CN108889715A - The ultrasonic bottle washing machine of drying function - Google Patents

Abstract

The invention provides an ultrasonic bottle washing machine with a drying function. The bottle washing machine has good cleaning effect and flexible movement. The ultrasonic bottle washing machine with drying function includes a base assembly, a water system, an air system and a heating system, and also includes a cylinder assembly and a turntable assembly; the cylinder assembly is provided with a cylinder, placed on the base assembly, and the cylinder The body assembly is used to arrange various systems inside and outside the cylinder; the turntable assembly is located inside the cylinder, including a rotating shaft, a support frame and a number of assembled bottle baskets uniformly arranged along the circumference of the rotating shaft, and each assembled bottle basket is installed on the rotating shaft through the support frame; The power unit is connected, and the power unit includes a geared motor and a brake; each bottling basket is surrounded by a fence and a basket frame, and is provided with a bottle inlet opening structure; It is equipped with an opening structure, and is equipped with two sets of support rods, so that the top wall can be opened and the bottle can be easily entered and exited. It is mainly used for the entry and exit of sample bottles.

Description

Ultrasonic bottle washer with drying function

technical field

The invention relates to an ultrasonic bottle washer with a drying function. The bottle washer can clean coal sample bottles used for automatic sample preparation in coal-fired power plants. At the same time, the cleaning medium of the bottle washer is not only suitable for such coal sample bottles, It is also suitable for all kinds of filling bottles in the fields of medicine and food.

Background technique

In coal-fired power plants, fuel intelligent automatic sample preparation, pneumatic transportation, sample storage, etc., need to use a large number of HDPE coal sample bottles. The coal sample bottle can be reused. After sample preparation and filling, the coal sample bottle is pneumatically transported to the storage and inspection sample cabinet, and the coal sample bottle taken out from the storage and inspection sample cabinet is sampled and tested. After the inspection, the empty bottle needs to be cleaned and dried and used as the next preparation Sample filling use.

At present, the sample bottles used in coal-fired power plants are mainly cleaned manually and dried in the sun. The cleaning efficiency is low and the drying time is long, which does not meet the requirements of intelligent development of coal-fired power plants.

There are many ways to wash bottles, which are mainly used in fields such as medicine and food filling, and the bottles are generally small, so they are not suitable for sample bottles used in this field. And there is a kind of bulky bottle washing machine in this area, and indoor welding is installed, and is full of room, and can't move, is unfavorable for popularizing and using.

Contents of the invention

In order to overcome the deficiencies of the prior art, the present invention provides an ultrasonic bottle washing machine with a drying function. The bottle washing machine has good cleaning effect and flexible movement.

The technical solution adopted by the present invention to solve its technical problems is as follows:

An ultrasonic bottle washing machine with a drying function, including a base assembly, a water system, an air system and a heating system, as well as a cylinder assembly and a turntable assembly;

The cylinder assembly is provided with a cylinder, which is placed on the base assembly, and the cylinder assembly is used to arrange various systems inside and outside;

The turntable assembly is located inside the cylinder, including a rotating shaft, a support frame and a number of assembled bottle baskets evenly arranged along the circumference of the rotating shaft. Each assembled bottle basket is installed on the rotating shaft through the support frame; the turntable assembly is also connected to the power unit, which includes a geared motor and brakes;

Each bottling basket is surrounded by a fence and a basket frame, and is provided with an opening structure for entering bottles; Hinges and locks are installed at the opening of the fence;

The top side of the cylinder is equipped with a bottle in and out mechanism, which is equipped with an opening structure on the top wall of the cylinder, and is equipped with two sets of support rods to facilitate the opening of the top wall and the bottle in and out. It is mainly used for the entry and exit of sample bottles.

A further design of the present invention is:

There is also a vibrating assembly, which is located at the lower part of the cylinder and includes three sets of ultrasonic vibrating plates, corresponding to the positions of the three adjacent bottle baskets at the lower part of the turntable assembly.

The waterway system is located outside the cylinder, and the water inlet pipe, drain pipe and overflow pipe of the system are connected with the cylinder, and electric valves and control switches (float switches) are also provided.

