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CN109084172A - Liquefied gas tanker residual air remnant liquid recovering device - Google Patents

Liquefied gas tanker residual air remnant liquid recovering device Download PDF

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Publication number
CN109084172A
CN109084172A CN201810993682.9A CN201810993682A CN109084172A CN 109084172 A CN109084172 A CN 109084172A CN 201810993682 A CN201810993682 A CN 201810993682A CN 109084172 A CN109084172 A CN 109084172A
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CN
China
Prior art keywords
gas
residual
valve
liquid
pipeline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810993682.9A
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Chinese (zh)
Inventor
顾志军
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Special Equipment Safety Supervision Inspection Institute of Jiangsu Province
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Special Equipment Safety Supervision Inspection Institute of Jiangsu Province
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Publication date
Application filed by Special Equipment Safety Supervision Inspection Institute of Jiangsu Province filed Critical Special Equipment Safety Supervision Inspection Institute of Jiangsu Province
Priority to CN201810993682.9A priority Critical patent/CN109084172A/en
Publication of CN109084172A publication Critical patent/CN109084172A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C5/00Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures
    • F17C5/02Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with liquefied gases
    • F17C5/04Methods or apparatus for filling containers with liquefied, solidified, or compressed gases under pressures for filling with liquefied gases requiring the use of refrigeration, e.g. filling with helium or hydrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C13/00Details of vessels or of the filling or discharging of vessels
    • F17C13/02Special adaptations of indicating, measuring, or monitoring equipment
    • F17C13/025Special adaptations of indicating, measuring, or monitoring equipment having the pressure as the parameter
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/04Reducing risks and environmental impact
    • F17C2260/046Enhancing energy recovery

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

本发明涉及一种液化气罐车余气残液回收装置,包括移动式存储容器、余气压缩装置和液体注入装置,首先,余气压缩装置抽取移动式存储容器内的气体至罐车罐体,在罐车罐体与移动式存储容器之间形成压力差;然后,利用该压力差使罐车罐体内的残液压进移动式存储容器,直至把罐车罐体内的残液输送完毕为止;最后,通过液体注入装置向罐车罐体内注入相应液体,同时启动余气压缩装置抽取罐车罐体的余气,并将余气液化后压入移动式存储容器。有益效果是:本装置回收方法简单,回收彻底,大大降低了有害气体的排放;不需要设置专门的残液罐来进行回收,设施投资省,消防要求低,占地面积小。

The invention relates to a device for recovering residual gas and residual liquid of a liquefied gas tanker, which includes a mobile storage container, a residual gas compression device and a liquid injection device. First, the residual gas compression device extracts the gas in the mobile storage container to the tank body of the tanker. A pressure difference is formed between the tank body of the tanker and the mobile storage container; then, the pressure difference is used to make the residual hydraulic pressure in the tanker tank enter the mobile storage container until the residual liquid in the tanker tank is conveyed; finally, through the liquid injection device Inject the corresponding liquid into the tank body of the tanker, and at the same time start the residual gas compression device to extract the residual gas from the tanker tank, liquefy the residual gas and press it into the mobile storage container. The beneficial effects are: the recovery method of the device is simple, the recovery is thorough, and the emission of harmful gas is greatly reduced; no special residual liquid tank is required for recovery, the facility investment is low, the fire protection requirements are low, and the occupied area is small.

Description

Liquefied gas tanker residual air remnant liquid recovering device
Technical field
The present invention relates to a kind of Liquefied gas tanker residual air remnant liquid recovering devices.
Background technique
Tank car Inspection Unit is according to relevant regulations, it is necessary to have the ability of residual air raffinate recycling is carried out to medium in tank car, Tank car Inspection Unit is recycled generally by way of residual liquid tank is arranged at present, and facility investment is big, and fire-fighting requirements are high, is used Ground area is more, and often there is also recycling in actual use and be not thorough, even directly to environmental emission residual air raffinate Not only there is serious security risk in situation, but also be not able to satisfy higher and higher environmental requirement, cause consequence is seriously to can't bear to set Think.
Currently, there are two types of the conventional process of tank car residual air raffinate recycling.First is that by nitrogen pressurization tank body, it will be in tank car Residual air raffinate is pressed into residual liquid tank.Its main feature is that simple process, safe operation is reliable, but there is also nitrogen is costly, when operation It needs to open and close gas phase valve repeatedly and residual air is not easy the shortcomings that draining.Second is that extracting gas out of tank body using compressor, pressurize After be discharged into residual liquid tank.Since common compressor negative suction value is higher, it is difficult to take out residual air in tank to the greatest extent, and tank body is repeatedly by negative Pressure, is also easy to generate unnecessary fatigue damage.Both the above technique requires installation residual liquid tank, and facility investment is larger, and exists Residual air the drawbacks of cannot recycling completely.
