CN108869754A - A kind of leakproof magnetic-type magnetic fluid sealing structure - Google Patents
A kind of leakproof magnetic-type magnetic fluid sealing structure Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/40—Sealings between relatively-moving surfaces by means of fluid
- F16J15/43—Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force
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Abstract
本发明公开了一种防漏磁型磁流体密封结构,在轴外表面与壳体内壁之间的空间内沿轴向间隔设有多个环状极靴,相邻两个极靴之间夹设有轴向充磁型永磁环,相邻两个轴向充磁型永磁环的磁极的极性相反,在每两个相邻的极靴之间设置有套装在轴上的轴套,轴套外径小于轴向充磁型永磁环的内径;轴套的两侧端面与其相邻的极靴端面之间存在间隙,极靴内圆面与轴外表面之间存在间隙,间隙处注有磁流体。本发明的轴向和径向都得到密封,密封耐压能力增强。改变泄漏路径后增加了路径长度,可减小磁流体损失,自修复能力增强。
The invention discloses an anti-leakage magnetic fluid sealing structure, in which a plurality of ring-shaped pole pieces are arranged at intervals along the axial direction in the space between the outer surface of the shaft and the inner wall of the casing, and a plurality of ring-shaped pole pieces are sandwiched between two adjacent pole pieces. There is an axially magnetized permanent magnet ring, the polarity of the magnetic poles of two adjacent axially magnetized permanent magnet rings is opposite, and a sleeve is set on the shaft between every two adjacent pole pieces , the outer diameter of the shaft sleeve is smaller than the inner diameter of the axially magnetized permanent magnet ring; there is a gap between the end faces of both sides of the shaft sleeve and the adjacent pole shoe end faces, and there is a gap between the inner circular surface of the pole shoe and the outer surface of the shaft. Filled with magnetic fluid. Both axial and radial directions of the invention are sealed, and the sealing pressure resistance capability is enhanced. After changing the leakage path, the length of the path is increased, which can reduce the loss of magnetic fluid and enhance the self-healing ability.
Description
技术领域technical field
本发明属于机械工程密封领域,具体涉及一种防漏磁型磁流体密封结构。The invention belongs to the field of mechanical engineering seals, and in particular relates to an anti-leakage magnetic fluid seal structure.
背景技术Background technique
现有的磁流体密封结构一般包括带中空腔的壳体、轴,轴和壳体之间设置永磁体和极靴进行磁流体密封。现有技术的缺陷主要表现在如下方面:The existing magnetic fluid sealing structure generally includes a housing with a hollow cavity, a shaft, and a permanent magnet and a pole piece are arranged between the shaft and the housing for magnetic fluid sealing. The defective of prior art mainly shows in the following aspects:
1.现有的密封间隙一般位于径向方向,充填磁流体之后实现轴向方向的密封,密封耐压性能不够好。1. The existing sealing gap is generally located in the radial direction, and the seal in the axial direction is realized after being filled with magnetic fluid, and the sealing pressure resistance performance is not good enough.
2.由于传统结构只有径向间隙,磁流体的流动阻力小,沿着轴向方向泄漏风险大,磁流体密封中磁场的泄漏会导致磁路中磁场强度的降低,从而使磁流体密封的耐压性能降低。2. Since the traditional structure only has a radial gap, the flow resistance of the magnetic fluid is small, and the risk of leakage along the axial direction is large. The leakage of the magnetic field in the magnetic fluid seal will lead to a decrease in the magnetic field strength in the magnetic circuit, so that the resistance of the magnetic fluid seal Pressure performance is reduced.
发明内容Contents of the invention
针对上述问题,本发明旨在提供一种能够提高密封耐压能力的磁流体密封结构。In view of the above problems, the present invention aims to provide a magnetic fluid sealing structure capable of improving the pressure resistance of the seal.