The waterway system also includes a flushing pipe, which is installed at the bottom of the cylinder for flushing the dirt remaining on the bottom of the cylinder during cleaning. It is mainly used for water intake, drainage, overflow and flushing of the cleaning system.

The air duct system is arranged on the upper and side parts of the cylinder, including the air inlet and exhaust outlet, which are used for drying in conjunction with the heating system.

The heating system is arranged on the cylinder body and includes a first heating assembly for heating air and a second heating assembly for heating water.

The base is equipped with an underframe and casters for supporting and transporting the overall equipment.

An automatic control system is also provided. The automatic control system mainly includes a controller, which is used to realize the control of the waterway system, the airway system, the heating system and the vibration group.

The turntable assembly is equipped with six assembled bottle baskets, which are respectively equipped with six stations, which are respectively A, B, C, D, E, and F stations in sequence. The A station is set at the top, the D station is set at the bottom, and the B station , C stations and E, F stations are located on both sides, B is the bottle in and out station B, C, D, E are cleaning stations, and the vibrating components are set corresponding to the cleaning stations.

Compared with the prior art, the present invention has the following beneficial effects:

The present invention adopts cylinder assembly and turntable assembly, and the bottling basket installed on the turntable assembly is placed in the cylinder body, which is convenient for sealing and cleaning; meanwhile, the turntable assembly is provided with multi-assembled bottle baskets, so that the number of sample bottles to be cleaned each time is large.

The invention integrates cleaning, vibration, heating and air drying, has compact structure, reasonable design, clean cleaning and high cleaning efficiency.

The invention utilizes the bubbles formed by ultrasonic waves to destroy, scrub and isolate the dirt adsorbed on the inner and outer walls of the coal sample bottle, and effectively removes the dirt adhered to the bottle.

The invention uses hot air and centrifugal principles to dry the coal sample bottle, effectively solving the difficult problem of cleaning and drying the current coal sample bottle.

The invention utilizes the brake to effectively control each station, and facilitates the adjustment of the bottles in and out and the cleaning and drying stations.

Description of drawings

Fig. 1 is a composition diagram of the general structural parts of the present invention;

Fig. 2 is a structural schematic diagram of the base assembly of the present invention;

Fig. 3 is a structural schematic diagram of the cylinder assembly of the present invention;

Fig. 4 is a structural schematic diagram of the turntable assembly of the present invention;

Fig. 5 is a structural top view of the bottling basket of the present invention;

Fig. 6 is a left view of the structure of the bottling basket of the present invention;

Fig. 7 is a schematic structural diagram of the waterway system of the invention;

Figure 8 is an explanatory diagram of the working principle of the present invention;

In the figure 1. Base assembly, 2. Cylinder assembly, 3. Turntable assembly, 4. Water system, 5. Air system, 6. Underframe, 7. (Foma) casters, 8. First heating assembly, 9 .First ultrasonic vibrating plate, 10. Second ultrasonic vibrating plate, 11. Third ultrasonic vibrating plate, 12. Second heating assembly, 13. Water outlet, 14. First support rod, 15. Air exhaust port , 16. Float switch, 17. The second support rod, 18. Air inlet, 19. Gear motor, 20. Shaft, 21. Support frame, 22 Bottling basket, 23. Brake, 24. Sensor assembly , 25. Fence, 26. Basket frame, 27. Hinge, 28. Lock, 29. Bottling basket flap, 30. Water inlet pipe, 31. Water inlet electric valve, 32. Overflow pipe, 33. First flush Water pipe, 34. the second flushing water pipe, 35. drainpipe, 36. electric drainage valve, 37. coal sample bottle, 38. the flap of the bucket in and out.

Detailed ways

The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

Embodiment one:

The ultrasonic bottle washing machine with drying function of the present invention includes a base assembly 1, a water system 4, an air system 5, a heating system, a cylinder assembly 2, a turntable assembly 3, a vibration assembly and an automatic control system.

The cylinder assembly 2 is provided with a cylinder placed on the base assembly 1, and the cylinder assembly 2 is used for arranging various systems inside and outside. The base assembly 1 is provided with an underframe 6 and casters 7 for supporting and transporting the overall equipment.