Summary of the invention
The technical problems to be solved by the present invention are: a kind of Liquefied gas tanker residual air remnant liquid recovering device is provided, safety, height The residual air raffinate of the recycling Liquefied gas tanker of effect.
The technical solution adopted by the present invention to solve the technical problems is: a kind of Liquefied gas tanker residual air raffinate recycling dress It sets, including mobile storage container, residual air compression set, fluid infusion apparatus, mobile storage container is compressed with residual air respectively Device is connected with tank car tank body, and residual air compression set is used for the residual air boil down to liquefied gas in tank car tank body, residual air compression dress It sets and is connect respectively with tank car tank body with fluid infusion apparatus, firstly, residual air compression set extracts the gas in mobile storage container Body makes the pressure reduction in mobile storage container, is formed between tank car tank body and mobile storage container to tank car tank body Pressure difference;Then, using existing pressure difference between tank car tank body and mobile storage container, make the raffinate pressure in tank car tank body Into mobile storage container, until the raffinate conveying in tank car tank body is finished;Finally, passing through fluid infusion apparatus to tank Respective liquid is injected in vehicle tank, while starting the residual air that residual air compression set extracts tank car tank body, and residual air boil down to is liquefied Mobile storage container is pressed into after gas.
It further limits, mobile storage container is connected by the blowdown valve of the first pipeline and tank car tank body, in the first pipe Road has the first valve for controlling the pipeline on-off, and residual air compression set is connected by the gas valve of the second pipeline and tank car tank body It connects, residual air compression set is connect by third pipeline with mobile storage container, has the control pipeline logical on third pipeline Disconnected third valve, residual air compression set realize the conversion of the airintake direction of residual air compression set by positive-negative connected valving, Fluid infusion apparatus includes the 4th pipeline connecting with the blowdown valve of tank car tank body, has the control pipeline logical on the 4th pipeline The 4th disconnected valve, the 4th pipeline with fluid supply for connecting.
It further limits, residual air compression set includes compressor and condenser, and the both ends of compressor pass through positive-negative connected valve Door gear is connect with one end of the second pipeline and condenser respectively, the other end and third piping connection of condenser.
Specifically, positive-negative connected valving is two position four-way valves.
Specifically, mobile storage container is tank car, tank container or gas cylinder.
It further limits, the both ends of compressor are respectively inlet end and an outlet end, the input end setting gas-liquid point of compressor From device, gs-oil separator is arranged in the outlet end of compressor.
Specifically, gas-liquid separator includes cylinder, float, stop valve and tapping valve, and the lower end side of cylinder has import, The upper end of cylinder has outlet, has the stop valve of control outlet on-off in the upper end of the inner cavity of cylinder, float is column, is located at In cylinder lumen, the liquid into cylinder makes float float, and float closes stop valve after touching stop valve, is arranged in import and filters Core, cylinder lower end have tapping valve, and the liquid into cylinder is discharged by tapping valve.
Specifically, gs-oil separator includes floating ball, the filler oil strain layer in shell of tank and shell of tank, shell of tank Inner cavity is divided into upper layer and lower layer, and floating ball is located at the lower layer of inner cavity, and filler oil strain layer is located at the upper layer of inner cavity, and the lower layer of inner cavity has one A interlayer, the upper layer side of shell of tank have outlet, and the same side of the lower layer of shell of tank has import, import and interlayer phase Logical, liquefied gas enters the interlayer of the lower layer of shell of tank by import, and the side of the separate import from interlayer enters inner cavity Upper layer, the liquefied gas into the upper layer of inner cavity are discharged after the filtering of filler oil strain layer by outlet, and filler oil strain layer filters out Lubricating oil be dropped into the lower layer of inner cavity locating for floating ball, the lower layer of inner cavity has ball-cock assembly, and floating ball floating opens ball-cock assembly The lubricating oil filtered down is discharged, floating ball decline presses ball-cock assembly closing.
It further limits, balanced valve is set in residual air compression set, the both ends of balanced valve and the both ends of compressor connect.
It further limits, whole device is in skid-mounted type.
