CN109023515A - Prepare GaN substrate from separation method - Google Patents
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- JMASRVWKEDWRBT-UHFFFAOYSA-N Gallium nitride Chemical compound [Ga]#N JMASRVWKEDWRBT-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000000926 separation method Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 claims abstract description 53
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 37
- 150000004820 halides Chemical class 0.000 claims abstract description 31
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910052733 gallium Inorganic materials 0.000 claims abstract description 21
- 239000010980 sapphire Substances 0.000 claims abstract description 16
- 229910052594 sapphire Inorganic materials 0.000 claims abstract description 16
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 13
- 150000004767 nitrides Chemical class 0.000 claims abstract description 10
- 238000009826 distribution Methods 0.000 claims abstract description 6
- 239000010408 film Substances 0.000 claims description 119
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 30
- XOYLJNJLGBYDTH-UHFFFAOYSA-M chlorogallium Chemical compound [Ga]Cl XOYLJNJLGBYDTH-UHFFFAOYSA-M 0.000 claims description 28
- 239000010409 thin film Substances 0.000 claims description 27
- 238000000034 method Methods 0.000 claims description 17
- 229910052757 nitrogen Inorganic materials 0.000 claims description 15
- 239000013078 crystal Substances 0.000 claims description 14
- 229910052751 metal Inorganic materials 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims description 14
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 13
- QZQVBEXLDFYHSR-UHFFFAOYSA-N gallium(III) oxide Inorganic materials O=[Ga]O[Ga]=O QZQVBEXLDFYHSR-UHFFFAOYSA-N 0.000 claims description 13
- 239000001301 oxygen Substances 0.000 claims description 13
- 229910052760 oxygen Inorganic materials 0.000 claims description 13
- 239000007789 gas Substances 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 8
- KRHYYFGTRYWZRS-UHFFFAOYSA-N hydrofluoric acid Substances F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 7
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 claims description 3
- 229910000069 nitrogen hydride Inorganic materials 0.000 claims 1
- 229910002601 GaN Inorganic materials 0.000 abstract description 123
- 229910001195 gallium oxide Inorganic materials 0.000 abstract description 23
- AJNVQOSZGJRYEI-UHFFFAOYSA-N digallium;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Ga+3].[Ga+3] AJNVQOSZGJRYEI-UHFFFAOYSA-N 0.000 abstract description 22
- 239000000463 material Substances 0.000 abstract description 16
- 239000002344 surface layer Substances 0.000 abstract description 5
- 229910005191 Ga 2 O 3 Inorganic materials 0.000 description 56
- 238000005121 nitriding Methods 0.000 description 29
- 239000002131 composite material Substances 0.000 description 26
- 238000000927 vapour-phase epitaxy Methods 0.000 description 24
- 239000010410 layer Substances 0.000 description 21
- 238000000407 epitaxy Methods 0.000 description 12
- 239000004065 semiconductor Substances 0.000 description 6
- 238000002248 hydride vapour-phase epitaxy Methods 0.000 description 5
- 239000010453 quartz Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- 239000012071 phase Substances 0.000 description 3
- -1 InGaN Inorganic materials 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000001534 heteroepitaxy Methods 0.000 description 2
- 238000011065 in-situ storage Methods 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000001878 scanning electron micrograph Methods 0.000 description 2
- 238000009827 uniform distribution Methods 0.000 description 2
- 239000012808 vapor phase Substances 0.000 description 2
- 229910002704 AlGaN Inorganic materials 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000002109 crystal growth method Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010494 dissociation reaction Methods 0.000 description 1
- 230000005593 dissociations Effects 0.000 description 1
- 238000007716 flux method Methods 0.000 description 1
- 238000001657 homoepitaxy Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
- C30B25/18—Epitaxial-layer growth characterised by the substrate
- C30B25/183—Epitaxial-layer growth characterised by the substrate being provided with a buffer layer, e.g. a lattice matching layer
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/40—AIIIBV compounds wherein A is B, Al, Ga, In or Tl and B is N, P, As, Sb or Bi
- C30B29/403—AIII-nitrides
- C30B29/406—Gallium nitride
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
Description
技术领域technical field
本发明涉及到一种制备GaN衬底的自分离方法,属于半导体材料技术领域。The invention relates to a self-separation method for preparing a GaN substrate, which belongs to the technical field of semiconductor materials.
背景技术Background technique
以GaN及InGaN、AlGaN合金材料为主的III-V族氮化物材料(又称GaN基材料)是近几年来国际上倍受重视的新型半导体材料。GaN基材料是直接带隙宽禁带半导体材料,具有1.9—6.2eV之间连续可变的直接带隙,优异的物理、化学稳定性,高饱和电子漂移速度,高击穿场强和高热导率等优越性能,在短波长半导体光电子器件和高频、高压、高温微电子器件制备等方面具有重要的应用,可用于制造比如蓝、紫、紫外波段发光器件,探测器件,高温、高频、高场大功率器件,场发射器件,抗辐射器件,压电器件等。Group III-V nitride materials (also known as GaN-based materials) mainly composed of GaN, InGaN, and AlGaN alloy materials are new semiconductor materials that have attracted much attention in the world in recent years. GaN-based materials are direct bandgap wide bandgap semiconductor materials with continuously variable direct bandgap between 1.9-6.2eV, excellent physical and chemical stability, high saturation electron drift velocity, high breakdown field strength and high thermal conductivity It has important applications in the preparation of short-wavelength semiconductor optoelectronic devices and high-frequency, high-voltage, and high-temperature microelectronic devices. It can be used to manufacture light-emitting devices such as blue, purple, and ultraviolet bands, detectors, high-temperature, high-frequency, High-field high-power devices, field emission devices, radiation-resistant devices, piezoelectric devices, etc.