本发明解决问题的技术方案是:一种防漏磁型磁流体密封结构,包括中空的壳体,所述壳体一端封闭、另一端敞开,在壳体的封闭端面中心开有通孔,还包括从通孔穿设至壳体内腔的轴,在轴外表面与壳体内壁之间的空间内沿轴向间隔设有多个环状极靴,相邻两个极靴之间夹设有轴向充磁型永磁环,相邻两个轴向充磁型永磁环的磁极的极性相反,在每两个相邻的极靴之间设置有套装在轴上的轴套,轴套外径小于轴向充磁型永磁环的内径;The technical solution for solving the problem of the present invention is: a magnetic fluid leakage-proof seal structure, including a hollow shell, one end of the shell is closed, the other end is open, a through hole is opened in the center of the closed end face of the shell, and It includes a shaft passing through the through hole to the inner cavity of the housing. In the space between the outer surface of the shaft and the inner wall of the housing, a plurality of ring-shaped pole pieces are arranged at intervals along the axial direction, and a pole piece is interposed between two adjacent pole pieces. Axially magnetized permanent magnet rings, the magnetic poles of two adjacent axially magnetized permanent magnet rings have opposite polarities, and a bushing on the shaft is arranged between every two adjacent pole pieces, and the shaft The outer diameter of the sleeve is smaller than the inner diameter of the axially magnetized permanent magnet ring;
所述轴套的两侧端面与其相邻的极靴端面之间存在间隙,极靴内圆面与轴外表面之间存在间隙,间隙处注有磁流体。There is a gap between the two side end faces of the shaft sleeve and the adjacent pole shoe end faces, and there is a gap between the inner circular surface of the pole shoe and the outer surface of the shaft, and the gap is filled with magnetic fluid.
上述方案中,利用轴套、轴、极靴构造出在轴向和径向上的间隙,并在间隙中注磁流体进行密封,使得轴向和径向都得到密封,密封耐压能力增强。In the above scheme, axial and radial gaps are constructed by using shaft sleeves, shafts, and pole pieces, and magnetic fluid is injected into the gaps for sealing, so that both axial and radial directions are sealed, and the pressure resistance of the seals is enhanced.
传统的结构一般只设计径向间隙,只能在轴向方向上形成密封,一旦发生磁流体泄漏,则沿着轴向方向泄漏。采用了本发明的结构之后,如果发生磁流体泄漏,泄漏路径会先轴向,再径向,然后轴向,再径向,最后再轴向。相对于传统结构,改变泄漏路径后增加了路径长度,路径增长使得磁流体的流动阻力增加,可减小磁流体损失,自修复能力增强。Traditional structures generally only design radial gaps, and can only form a seal in the axial direction. Once the magnetic fluid leaks, it will leak along the axial direction. After adopting the structure of the present invention, if magnetic fluid leakage occurs, the leakage path will first be axial, then radial, then axial, then radial, and finally axial again. Compared with the traditional structure, the length of the leakage path is increased after changing the leakage path, and the increase of the path increases the flow resistance of the magnetic fluid, which can reduce the loss of the magnetic fluid and enhance the self-healing ability.
进一步的,最靠近壳体封闭端的极靴与最靠近壳体敞开端的极靴形状相同,其内圆面为锥面,且在内圆面上、位于锥面的大径端侧设有朝轴的方向向下凸的矩形截面环,该矩形截面环位于极靴的一侧端面,锥面的小径端位于极靴的另一侧端面,形成内圆面两侧与轴的间隙小、内圆面中间与轴的间隙大的结构。Further, the shape of the pole shoe closest to the closed end of the housing is the same as that of the pole shoe closest to the open end of the housing. The rectangular cross-section ring is convex downward in the direction of the pole shoe. The rectangular cross-section ring is located on one end face of the pole shoe. A structure with a large gap between the middle of the surface and the axis.
位于最外侧的两个极靴的内圆面设计成两侧间隙小、中间间隙大的结构的目的在于有利于形成磁场梯度差,众所周知,磁场梯度差与磁流体密封耐压能力呈线性正比关系,这样的结构设计能够提高密封耐压能力。The inner circular surfaces of the two outermost pole pieces are designed to have a structure with a small gap on both sides and a large gap in the middle to facilitate the formation of a magnetic field gradient difference. As we all know, the magnetic field gradient difference is linearly proportional to the pressure resistance of the magnetic fluid seal. , such a structural design can improve the sealing pressure resistance.