The beneficial effects of the present invention are:
(1) present apparatus recovery method is simple, and thoroughly, recovery efficiency is high for the recycling of residual air raffinate, greatly reduces pernicious gas Discharge;
(2) device uses condensation principle, replaces residual liquid tank to realize the residual air raffinate recycling to tank car tank body with gas cylinder, It does not need that special residual liquid tank is arranged to be recycled, facility investment saves, and fire-fighting requirements are low, and occupied area is small.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples;
Fig. 1 is overall structure schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of gas-liquid separator of the invention;
Fig. 3 is the structural schematic diagram of gs-oil separator of the invention;;
In figure, 1. mobile storage containers, 2. residual air compression sets, 2-1. compressor, 2-2. condenser, 3. tank car tanks Body, the first pipeline of 4-1., the second pipeline of 4-2., 4-3. third pipeline, the 4th pipeline of 4-4., the first valve of 5-1., 5-3. third Valve, the 4th valve of 5-4., 6. gas valves, 7. positive-negative connected valvings, 8. weighing devices, 9. gas-liquid separators, 9-1. cylinder, 9-2. float, 9-3. stop valve, 9-4. tapping valve, 9-5. filter core, 10. gs-oil separators, 10-1. shell of tank, 10-2. are floating Ball, 10-3. filler oil strain layer, 10-4. interlayer, 10-5. ball-cock assembly, 11. balanced valves, 12. blowdown valves, 13. pressure gauges, 14. peaces Full valve, 15. check valves.
Specific embodiment
A kind of Liquefied gas tanker residual air remnant liquid recovering device is suitable for the Liquefied gas tanker of a variety of media, below with the stone that liquefies This covering device is introduced for oil gas tank car, which includes mobile storage container 1, residual air Compression set 2 and fluid infusion apparatus, mobile storage container 1 is connect with residual air compression set 2 and tank car tank body 3 respectively, remaining Air pressure compression apparatus 2 is used for the residual air boil down to liquefied gas in tank car tank body 3, residual air compression set 2 and fluid infusion apparatus point It does not connect with tank car tank body 3, firstly, residual air compression set 2 extracts the gas in mobile storage container 1 to tank car tank body 3, makes Pressure reduction in mobile storage container 1 forms pressure difference between tank car tank body 3 and mobile storage container 1;Then, Using existing pressure difference between tank car tank body 3 and mobile storage container 1, the raffinate in tank car tank body 3 is made to be pressed into movable type Storage container 1, until the raffinate conveying in tank car tank body 3 is finished;Finally, passing through fluid infusion apparatus to tank car tank body Respective liquid is injected in 3, while starting the residual air that residual air compression set 2 extracts tank car tank body 3, by the liquid of residual air boil down to liquid Mobile storage container 1 is pressed into after changing gas.
It is water that fluid infusion apparatus, which injects respective liquid into tank car tank body 3,.
As shown in Figure 1, mobile storage container 1 is connect by the first pipeline 4-1 with the blowdown valve 12 of tank car tank body 3, There is the first valve 5-1 for controlling the pipeline on-off, residual air compression set 2 passes through the second pipeline 4-2 and tank on first pipeline 4-1 The gas valve 6 of vehicle tank 3 connects, and residual air compression set 2 is connect by third pipeline 4-3 with mobile storage container 1, in third There is the third valve 5-3 for controlling the pipeline on-off, residual air compression set 2 is real by positive-negative connected valving 7 on pipeline 4-3 The conversion of the airintake direction of existing residual air compression set 2, fluid infusion apparatus include the connect with the blowdown valve 12 of tank car tank body 3 There is four pipeline 4-4 the 4th valve 5-4 for controlling the pipeline on-off, the 4th pipeline 4-4 to be used for and work on the 4th pipeline 4-4 It is connected for the pond at water source.
Positive-negative connected valving 7 is two position four-way valves.
Mobile storage container 1 can be tank car, tank container or gas cylinder, and in Fig. 1, mobile storage container 1 is Weighing device 8 is arranged in the bottom of gas cylinder in gas cylinder.
The both ends of compressor 2-1 are respectively inlet end and an outlet end, and gas-liquid separator 9 is arranged in the input end of compressor 2-1, Gs-oil separator 10 is arranged in the outlet end of compressor 2-1.
Balanced valve 11 is set in residual air compression set 2, and the both ends of balanced valve 11 are connect with the both ends of compressor 2-1.
Whole device is in skid-mounted type.
Residual air compression condensation is liquefied gas by way of condensation by residual air compression set 2, and residual air compression set 2 includes pressure The both ends of contracting machine 2-1 and condenser 2-2, compressor 2-1 by positive-negative connected valving 7 respectively with the second pipeline 4-2 and condensation One end of device 2-2 connects, and the other end of condenser 2-2 is connect with third pipeline 4-3.