GaN单晶的熔点高达2300℃,分解点在900℃左右,生长需要极端的物理环境,而且大尺寸GaN单晶无法用传统晶体生长的方法得到。所以大多数的GaN薄膜都是在异质衬底上外延得到的。目前应用于半导体技术的GaN主要是采用异质外延方法在蓝宝石、SiC或Si等衬底上制备。在异质外延中,由于GaN材料和异质衬底之间存在较大的晶格失配和热膨胀系数失配,而且无论采用机械抛光或者激光剥离去除异质衬底,应力仍然会存在于GaN材料中,得到的GaN外延层中会有应力并产生处于108-109/cm2量级的位错密度,这些缺陷降低了外延层的质量,限制了GaN材料的热导率、电子饱和速度等参数,大大影响了器件的可靠性、成品率,而且巨大的应力会造成GaN厚膜和异质衬底裂成碎片,因而无法应用。因此采用同质外延,有利于降低外延薄膜中的应力,提高质量和成品率。The melting point of GaN single crystal is as high as 2300°C, and the decomposition point is around 900°C. The growth requires an extreme physical environment, and large-sized GaN single crystal cannot be obtained by traditional crystal growth methods. Therefore, most GaN thin films are epitaxially obtained on heterogeneous substrates. GaN currently used in semiconductor technology is mainly prepared on substrates such as sapphire, SiC or Si by heteroepitaxy. In heteroepitaxy, due to the large lattice mismatch and thermal expansion coefficient mismatch between the GaN material and the heterogeneous substrate, and whether mechanical polishing or laser lift-off is used to remove the heterogeneous substrate, the stress will still exist in the GaN In the material, there will be stress in the obtained GaN epitaxial layer and generate a dislocation density on the order of 10 8 -10 9 /cm 2 . These defects reduce the quality of the epitaxial layer and limit the thermal conductivity and electron saturation of the GaN material. Parameters such as speed greatly affect the reliability and yield of the device, and the huge stress will cause GaN thick film and heterogeneous substrate to break into pieces, so it cannot be applied. Therefore, the use of homoepitaxy is beneficial to reduce the stress in the epitaxial film and improve the quality and yield.
GaN衬底生长主要有气相法和液相法。液相法包括高压氮气溶液法、钠助熔剂法和氨热法等;气相法有气相输运法和卤化物气相外延法等。目前获得高质量GaN自支撑衬底并将实现量产的主要方法是采用横向外延、悬挂外延等方法,辅以卤化物气相外延法高速率外延技术生长厚膜,最后将原衬底去除,从而获得位错密度较低的自支撑GaN衬底材料。迄今为止,采用各种技术工艺并辅以卤化物气相外延生长得到的自支撑GaN衬底,位错密度低于106cm-2,面积已经达到2英寸。但是仍然远远不能满足实际应用的需求。GaN substrate growth mainly includes gas phase method and liquid phase method. Liquid-phase methods include high-pressure nitrogen solution method, sodium flux method, and ammonothermal method; gas-phase methods include gas-phase transport method and halide vapor-phase epitaxy method, etc. At present, the main method to obtain high-quality GaN self-supporting substrates and realize mass production is to use methods such as lateral epitaxy and suspension epitaxy, supplemented by halide vapor phase epitaxy and high-rate epitaxy to grow thick films, and finally remove the original substrate, so that A self-supporting GaN substrate material with low dislocation density is obtained. So far, self-supporting GaN substrates obtained by adopting various techniques and supplemented by halide vapor phase epitaxy have a dislocation density of less than 10 6 cm -2 and an area of 2 inches. But it is still far from meeting the needs of practical applications.
氧化镓(Eg=4.8-4.9eV)作为新型超宽禁带半导体,具有高导电率、高击穿场强等优点,在可见光和紫外光区域都具有高透明性。β-Ga2O3的(100)解离面在高温NH3气氛的氮化作用下会进行表面重建现象,表面重建产生与GaN晶格相匹配的表面,可以作为缓冲层进行后续外延生长GaN厚膜。这种同质衬底外延生长会显著降低厚膜中的应力和位错密度,提高GaN材料质量。Gallium oxide (Eg=4.8-4.9eV), as a new type of ultra-wide bandgap semiconductor, has the advantages of high conductivity, high breakdown field strength, etc., and has high transparency in both visible and ultraviolet light regions. The (100) dissociation plane of β-Ga 2 O 3 will undergo surface reconstruction under the nitriding action of high-temperature NH 3 atmosphere, and the surface reconstruction will produce a surface that matches the GaN lattice, which can be used as a buffer layer for subsequent epitaxial growth of GaN thick film. This homogeneous substrate epitaxial growth will significantly reduce the stress and dislocation density in thick films and improve the quality of GaN materials.
