Automatic sorting device based on image recognition
Technical field
The invention belongs to industrial sorting equipment technical fields, and in particular to the automatic sorting dress based on image recognition
It sets.
Background technique
With the fast development of modernization industry, has more and more manufacturing enterprises for sight and focus on production cost
In reduction, to improve the market competitiveness.For manufacturing enterprise, the links such as processing, transhipment, circulation are all be unable to do without
Carry sort operation.Therefore, carry sorting work it is efficient whether will directly affect the production efficiency of enterprise, and then influence production
Cost.Tradition carries sorting mode, and generally by the way of artificial and semi-artificial carrying sorting, this method usually will cause people
Member's equipment investment is high, utilization rate is low.
With the continuous development of automatic identification technology, automatic identification technology is gradually applied in the production for carrying sorting, pole
Big improves the efficiency for carrying sorting production, and high degree of automation reduces production cost.Automatic identification technology is exactly to apply one
Fixed identification device automatically obtains the phase of identified article by the close activity being identified between article and identification device
Information is closed, and is supplied to the computer processing system on backstage to complete a kind of technology of relevant subsequent processing.Automatic identification includes
Bar Code, biological identification technology, image recognition technology, magnetic card identification technology etc., wherein image recognition technology, is to utilize
Computer handles image, analyzed and is understood, to identify the target of various different modes and the technology of object, image recognition
Using more in the carrying sorting of technology in the industrial production, by the way that image recognition mould is arranged in the top of object conveying equipment
Block classifies to article by picture recognition module, subsequently completes the corresponding sort operation to article.And it existing is based on
The sorting device of image recognition, the efficiency of emphasis sorting excessively are general to carry out after once identifying with regard to being classified accordingly, divide
Pick operation, only by the identification of single and the accuracy of progressive classification is low, after article identification classification, cannot verify, cause point
Entanglement is picked, accuracy is low, the raising of strong influence sorting efficiency.
Summary of the invention
The technical problem to be solved by the present invention is in view of the foregoing drawbacks, provide the automatic sorting dress based on image recognition
It sets, carries out authentication after article identification again, it is corresponding in progress after article identification information, sorting information, verification information are consistent
Sort operation, sorting accuracy are high.
The technical solution adopted by the present invention to solve the technical problems is as follows:
Automatic sorting device based on image recognition including pipeline, sets gradually image recognition list on the conveyor line
Member, sorting unit, it is characterised in that:
The recognition unit includes the image capture module of acquisition conveying on-line goods drawing information, according to Image Acquisition
The drawing information of module acquisition generates the analysis module of the corresponding sorting data of article,
The sorting unit include it is multiple along pipeline setting mechanism for sorting, to reach mechanism for sorting at article into
The certifying organization of row verifying, the certifying organization include the proof diagram that acquisition reaches item authentication drawing information at mechanism for sorting
As acquisition module, by authentication image acquisition module verifying drawing information and image capture module drawing information, sorting module
The comparison module that the sorting data of generation are compared, verifying drawing information, with the drawing information of corresponding article, sort data ratio
After consistent, comparison module controls mechanism for sorting and carries out sort operation,
The mechanism for sorting include from comparison module control by article from released to side on pipeline material jacking mechanism,
To the receiving mechanism that the article that material jacking mechanism is released is collected, material jacking mechanism, receiving mechanism are set about pipeline bilateral symmetry
It sets.
Further, the arranging machine arranged to article is additionally provided on front side of image capture module on the pipeline
Structure, material tidying mechanism include the material-arranging frame that pipeline avris is set, be arranged on material-arranging frame force article to be in pipeline center
The reason material swing arm at place, the number of reason material swing arm are two, and two reason material swing arms manage material about being symmetrical set among pipeline
Swing arm front end is flexibly connected with material-arranging frame, and the rear end of reason material swing arm makes two reason material swing arm knots in a V-shaped to inclination in the middle part of pipeline
Structure.
Further, the material jacking mechanism is the telescopic device that pipeline side is arranged in, the output end of telescopic device
Towards pipeline side, the receiving mechanism is the material collecting box with telescopic device output end vis-a-vis, the authentication image
Acquisition module is arranged at telescopic device.
Further, the image capture module includes that at least one image acquisition camera, the acquisition of fixed figure are taken the photograph
The acquisition bracket of camera,
Further, the authentication image acquisition module is the authentication image acquisition camera being arranged on telescopic device,
The telescopic device is cylinder.