Residual air compression set 2 is the core of this recyclable device, and compressor 2-1 is by the low pressure residual air in tank car tank body 3 It is compressed into high pressure gas and is discharged into condenser 2-2, be filled with gas cylinder after liquid is converted into condenser 2-2.General tank car tank body 3 Interior low pressure residual air pressure is 0.2-0.3MPa (absolute pressure), and the pressure of compressor discharge gas has with liquefied gas type It closes, by taking the liquefied gas of Yangtze petrochemical industry supply as an example, it is 1.5MPa (absolute pressure) that 40 DEG C of whens, which are saturation vapour pressure, is compressed at this time Compression ratio needed for machine is 5~7.5.The liquefied gas recycle compressor that usual lpg filling station is selected, is mainly used for liquefied gas Entrucking, unload, tank switching, occasions, the compression ratio such as canned are only 1.4~1.5, be unable to satisfy the requirement of gas recycling, therefore The compressor of higher compression ratios has been selected in the present apparatus.The flow that the inspiratory flow of compressor is intake when can replace according to tank car Selection, it is similar with flow of inlet water.
Since solubility of the liquefied gas to water is smaller, to prevent liquid from entering accidentally, " liquid hammer " occurs and damages compressor, this Recyclable device has prepared efficient gas-liquid separator 9, prevents liquid and enters cylinder, it is ensured that the safe operation of compressor.
As shown in Fig. 2, gas-liquid separator 9 includes cylinder 9-1, float 9-2, stop valve 9-3 and tapping valve 9-4, cylinder 9-1 Lower end side there is import, the upper end of cylinder 9-1 has outlet, has control outlet logical in the upper end of the inner cavity of cylinder 9-1 Disconnected stop valve 9-3, float 9-2 are column, are located in the inner cavity cylinder 9-1, if liquid enters gas-liquid separator 9, into cylinder The liquid of 9-1 can make float 9-2 float, and float 9-2 closes stop valve 9-3 after touching stop valve 9-3, can enter liquid not Compressor 2-1 is arranged in import and filters to avoid the fouls such as iron rust, welding slag in tank car tank body 3 from scurrying into compressor 2-1 with air-flow Core 9-5, the lower end cylinder 9-1 have tapping valve 9-4, and the liquid into cylinder 9-1 is discharged by tapping valve 9-4.
The import of gas-liquid separator 9 is communicated with two position four-way valves, when gas enters filter core 9-5 by two position four-way valves, gas Foul in body is trapped in outside the strainer of filter core 9-5, and clean gas then flows into gas-liquid separator by the screen drum inner hole of filter core 9-5 Cylinder 9-1 inner cavity, to ensure that the cleaning of the gas into compressor 2-1, extend compressor 2-1 uses the longevity Life.
Liquefied gas can dissolve lubricating oil to some extent, easily bring lubricating oil into condenser 2-2, cause the collection of condensation segment Oil influences the heat transfer effect of condenser 2-2, and lubricating oil flows into gas cylinder, increases the consumption of lubricating oil, therefore this recycling fills It sets and is provided with gs-oil separator in the outlet end of compressor 2-1, primary structure is as shown in Figure 3:
Gs-oil separator 10 includes floating ball 10-2, the filler oil strain layer 10- in shell of tank 10-1 and shell of tank 10-1 3, the inner cavity of shell of tank 10-1 is divided into upper layer and lower layer, and floating ball 10-2 is located at the lower layer of inner cavity, and filler oil strain layer 10-3 is located at interior The upper layer of chamber, the lower layer of inner cavity have an interlayer 10-4, and the upper layer side of shell of tank 10-1 has outlet, shell of tank The same side of the lower layer of 10-1 has import, and import is communicated with interlayer 10-4, and high-pressure liquefaction gas enters shell of tank by import The interlayer 10-4 of the lower layer of 10-1, and the side of the separate import from interlayer 10-4 enters the upper layer of inner cavity, into the upper of inner cavity The liquefied gas of layer is discharged after filler oil strain layer 10-3 filtering by outlet, the lubrication oil droplet that filler oil strain layer 10-3 is filtered out The lower layer of inner cavity locating for floating ball 10-2 is fallen into, the lower layer of inner cavity has ball-cock assembly 10-5, when on the liquid level of the lubricating oil of drippage When being raised to certain altitude, floating ball 10-2, which floats, makes ball-cock assembly 10-5 open the lubricating oil that discharge filters down, the lubricating oil of discharge It is back to compressor 2-1, if pasta drops to certain position, floating ball 10-2 decline presses ball-cock assembly 10-5 closing.Divide to improve Oily effect uses molecular sieve structure in the filler oil strain layer of gs-oil separator, can drop the concentration of lubricating oil in liquefied gas Down to 10ppm or so.
