the measurement and evaluation of fuel injection pumps and fuel injectors is improved.
附图说明Description of drawings
图1为复合式喷油泵安装到油泵试验台上的示意图:Figure 1 is a schematic diagram of the compound fuel injection pump installed on the fuel pump test bench:
图2为齿轮盘结构示意图:Figure 2 is a schematic diagram of the structure of the gear plate:
图3为图2的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 2;
图4为齿条行程调节装置示意图:Figure 4 is a schematic diagram of the rack stroke adjustment device:
图5为泵端压力曲线示意图;Fig. 5 is a schematic diagram of the pressure curve at the pump end;
图6为嘴端压力曲线示意图。Figure 6 is a schematic diagram of the mouth end pressure curve.
图中:1、步进驱动电机,2、齿轮盘Ⅰ,3、联轴节Ⅰ,4、齿轮盘Ⅱ,5、喷油泵Ⅰ,6、联轴节Ⅱ,7、喷油泵Ⅱ,8、角标仪,9、高压油管,10、压力测量接头Ⅰ,11、压力测量接头Ⅱ,12、喷油器,13、量杯,14、滑轨,15、磁电传感器Ⅱ,16、磁电传感器Ⅰ,17、上位机,18、压力传感器Ⅰ,19、压力传感器Ⅱ,21、齿条调节装置,22、出油阀,23、固定支架,24、前端齿条,25、压紧螺帽。In the figure: 1. Stepping drive motor, 2. Gear disc Ⅰ, 3. Coupling Ⅰ, 4. Gear disc Ⅱ, 5. Fuel injection pump Ⅰ, 6. Coupling Ⅱ, 7. Fuel injection pump Ⅱ, 8. Angle marker, 9. High pressure oil pipe, 10. Pressure measuring joint Ⅰ, 11. Pressure measuring joint Ⅱ, 12. Fuel injector, 13. Measuring cup, 14. Slide rail, 15. Magnetic sensor Ⅱ, 16. Magnetic sensor Ⅰ, 17. Host computer, 18. Pressure sensor Ⅰ, 19. Pressure sensor Ⅱ, 21. Rack adjustment device, 22. Oil outlet valve, 23. Fixed bracket, 24. Front rack, 25. Compression nut.
具体实施方式Detailed ways
以下将结合附图对本发明所示的具体实施方式进行详细描述,本领域技术人员根据本发明内容对本发明的一些非本质的改进和调整,仍属于本发明。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. Some non-essential improvements and adjustments made by those skilled in the art according to the contents of the present invention still belong to the present invention.
如图1所示,一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置,复合喷油泵由喷油泵Ⅰ5和喷油泵Ⅱ7复合而成;所述喷油泵Ⅰ5的驱动端通过联轴节Ⅰ3与步进驱动电机1输出端相连;所述步进驱动电机1的输出端安装有缺齿的齿轮盘Ⅰ2,对应所述的齿轮盘Ⅰ2设置有用以对步进驱动电机输出端的转速和相位信号进行检测磁电传感器Ⅰ16;所述联轴节Ⅰ3与喷油泵Ⅰ5的驱动端之间安装有缺齿的齿轮盘Ⅱ4;齿轮盘Ⅱ4的结构同所述齿轮盘Ⅰ2的结构;齿轮盘Ⅱ4、齿轮盘Ⅰ2的结构如图2、图3所示;对应所述的齿轮盘Ⅱ4设置有用以检测喷油泵Ⅰ驱动端的转速及相位信号的磁电传感器Ⅱ15;所述喷油泵Ⅰ5的输出端和喷油泵Ⅱ7的驱动端通过联轴节Ⅱ6相连,所述喷油泵Ⅱ7的输出端安装有角标仪8,用以检测喷油泵Ⅱ7输出端的转速和相位信号;所述喷油泵Ⅰ5、喷油泵Ⅱ7的顶部均设置有多个出油阀22,每个所述出油阀22分别通过所对应的高压油管9与喷油器12相连通;在高压油管9与所对应的出油阀22之间安装有与高压油管相联通的压力测量接头Ⅰ10,并在所述的压力测量接头Ⅰ上安装有用以检测高压油管泵端油管压力的压力传感器Ⅰ18;高压油管与所对应的喷油器之间安装有与高压油管相联通的压力测量接头Ⅱ11,并在所述的压力测量接头Ⅱ上安装有用以检测高压油管喷嘴端油管压力的压力传感器Ⅱ19;所述的磁电传感器Ⅰ16、磁电传感器Ⅱ15、压力传感器Ⅰ18、压力传感器Ⅱ19均与上位机17相连通,所述的磁电传感器Ⅰ16、磁电传感器Ⅱ15用于测量齿轮盘Ⅰ2、齿轮盘Ⅱ4的转速及相位信号并与压力传感器Ⅰ10、压力传感器Ⅱ11与上位机17相连通,并进行同步采集。通过对比电机1输出端、喷油泵Ⅰ5驱动端、喷油泵Ⅱ7输出端转速及相位信号的一致性判断两个喷油泵实际连接状态下各泵凸轮轴的相位一致性。