The turntable assembly 3 is located inside the barrel, and includes a rotating shaft 20, a support frame 21 and several assembled bottle baskets 22 uniformly arranged along the circumference of the rotating shaft. Each assembled bottle basket 22 is installed on the rotating shaft 20 through the support frame 21; The device is connected, and the power device includes a geared motor 19 and a brake 23, and a sensor assembly 24 is also provided to sample the shaft speed of the rotating shaft. Brake 23 adopts electromagnetic braking or ABS braking.

Each bottling basket 22 is surrounded by fence 16 and basket frame 26, and is provided with bottle inlet opening structure; The basket flap 19 is installed on the opening position of the fence 16 via the hinge 20 and the lock 18 . The top side of the barrel is equipped with a mechanism for entering and exiting bottles. This mechanism is equipped with an opening structure on the top wall of the barrel, such as the flap of the bottling basket in the figure, and is equipped with the first and second support rods to facilitate the opening of the top wall to facilitate the entry and exit of bottles. Mainly used for the entry of sample vials in the bottling basket.

The vibrating assembly is located at the lower part of the cylinder, including three sets of ultrasonic vibrating plates, corresponding to the first, second, and third ultrasonic vibrating plates (9, 10, 11) adjacent to the lower part of the turntable assembly, respectively corresponding to the three assembled bottle basket positions C, D, E three stations.

The waterway system 4 is located outside the cylinder body. The water inlet pipe 30, the drain pipe 35 and the overflow pipe 32 of the system communicate with the cylinder body, and a (drainage) electric valve 36 and a control switch (float switch 16) are also provided. The waterway system also includes two flushing pipes. The first flushing pipe 33 and the second flushing pipe 34 are installed at the bottom of the cylinder for flushing the dirt remaining on the bottom of the cylinder during cleaning. The waterway system is mainly used for water intake, drainage, overflow and flushing of the cleaning system.

The air duct system 5 is arranged on the upper part of the cylinder body, and includes an air inlet and an exhaust port communicated with the cylinder body, and is used for drying in cooperation with the heating system.

The heating system is arranged on the inside of the cylinder, including the first heating assembly 8 for heating air, which is arranged on the upper part of the cylinder. Two sets of second heating assemblies 12 for heating water.

An automatic control system is also provided. The automatic control system mainly includes a controller, which is used to realize the control of the waterway system, the airway system, the heating system and the vibration group.

The turntable assembly is provided with six assembled bottle baskets 22, which are respectively provided with six stations, which are respectively A, B, C, D, E, and F stations in sequence. The A station is set at the top, and the D station is set at the bottom. Stations B and C and stations E and F are located on both sides, B is the bottle in and out station B, C, D and E are cleaning stations, and the vibrating components are set corresponding to the cleaning stations. After the bottle in and out at station B, the turntable 4 is transferred to the next group of station A, station A is transferred to the original station B, and the original station B is transferred to station C. After the bottle in and out of station A is completed, continue Rotate to F position to get in and out of bottles.

The specific work process of embodiment one is as follows:

First, as shown in Figure 7, open the water inlet electric valve 31 in the water system 4, clean water is injected into the cylinder assembly 2 from the water inlet pipe 30, and after the water reaches the specified level, start the first heating assembly 8 and the second heating assembly 8. Heating assembly 12, while feeding the bottle, as shown in Figure 8, the in-out barrel flap 38 is hinged with the barrel assembly 2, and the in-out barrel flap 38 is opened or closed under the support of the first support rod 14 and the second support rod 17, After the in-out barrel flap is opened, the turntable assembly 3 rotates to the designated station, opens the bottling basket flap 29 (as shown in Figures 5 and 6), puts a number of coal sample bottles 37 to be cleaned into the bottling basket 22, and rotates after completion Go to the next bottle feeding station, continue to put bottles until all stations are full of bottles (the number of bottles can not be filled when the number of bottles is less than the maximum number of bottles cleaned by the bottle washing machine), and close the flap 38 of the in and out bucket.