The effect of condenser 2-2 is that high pressure gas is condensed into liquid.In the present apparatus, because required condensation capacity is not Greatly, so condenser 2-2 has selected forced convection air cooled condenser, its main feature is that installation cooling water is not needed, thus use, It is all more convenient to move dress.Condenser 2-2 is made of several coiled pipes in parallel, and liquefied gas enters every snake by top distributing manifold Pipe flows down along pipe after condensing into liquid, is compiled in lower collector pipe.The exothermic coefficient of the air side of forced convection air cooled condenser It is smaller, therefore casing fin has been used outside pipe.To avoid coiled pipe lower part from being liquid filled, condensation effect is influenced, control is every The length of root coiled pipe, the length of single coiled pipe are unsuitable too long.
The design of present apparatus interior conduit:
The pipeline of recyclable device includes the first pipeline 4-1, the second pipeline 4-2, third pipeline 4-3 and the 4th pipeline 4-4 etc., Design pressure is 2.5MPa, and corrosion-resistant steel wire of the sebific duct using pressure rating not less than 6.4MPa winds high-pressure rubber pipe.Pipeline is straight The calculating of diameter meets flow velocity in gas phase pipe and is not more than 12m/s, and flow velocity is not more than the requirement of 3m/s in liquid-phase tube.In device pipe it Between connection using being welded to connect, connection with equipment uses flanged joint, and the horizontal segment of pipe arrangement is equipped with along liquid gas flow The rate of descent in dynamic direction 5/1000.The inflow of liquid when to prevent compressor start, operation and parking, compressor 2-1 into In mouthful pipeline U-bend is avoided the occurrence of, when condenser 2-2 is located at the compressor top 2-1, in the export pipeline of compressor 2-1 U-shaped hydrops elbow is provided on the downside of rising end.Check-valves and safety valve are provided on the outlet conduit of compressor 2-1.Selection with The matched fast-assembling inlet suction port of tank car connector.Equipment, pipeline, valve etc. in recyclable device have been carried out reliably leading and destaticed Ground connection, ground resistance are not more than 10 Ω, and the bridging resistance between pipeline upper flange is not more than 0.03 Ω.Consider that device is actually using Middle possible needs are transported and are moved, and pipe support design guarantees that pipeline fixes reliable, no movement in transport or lifting, according to It needs to be also provided with falsework.
The advantages of skid-mounted design:
To install and moving convenient for recyclable device, to various equipment, pipeline, instrument and it is electrical etc. carry out skid design, It is integrated in a unsplit bedplate, is in skid-mounted type.Whole device has following apparent advantage in the design of skid-mounted type: 1. arrangement is tight It gathers, occupied area is small.Skid mounted equipment occupied area is only 2m2, entire operation area area only 250m2Left and right.2. construction period Short, construction organization is convenient.On the basis of need to only sled block being installed to, sled block and live pipeline and electric part are attached, i.e., It can be used, greatly reduce site workload and set-up time.3. prizing block assembly working mainly to complete in production unit, cost It is low, high reliablity.It is easy 4. resettlement is mobile, convenient for adjustment in the venue.Inspection Unit examines the medium of tank car to be different, Corresponding sled block can be selected to carry out the recycling of residual air raffinate according to different medium, significantly reduce inspection cost.5. due to reality The high efficiente callback for having showed residual air raffinate, thoroughly solves environmental pollution problem.
Use the live setting requirements of this recyclable device.
1, position selects:
Centered on this recyclable device of skid-mounted type, the region that radius is 9m is as recycling operation area, the setting of operation area Fire safety, environmental protection and requirement convenient to use should be met.The region should not exceed Inspection Unit's enclosure wall and the available boundary of a piece of land Line must not be located at aerial power supply, communication line lower section, preferably be arranged in the weather side of annual minimum frequency wind direction.It is set in operation area It is standby with unit outside build, the firebreak between structures or facility should meet the regulation of GB50016 " Code for fire protection design of buildings ", such as Fruit Inspection Unit is in petroleum chemical enterprise, equipment and enterprise is built-in, the firebreak between structures and facility should also conform to GB50160 The regulation of " code for fire protection design of petrochemical enterprises " must not have place of open flame or place of spark-emission, power distribution station in operation area It should be arranged in other than working region.Tank car parking stall is answered smooth, must not there is the gradient.