矩形截面环与极靴可以一体成型。The rectangular section ring and the pole piece can be integrally formed.
更进一步的,所述极靴至少有三个,除最靠近壳体封闭端和敞开端的两个极靴外,其它位于中间的极靴形状相同,且位于中间的极靴的内圆面为V字形,形成内圆面两侧与轴的间隙小、内圆面中间与轴的间隙大的结构。Furthermore, there are at least three pole pieces. Except for the two pole pieces closest to the closed end and the open end of the casing, the other pole pieces in the middle have the same shape, and the inner circular surface of the pole piece in the middle is V-shaped. , forming a structure with a small gap between the two sides of the inner circular surface and the shaft, and a large gap between the middle of the inner circular surface and the shaft.
位于中间的极靴,其内圆面的设计出发点也是为了营造出磁场梯度差,以提高密封耐压能力。The design starting point of the inner circle of the pole piece in the middle is also to create a magnetic field gradient difference to improve the sealing pressure resistance.
优选的,所述极靴的数量为2~10个。Preferably, the number of the pole shoes is 2-10.
上述结构可以用于不同形式的需求场景,比如往复轴密封、旋转轴密封都可适用。The above structure can be used in different forms of demand scenarios, such as reciprocating shaft seals and rotary shaft seals.
当用于旋转轴密封结构时,所述轴为阶梯轴;在轴的两端设有与轴的台肩抵接的第一轴承和第二轴承,第一轴承靠近壳体封闭端,第二轴承靠近壳体敞开端;When used in a rotary shaft seal structure, the shaft is a stepped shaft; at both ends of the shaft are provided a first bearing and a second bearing abutting against the shoulder of the shaft, the first bearing is close to the closed end of the housing, and the second The bearing is close to the open end of the housing;
所述极靴和轴向充磁型永磁环位于第一轴承和第二轴承之间;在壳体内腔的封闭端面处设有台阶;The pole piece and the axially magnetized permanent magnet ring are located between the first bearing and the second bearing; a step is provided at the closed end surface of the inner cavity of the housing;
最靠近壳体封闭端的极靴与第一轴承一端面之间设有隔磁环,第一轴承另一端面与台阶抵接;A magnetic isolation ring is provided between the pole shoe closest to the closed end of the housing and one end surface of the first bearing, and the other end surface of the first bearing abuts against the step;
最靠近壳体敞开端的极靴与第二轴承一端面之间设有隔磁环,第二轴承另一端面通过端盖压紧密封于壳体内腔。A magnetic isolation ring is provided between the pole shoe closest to the open end of the housing and one end surface of the second bearing, and the other end surface of the second bearing is compressed and sealed in the inner chamber of the housing through the end cover.
当用于往复轴密封结构时,所述轴为光轴;最靠近壳体封闭端的极靴与壳体封闭端内壁之间设有隔磁环,最靠近壳体敞开端的极靴通过端盖压紧密封于壳体内腔,实现往复式密封。When used in a reciprocating shaft seal structure, the axis is the optical axis; a magnetic isolation ring is provided between the pole shoe closest to the closed end of the housing and the inner wall of the closed end of the housing, and the pole shoe closest to the open end of the housing is pressed by the end cover. It is tightly sealed in the inner cavity of the shell to realize reciprocating sealing.
本发明的显著效果是:Notable effect of the present invention is:
1.轴向和径向都得到密封,密封耐压能力增强。1. Both the axial and radial directions are sealed, and the pressure resistance of the seal is enhanced.
2.采用了本发明的结构之后,如果发生磁流体泄漏,泄漏路径会先轴向,再径向,然后轴向,再径向,最后再轴向。相对于传统结构,改变泄漏路径后增加了路径长度,路径增长使得磁流体的流动阻力增加,可减小磁流体损失,自修复能力增强。2. After adopting the structure of the present invention, if magnetic fluid leakage occurs, the leakage path will first be axial, then radial, then axial, then radial, and finally axial. Compared with the traditional structure, the length of the leakage path is increased after changing the leakage path, and the increase of the path increases the flow resistance of the magnetic fluid, which can reduce the loss of the magnetic fluid and enhance the self-healing ability.
