CN107906207B - Series-parallel magnetic fluid sealing device - Google Patents
Series-parallel magnetic fluid sealing device Download PDFInfo
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- CN107906207B CN107906207B CN201711326484.9A CN201711326484A CN107906207B CN 107906207 B CN107906207 B CN 107906207B CN 201711326484 A CN201711326484 A CN 201711326484A CN 107906207 B CN107906207 B CN 107906207B
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- 239000011553 magnetic fluid Substances 0.000 title claims abstract description 41
- 238000007789 sealing Methods 0.000 title claims abstract description 32
- 230000005389 magnetism Effects 0.000 claims 1
- 238000002955 isolation Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000004907 flux Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/16—Sealings between relatively-moving surfaces
- F16J15/40—Sealings between relatively-moving surfaces by means of fluid
- F16J15/43—Sealings between relatively-moving surfaces by means of fluid kept in sealing position by magnetic force
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Abstract
本发明公开了一种混联式磁流体密封装置,包括中空的壳体、设置于壳体内腔的转轴,在转轴外表面与壳体内壁之间的径向方向上设有至少一个轴向充磁型第一永磁体,每一个第一永磁体两侧分别设有极靴,在每一个极靴内圆面上周向开设有至少一个第二凹槽,每一个第二凹槽内设有第二永磁体;所述第二永磁体是径向充磁型永磁环;第二永磁体的内圆面伸出第二凹槽,第二永磁体的内圆面与转轴的外表面之间存在第二间隙,第二间隙处注有磁流体。本发明通过结构改进,增加了间隙内的磁场强度,提高了磁性流体密封的耐压能力和密封性能。
The invention discloses a hybrid magnetic fluid sealing device, which comprises a hollow casing, a rotating shaft arranged in the inner cavity of the casing, and at least one axial filling device is arranged in the radial direction between the outer surface of the rotating shaft and the inner wall of the casing. Magnetic first permanent magnets, pole shoes are respectively arranged on both sides of each first permanent magnet, at least one second groove is opened on the inner surface of each pole shoe in the upper direction, and each second groove is provided with The second permanent magnet; the second permanent magnet is a radially magnetized permanent magnet ring; the inner circular surface of the second permanent magnet stretches out from the second groove, and the inner circular surface of the second permanent magnet and the outer surface of the rotating shaft There is a second gap between them, and the second gap is filled with magnetic fluid. The invention increases the magnetic field intensity in the gap through structural improvement, and improves the pressure resistance and sealing performance of the magnetic fluid seal.
Description
技术领域technical field
本发明属于密封技术,具体涉及一种混联式磁流体密封装置。The invention belongs to sealing technology, in particular to a hybrid magnetic fluid sealing device.
背景技术Background technique
磁流体密封具有密封件之间无固体摩擦、密封件使用寿命长、可实现零泄漏等优点。The magnetic fluid seal has the advantages of no solid friction between the seals, long service life of the seals, and zero leakage.
现有的磁流体密封结构一般包括带中空腔的壳体、转轴,转轴和壳体之间设置永磁体和极靴进行磁流体密封,极靴内圈设有极齿。The existing magnetic fluid sealing structure generally includes a housing with a hollow cavity, a rotating shaft, a permanent magnet and a pole shoe are arranged between the rotating shaft and the housing for magnetic fluid sealing, and the inner ring of the pole shoe is provided with pole teeth.
该种结构主要存在如下缺陷:This structure mainly has the following defects:
1.在转轴外表面,进行磁流体密封的区域段均是光轴段,一旦磁流体发生泄漏,会导致完全泄漏,密封失效。1. On the outer surface of the rotating shaft, the area where the magnetic fluid is sealed is the optical axis section. Once the magnetic fluid leaks, it will cause complete leakage and the seal will fail.
2.如果采用的是单级密封,则供磁能力弱,磁密封性能差,难以达到真空密封的要求;如果采用多级密封,能提高密封性能,但效果不明显,且达不到高速等场合的需求,适用范围窄。而且,采用多级密封会使得设备尺寸大,占用空间。2. If a single-stage seal is used, the magnetic supply capacity is weak, the magnetic sealing performance is poor, and it is difficult to meet the requirements of vacuum sealing; if a multi-stage seal is used, the sealing performance can be improved, but the effect is not obvious, and it cannot reach high speed, etc. Occasionally, the scope of application is narrow. Moreover, the use of multi-stage sealing will make the equipment size large and occupy space.