2, site requirements
Recycle operation area ground must not asphalt, should be using flashing ground, operation area surrounding should not set up obviously Boundary line mark.Recyclable device uses outdoor arrangement, and height should be arranged not less than 0.5m bumping post.It is anti-that awning can be used in device It shines, awning is built using incombustible material, masked area 2m outer not less than device plane projection.Underdrain should not be used in operation area Draining, the surface water can diffusing discharge, flow out the water of operation area and collected by the bright ditch in periphery, and trapped well, water should be set on the bright ditch Envelope height is not less than 0.25m.Operation area distribution line preferably uses cable directly buried installation, should be worn at the position for having vehicle to run Water pipe precaution, electrical equipment and electrical connection should meet GB50058 " explosive hazard environment electric device design specification " in region Regulation.Should have lightning protection anti electrostatic ground stud in operation area, facilitate the ground connection of tank car, all devices include cable protection steel pipe, Armored hose both ends and awning etc. should all good earths.The fire distinguisher of operation area should be equipped with complete, should have around operation area and disappear Waterproof system.
The actual mechanical process of the present apparatus is as follows:
When practical operation, two position four-way valves as positive-negative connected valving 7 are first placed into antiposition, open 6 He of gas valve Third valve 5-3 closes blowdown valve 12 and the first valve 5-1, starts compressor 2-1.Compressor 2-1 suction at this time is as movement Gas in the gas cylinder of formula storage container 1 simultaneously makes its pressure reduction, is then shut off gas valve 6 and third valve 5-3, opens blowdown Valve 12 and the first valve 5-1, due to the effect of pressure difference, the raffinate in tank car tank body 3 is pressed into gas cylinder through the first pipeline 4-1, directly Until the raffinate conveying in tank car tank body 3 is finished.Again by the first pipeline 4-1 blowdown valve 12 and the first valve 5-1 close It closes, the handle of two position four-way valves is rotated 90 °, i.e., normotopia is become from antiposition, blowdown valve 12 and the 4th valve 5-4 are opened, by tank The blowdown valve 12 of 3 bottom of vehicle tank is intake, and gas valve 6 and third valve 5-3 are opened simultaneously, and starting compressor 2-1 extracts tank car Liquefied gas in tank body 3, the liquefied gas after pressurization enter condenser 2-2 through gs-oil separator 10, are pressed into gas after being condensed into liquid Bottle.Gas cylinder is full of rear replaceable empty bottle, and the gas cylinder after being full of can be used as energy normal use.

Claims (10)

1.一种液化气罐车余气残液回收装置,其特征是:包括移动式存储容器(1)、余气压缩装置(2)和液体注入装置,1. A device for recovering residual gas and residual liquid from a liquefied gas tanker, characterized in that it comprises a mobile storage container (1), a residual gas compression device (2) and a liquid injection device, 移动式存储容器(1)分别与余气压缩装置(2)和罐车罐体(3)连接,The mobile storage container (1) is respectively connected with the residual gas compression device (2) and the tank body (3), 余气压缩装置(2)用于将罐车罐体(3)内的余气压缩为液化气,The residual gas compression device (2) is used to compress the residual gas in the tank body (3) into liquefied gas, 余气压缩装置(2)和液体注入装置分别与罐车罐体(3)连接,The residual gas compression device (2) and the liquid injection device are respectively connected with the tank body (3), 首先,余气压缩装置(2)抽取移动式存储容器(1)内的气体至罐车罐体(3),使移动式存储容器(1)内的压力降低,在罐车罐体(3)与移动式存储容器(1)之间形成压力差;First, the residual gas compression device (2) extracts the gas in the mobile storage container (1) to the tank body (3), so that the pressure in the mobile storage container (1) is reduced, and the gas in the tank body (3) and the mobile A pressure difference is formed between the storage containers (1); 然后,利用罐车罐体(3)与移动式存储容器(1)之间存在的压力差,使罐车罐体(3)内的残液压进移动式存储容器(1),直至把罐车罐体(3)内的残液输送完毕为止;Then, utilize the pressure difference that exists between the tanker tank body (3) and the mobile storage container (1), make the residual hydraulic pressure in the tanker tank body (3) enter the mobile storage container (1), until the tanker tank body ( 3) until the residual liquid in the tank is completely conveyed; 最后,通过液体注入装置向罐车罐体(3)内注入相应液体,同时启动余气压缩装置(2)抽取罐车罐体(3)的余气,将余气压缩为液化气后压入移动式存储容器(1)。