3.极靴的内圆面设计成两侧间隙小、中间间隙大的结构,有利于形成磁场梯度差,能够提高密封耐压能力。3. The inner circular surface of the pole shoe is designed with a structure with small gaps on both sides and a large gap in the middle, which is conducive to the formation of a magnetic field gradient difference and can improve the sealing pressure resistance.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1为应用于旋转轴时的防漏磁型磁流体密封结构示意图。Fig. 1 is a schematic diagram of the structure of the anti-leakage magnetic fluid seal applied to the rotating shaft.
图2为图1未注磁流体时的示意图(对称的下半部分未示出)。Fig. 2 is a schematic diagram of Fig. 1 when no ferrofluid is injected (the symmetrical lower half is not shown).
图中:1-轴,2-壳体,3-极靴,4-端盖,5-隔磁环,6-轴套,7-轴向充磁型永磁环,8-锥面,9-矩形截面环,11-第一轴承,12-第二轴承,13-台阶。In the figure: 1-shaft, 2-shell, 3-pole shoe, 4-end cover, 5-magnetic isolation ring, 6-shaft sleeve, 7-axial magnetized permanent magnet ring, 8-cone surface, 9 - ring of rectangular section, 11 - first bearing, 12 - second bearing, 13 - step.
具体实施方式Detailed ways
以旋转轴的磁流体密封为例,如图1-2所示,一种防漏磁型磁流体密封结构,包括中空的壳体2,所述壳体2一端封闭、另一端敞开。在壳体2的封闭端面中心开有通孔。还包括从通孔穿设至壳体2内腔的轴1。Taking the magnetic fluid seal of a rotating shaft as an example, as shown in Fig. 1-2, a magnetic fluid seal structure with anti-magnetic leakage includes a hollow housing 2, one end of which is closed and the other end is open. A through hole is opened in the center of the closed end face of the housing 2 . It also includes a shaft 1 penetrating from the through hole to the inner cavity of the housing 2 .
在轴1外表面与壳体2内壁之间的空间内沿轴向间隔设有多个环状极靴3。相邻两个极靴3之间夹设有轴向充磁型永磁环7。所述轴向充磁型永磁环7和极靴3的外圆与壳体2内壁抵接。相邻两个轴向充磁型永磁环7的磁极的极性相反。In the space between the outer surface of the shaft 1 and the inner wall of the housing 2, a plurality of annular pole pieces 3 are axially spaced apart. An axially magnetized permanent magnet ring 7 is sandwiched between two adjacent pole pieces 3 . The outer circle of the axially magnetized permanent magnet ring 7 and the pole shoe 3 abuts against the inner wall of the housing 2 . The polarities of the magnetic poles of two adjacent axially magnetized permanent magnet rings 7 are opposite.
在每两个相邻的极靴3之间设置有套装在轴1上的轴套6。轴套6为环状。轴套6两侧端面为平面,安装到轴2上之后两侧端面为铅垂面。轴套6外径小于轴向充磁型永磁环7的内径。A shaft sleeve 6 sleeved on the shaft 1 is arranged between every two adjacent pole pieces 3 . The shaft sleeve 6 is annular. The end surfaces on both sides of the shaft sleeve 6 are planes, and after being installed on the shaft 2, the end surfaces on both sides are vertical surfaces. The outer diameter of the shaft sleeve 6 is smaller than the inner diameter of the axially magnetized permanent magnet ring 7 .