发明内容Contents of the invention
针对上述问题,本发明旨在提供一种具有高密封性能和高耐压性能的混联式磁流体密封装置。In view of the above problems, the present invention aims to provide a hybrid magnetic fluid sealing device with high sealing performance and high pressure resistance performance.
本发明解决问题的技术方案是:一种混联式磁流体密封装置,包括中空的壳体、设置于壳体内腔的转轴,在转轴外表面与壳体内壁之间的径向方向上设有至少一个轴向充磁型第一永磁体,每一个第一永磁体两侧分别设有极靴,在每一个极靴内圆面上周向开设有至少一个第二凹槽,每一个第二凹槽内设有第二永磁体;所述第二永磁体是径向充磁型永磁环;The technical solution for solving the problem of the present invention is: a hybrid magnetic fluid sealing device, including a hollow housing, a rotating shaft arranged in the inner cavity of the housing, and a radial direction between the outer surface of the rotating shaft and the inner wall of the housing. At least one axially magnetized first permanent magnet, pole shoes are provided on both sides of each first permanent magnet, and at least one second groove is circumferentially opened on the inner surface of each pole shoe, and each second A second permanent magnet is arranged in the groove; the second permanent magnet is a radially magnetized permanent magnet ring;
第二永磁体的内圆面伸出第二凹槽,第二永磁体的内圆面与转轴的外表面之间存在第二间隙,第二间隙处注有磁流体。The inner circular surface of the second permanent magnet protrudes from the second groove, and there is a second gap between the inner circular surface of the second permanent magnet and the outer surface of the rotating shaft, and the second gap is filled with magnetic fluid.
上述方案中,第二永磁体既充当了极靴的极齿角色,又减少了第一永磁体的磁回路长度,增强了磁场,提高了磁密封性能和耐压性能。In the above solution, the second permanent magnet not only serves as the pole tooth of the pole shoe, but also reduces the length of the magnetic circuit of the first permanent magnet, enhances the magnetic field, and improves the magnetic sealing performance and pressure resistance performance.
优选的,所述第二凹槽至少设两个,相邻两个第二永磁体的磁极的极性相反。Preferably, there are at least two second grooves, and the polarities of the magnetic poles of two adjacent second permanent magnets are opposite.
进一步的,在转轴径向方向上、正对每一个第一永磁体的位置处设有盘状轴,盘状轴直径大于转轴直径,且盘状轴位于其所对应的第一永磁体两侧的极靴之间;Further, in the radial direction of the rotating shaft, a disc-shaped shaft is provided at the position facing each of the first permanent magnets, the diameter of the disc-shaped shaft is larger than the diameter of the rotating shaft, and the disc-shaped shaft is located on both sides of the corresponding first permanent magnet between the pole shoes;
在每一个极靴的朝向盘状轴的端面上周向开设有至少一个第三凹槽,每一个第三凹槽内设有第三永磁体;At least one third groove is circumferentially opened on the end surface of each pole piece facing the disk-shaped shaft, and a third permanent magnet is arranged in each third groove;
在盘状轴的端面上周向开设有至少一个第四凹槽,每一个第四凹槽内设有第四永磁体;At least one fourth groove is circumferentially opened on the end surface of the disk-shaped shaft, and a fourth permanent magnet is arranged in each fourth groove;
所述第三永磁体和第四永磁体是轴向充磁型永磁环,且二者极性相反;The third permanent magnet and the fourth permanent magnet are axially magnetized permanent magnet rings, and the polarities of the two are opposite;
第三永磁体的外端面伸出第三凹槽,第三永磁体的外端面与盘状轴端面之间存在第三间隙;第四永磁体的外端面伸出第四凹槽,第四永磁体的外端面与极靴端面之间存在第四间隙;The outer end surface of the third permanent magnet stretches out the third groove, and there is a third gap between the outer end surface of the third permanent magnet and the end surface of the disk-shaped shaft; the outer end surface of the fourth permanent magnet stretches out the fourth groove, and the fourth permanent magnet There is a fourth gap between the outer end surface of the magnet and the end surface of the pole shoe;
第三永磁体与第四永磁体沿径向交替错开分布;The third permanent magnet and the fourth permanent magnet are distributed alternately and staggered along the radial direction;
第三、第四间隙处注有磁流体。The third and fourth gaps are filled with magnetic fluid.