Further, the swing arm of reason material includes the connection frame being flexibly connected with material-arranging frame, roller, driving roller rotation
Motor, roller is obliquely arranged on connection frame, and for roller from front to back to tilting in the middle part of pipeline, cylinder surface is equipped with spiral shell
Revolve the decorative pattern of shape.
Further, the reason material swing arm is equipped with the motor of multiple vertical rollers, driving roller rotation, reason material pendulum
The transmission mechanism that transmission is connected between multiple rollers is additionally provided on arm.
Further, the mechanism for sorting and certifying organization correspond, and the analysis module is analysis MCU, institute
The comparison module stated is control MCU.
The beneficial effects of the present invention are: using the above scheme, while article is conveyed with pipeline, knowing through analysis module
, do not verified again through comparison module, only identification information, verification information, sorting data it is consistent after, article can be by material jacking mechanism
Release is delivered at correct receiving mechanism, and the accuracy of goods sorting is high, and sustainable operation does not stop, sorting it is high-efficient.
Detailed description of the invention
Through the following detailed description taken in conjunction with the accompanying drawings, present invention objects, features and advantages above-mentioned and other will become
Obviously.
Fig. 1 is the schematic diagram of one embodiment of the present invention.
Fig. 2 is the step block diagram of item image information identification, verifying in the present invention.
Fig. 3 is the top view acquired at bracket in one embodiment of the present invention.
Fig. 4 is the side view acquired at bracket in one embodiment of the present invention.
Fig. 5 is the top view in one embodiment of the present invention at material-arranging frame.
Fig. 6 is the structural schematic diagram of reason material swing arm in another embodiment of the present invention.
Fig. 7 is the top view acquired at bracket in another embodiment of the present invention.
Fig. 8 is the side view acquired at bracket in another embodiment of the present invention.
Wherein: 1 is pipeline, and 2 be image capture module, and 21 be acquisition bracket, and 22 be image acquisition camera, and 3 be point
Module is analysed, 4 be mechanism for sorting, and 41 be material jacking mechanism, and 42 be receiving mechanism, and 5 be authentication image acquisition module, and 6 be comparison module,
7 be material-arranging frame, and 71 be reason material swing arm, and 711 be connection frame, and 712 be roller, and 713 be motor, and 714 be adjustable plate.
Specific embodiment
The present invention will be further described with reference to the accompanying drawing.
Embodiment 1: referring to Fig.1, Fig. 2, the automatic sorting device based on image recognition, including pipeline 1, set gradually
Material tidying mechanism, image identification unit, sorting unit on pipeline 1, pipeline 1 by carriage, carriage conveyer belt,
The driving element of conveyer belt rotation is driven to constitute, image identification unit includes the drawing information for acquiring all items on pipeline 1
Image capture module 2, generate according to the drawing information that image capture module 2 acquires the analysis modules of the corresponding sorting data of article
3。
Referring to Fig. 3, Fig. 4, image capture module 2 includes the acquisition bracket 21 being erected on pipeline 1, acquires on bracket 21
The image acquisition camera 22 for facing conveyer belt being arranged, the number of image acquisition camera 22 are four, and four images are adopted
The setting that collection video camera 22 is arranged in a ring above the conveyer belt of pipeline is on acquisition bracket 2, four Image Acquisition camera shootings
Machine 22 acquires the picture of article from different angles, sends the drawing information of acquisition to analysis module 3, analysis module 3 uses
The MCU of data is analyzed, the biometric data of storage all items and all items sort classification accordingly in analysis module 3
Data, the type of article when can be accurately identified according to the drawing information of acquisition by image capture module 2, four images are adopted
Collection video camera 22 acquires image, the panoramic picture of composite articles, according to the article at panorama image information identification from different perspectives
Type, analysis module 3 is immediately generated the sorting classification data of the article after identifying article, and will identify that the letter of article
It ceases, the sorting classification data of the article is transmitted to sorting unit.