发明内容Contents of the invention
本发明的目的是实现自支撑氮化镓衬底的自分离方法。The object of the present invention is to realize a self-separation method of a self-supporting gallium nitride substrate.
本发明采取的技术方案为:The technical scheme that the present invention takes is:
一种制备GaN衬底的自分离方法,其步骤包括:A self-separation method for preparing a GaN substrate, the steps comprising:
(1)在蓝宝石衬底上用卤化物气相外延生长厚度范围在1-5微米且分布均匀的Ga2O3薄膜;(1) On the sapphire substrate, a Ga 2 O 3 thin film with a thickness ranging from 1 to 5 microns and uniform distribution is grown by halide vapor phase epitaxy;
(2)在氨气气氛中对Ga2O3薄膜进行部分氮化,Ga2O3薄膜表面氮化形成多孔网格状结构的GaN单晶层,GaN单晶层厚度为原始Ga2O3薄膜厚度的10%-40%,得到GaN/Ga2O3复合薄膜;(2) Partially nitriding the Ga 2 O 3 film in an ammonia atmosphere, the surface of the Ga 2 O 3 film is nitrided to form a GaN single crystal layer with a porous grid structure, and the thickness of the GaN single crystal layer is the original Ga 2 O 3 10%-40% of the film thickness to obtain a GaN/Ga 2 O 3 composite film;
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜,GaN厚膜的厚度大于10微米;(3) Halide vapor phase epitaxial growth of a GaN thick film on a GaN/Ga 2 O 3 composite film to obtain a GaN thick film, the thickness of the GaN thick film is greater than 10 microns;
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间自然分离,得到自支撑GaN厚膜。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film is naturally separated from the substrate to obtain a self-supporting GaN thick film.
优选的,步骤(2)中,将步骤(1)制得的的Ga2O3薄膜置于高温管式炉中,在氨气气氛下氮化2-5h,氮化时间与需要的氮化层厚度及原始氧化镓厚度有关,温度范围950-1100℃,得到多孔网格状分布GaN/Ga2O3复合结构薄膜,氨气流量:100-5000sccm。Preferably, in step (2), the Ga 2 O 3 thin film prepared in step (1) is placed in a high-temperature tube furnace, and nitrided for 2-5 hours under an ammonia atmosphere, and the nitriding time is the same as the required nitriding time. The thickness of the layer is related to the thickness of the original gallium oxide, the temperature range is 950-1100°C, and the GaN/Ga 2 O 3 composite structure film with porous grid distribution is obtained, and the ammonia gas flow rate is 100-5000 sccm.
优选的,步骤(2)中,将步骤(1)制得的的Ga2O3薄膜置于高温管式炉中,在氨气氮气混合气体气氛下氮化2-5h,氮化时间与需要的氮化层厚度及原始氧化镓厚度有关,温度范围950-1100℃,得到多孔网格状分布GaN/Ga2O3复合结构薄膜,总流量:100-5000sccm,氨气氮气流量比为0.1-1。Preferably, in step (2), the Ga 2 O 3 thin film prepared in step (1) is placed in a high-temperature tube furnace, and nitrided for 2-5 hours in an ammonia-nitrogen mixed gas atmosphere, and the nitriding time and the required The thickness of the nitride layer is related to the thickness of the original gallium oxide. The temperature range is 950-1100°C, and the GaN/Ga 2 O 3 composite structure film with porous grid distribution is obtained. 1.
优选的,步骤(1)中,将衬底置于卤化物气相外延生长系统,在低温区,金属Ga与HCl或Cl2反应生成GaCl作为镓源,温度为800-900℃;在高温生长区,O2作为氧源,GaCl和O2混合发生反应,得到Ga2O3薄膜,高温区温度为800-1050℃,压力为1个大气压,O2/Ga输入流量比为1.5-15。Preferably, in step (1), the substrate is placed in a halide vapor phase epitaxy growth system. In the low temperature region, metal Ga reacts with HCl or Cl to generate GaCl as a gallium source at a temperature of 800-900° C.; in the high temperature growth region , O 2 is used as the oxygen source, GaCl and O 2 are mixed and reacted to obtain a Ga 2 O 3 film, the temperature in the high temperature zone is 800-1050 ° C, the pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 1.5-15.
优选的,步骤(1)中分布均匀是指Ga2O3厚度均匀性在90%以上。Preferably, uniform distribution in step (1) means that the Ga 2 O 3 thickness uniformity is above 90%.