所述极靴3至少有三个。最靠近壳体2封闭端的极靴3与最靠近壳体2敞开端的极靴3形状相同,其内圆面为锥面8,且在内圆面上、位于锥面8的大径端侧设有朝轴1的方向向下凸的矩形截面环9,该矩形截面环9位于极靴3的一侧端面,锥面8的小径端位于极靴3的另一侧端面,形成内圆面两侧与轴1的间隙小、内圆面中间与轴1的间隙大的结构。There are at least three pole pieces 3 . The pole shoe 3 closest to the closed end of the housing 2 has the same shape as the pole shoe 3 closest to the open end of the housing 2. Its inner circular surface is a conical surface 8, and on the inner circular surface, a There is a rectangular cross-section ring 9 protruding downward toward the axis 1, the rectangular cross-section ring 9 is located on one end face of the pole shoe 3, and the small-diameter end of the tapered surface 8 is located on the other side end face of the pole shoe 3, forming two inner circular surfaces. The structure has a small gap between the side and the shaft 1, and a large gap between the middle of the inner surface and the shaft 1.
除最靠近壳体2封闭端和敞开端的两个极靴3外,其它位于中间的极靴3形状相同,且位于中间的极靴3的内圆面为V字形,形成内圆面两侧与轴1的间隙小、内圆面中间与轴1的间隙大的结构。Except for the two pole pieces 3 closest to the closed end and the open end of the housing 2, the other pole pieces 3 in the middle have the same shape, and the inner circle of the pole piece 3 in the middle is V-shaped, forming two sides of the inner circle and two pole pieces. A structure with a small gap between the shaft 1 and a large gap between the center of the inner circular surface and the shaft 1.
所述轴套6的两侧端面与其相邻的极靴3端面之间存在间隙,极靴3内圆面与轴1外表面之间存在间隙,间隙处注有磁流体。There is a gap between the two side end faces of the shaft sleeve 6 and the adjacent end faces of the pole shoe 3, and there is a gap between the inner surface of the pole shoe 3 and the outer surface of the shaft 1, and the gap is filled with magnetic fluid.
所述轴1为阶梯轴。在轴1的两端设有与轴1的台肩抵接的第一轴承11和第二轴承12,第一轴承11靠近壳体2封闭端,第二轴承12靠近壳体2敞开端。。The shaft 1 is a stepped shaft. Both ends of the shaft 1 are provided with a first bearing 11 and a second bearing 12 abutting against the shoulder of the shaft 1 , the first bearing 11 is close to the closed end of the housing 2 , and the second bearing 12 is close to the open end of the housing 2 . .
所述极靴3和轴向充磁型永磁环7位于第一轴承11和第二轴承12之间。在壳体2内腔的封闭端面处设有台阶13。The pole piece 3 and the axially magnetized permanent magnet ring 7 are located between the first bearing 11 and the second bearing 12 . A step 13 is provided at the closed end surface of the inner cavity of the housing 2 .
最靠近壳体2封闭端的极靴3与第一轴承11一端面之间设有隔磁环5,第一轴承11另一端面与台阶13抵接。A magnetic isolation ring 5 is provided between the pole piece 3 closest to the closed end of the housing 2 and one end surface of the first bearing 11 , and the other end surface of the first bearing 11 abuts against the step 13 .
最靠近壳体2敞开端的极靴3与第二轴承12一端面之间设有隔磁环5,第二轴承12另一端面通过端盖4压紧密封于壳体2内腔。A magnetic isolation ring 5 is provided between the pole shoe 3 closest to the open end of the housing 2 and one end surface of the second bearing 12 , and the other end surface of the second bearing 12 is compressed and sealed in the inner cavity of the housing 2 through the end cover 4 .
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CN112728103B (en) * | 2020-12-30 | 2022-04-22 | 中铁工程装备集团有限公司 | Shield constructs owner and drives compound sealing device |
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CN117108298A (en) * | 2023-10-23 | 2023-11-24 | 北京城建设计发展集团股份有限公司 | Shield tail sealing device of shield tunneling machine based on magnetic fluid sealing |
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Application publication date: 20181123 Assignee: GUANGXI WINGOOD INTELLIGENT PARKING EQUIPMENT CO.,LTD. Assignor: GUANGXI University OF SCIENCE AND TECHNOLOGY Contract record no.: X2023980053817 Denomination of invention: A leakage proof magnetic fluid sealing structure Granted publication date: 20200519 License type: Common License Record date: 20231225 |