Sorting unit includes multiple mechanism for sorting 4 being arranged along pipeline 1, carries out to the article reached at mechanism for sorting 4
The certifying organization of verifying, certifying organization include the authentication image acquisition that acquisition reaches item authentication drawing information at mechanism for sorting 4
Module 5 generates the drawing information of the verifying drawing information of authentication image acquisition module 5 and image capture module, sorting module
The comparison module 6 that is compared of sorting data, verifying drawing information, with the drawing information of corresponding article, sort comparing
After consistent, comparison module controls mechanism for sorting and carries out sort operation, the corresponding a kind of article of each mechanism for sorting 4, multiple sorters
The corresponding inhomogeneous article of structure 4, it is settable by analysis module 3 or automatically distribute each ratio to complete the classification sorting of article
To the identifying object of module 6, i.e. the type of goods that each mechanism for sorting 4 sorts can be distributed automatically or be arranged to analysis module 3, point
Analysis unit 3 sends the image information of special article, the sorting classification data of the article to according to the information of the article identified
Comparison module 6 corresponding to specified mechanism for sorting 4, mechanism for sorting 4 include being horizontally installed on pipeline by the control of comparison module 6
Article on pipeline 1 is released the material jacking mechanism 41 of pipeline 1 by 1 side, the article released to material jacking mechanism 41 is collected
Receiving mechanism 42, material jacking mechanism 41, receiving mechanism 42 be symmetrical set about pipeline 1, and material jacking mechanism 41 is using laterally
The material ejection cylinder of pipeline side is set, and the output end of material ejection cylinder is equipped with push plate, and push plate suspends on the conveyor belt, collecting machine
Structure 42 is the material collecting box with material ejection cylinder output end vis-a-vis, and authentication image acquisition module 6 is authentication image acquisition camera, is tested
Card image capture module 6 is fixed on the upper of material ejection cylinder by verifying bracket, and the number of authentication image acquisition camera is four,
Annularly arrangement is uniformly arranged four authentication image acquisition cameras on verifying bracket, the camera lens of authentication image acquisition camera
Article towards on the conveyer belt of pipeline, when the article on pipeline is reached at the mechanism for sorting, verifying bracket tests four
Card image acquisition camera is suspended at the top of point of delivery conveyer belt, and the reception of comparison module 6 is sent specific from analysis module 2
The drawing information of article and corresponding sorting classification data are stored with article characteristics identification data, article in comparison module 6
Classification data is sorted, is instructed according to the sorting that analysis module 3 issues, is known to by the special article at the mechanism for sorting
Not and being sorted, specific article, which reaches, is verified the acquisition authentication image information of image capture module 5 at the mechanism for sorting,
After article reaches, four authentication image acquisition cameras are sent to comparison module 6 from the image of different orientation acquisition articles, by
Comparison module 6 generates the panoramic picture of article, and the authentication image information of the panorama of generation and analysis module are sended over
Drawing information, sorting classification data are compared, and item identification data, the goods sorting data of calling itself to store carry out again
Secondary comparison is screened, and after information is consistent, the output end for controlling material ejection cylinder, which stretches out, ejects the article box side on pipeline, ejection
Article collected by the material collecting box of the mechanism for sorting, under normality, the output end of material ejection cylinder, which belongs to, does not stretch out state, receives finger
It is stretched out immediately after order, article is released, realize sort operation, multiple mechanism for sorting along the setting of pipeline conveying direction are corresponding to be divided
Different classes of or different size article is picked, during article is conveyed along pipeline, mechanism for sorting independent operating with each other
Sorting classification carried out to specific article, in the sort process of article, dual identification selection has been carried out, article has been effectively ensured
The accuracy rate of sorting sorts in conveying, does not influence conveying speed, effectively increase the efficiency of sorting.
The material tidying mechanism arranged to article is additionally provided on pipeline 1 on front side of image capture module 2, referring to Fig. 5, reason
Material mechanism include the material-arranging frame 7 that 1 avris of pipeline is set, be arranged on material-arranging frame 7 force article to be at pipeline center
Reason material swing arm 71, the number of reason material swing arm 71 is two, and the material swing arms 71 of two reasons are symmetrically set about among pipeline 1
It sets, reason material 71 front end of swing arm is flexibly connected with material-arranging frame 7, and reason material swing arm 71 includes the connection frame being flexibly connected with material-arranging frame 7
711, the motor 713 that roller 712, driving roller 712 rotate, 711 front end of connection frame are flexibly connected by axis with material-arranging frame 7, are rolled
Cylinder 712 is horizontally disposed along the front-rear direction of connection frame 711, and roller 712 and connection frame 711 rotatably cooperate, the output of motor 713
Axis connect driving roller 712 with roller 712 and rotates, and connection frame 711 is equipped with the adjustable plate 714 of an arc, and adjustable plate 714 is to reason
Expect that 7 side of frame extends, arcuately plate body is equipped with multiple adjustment holes on adjustable plate 714, and corresponding position is equipped with jack on material-arranging frame 7, inserts
Bolt is equipped in hole, the adjustment hole at different location on bolt and adjustable plate 714 cooperates adjustable connection frame 711 and pipeline
The angle of 1 conveying direction, i.e. realization roller 712 included angle different from pipeline 1, make two rollers 712 on the conveyor line
Structure in a V-shaped, the surface of roller 712 are equipped with spiral helicine lines, and article with pipeline after reaching at material tidying mechanism, two rollings
Cylinder 72 forces article to be moved to the center on 1 conveyer belt of pipeline, arranges to the article on conveyer belt, is in article
The central region of conveyer belt is created the Image Acquisition of article for rear image acquisition module, authentication image acquisition module advantageous
Condition promotes the sorting precision for improving the present apparatus, and roller 712 can be avoided article and accumulate at roller in rotation, and article is
After cylinder contact, under the action of frictional force between roller and article, pipeline conveyer belt, article is transported rearwardly towards in the middle part of conveyer belt
Dynamic, the outside of roller 712 is rubber material, and the hand of spiral of lines rearwardly direction, lines before the roller right side are provided with rubber
The outside of material, avoids article from damaging, while providing bigger frictional force, moves article along cylinder wall, and article is made to be in defeated
The middle part of band is sent, reason material operation is completed.