上述进一步改进的方案中,第三永磁体充当了极靴的极齿角色,采用交错的布置,一旦磁流体泄露,能够很好的阻挡磁流体,大大减少了磁流体的损失。而且相对于现有技术增加了磁回路数量,增加了磁场强度,提高了磁密封性能和耐压性能,能够减少在密封失效时磁性流体的损失量。In the above further improved solution, the third permanent magnet acts as the pole tooth of the pole shoe, and adopts a staggered arrangement, which can well block the magnetic fluid once the magnetic fluid leaks, greatly reducing the loss of the magnetic fluid. Moreover, compared with the prior art, the number of magnetic circuits is increased, the magnetic field strength is increased, the magnetic sealing performance and pressure resistance performance are improved, and the loss of magnetic fluid can be reduced when the sealing fails.
盘状轴的设计,由于有台肩阻挡,一旦失效不会导致所有磁流体全泄漏,进一步减少了在密封失效时磁性流体的损失。The design of the disk shaft, due to the blocking of the shoulder, will not cause all the magnetic fluid to leak once it fails, which further reduces the loss of the magnetic fluid when the seal fails.
一种具体的方案中,所述第三凹槽设有两个,第四凹槽设有一个,第四永磁体位于两个第三永磁体之间,距离第一永磁体最近的两个第三永磁体与第一永磁体的磁极的极性相反。In a specific solution, two third grooves are provided, one fourth groove is provided, the fourth permanent magnet is located between the two third permanent magnets, and the two fourth permanent magnets closest to the first permanent magnet The poles of the three permanent magnets are opposite to the polarity of the first permanent magnet.
规定磁极的方向,是为了使增加的永磁体的磁场方向其所在的磁回路方向相同,以增强磁场。The direction of the magnetic poles is specified in order to make the magnetic field direction of the added permanent magnet the same as the direction of the magnetic circuit where it is located, so as to enhance the magnetic field.
优选的,第二间隙、第三间隙、第四间隙大小各自为0.05~3mm。Preferably, the sizes of the second gap, the third gap and the fourth gap are each 0.05-3 mm.
优选的,所述第二永磁体为分瓣式永磁体。Preferably, the second permanent magnet is a split permanent magnet.
极靴外圆面与壳体内壁之间通过密封圈密封。The outer circular surface of the pole shoe and the inner wall of the casing are sealed by a sealing ring.
在最外侧的两个极靴的外侧面上均设有隔磁环。Magnetic isolation rings are provided on the outer surfaces of the two outermost pole pieces.
所述转轴为阶梯轴,转轴与壳体通过轴承装配连接,所述轴承包括与转轴的台肩抵接的第一轴承和第二轴承;所述壳体内腔一端设有台阶,第一轴承另一端面与该台阶抵接,第二轴承通过端盖压紧密封于壳体内腔;所述第一轴承和第二轴承分别设置于最外侧的两个极靴外侧。The rotating shaft is a stepped shaft, and the rotating shaft and the housing are assembled and connected by bearings, and the bearings include a first bearing and a second bearing that abut against the shoulder of the rotating shaft; a step is provided at one end of the inner cavity of the housing, and the first bearing One end surface is in contact with the step, and the second bearing is pressed and sealed in the inner cavity of the housing through the end cover; the first bearing and the second bearing are respectively arranged outside the two outermost pole pieces.
本发明通过结构改进,扩大了安全工作范围,能够满足高速等场合需求,其具体显著效果表现在:The invention expands the safe working range through structural improvement, and can meet the requirements of high-speed and other occasions, and its specific and remarkable effects are as follows:
1. 采用混联式的布置,一旦磁流体泄露,能够很好的阻挡磁流体,减少磁流体的损失,而且相对于现有技术增加了磁回路数量;同时,减少了第一永磁体的磁回路长度,增加了间隙内的磁场强度。上述改进的结构实现了在径向和轴向方向上均能进行磁流体密封的功能,从而提高了磁性流体密封的耐压能力和密封性能,能够减少在密封失效时磁性流体的损失量。1. Adopting the parallel arrangement, once the magnetic fluid leaks, it can well block the magnetic fluid, reduce the loss of the magnetic fluid, and increase the number of magnetic circuits compared with the existing technology; at the same time, it reduces the magnetic flux of the first permanent magnet. The length of the loop increases the magnetic field strength within the gap. The above improved structure realizes the function of magnetic fluid sealing in both radial and axial directions, thereby improving the pressure resistance and sealing performance of the magnetic fluid seal and reducing the loss of magnetic fluid when the seal fails.