As shown in Figure 1, a device for detecting the camshaft phase and fuel supply timing of a compound fuel injection pump on an oil pump test bench. The compound fuel injection pump is composed of a fuel injection pump I5 and a fuel injection pump II7; the driving end of the fuel injection pump I5 The output end of the stepping drive motor 1 is connected to the output end of the stepping drive motor 1 through the coupling I3; the output end of the stepping drive motor 1 is equipped with a tooth-missing gear plate I2, and the corresponding gear plate I2 is provided for outputting the stepping drive motor The rotation speed and phase signal at the end are detected by the magnetoelectric sensor I16; the toothless gear plate II4 is installed between the coupling I3 and the driving end of the fuel injection pump I5; the structure of the gear plate II4 is the same as that of the gear plate I2; The structures of gear plate II4 and gear plate I2 are shown in Figure 2 and Figure 3; corresponding to the gear plate II4, there is a magnetoelectric sensor II15 for detecting the rotational speed and phase signal of the driving end of the fuel injection pump I; the fuel injection pump I5 The output end is connected to the driving end of the fuel injection pump II7 through the coupling II6, and the output end of the fuel injection pump II7 is equipped with an angle marker 8 to detect the speed and phase signal of the output end of the fuel injection pump II7; the fuel injection pump I5, The top of the fuel injection pump II7 is provided with a plurality of oil outlet valves 22, and each of the oil outlet valves 22 communicates with the fuel injector 12 through the corresponding high-pressure oil pipe 9; 22 is installed with a pressure measurement joint I10 connected with the high-pressure oil pipe, and a pressure sensor I18 for detecting the pressure of the oil pipe at the pump end of the high-pressure oil pipe is installed on the pressure measurement joint I; the high-pressure oil pipe and the corresponding fuel injector A pressure measurement joint II11 connected with the high-pressure oil pipe is installed between them, and a pressure sensor II19 for detecting the pressure of the oil pipe at the nozzle end of the high-pressure oil pipe is installed on the pressure measurement joint II; the magnetoelectric sensor I16, magnetoelectric Sensor II15, pressure sensor I18, and pressure sensor II19 are all connected to the host computer 17, and the magnetoelectric sensor I16 and magnetoelectric sensor II15 are used to measure the speed and phase signals of the gear plate I2 and gear plate II4 and communicate with the pressure sensor I10 , The pressure sensor II11 is connected with the upper computer 17, and performs synchronous acquisition. By comparing the consistency of the output end of motor 1, the driving end of fuel injection pump I5, and the output end of fuel injection pump II7, the phase consistency of the camshafts of each pump is judged under the actual connection state of the two fuel injection pumps.
对应每个所述的喷油器设置有用以测量喷油器喷油量的量杯。Corresponding to each of the fuel injectors, a measuring cup for measuring the fuel injection quantity of the fuel injector is provided.