Finally, inject the corresponding liquid into the tank body (3) through the liquid injection device, and at the same time start the residual gas compression device (2) to extract the residual gas from the tank body (3), compress the residual gas into liquefied gas and press it into the mobile storage container (1). 2.根据权利要求1所述的液化气罐车余气残液回收装置,其特征是:所述的移动式存储容器(1)通过第一管路(4-1)与罐车罐体(3)的排污阀(12)连接,在第一管路(4-1)上具有控制该管路通断的第一阀门(5-1),2. The device for recovering residual gas and residual liquid of a liquefied gas tanker according to claim 1, characterized in that: the mobile storage container (1) is connected to the tank body (3) of the tanker through the first pipeline (4-1) The blowdown valve (12) is connected with the first valve (5-1) on the first pipeline (4-1) to control the on-off of the pipeline, 余气压缩装置(2)通过第二管路(4-2)与罐车罐体(3)的气相阀(6)连接,余气压缩装置(2)通过第三管路(4-3)与移动式存储容器(1)连接,在第三管路(4-3)上具有控制该管路通断的第三阀门(5-3),The residual gas compression device (2) is connected to the gas phase valve (6) of the tank body (3) through the second pipeline (4-2), and the residual gas compression device (2) is connected to the gas phase valve (6) of the tank body (3) through the third pipeline (4-3). The mobile storage container (1) is connected, and there is a third valve (5-3) on the third pipeline (4-3) to control the on-off of the pipeline, 余气压缩装置(2)通过正反接阀门装置(7),实现余气压缩装置(2)的进气方向的转换,The residual gas compression device (2) realizes the conversion of the intake direction of the residual gas compression device (2) through positive and negative connection of the valve device (7), 液体注入装置包括与罐车罐体(3)的排污阀(12)连接的第四管路(4-4),在第四管路(4-4)上具有控制该管路通断的第四阀门(5-4),第四管路(4-4)用于与液体源连接。The liquid injection device includes a fourth pipeline (4-4) connected to the blowdown valve (12) of the tanker tank body (3), and a fourth pipeline (4-4) for controlling the on-off of the pipeline is provided on the fourth pipeline (4-4). The valve (5-4), the fourth pipeline (4-4) is used to connect with the liquid source. 3.根据权利要求2所述的液化气罐车余气残液回收装置,其特征是:所述的余气压缩装置(2)包括压缩机(2-1)和冷凝器(2-2),压缩机(2-1)的两端通过正反接阀门装置(7)分别与第二管路(4-2)和冷凝器(2-2)的一端连接,冷凝器(2-2)的另一端与第三管路(4-3)连接。3. The residual gas and residual liquid recovery device for liquefied gas tanker according to claim 2, characterized in that: the residual gas compression device (2) comprises a compressor (2-1) and a condenser (2-2), The two ends of the compressor (2-1) are respectively connected to the second pipeline (4-2) and one end of the condenser (2-2) through positive and negative connection valve devices (7), and the condenser (2-2) The other end is connected with the third pipeline (4-3). 4.根据权利要求2或3所述的液化气罐车余气残液回收装置,其特征是:所述的正反接阀门装置(7)为两位四通阀。4. The device for recovering residual gas and residual liquid of a liquefied gas tanker according to claim 2 or 3, characterized in that: the positive and negative connection valve device (7) is a two-position four-way valve. 5.根据权利要求1所述的液化气罐车余气残液回收装置,其特征是:所述的移动式存储容器(1)为罐车、罐式集装箱或气瓶。5. The device for recovering residual gas and residual liquid from a liquefied gas tanker according to claim 1, characterized in that: the mobile storage container (1) is a tanker, a tank container or a gas cylinder. 6.根据权利要求3所述的液化气罐车余气残液回收装置,其特征是:所述的压缩机(2-1)的两端分别为进口端和出口端,压缩机(2-1)的进口端设置气液分离器(9),压缩机(2-1)的出口端设置油气分离器(10)。6. The device for recovering residual gas and residual liquid of a liquefied gas tanker according to claim 3, characterized in that: the two ends of the compressor (2-1) are respectively an inlet end and an outlet end, and the compressor (2-1) ) is provided with a gas-liquid separator (9) at the inlet end of the compressor (2-1), and an oil-gas separator (10) is provided at the outlet end of the compressor (2-1). 