优选的,步骤(3)中将生长有GaN/Ga2O3复合薄膜的衬底置于卤化物气相外延生长系统中,在低温区,金属Ga与HCl或Cl2反应生成GaCl作为镓源,温度为800-900℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为950-1100℃,压力为1个大气压,生长时间大于等于0.5h,GaN厚膜厚度在10微米以上。Preferably, in step (3), the substrate on which the GaN/Ga 2 O 3 composite thin film is grown is placed in a halide vapor phase epitaxy growth system, and in a low temperature region, metal Ga reacts with HCl or Cl 2 to generate GaCl as a gallium source, The temperature is 800-900°C; in the high-temperature growth zone, ammonia gas is used as a nitrogen source, and GaCl and NH 3 are mixed and reacted to form a thick GaN film. The temperature in the high-temperature zone is 950-1100°C, the pressure is 1 atmosphere, and the growth time is greater than or equal to 0.5h, the GaN thick film thickness is above 10 microns.
在偶尔的情况下,步骤(4)中降至室温后,外延GaN厚膜与衬底之间没有完全分离,此时可以采用用氢氟酸腐蚀掉GaN/Ga2O3复合薄膜中的Ga2O3,得到自支撑GaN厚膜。Occasionally, after cooling down to room temperature in step (4), the epitaxial GaN thick film is not completely separated from the substrate. At this time, hydrofluoric acid can be used to etch the GaN/Ga 2 O 3 composite film. 2 O 3 , to obtain a free-standing GaN thick film.
本发明将Ga2O3薄膜的厚度控制在1-5微米,表面层氮化,可形成网格化的GaN/Ga2O3复合薄膜,GaN单晶在薄膜中会呈现网格状分布的状态,氮化得到的GaN单晶层厚度约为原始Ga2O3薄膜厚度的10%-30%。在上述含有GaN单晶层的衬底上进行厚膜GaN的卤化物气相外延生长,可获得低应力高质量的GaN厚膜材料。氧化镓薄膜氮化形成氮化物是可以作为氮化镓的同质外延层,同时也可以在后续卤化物气相外延时防止Ga2O3膜中的氧扩散至GaN中降低材料质量。由于氧化镓氮化形成的氮化镓网格结构,减少了与氧化镓之间的界面接触且氮化镓层内部应力得到释放,外延完成后,降温至室温,即可实现GaN厚膜与蓝宝石衬底的自分离从而获得自支撑GaN衬底材料。外延薄膜和蓝宝石若未完全分离,可以进一步采用氢氟酸腐蚀的辅助方法得到自支撑GaN厚膜。上述氧化镓薄膜的HVPE生长、氮化、GaN厚膜的HVPE生长可以在HVPE系统中原位完成;也可以先进行氧化镓的HVPE生长,取出样品后在退火炉中氮化,氮化后再放入HVPE系统中进行GaN厚膜生长,降温后即可得到自支撑GaN厚膜。上述原位外延氧化镓、氮化和再外延的工艺,工艺简单,一次完整,也有利于防止引入不必要的杂质等。本专利中形成的网格状GaN/Ga2O3复合衬底,放置在卤化物气相外延反应腔中外延GaN厚膜,类似于横向外延生长,具体实施方式可参考专利:《横向外延技术生长高质量氮化镓薄膜》,专利号ZL021113084.1),可得到高质量低位错密度GaN厚膜,而且更容易实现自剥离。In the present invention, the thickness of the Ga2O3 film is controlled at 1-5 microns, the surface layer is nitrided, and a gridded GaN/ Ga2O3 composite film can be formed, and the GaN single crystal will present a grid - like distribution in the film state, the thickness of the GaN single crystal layer obtained by nitridation is about 10%-30% of the thickness of the original Ga 2 O 3 film. Halide vapor phase epitaxial growth of thick-film GaN on the above-mentioned substrate containing GaN single crystal layer can obtain low-stress and high-quality GaN thick-film material. Nitriding the gallium oxide film to form nitride can be used as a homoepitaxial layer of gallium nitride, and it can also prevent the oxygen in the Ga 2 O 3 film from diffusing into GaN to reduce the quality of the material during the subsequent halide vapor phase epitaxy. Due to the gallium nitride grid structure formed by gallium oxide nitride, the interface contact with gallium oxide is reduced and the internal stress of the gallium nitride layer is released. After the epitaxy is completed, the GaN thick film and sapphire Self-separation of the substrate to obtain a self-supporting GaN substrate material. If the epitaxial thin film and sapphire are not completely separated, the auxiliary method of hydrofluoric acid etching can be further used to obtain a self-supporting GaN thick film. The HVPE growth and nitriding of the above-mentioned gallium oxide thin film and the HVPE growth of GaN thick film can be completed in situ in the HVPE system; the HVPE growth of gallium oxide can also be carried out first, and after the sample is taken out, it is nitrided in the annealing furnace, and then placed in the annealing furnace. Into the HVPE system for GaN thick film growth, after cooling down to get a self-supporting GaN thick film. The above in-situ epitaxial gallium oxide, nitridation and re-epitaxy processes are simple and complete at one time, and are also conducive to preventing unnecessary impurities from being introduced. The grid-shaped GaN/Ga 2 O 3 composite substrate formed in this patent is placed in a halide vapor phase epitaxy reaction chamber to epitaxially GaN thick film, which is similar to lateral epitaxial growth. For specific implementation methods, please refer to the patent: "Lateral Epitaxy Technology Growth High-quality gallium nitride thin film", patent number ZL021113084.1), can obtain high-quality and low dislocation density GaN thick film, and it is easier to achieve self-stripping.