如图4所示,所述喷油泵Ⅰ和喷油泵Ⅱ的齿条连接在一起,通过齿条调节装置21控制齿条行程;所述齿条调节装置21安装在喷油泵Ⅰ5输入端,伸出的前端齿条24穿过固定支架23的调节孔,并通过调节孔前后的压紧螺帽25固定齿条伸长量。齿条伸成量的确定为拉升状态调节孔前端的齿条长度减去自由状态调节孔前端的齿条长度。As shown in Figure 4, the racks of the fuel injection pump I and II are connected together, and the stroke of the rack is controlled by the rack adjustment device 21; the rack adjustment device 21 is installed at the input end of the fuel injection pump I5, extending The front end rack 24 passes the adjustment hole of the fixed bracket 23, and the elongation of the rack is fixed by the compression nut 25 before and after the adjustment hole. The amount of rack extension is determined as the length of the rack at the front end of the adjustment hole in the pulled state minus the length of the rack at the front end of the adjustment hole in the free state.
利用一种用于油泵试验台检测复合喷油泵凸轮轴相位及供油时刻的装置对复合喷油泵凸轮轴相位及供油时刻进行检测的方法为:连接完成油泵试验台试验所需的水、油路等相关配套设备,将齿轮盘Ⅰ2、齿轮盘Ⅱ4的缺齿位置以及角标仪8的光栅基准位置调整至同一角度。启动步进电机1,设置测量转速和循环数。调节齿条调节装置21,设置齿条行程。使用上位机17同步采集不同转速、不同齿条行程下磁电传感器Ⅰ16、磁电传感器Ⅱ15、角标仪8测量的转速及相位信号,以齿轮盘2、齿轮盘Ⅱ4的缺齿位置以及角标仪8的光栅基准位置为基准,分析在不同转速、不同齿条行程下步进电机1、高压油管Ⅰ5和喷油泵Ⅱ7每转一圈转速及相位信号的一致性,判断复合式喷油泵在实际安装状态下高压油管Ⅰ5和喷油泵Ⅱ7凸轮轴相位的一致性;判断方法:试验前将齿轮盘Ⅰ2、齿轮盘Ⅱ4及角标仪8的缺齿位置调整至同一位置,启动油泵试验台,转速固定至900r/min。假设齿轮盘Ⅰ2、齿轮盘Ⅱ4的齿数为90缺1齿,角标仪8的光栅数量为720缺1个,齿轮盘Ⅰ2、齿轮盘Ⅱ4通过磁电磁电传感器Ⅰ16、磁电传感器Ⅱ15得到的信号为正旋信号,一个齿为一个正旋信号,一圈应出现90缺1个,角标仪8得到的信号为方波信号,一圈应出现720缺1个。一角标仪的方波信号为齿轮盘Ⅰ2、齿轮盘Ⅱ4的正旋信号的八倍,齿轮盘Ⅰ2和齿轮盘Ⅱ4齿数相同,因此当步进驱动电机1输出端、喷油泵Ⅰ5驱动端、喷油泵Ⅱ7输出端转速及相位信号相同时,除缺齿位置外,当齿轮盘Ⅰ4采集到一个正旋信号时,齿轮盘Ⅱ4应也刚好采集到一个正旋信号,角标仪8刚好采集到8个方波信号。当齿轮盘Ⅱ4所采集得到的正旋信号多余或不足一个时,可认为其转速升高或减小,并记录时间差异。当角标仪8所采集得到的方波信号多余或不足8个时,可认为其转速升高或减小,记录时间差异。得到步进驱动电机1输出端、喷油泵Ⅰ5驱动端、喷油泵Ⅱ7输出端轴系旋转一圈各位置转速的一致性。将步进驱动电机1输出端、喷油泵Ⅰ5驱动端、喷油泵Ⅱ7输出端的转速信号转换长角域信号,根据转速不一致时齿轮盘Ⅰ2、齿轮盘Ⅱ4及角标仪8在旋转一圈内,各个正旋信号内的齿轮盘Ⅰ2、齿轮盘Ⅱ4及角标仪8之间的时间差异计算相位角差异。得到步进驱动电机1输出端、喷油泵Ⅰ5驱动端、喷油泵Ⅱ7输出端轴系旋转一圈各位置相位角的一致性;The method of detecting the camshaft phase and fuel supply timing of the composite fuel injection pump by using a device for detecting the camshaft phase and fuel supply timing of the compound fuel injection pump on the oil pump test bench is: connect the water and oil required to complete the test of the oil pump test bench Road and other related supporting equipment, adjust the tooth-missing position of gear plate I2 and gear plate II4 and the grating reference position of angle marker 8 to the same angle. Start stepper motor 1, set the measurement speed and number of cycles. Adjust the rack adjusting device 21 to set the rack stroke. Use the host computer 17 to synchronously collect the rotational speed and phase signals measured by the magnetoelectric sensor Ⅰ16, magnetoelectric sensor Ⅱ15, and angle marker 8 at different speeds and rack strokes, and use the tooth missing positions and angle markers of gear plate 2 and gear plate Ⅱ4 Using the raster reference position of instrument 8 as a reference, analyze the consistency of the speed and phase signals of stepper motor 1, high-pressure oil pipe I5 and fuel injection pump II7 per revolution at different speeds and rack strokes, and judge the performance of the compound fuel injection pump in practice. The phase consistency of the high-pressure oil pipe Ⅰ5 and the camshaft of the fuel injection pump Ⅱ7 in the installed state; judging method: before the test, adjust the tooth-missing positions of the gear plate