7.根据权利要求6所述的液化气罐车余气残液回收装置,其特征是:所述的气液分离器(9)包括筒体(9-1)、浮子(9-2)、切断阀(9-3)和排液阀(9-4),筒体(9-1)的下端侧面具有进口,筒体(9-1)的上端具有出口,在筒体(9-1)的内腔的上端具有控制出口通断的切断阀(9-3),浮子(9-2)为柱状,位于筒体(9-1)内腔中,进入筒体(9-1)的液体使浮子(9-2)上浮,浮子(9-2)接触到切断阀(9-3)后关闭切断阀(9-3),在进口设置滤芯(9-5),筒体(9-1)下端具有排液阀(9-4),进入筒体(9-1)的液体通过排液阀(9-4)排出。7. The device for recovering residual gas and residual liquid of a liquefied gas tank truck according to claim 6, characterized in that: the gas-liquid separator (9) includes a cylinder (9-1), a float (9-2), a cut-off Valve (9-3) and drain valve (9-4), the lower end side of cylinder body (9-1) has inlet, the upper end of cylinder body (9-1) has outlet, in cylinder body (9-1) The upper end of the inner cavity has a cut-off valve (9-3) for controlling the on-off of the outlet, and the float (9-2) is columnar, located in the inner cavity of the cylinder (9-1), and the liquid entering the cylinder (9-1) makes the The float (9-2) floats up, and the float (9-2) closes the shut-off valve (9-3) after touching the shut-off valve (9-3). The lower end has a drain valve (9-4), and the liquid entering the cylinder (9-1) is discharged through the drain valve (9-4). 8.根据权利要求6所述的液化气罐车余气残液回收装置,其特征是:所述的油气分离器(10)包括容器外壳(10-1)和容器外壳(10-1)内的浮球(10-2)、填料滤油层(10-3),容器外壳(10-1)的内腔分为上下两层,浮球(10-2)位于内腔的下层,填料滤油层(10-3)位于内腔的上层,内腔的下层具有一个夹层(10-4),容器外壳(10-1)的上层一侧具有出口,容器外壳(10-1)的下层的同一侧具有进口,进口与夹层(10-4)相通,液化气通过进口进入容器外壳(10-1)的下层的夹层(10-4),并从夹层(10-4)的远离进口的一侧进入内腔的上层,进入内腔的上层的液化气经填料滤油层(10-3)过滤后通过出口排出,填料滤油层(10-3)过滤出来的润滑油滴落入浮球(10-2)所处的内腔的下层,内腔的下层具有浮球阀(10-5),浮球(10-2)上浮使浮球阀(10-5)打开排出过滤下来的润滑油,浮球(10-2)下降压动浮球阀(10-5)关闭。8. The device for recovering residual gas and residual liquid of a liquefied gas tanker according to claim 6, characterized in that: said oil-gas separator (10) comprises a container shell (10-1) and a tank in the container shell (10-1) Floating ball (10-2), packing oil filter layer (10-3), the inner cavity of container shell (10-1) is divided into upper and lower layers, floating ball (10-2) is positioned at the lower layer of inner cavity, packing oil filtering layer ( 10-3) Located on the upper layer of the inner cavity, the lower layer of the inner cavity has a interlayer (10-4), the upper side of the container shell (10-1) has an outlet, and the same side of the lower layer of the container shell (10-1) has Inlet, the inlet communicates with the interlayer (10-4), the liquefied gas enters the interlayer (10-4) of the lower layer of the container shell (10-1) through the inlet, and enters the inner layer from the side of the interlayer (10-4) away from the inlet The upper layer of the cavity, the liquefied gas entering the upper layer of the inner cavity is filtered by the filler oil filter layer (10-3) and then discharged through the outlet, and the lubricating oil filtered by the filler oil filter layer (10-3) drops into the floating ball (10-2) The lower layer of the inner chamber where the inner chamber is located has a ball float valve (10-5), and the ball float (10-2) floats up so that the ball float valve (10-5) is opened to discharge the lubricating oil filtered off, and the ball float (10-2) 2) The descending pressure floating ball valve (10-5) is closed. 9.根据权利要求3所述的液化气罐车余气残液回收装置,其特征是:所述的余气压缩装置(2)内设置平衡阀(11),平衡阀(11)的两端与压缩机(2-1)的两端连接。9. The residual gas and residual liquid recovery device for liquefied gas tanker according to claim 3, characterized in that: a balance valve (11) is set in the residual gas compression device (2), and the two ends of the balance valve (11) are connected to The two ends of the compressor (2-1) are connected. 10.根据权利要求1所述的液化气罐车余气残液回收装置,其特征是:整个装置呈撬装式。10. The device for recovering residual gas and residual liquid of liquefied gas tanker according to claim 1, characterized in that: the whole device is skid-mounted.
CN201810993682.9A 2018-08-29 2018-08-29 Liquefied gas tanker residual air remnant liquid recovering device Pending CN109084172A (en)

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