附图说明Description of drawings
图1为本发明实施例1氧化镓薄膜部分氮化后的表面形貌SEM图。FIG. 1 is an SEM image of the surface morphology of the gallium oxide thin film in Example 1 of the present invention after partial nitriding.
图2为本发明实施例示意图,GaN/Ga2O3复合薄膜衬底上卤化物气相外延生长GaN厚膜剖面SEM图。从图中可以看出,外延的GaN厚膜和GaN/Ga2O3复合薄膜之间发生了明显的分离。Fig. 2 is a schematic diagram of an embodiment of the present invention, a cross-sectional SEM image of a GaN thick film grown by halide vapor phase epitaxy on a GaN/Ga 2 O 3 composite film substrate. It can be seen from the figure that a clear separation occurs between the epitaxial GaN thick film and the GaN / Ga2O3 composite thin film.
图3为实施例1氧化镓薄膜部分氮化后,其表面层的X射线衍射分析图,表明表面层全部为氮化镓。FIG. 3 is an X-ray diffraction analysis diagram of the surface layer of the gallium oxide thin film in Example 1 after partial nitriding, showing that the surface layer is entirely gallium nitride.
具体实施方式Detailed ways
实施例1Example 1
本制备GaN衬底的自分离方法,其步骤包括:The self-separation method for preparing GaN substrates, the steps include:
(1)清洗处理衬底蓝宝石,在蓝宝石衬底上用卤化物气相外延生长分布均匀的Ga2O3薄膜,反应系统主要包含两个温区,在低温区,金属镓与HCl反应生成GaCl作为镓源,温度控制在850℃;氧气作为氧源,在高温生长区GaCl和O2混合发生反应,得到氧化镓薄膜,高温区温度为1000℃。压力为1个大气压,O2/Ga输入流量比为3。调整生长时间,可以得到不同厚度的氧化镓薄膜。控制Ga2O3薄膜的生长厚度在3微米,Ga2O3厚度均匀性在90%以上。(1) Clean and treat the substrate sapphire, and use halide vapor phase epitaxy to grow uniformly distributed Ga 2 O 3 thin films on the sapphire substrate. The reaction system mainly includes two temperature zones. In the low temperature zone, metal gallium reacts with HCl to form GaCl as Gallium source, the temperature is controlled at 850°C; oxygen is used as the oxygen source, and GaCl and O2 are mixed and reacted in the high-temperature growth area to obtain a gallium oxide film, and the temperature in the high-temperature area is 1000°C. The pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 3. By adjusting the growth time, gallium oxide films with different thicknesses can be obtained. The growth thickness of the Ga 2 O 3 film is controlled to be 3 microns, and the thickness uniformity of the Ga 2 O 3 is above 90%.
(2)将Ga2O3薄膜衬底置于高温管式石英炉中,通入氨气,在特定温度下氮化一定时间,可以得到部分氮化的GaN/Ga2O3复合薄膜。氨气流量:3000sccm,温度:1050℃,氮化时间:3h。氮化形成的GaN层厚度约1.2微米,氮化形成多孔网格状GaN单晶层/Ga2O3复合薄膜,如图1和图3所示,可见表面为多孔网格状结果,X射线衍射分析图表明表面层全部为氮化镓。(2) Place the Ga 2 O 3 thin film substrate in a high-temperature tubular quartz furnace, pass through ammonia gas, and nitride it at a specific temperature for a certain period of time to obtain a partially nitrided GaN/Ga 2 O 3 composite thin film. Ammonia gas flow: 3000 sccm, temperature: 1050°C, nitriding time: 3h. The thickness of the GaN layer formed by nitriding is about 1.2 microns, and the porous grid-like GaN single crystal layer/Ga 2 O 3 composite film is formed by nitriding, as shown in Figure 1 and Figure 3, the visible surface is porous grid-like results, X-ray Diffraction analysis shows that the surface layer is entirely GaN.
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜;氮化完成后,卤化物气相外延系统中,低温区,金属Ga与HCl反应生成GaCl作为镓源,温度为850℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为1050℃;压力为1个大气压,控制生长时间,使GaN厚膜的厚度在10微米以上。(3) Halide vapor phase epitaxy growth of GaN thick film on the GaN/Ga 2 O 3 composite film to obtain GaN thick film; after nitriding is completed, in the low temperature region of the halide vapor phase epitaxy system, metal Ga reacts with HCl to form GaCl is used as the gallium source, and the temperature is 850°C; in the high-temperature growth area, ammonia gas is used as the nitrogen source, and GaCl and NH 3 are mixed and reacted to obtain a GaN thick film. The temperature in the high-temperature area is 1050°C; the pressure is 1 atmosphere, and the growth time is controlled. , so that the thickness of the GaN thick film is above 10 microns.