Ⅰ2, the gear plate Ⅱ4 and the angle marker 8 to the same position, start the oil pump test bench, and the speed Fixed to 900r/min. Assuming that the number of teeth of gear plate I2 and gear plate II4 is 90 and one tooth is missing, and the number of gratings of angle marker 8 is 720 and one tooth is missing, the signals obtained by gear plate I2 and gear plate II4 through magnetic electromagnetic sensor I16 and magnetoelectric sensor II15 It is a positive rotation signal, and one tooth is a positive rotation signal, and there should be 90 missing 1 in one circle, and the signal obtained by the angle marker 8 is a square wave signal, and 720 should appear in one circle, and 1 missing. The square wave signal of the one-corner scale is eight times the forward rotation signal of gear plate Ⅰ2 and gear plate Ⅱ4. When the rotation speed and phase signal of the output end of the oil pump II7 are the same, except for the missing tooth position, when the gear plate I4 collects a positive rotation signal, the gear plate II4 should also just collect a positive rotation signal, and the angle marker 8 should just collect the 8 a square wave signal. When there is more or less than one positive rotation signal collected by the gear plate II4, it can be considered that the rotation speed increases or decreases, and the time difference is recorded. When the number of square wave signals collected by the angle marker 8 is more than or less than 8, it can be considered that the rotational speed increases or decreases, and the time difference is recorded. The consistency of the speed at each position of the output end of the stepping drive motor 1, the driving end of the fuel injection pump I5, and the output end of the fuel injection pump II7 is obtained after one rotation of the shaft system. Convert the speed signals of the output end of the stepping drive motor 1, the driving end of the fuel injection pump I5, and the output end of the fuel injection pump II7 into long-angle domain signals. The phase angle difference is calculated by the time difference between the gear plate I2, the gear plate II4 and the angle marker 8 in each positive rotation signal. Obtain the consistency of the phase angle of each position of the output end of the stepping drive motor 1, the driving end of the fuel injection pump I5, and the output end of the fuel injection pump II7 when the shaft system rotates one revolution;
通过角标仪8所检测的喷油泵Ⅱ7的转速、压力传感器Ⅰ18和压力传感器Ⅱ19的信号,得到以喷油泵Ⅱ转角信号为横坐标的高压油管泵端、嘴端压力曲线,其中转角信号是通过角标仪8的转速获得,角标仪为720缺1光栅,一圈720缺1个方波信号,每一个方波信号代表0.5deg,试验前,确定角标仪8缺齿位置和喷油泵Ⅰ5和喷油泵Ⅱ7各出油阀22位置凸轮轴上止点位置的夹角,启动油泵试验台,测量高压油管泵端、嘴端压力曲线和角标仪转速信号。将角标仪8的转速信号转换成角度信号,将角度信号作为横坐标,压力数值作为纵坐标,导入油管泵端、嘴端压力数据,形成以喷油泵Ⅱ转角信号为横坐标的高压油管泵端、嘴端压力曲线。Through the rotation speed of the fuel injection pump II7 detected by the angle marker 8, the signals of the pressure sensor I18 and the pressure sensor II19, the pressure curve of the pump end and mouth end of the high-pressure oil pipe is obtained with the rotation angle signal of the fuel injection pump II as the abscissa, and the rotation angle signal is obtained through The rotation speed of the angle marker 8 is obtained. The angle marker is 720 missing a grating, and a circle of 720 is missing a square wave signal. Each square wave