Embodiment 2: referring to Fig.1, Fig. 2, the automatic sorting device based on image recognition, including pipeline 1, be successively set on
Material tidying mechanism, image identification unit, sorting unit on pipeline 1, pipeline 1 is by the conveyer belt on carriage, carriage, drive
The driving element of dynamic conveyer belt rotation is constituted, and image identification unit includes the drawing information for acquiring all items on pipeline 1
Image capture module 2, the analysis module 3 that the corresponding sorting data of article are generated according to the drawing information that image capture module 2 acquires,
Referring to Fig. 7, Fig. 8, image capture module 2 includes the acquisition bracket 21 being erected on pipeline 1, acquires and be arranged just on bracket 21
Against the image acquisition camera 22 of conveyer belt, 22 number of image acquisition camera is 5, wherein four image acquisition cameras
22 acquire the view all around of article, the top view of the 5th image acquisition camera acquisition article, by the figure of acquisition respectively
Sample information sends analysis module 3, MCU of the analysis module 3 using analysis data, the spy of the interior storage all items of analysis module 3 to
Sign identification data and all items sort classification data accordingly, can be accurately identified according to the drawing information of acquisition by figure
The type of article when as acquisition module 2, five image acquisition cameras 22 acquire the multi-panel view of article, by comparing multi-panel
View improves the accuracy of article identification, the multi-angle biometric data of storage all items in corresponding analysis module 3, point
Analysis module 3 is immediately generated the sorting classification data of the article after identifying article, and will identify that the information of article, the article
Sorting classification data is transmitted to sorting unit.
Sorting unit includes multiple mechanism for sorting 4 being arranged along pipeline 1, carries out to the article reached at mechanism for sorting 4
The certifying organization of verifying, certifying organization include the authentication image acquisition that acquisition reaches item authentication drawing information at mechanism for sorting 4
Module 5 generates the drawing information of the verifying drawing information of authentication image acquisition module 5 and image capture module, sorting module
The comparison module 6 that is compared of sorting data, verifying drawing information, with the drawing information of corresponding article, sort comparing
After consistent, comparison module controls mechanism for sorting and carries out sort operation, the corresponding a kind of article of each mechanism for sorting 4, multiple sorters
The corresponding inhomogeneous article of structure 4, it is settable by analysis module 3 or automatically distribute each ratio to complete the classification sorting of article
To the identifying object of module 6, i.e. the type of goods that each mechanism for sorting 4 sorts can be distributed automatically or be arranged to analysis module 3, point
Analysis unit 3 sends the image information of special article, the sorting classification data of the article to according to the information of the article identified
Comparison module 6 corresponding to specified mechanism for sorting 4, mechanism for sorting 4 include being horizontally installed on pipeline by the control of comparison module 6
Article on pipeline 1 is released the material jacking mechanism 41 of pipeline 1 by 1 side, the article released to material jacking mechanism 41 is collected
Receiving mechanism 42, material jacking mechanism 41, receiving mechanism 42 be symmetrical set about pipeline 1, and material jacking mechanism 41 is using laterally
The material ejection cylinder of pipeline side is set, and the output end of material ejection cylinder is equipped with push plate, and push plate suspends on the conveyor belt, collecting machine
Structure 42 is the material collecting box with material ejection cylinder output end vis-a-vis, and authentication image acquisition module 6 is authentication image acquisition camera, is tested
Card image capture module 6 is fixed on the upper of material ejection cylinder by verifying bracket, and the number of authentication image acquisition camera is five,
For the camera lens of five authentication image acquisition cameras towards the article on the conveyer belt of pipeline, the article on pipeline reaches this point
When picking at mechanism, five authentication image acquisition cameras are suspended at the top of point of delivery conveyer belt by verifying bracket, acquire article
Multi-panel image, comparison module 6 receives the drawing information of special article sent from analysis module 2 and corresponding point
Classification data is picked, article characteristics identification data, goods sorting classification data are stored in comparison module 6, are sent out according to analysis module 3