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间可以自然分离,得到自支撑GaN厚膜,如图2所示。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film and the substrate can be separated naturally to obtain a self-supporting GaN thick film, as shown in Figure 2.
实施例2Example 2
本制备GaN衬底的自分离方法,其步骤包括:The self-separation method for preparing GaN substrates, the steps include:
(1)清洗处理衬底蓝宝石,在蓝宝石衬底上用卤化物气相外延生长分布均匀的Ga2O3薄膜,反应系统主要包含两个温区,在低温区,金属镓与Cl2反应生成GaCl作为镓源,温度为800℃;氧气作为氧源,在高温生长区GaCl和O2混合发生反应,得到氧化镓薄膜,高温区温度为800℃。压力为1个大气压,O2/Ga输入流量比为1.5。调整生长时间,可以得到不同厚度的氧化镓薄膜。控制Ga2O3薄膜的生长厚度为1微米,Ga2O3厚度均匀性在90%以上。(1) Clean and treat the substrate sapphire, and use halide vapor phase epitaxy to grow a uniformly distributed Ga 2 O 3 film on the sapphire substrate. The reaction system mainly includes two temperature zones. In the low temperature zone, metal gallium reacts with Cl 2 to form GaCl As a gallium source, the temperature is 800°C; oxygen is used as an oxygen source, and GaCl and O2 are mixed and reacted in the high-temperature growth area to obtain a gallium oxide film, and the temperature in the high-temperature area is 800°C. The pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 1.5. By adjusting the growth time, gallium oxide films with different thicknesses can be obtained. The growth thickness of the Ga 2 O 3 film is controlled to be 1 micron, and the thickness uniformity of the Ga 2 O 3 is above 90%.
(2)将Ga2O3薄膜衬底置于高温管式石英炉中,通入氨气,在特定温度下氮化一定时间,可以得到部分氮化的GaN/Ga2O3复合薄膜。氨气流量:100sccm,温度:950℃,氮化时间:5h。氮化形成的GaN层厚度约为0.1微米,氮化形成多孔网格状GaN单晶层/Ga2O3复合薄膜。(2) Place the Ga 2 O 3 thin film substrate in a high-temperature tubular quartz furnace, pass through ammonia gas, and nitride it at a specific temperature for a certain period of time to obtain a partially nitrided GaN/Ga 2 O 3 composite thin film. Ammonia gas flow: 100 sccm, temperature: 950°C, nitriding time: 5h. The thickness of the GaN layer formed by nitriding is about 0.1 micron, and the porous grid-like GaN single crystal layer/Ga 2 O 3 composite thin film is formed by nitriding.
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜;氮化完成后,卤化物气相外延系统中,低温区,金属Ga与Cl2反应生成GaCl作为镓源,温度为800℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为950℃;压力为1个大气压,控制生长时间,使GaN厚膜的厚度在10微米以上。(3) Halide vapor phase epitaxy growth of GaN thick film on GaN/Ga 2 O 3 composite film to obtain GaN thick film; after nitriding is completed, metal Ga reacts with Cl 2 in the low temperature area of the halide vapor phase epitaxy system Generate GaCl as the gallium source at a temperature of 800°C; in the high-temperature growth zone, ammonia gas is used as the nitrogen source, GaCl and NH 3 are mixed and reacted to obtain a GaN thick film, the temperature in the high-temperature zone is 950°C; the pressure is 1 atmosphere, and the growth is controlled time, the thickness of the GaN thick film is above 10 microns.
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间可以自然分离,得到自支撑GaN厚膜。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film and the substrate can be separated naturally to obtain a self-supporting GaN thick film.
实施例3Example 3
本制备GaN衬底的自分离方法,其步骤包括:The self-separation method for preparing GaN substrates, the steps include:
(1)清洗处理衬底蓝宝石,在蓝宝石衬底上用卤化物气相外延生长分布均匀的Ga2O3薄膜,反应系统主要包含两个温区,在低温区,金属镓与HCl反应生成GaCl作为镓源,温度为900℃;氧气作为氧源,在高温生长区GaCl和O2混合发生反应,得到氧化镓薄膜,高温区温度为1050℃。压力为1个大气压,O2/Ga输入流量比为15。调整生长时间,可以得到不同厚度的氧化镓薄膜。控制Ga2O3薄膜的生长厚度为5微米,Ga2O3厚度均匀性在90%以上。(1) Clean and treat the substrate sapphire, and use halide vapor phase epitaxy to grow uniformly distributed Ga 2 O 3 thin films on the sapphire substrate. The reaction system mainly includes two temperature zones. In the low temperature zone, metal gallium reacts with HCl to form GaCl as Gallium source, the temperature is 900°C; Oxygen is used as the oxygen source, and GaCl and O2 are mixed and reacted in the high temperature growth area to obtain a gallium oxide film, and the temperature in the high temperature area is 1050°C. The pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 15. By adjusting the growth time, gallium oxide films with different thicknesses can be obtained. The growth thickness of the Ga 2 O 3 film is controlled to be 5 microns, and the thickness uniformity of the Ga 2 O 3 is above 90%.