signal represents 0.5deg. Before the test, determine the position of the angle marker 8 and the fuel injection pump. The included angle between the camshaft top dead center position at position 22 of each oil outlet valve of Ⅰ5 and Ⅱ7, start the oil pump test bench, measure the pressure curve of the pump end and mouth end of the high-pressure oil pipe and the speed signal of the angle marker. Convert the speed signal of the angle marker 8 into an angle signal, take the angle signal as the abscissa, and the pressure value as the ordinate, import the pressure data of the pump end and nozzle end of the oil pipe, and form a high-pressure oil pipe pump with the rotation angle signal of the fuel injection pump II as the abscissa End and mouth end pressure curves.
对于每个喷油泵的出油阀22有一个固定的出油开启压力,假设开启压力为400bar,记录喷油泵Ⅰ5和喷油泵Ⅱ7所有高压油管泵端压力曲线左侧压力上升时第一次达到400bar对应的曲轴转角数值,并计算之间的差值,其差值即为喷油泵Ⅰ5和喷油泵Ⅱ7的各出油阀的实际喷油间隔角,对于喷油泵Ⅰ和喷油泵Ⅱ有理论喷油间隔角,对比实际喷油间隔角和理论喷油间隔角差异可判断喷油泵各出油阀22喷油开启时刻一致性。同样根据喷油泵Ⅰ5和喷油泵Ⅱ7出油阀22出油关闭压力得到对应的曲轴转角数值,计算出油阀22出油关闭压力的曲轴转角数值与出油阀22出油开启压力曲轴转角数值之间的曲轴转角差值,得到喷油泵Ⅰ5和喷油泵Ⅱ7各出油阀22的喷油持续期,对比喷油泵Ⅰ5和喷油泵Ⅱ7各出油阀22喷油持续期的一致性,判断喷油泵Ⅰ5和喷油泵Ⅱ7所有喷油泵各出油阀22位置喷油持续期的一致性、喷油压力及喷油时刻数据,判断所有喷油泵各出油阀位置喷油压力、相位的一致性。There is a fixed opening pressure for the oil outlet valve 22 of each fuel injection pump, assuming that the opening pressure is 400 bar, record the pressure on the left side of the pump end pressure curve of all high pressure oil pipes of the fuel injection pump I5 and fuel injection pump II7 when the pressure reaches 400 bar for the first time Corresponding crankshaft angle value, and calculate the difference between them, the difference is the actual fuel injection interval angle of each outlet valve of fuel injection pump Ⅰ5 and fuel injection pump Ⅱ7, for fuel injection pump Ⅰ and fuel injection pump Ⅱ, there is theoretical fuel injection interval angle The interval angle, comparing the difference between the actual fuel injection interval angle and the theoretical fuel injection interval angle, can determine the consistency of the fuel injection opening time of each fuel outlet valve 22 of the fuel injection pump. Similarly, the corresponding crankshaft angle value is obtained according to the oil outlet closing pressure of the oil outlet valve 22 of the fuel injection pump I5 and the fuel injection pump II7, and the difference between the crankshaft angle value of the oil outlet closing pressure of the oil outlet valve 22 and the crankshaft angle value of the oil outlet opening pressure of the oil outlet valve 22 is calculated. The crank angle difference between the fuel injection pump Ⅰ5 and the fuel injection pump Ⅱ7 is obtained by the fuel injection duration of the outlet valve 22, and the consistency of the fuel injection duration of the fuel injection pump Ⅰ5 and the fuel injection pump Ⅱ7 is compared with the fuel injection duration of the fuel outlet valve 22 of the fuel injection pump Ⅱ7 to judge the fuel injection pump The consistency of the fuel injection duration, fuel injection pressure and fuel injection timing data of the 22 positions of the fuel injection pumps of all fuel injection pumps Ⅰ5 and Ⅱ7, and judge the consistency of the fuel injection pressure and phase of each fuel injection valve position of all fuel injection pumps.