Sorting instruction out is identified and is sorted, specific article reaches should to by the special article at the mechanism for sorting
It is verified image capture module 5 at mechanism for sorting and acquires authentication image information, after article reaches, five authentication image acquisition camera shootings
Machine is sent to comparison module 6 from the image of different orientation acquisition articles, what authentication image information and analysis module sended over
Drawing information, sorting classification data are compared, and item identification data, the goods sorting data of calling itself to store carry out again
Secondary comparison is screened, and after information is consistent, the output end for controlling material ejection cylinder, which stretches out, ejects the article box side on pipeline, ejection
Article collected by the material collecting box of the mechanism for sorting, under normality, the output end of material ejection cylinder, which belongs to, does not stretch out state, receives finger
It is stretched out immediately after order, article is released, realize sort operation, multiple mechanism for sorting along the setting of pipeline conveying direction are corresponding to be divided
Different classes of or different size article is picked, during article is conveyed along pipeline, mechanism for sorting independent operating with each other
Sorting classification carried out to specific article, in the sort process of article, dual identification selection has been carried out, article has been effectively ensured
The accuracy rate of sorting sorts in conveying, does not influence conveying speed, effectively increase the efficiency of sorting.
The material tidying mechanism arranged to article, material tidying mechanism packet are additionally provided on pipeline 1 on front side of image capture module 2
The reason material pendulum for forcing article to be at pipeline center for including the material-arranging frame 7 that 1 avris of pipeline is set, being arranged on material-arranging frame 7
Arm 71, the number of reason material swing arm 71 are two, and two reason material swing arms 71 among pipeline 1 about being symmetrical set, referring to figure
6, reason material swing arm 71 is frame structure, and reason material swing arm 71 is flexibly connected by axis with material-arranging frame 7 close to the front end of material-arranging frame 7, is managed
Expect swing arm 71 be equipped with it is multiple it is vertical, along the reason material evenly arranged roller 712 of 71 length direction of swing arm, roller 712 is rubber
The end of material, roller 712 is cooperated by bearing and 71 activity of reason material swing arm, and the end of reason material swing arm 71 is equipped with gear, adjacent
Idle pulley is equipped between gear between reason material swing arm, reason material swing arm 71 is equipped with a motor 713, the output shaft of motor 713 and wherein one
A roller 712 connects, and all rollers is driven to rotate, and reason material swing arm 71 is equipped with the adjustable plate 714 of an arc, adjustable plate 714 to
7 side of material-arranging frame extends, and arcuately plate body is equipped with multiple adjustment holes on adjustable plate 714, and corresponding position is equipped with jack on material-arranging frame 7,
Be equipped with bolt in jack, bolt and the adjustment hole at the different location on adjustable plate 714 cooperate adjustable joint expect swing arm 71 with it is defeated
The angle of 1 conveying direction of line sending, i.e. realization roller 712 included angle different from pipeline 1, are conveying two rollers 712
Structure in a V-shaped on line, for article after reaching at material tidying mechanism with pipeline, two rollers 72 force article to be moved to pipeline 1
Center on conveyer belt arranges the article on conveyer belt, and article is made to be in the central region of conveyer belt, is rear side figure
As acquisition module, authentication image acquisition module create favorable conditions to the Image Acquisition of article, promote the sorting for improving the present apparatus
Precision, roller 712 can be avoided article and accumulate at roller in rotation, after article is cylinder contact, between roller and article
Frictional force, under the action of pipeline conveyer belt, article is moved rearwardly towards in the middle part of conveyer belt, and the outside of roller 712 is rubber material
Matter avoids article from damaging, while providing bigger frictional force, moves article along cylinder wall, is in article in conveyer belt
Portion completes reason material operation.
The above is only presently preferred embodiments of the present invention, not does limitation in any form to the present invention, it is all according to
According to any simple modification to the above embodiments in technical spirit of the invention, equivalent variations, guarantor of the invention is each fallen within
Within the scope of shield.