(2)将Ga2O3薄膜衬底置于高温管式石英炉中,通入氨气氮气混合气体,在特定温度下氮化一定时间,可以得到部分氮化的GaN/Ga2O3复合薄膜。总流量:5000sccm,温度:1100℃,氮化时间:2h。氮化形成的GaN层厚度约为2微米,氨气氮气流量比为1,氮化形成多孔网格状GaN单晶层/Ga2O3复合薄膜。(2) Place the Ga 2 O 3 thin film substrate in a high-temperature tubular quartz furnace, pass it into a mixed gas of ammonia and nitrogen, and nitride it at a specific temperature for a certain period of time to obtain a partially nitrided GaN/Ga 2 O 3 composite film. Total flow: 5000sccm, temperature: 1100°C, nitriding time: 2h. The thickness of the GaN layer formed by nitriding is about 2 microns, the flow ratio of ammonia and nitrogen is 1, and the porous grid-like GaN single crystal layer/Ga 2 O 3 composite thin film is formed by nitriding.
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜;氮化完成后,卤化物气相外延系统中,低温区,金属Ga与Cl2反应生成GaCl作为镓源,温度为900℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为1100℃;压力为1个大气压,控制生长时间,使GaN厚膜的厚度在10微米以上。(3) Halide vapor phase epitaxy growth of GaN thick film on GaN/Ga 2 O 3 composite film to obtain GaN thick film; after nitriding is completed, metal Ga reacts with Cl 2 in the low temperature area of the halide vapor phase epitaxy system Generate GaCl as the gallium source at a temperature of 900°C; in the high-temperature growth zone, ammonia gas is used as the nitrogen source, GaCl and NH 3 are mixed and reacted to obtain a GaN thick film, the temperature in the high-temperature zone is 1100°C; the pressure is 1 atmosphere, and the growth is controlled time, the thickness of the GaN thick film is above 10 microns.
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间可以自然分离,得到自支撑GaN厚膜。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film and the substrate can be separated naturally to obtain a self-supporting GaN thick film.
实施例4Example 4
本制备GaN衬底的自分离方法,其步骤包括:The self-separation method for preparing GaN substrates, the steps include:
(1)清洗处理衬底蓝宝石,在蓝宝石衬底上用卤化物气相外延生长分布均匀的Ga2O3薄膜,反应系统主要包含两个温区,在低温区,金属镓与HCl反应生成GaCl作为镓源,温度为900℃;氧气作为氧源,在高温生长区GaCl和O2混合发生反应,得到氧化镓薄膜,高温区温度为1050℃。压力为1个大气压,O2/Ga输入流量比为15。调整生长时间,可以得到不同厚度的氧化镓薄膜。控制Ga2O3薄膜的生长厚度为4微米,Ga2O3厚度均匀性在90%以上。(1) Clean and treat the substrate sapphire, and use halide vapor phase epitaxy to grow uniformly distributed Ga 2 O 3 thin films on the sapphire substrate. The reaction system mainly includes two temperature zones. In the low temperature zone, metal gallium reacts with HCl to form GaCl as Gallium source, the temperature is 900°C; Oxygen is used as the oxygen source, and GaCl and O2 are mixed and reacted in the high temperature growth area to obtain a gallium oxide film, and the temperature in the high temperature area is 1050°C. The pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 15. By adjusting the growth time, gallium oxide films with different thicknesses can be obtained. The growth thickness of the Ga 2 O 3 film is controlled to be 4 microns, and the thickness uniformity of the Ga 2 O 3 is above 90%.
(2)将Ga2O3薄膜衬底置于高温管式石英炉中,通入氨气氮气混合气体,在特定温度下氮化一定时间,可以得到部分氮化的GaN/Ga2O3复合薄膜。总流量:2000sccm,温度:1100℃,氮化时间:3h,氨气氮气流量比为0.5。氮化形成的GaN层厚度约为1.2微米,氮化形成多孔网格状GaN单晶层/Ga2O3复合薄膜。(2) Place the Ga 2 O 3 thin film substrate in a high-temperature tubular quartz furnace, pass it into a mixed gas of ammonia and nitrogen, and nitride it at a specific temperature for a certain period of time to obtain a partially nitrided GaN/Ga 2 O 3 composite film. Total flow: 2000sccm, temperature: 1100°C, nitriding time: 3h, flow ratio of ammonia to nitrogen is 0.5. The thickness of the GaN layer formed by nitriding is about 1.2 microns, and the porous grid-like GaN single crystal layer/Ga 2 O 3 composite thin film is formed by nitriding.
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜;氮化完成后,卤化物气相外延系统中,低温区,金属Ga与Cl2反应生成GaCl作为镓源,温度为900℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为1100℃;压力为1个大气压,控制生长时间,使GaN厚膜的厚度在10微米以上。(3) Halide vapor phase epitaxy growth of GaN thick film on GaN/Ga 2 O 3 composite film to obtain GaN thick film; after nitriding is completed, metal Ga reacts with Cl 2 in the low temperature area of the halide vapor phase epitaxy system Generate GaCl as the gallium source at a temperature of 900°C; in the high-temperature growth zone, ammonia gas is used as the nitrogen source, GaCl and NH 3 are mixed and reacted to obtain a GaN thick film, the temperature in the high-temperature zone is 1100°C; the pressure is 1 atmosphere, and the growth is controlled time, the thickness of the GaN thick film is above 10 microns.