The automatic control system enters the first group of rough cleaning stations, and the cleaning station corresponds to the position of the ultrasonic vibrating plate, as shown in Figure 3 and Figure 8, the first ultrasonic vibrating plate 9, the second ultrasonic vibrating plate 10 and the third ultrasonic vibrating plate 11. Start the coarse cleaning function. After the completion, the turntable assembly 3 rotates to the next group of cleaning stations and performs rough cleaning again until the coarse cleaning of the coal sample bottles 37 at all stations is completed, and then the drainage function is started.

As shown in Figure 7, open the drainage electric valve 36 in the waterway system 4, and then start the water inlet electric valve 31, as shown in Figure 7, the clean water is sprayed into the cylinder by high pressure from the first flushing water pipe 33 and the second flushing water pipe 34 Perform flushing, wash away the dirt deposited on the bottom of the cylinder, and flow into the drain pipe 35 through the water outlet 13. After the flushing is completed, the electric drainage valve 36 is automatically closed, the system enters water, and the first heating assembly 8 and the second heating assembly 12 are started, and The rough cleaning process is the same, the turntable assembly 3 is rotated to the first group of cleaning stations for fine cleaning, and then transferred to the second group of cleaning stations until all the cleaning stations have completed the fine cleaning, and the drain electric valve 36 is started to drain the water in the bottle washing machine. The water is drained, the flushing function is started, and the drain electric valve 36 is closed after completion.

Start the first heating assembly 8 and the second heating assembly 12, start the air duct system 5 at the same time, heat to the set temperature, turn the turntable assembly 3 to rotate and dry, after the drying is completed, close the first heating assembly 8 and the second heating assembly 12, and the wind Airway system 5 continues to supply air to cool down the bottle washing machine system. After cooling down to the specified temperature, close the airway system 6, enter and exit the barrel flap 38, which is the same as the bottle-in process, and the turntable assembly 3 is driven to each group of bottle-out stations. Clean and dry the coal sample bottle 37.

As shown in Figure 4, comprise decelerating motor 19, rotating shaft 20, support frame 21, bottling basket 22, brake 23, sensor assembly 24, some assembled bottle baskets 22 are evenly distributed around rotating shaft 20, and decelerating motor 19 drives rotating shaft 20 to rotate, and rotating shaft 20 drives the bottling basket 24 to rotate, the rotating shaft 20 and the bottling basket 22 are connected through the support frame 21, the support frame 21 is fixed on the cylinder assembly 2, the rotating shaft 20 drives the bottling basket 22 and the sensor assembly 24 to rotate, and the automatic control system passes the sensor assembly 24 feedback signals to automatically control the processes of bottle in and out, cleaning and drying.

As shown in Fig. 5 and Fig. 6, it is a group in the bottling basket 22, take putting into a coal sample bottle 37 as an example, comprising a fence 25, a basket frame 26, a hinge 27, a lock 28, and a bottling basket flap 29, coal sample bottle 37, when entering the bottle, unlock the lock 28, open the bottling basket flap 29, put the coal sample bottle 37 in the basket frame 26, the cross-sectional shape of the basket frame 26 and the coal sample bottle 37 shape adopt the same shape design, Effectively prevent the coal sample bottle 37 from flying out of the basket 26 during the rotation of the turntable assembly 3. After the coal sample bottle is put, close the bottling basket turnover plate 29 and lock the catch 28.

As shown in Figure 8, the turntable 3 has six stations A, B, C, D, and E. The B station shown in the figure is the bottle in and out station. Open the in and out bucket flap 38 to enter and exit the bottle, and the bottle in and out is completed at the B station. Finally, the turntable 3 turns to the next group of station A, and station A turns to the original station B, and the original station B turns to station C. After completing the bottle loading and unloading at station A, it continues to rotate to station F for bottle feeding and discharging. , and so on, until all stations are finished entering and exiting bottles. The positions C, D, and E in the figure are a group of cleaning stations. The E station is directly opposite to the first ultrasonic vibrating plate 9, the D station is directly opposite to the second ultrasonic vibrating plate 10, and the C station is directly opposite to the second ultrasonic vibrating plate 10. Three ultrasonic vibrating plates 11 are facing each other, and the cleaning effect of each ultrasonic vibrating plate covers the inner and outer walls of all bottles on each station, and the coal sample bottles are cleaned by using the principle of ultrasonic waves. There are 2 sets of cleaning stations. After the cleaning of the stations shown in the figure is completed, the turntable rotates 180° and stops, so that stations B, A, and F correspond to ultrasonic vibrating plates 9, 10, and 11 respectively, and the cleaning of this group of stations is completed.