将各个部件完成安装后,连接完成油泵试验台试验所需的水、油路等相关配套设备,确定角标仪8的光栅基准位置与喷油泵Ⅱ7最后一个出油阀凸轮轴上死点位置的角度差、确定高压油管Ⅰ5和喷油泵Ⅱ7各出油阀相对于喷油泵Ⅱ7最后一个出油阀凸轮轴上死点位置的角度差。启动步进电机1,设置测量转速和循环数。调节齿条调节装置21,设置齿条行程。使用上位机17同步采集不同转速、不同齿条行程下角标仪8测量的转速及相位信号以及压力传感器Ⅰ18、压力传感器Ⅱ19测量得到泵端、嘴端压力数据;为保证测量精度及准确性,对高压油管Ⅰ5和喷油泵Ⅱ7各出油阀22位置的高压油管9进行检测时,同步对高压油管Ⅰ5和喷油泵Ⅱ7所连接的所有高压油管泵端、嘴端压力进行测量。磁电传感器Ⅰ16、磁电传感器Ⅱ15、角标仪8测量的转速及相位信号,以齿轮盘2、齿轮盘Ⅱ4的缺齿位置以及角标仪8的光栅基准位置为基准,分析在不同转速、不同齿条行程下步进电机1、高压油管Ⅰ5和喷油泵Ⅱ7每转一圈转速及相位信号的一致性,判断复合式喷油泵在实际安装状态下高压油管Ⅰ5和喷油泵Ⅱ7凸轮轴相位的一致性。得到高压油管Ⅰ5和喷油泵Ⅱ7在不更换的喷油器12情况下不同转速、不同齿条行程下基于转角信号的高压油管9泵端、嘴端压力曲线;如图5和图6所示,图5为基于转角信号的高压油管泵端曲线,图6为基于转角信号的高压油管嘴端曲线,此两条曲线以喷油泵Ⅱ的转角信号为横坐标,以压力数值为纵坐标。After the installation of each component is completed, connect the relevant supporting equipment such as water and oil circuits required for the test of the oil pump test bench, and determine the reference position of the grating of the angle marker 8 and the top dead center position of the camshaft of the last oil delivery valve of the fuel injection pump II7. Angle difference, determine the angle difference between the high-pressure oil pipe I5 and each outlet valve of the fuel injection pump II7 relative to the top dead center position of the camshaft of the last oil outlet valve of the fuel injection pump II7. Start stepper motor 1, set the measurement speed and number of cycles. Adjust the rack adjusting device 21 to set the rack stroke. Use the upper computer 17 to synchronously collect the speed and phase signals measured by the angle marker 8 at different speeds and different rack strokes, as well as the pressure sensor I18 and pressure sensor II19 to obtain the pressure data of the pump end and the mouth end; in order to ensure the measurement accuracy and accuracy, the When the high-pressure fuel pipe I5 and the high-pressure fuel pipe 9 at the outlet valve 22 of the fuel injection pump II7 are detected, the pressure of all high-pressure fuel pipe pump ends and mouth ends connected to the high-pressure fuel pipe I5 and fuel injection pump II7 is simultaneously measured. The rotation speed and phase signal measured by magnetoelectric sensor Ⅰ16, magnetoelectric sensor Ⅱ 15, and angle marker 8 are based on the position of missing teeth of gear plate 2 and gear plate Ⅱ 4 and the reference position of the grating of angle marker 8, and are analyzed at different speeds, The consistency of the speed and phase signals of the stepping motor 1, high-pressure fuel pipe I5 and fuel injection pump II7 per revolution under different rack strokes can be used to judge the camshaft phase of the high-pressure fuel pipe I5 and fuel injection pump II7 in the actual installation state of the composite fuel injection pump consistency. Obtain the pressure curves of the high-pressure fuel pipe Ⅰ5 and fuel injection pump II7 based on the rotation angle signal at the pump end and mouth end of the high-pressure fuel pipe 9 at different speeds and different rack strokes without replacing the injector 12; as shown in Figure 5 and Figure 6, Figure 5 is the pump end curve of the high-pressure oil pipe based on the rotation angle signal, and Figure 6 is the nozzle end curve of the high-pressure oil pipe based on the rotation angle signal. The two curves take the rotation angle signal of the fuel injection pump II as the abscissa and the pressure value as the ordinate.