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间可以自然分离,得到自支撑GaN厚膜。若外延GaN厚膜与衬底之间没有完全分离,在室温下将材料放置于40%氢氟酸中进行腐蚀,以去掉GaN/Ga2O3复合薄膜中的Ga2O3,浸泡5h后即可得到自支撑GaN厚膜。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film and the substrate can be separated naturally to obtain a self-supporting GaN thick film. If the epitaxial GaN thick film is not completely separated from the substrate, place the material in 40% hydrofluoric acid for etching at room temperature to remove Ga 2 O 3 in the GaN/Ga 2 O 3 composite film. After soaking for 5 hours A self-supporting GaN thick film can be obtained.
实施例5Example 5
本制备GaN衬底的自分离方法,其步骤包括:The self-separation method for preparing GaN substrates, the steps include:
(1)清洗处理衬底蓝宝石,在蓝宝石衬底上用卤化物气相外延生长分布均匀的Ga2O3薄膜,反应系统主要包含两个温区,在低温区,金属镓与HCl反应生成GaCl作为镓源,温度为850℃;氧气作为氧源,在高温生长区GaCl和O2混合发生反应,得到氧化镓薄膜,高温区温度为900℃。压力为1个大气压,O2/Ga输入流量比为15。调整生长时间,可以得到不同厚度的氧化镓薄膜。控制Ga2O3薄膜的生长厚度为2微米,Ga2O3厚度均匀性在90%以上。(1) Clean and treat the substrate sapphire, and use halide vapor phase epitaxy to grow uniformly distributed Ga 2 O 3 thin films on the sapphire substrate. The reaction system mainly includes two temperature zones. In the low temperature zone, metal gallium reacts with HCl to form GaCl as Gallium source, the temperature is 850°C; oxygen is used as the oxygen source, and GaCl and O2 are mixed and reacted in the high-temperature growth area to obtain gallium oxide film, and the temperature in the high-temperature area is 900°C. The pressure is 1 atmosphere, and the O 2 /Ga input flow ratio is 15. By adjusting the growth time, gallium oxide films with different thicknesses can be obtained. The growth thickness of the Ga 2 O 3 film is controlled to be 2 microns, and the Ga 2 O 3 thickness uniformity is above 90%.
(2)将Ga2O3薄膜衬底置于高温管式石英炉中,通入氨气氮气混合气体,在特定温度下氮化一定时间,可以得到部分氮化的GaN/Ga2O3复合薄膜。总流量:1000sccm,温度:1000℃,氮化时间:2.5h,氨气氮气流量比为0.1。氮化形成的GaN层厚度约为0.5微米,氮化形成多孔网格状GaN单晶层/Ga2O3复合薄膜。(2) Place the Ga 2 O 3 thin film substrate in a high-temperature tubular quartz furnace, pass it into a mixed gas of ammonia and nitrogen, and nitride it at a specific temperature for a certain period of time to obtain a partially nitrided GaN/Ga 2 O 3 composite film. Total flow: 1000sccm, temperature: 1000°C, nitriding time: 2.5h, flow ratio of ammonia to nitrogen is 0.1. The thickness of the GaN layer formed by nitriding is about 0.5 micron, and the porous grid-like GaN single crystal layer/Ga 2 O 3 composite thin film is formed by nitriding.
(3)在GaN/Ga2O3复合薄膜上进行GaN厚膜的卤化物气相外延生长,获得GaN厚膜;氮化完成后,卤化物气相外延系统中,低温区,金属Ga与Cl2反应生成GaCl作为镓源,温度为900℃;在高温生长区,氨气作为氮源,GaCl和NH3混合发生反应,得到GaN厚膜,高温区温度为1050℃;压力为1个大气压,控制生长时间,使GaN厚膜的厚度在10微米以上。(3) Halide vapor phase epitaxy growth of GaN thick film on GaN/Ga 2 O 3 composite film to obtain GaN thick film; after nitriding is completed, metal Ga reacts with Cl 2 in the low temperature area of the halide vapor phase epitaxy system Generate GaCl as the gallium source at a temperature of 900°C; in the high-temperature growth zone, ammonia gas is used as the nitrogen source, GaCl and NH 3 are mixed and reacted to obtain a GaN thick film, the temperature in the high-temperature zone is 1050°C; the pressure is 1 atmosphere, and the growth is controlled time, the thickness of the GaN thick film is above 10 microns.
(4)外延完成后,降温至室温,外延GaN厚膜与衬底之间可以自然分离,得到自支撑GaN厚膜。(4) After the epitaxy is completed, the temperature is lowered to room temperature, and the epitaxial GaN thick film and the substrate can be separated naturally to obtain a self-supporting GaN thick film.
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