Embodiment two:

In this example, the design is simplified, no vibration components are provided, and the rest of the structural design is the same as that of the first embodiment.

Embodiment three:

In this example, the turntable assembly is provided with nine assembled bottle baskets, and a station for entering and exiting bottles and a cleaning station, and the rest of the structural design is the same as that of Embodiment 1.

Claims (10)

1. An ultrasonic bottle washing machine with a drying function, including a base assembly, a water system, an air system and a heating system, characterized in that: it also includes a cylinder assembly and a turntable assembly; The cylinder assembly is provided with a cylinder, which is placed on the base assembly, and the cylinder assembly is used to arrange various systems inside and outside; The turntable assembly is located inside the cylinder, including a rotating shaft, a support frame and a number of assembled bottle baskets evenly arranged along the circumference of the rotating shaft. Each assembled bottle basket is installed on the rotating shaft through the support frame; the turntable assembly is also connected to the power unit, which includes a geared motor and brakes; Each bottling basket is surrounded by railings and a basket frame, and is equipped with a bottle inlet opening structure; the top side of the cylinder is equipped with an inlet and outlet mechanism, which is equipped with an opening structure on the top cylinder wall, and is equipped with two sets of support rods , easy to open the top wall for easy access to bottles. It is mainly used for the entry and exit of sample bottles. 2. The ultrasonic bottle washing machine with drying function according to claim 1, characterized in that: a vibrating assembly is also provided, the vibrating assembly is located at the lower part of the cylinder, and includes three sets of ultrasonic vibrating plates, respectively corresponding to the adjacent ones at the lower part of the turntable assembly. Three sets of bottle basket positions. 3. The ultrasonic bottle washing machine with drying function according to claim 2, characterized in that: the waterway system is located outside the cylinder body, the water inlet pipe, drain pipe and overflow pipe of the system are connected with the cylinder body, and an electric valve is also provided and control switches. 4. The ultrasonic bottle washing machine with drying function according to claim 3, characterized in that: the waterway system also includes a flushing pipe, which is installed at the bottom of the cylinder for rinsing the dirt remaining at the bottom of the cylinder during cleaning . 5. The ultrasonic bottle washing machine with drying function according to any one of claims 1-4, characterized in that: the air duct system is arranged on the upper and side parts of the barrel, including air inlets and exhaust outlets. 6. The ultrasonic bottle washing machine with drying function according to claim 5, characterized in that: the heating system is arranged on the cylinder body, including a first heating assembly for heating air and a second heating assembly for heating water. 7. The ultrasonic bottle washing machine with drying function according to claim 6, characterized in that: the bottle inlet opening structure is provided with a bottling basket flap and an opening on the fence for easy bottle entry and exit, and the bottling basket flap passes through Hinges and catches are installed in the openings of the railings. 8. The ultrasonic bottle washing machine with drying function according to claim 7, characterized in that: an automatic control system is also provided, and the automatic control system mainly includes a controller for realizing the control of the water system, the air system, and the heating system. And the control of the vibration group. 9. The ultrasonic bottle washing machine with drying function according to claim 8, characterized in that: the turntable assembly is provided with six assembled bottle baskets, correspondingly provided with six stations, respectively A, B, C, D , E, F stations, A station is set on the top, D station is set on the bottom, B, C stations and E, F stations are set on both sides, B is the bottle in and out station B, C, D, E It is a cleaning station, and the vibration component is set corresponding to the cleaning station. 10. The ultrasonic bottle washing machine with drying function according to claim 9, characterized in that: the base is provided with an underframe and casters for supporting and transporting the overall equipment.