将相同转速、相同齿条行程下各出油阀22对应的高压油管9泵端、嘴端压力曲线每个压力数值点对应的转角数值去除间隔角进行对比,同时根据出油阀22开启压力和关闭压力得到出油阀开启时刻、结束时刻以及持续期;分析高压油管Ⅰ5和喷油泵Ⅱ7各出油阀22出油规律的一致性。Under the same rotation speed and the same rack stroke, each oil outlet valve 22 corresponds to the pump end and mouth end pressure curve of the high-pressure oil pipe 9, and the rotation angle value corresponding to each pressure value point is compared with the interval angle. The closing pressure is used to obtain the opening time, end time and duration of the oil delivery valve; the consistency of the oil delivery law of each delivery valve 22 of the high-pressure oil pipe Ⅰ5 and the fuel injection pump Ⅱ7 is analyzed.
更换不同类型喷油器进行试验,得到高压油管Ⅰ5和喷油泵Ⅱ7在更换各种喷油器的情况下不同转速、不同齿条行程下基于转角信号的高压油管泵端、嘴端压力曲线。Different types of fuel injectors were replaced for the test, and the pressure curves of the high-pressure fuel pipe pump end and mouth end of the high-pressure fuel pipe I5 and fuel injection pump II7 based on the rotation angle signal were obtained at different speeds and different rack strokes under the condition of replacing various injectors.
将相同转速、相同齿条行程下各出油阀22对应的高压油管9泵端、嘴端压力曲线每个压力数值点对应的转角数值去除间隔角进行对比,同时根据喷油器12开启压力和关闭压力得到喷油器12开启时刻、结束时刻以及持续期。分析各喷油器12喷油规律的一致性。Under the same rotation speed and the same rack stroke, the rotation angle values corresponding to each pressure value point of the high-pressure oil pipe 9 pump end and nozzle end pressure curve corresponding to each oil outlet valve 22 are compared by removing the interval angle, and at the same time, according to the opening pressure and The closing pressure results in the opening time, closing time and duration of the injector 12 . Analyze the consistency of fuel injection rules of each fuel injector 12.
在上述试验过程中,各喷油器12末端设有量杯13,可分析在不同转速、不同齿条行程下高压油管Ⅰ5和喷油泵Ⅱ7出油阀油量的一致性。During the above test process, the end of each injector 12 is equipped with a measuring cup 13, which can analyze the consistency of the oil volume of the high-pressure oil pipe I5 and the oil outlet valve of the fuel injection pump II7 under different speeds and rack strokes.
本复合式喷油泵凸轮轴相位及供油时刻检测装置及方法所采用的角标仪为AVL李斯特测试设备有限公司的365C。The camshaft phase and fuel supply timing detection device and method of the compound fuel injection pump adopt the angle marker 365C of AVL Lister Testing Equipment Co., Ltd.
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