2.盘状轴的设计,由于有台肩阻挡,一旦失效不会导致所有磁流体全泄漏,进一步减少了在密封失效时磁性流体的损失。2. The design of the disk shaft, due to the blocking of the shoulder, will not cause all the magnetic fluid to leak once it fails, which further reduces the loss of the magnetic fluid when the seal fails.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
图1为本发明密封装置剖面图。Fig. 1 is a sectional view of the sealing device of the present invention.
图中:1-转轴,2-壳体,3-第一轴承,4-隔磁环,5-极靴, 6-第一永磁体, 8-盘状轴,9-第二永磁体,10-密封圈,11-第三永磁体,12-第二轴承,13-台阶,14-端盖,15-第四永磁体。In the figure: 1-rotating shaft, 2-housing, 3-first bearing, 4-magnetic isolation ring, 5-pole shoe, 6-first permanent magnet, 8-disc shaft, 9-second permanent magnet, 10 -sealing ring, 11-the third permanent magnet, 12-the second bearing, 13-step, 14-end cover, 15-the fourth permanent magnet.
具体实施方式Detailed ways
如图1所示,一种混联式磁流体密封装置,包括中空的壳体2、设置于壳体2内腔的转轴1,在转轴1外表面与壳体2内壁之间的径向方向上设有至少一个轴向充磁型第一永磁体6,每一个第一永磁体6两侧分别设有极靴5。As shown in Figure 1, a hybrid magnetic fluid seal device includes a
在每一个极靴5内圆面上周向开设有至少两个第二凹槽,每一个第二凹槽内设有第二永磁体9。所述第二永磁体9是径向充磁型分瓣式永磁环。相邻两个第二永磁体9的磁极的极性相反。At least two second grooves are provided on the inner surface of each
第二永磁体9的内圆面伸出第二凹槽,第二永磁体9的内圆面与转轴1的外表面之间存在第二间隙,第二间隙处注有磁流体。The inner circular surface of the second
在转轴1径向方向上、正对每一个第一永磁体6的位置处设有盘状轴8,盘状轴8直径大于转轴1直径,且盘状轴8位于其所对应的第一永磁体6两侧的极靴5之间。In the radial direction of the rotating
在每一个极靴5的朝向盘状轴8的端面上周向开设有两个第三凹槽,每一个第三凹槽内设有第三永磁体11。Two third grooves are circumferentially formed on the end surface of each
在盘状轴8的端面上周向开设有一个第四凹槽,第四凹槽内设有第四永磁体15。A fourth groove is circumferentially opened on the end surface of the
所述第三永磁体11和第四永磁体15是轴向充磁型永磁环,且二者极性相反。The third
第三永磁体11的外端面伸出第三凹槽,第三永磁体11的外端面与盘状轴8端面之间存在第三间隙。The outer end surface of the third
第四永磁体15的外端面伸出第四凹槽,第四永磁体15的外端面与极靴5端面之间存在第四间隙。The outer end surface of the fourth
第三永磁体11与第四永磁体15沿径向交替错开分布。第四永磁体15位于两个第三永磁体11之间。距离第一永磁体6最近的两个第三永磁体11与第一永磁体6的磁极的极性相反。The third
第三、第四间隙处注有磁流体。The third and fourth gaps are filled with magnetic fluid.
第二间隙、第三间隙、第四间隙大小各自为0.05~3mm。The sizes of the second gap, the third gap and the fourth gap are each 0.05-3mm.
极靴5外圆面与壳体2内壁之间通过密封圈10密封。The sealing
在最外侧的两个极靴5的外侧面上均设有隔磁环4。Magnetic isolation rings 4 are provided on the outer surfaces of the two
所述转轴1为阶梯轴,转轴1与壳体2通过轴承装配连接,所述轴承包括与转轴1的台肩抵接的第一轴承3和第二轴承12;所述壳体2内腔一端设有台阶13,第一轴承3另一端面与该台阶13抵接,第二轴承12通过端盖14压紧密封于壳体2内腔;所述第一轴承3和第二轴承12分别设置于最外侧的两个极靴5外侧。The
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Application publication date: 20180413 Assignee: Guangxi Carbon Xin Technology Consulting Co.,Ltd. Assignor: GUANGXI University OF SCIENCE AND TECHNOLOGY Contract record no.: X2025980001466 Denomination of invention: A hybrid magnetic fluid sealing device Granted publication date: 20230502 License type: Common License Record date: 20250114 |
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