CN1088489A - The coating process of can seam and device thereof - Google Patents
The coating process of can seam and device thereof Download PDFInfo
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- CN1088489A CN1088489A CN93105613A CN93105613A CN1088489A CN 1088489 A CN1088489 A CN 1088489A CN 93105613 A CN93105613 A CN 93105613A CN 93105613 A CN93105613 A CN 93105613A CN 1088489 A CN1088489 A CN 1088489A
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- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/22—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes
- B05D7/222—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to internal surfaces, e.g. of tubes of pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
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Abstract
Description
本发明涉及一种用于罐体、面板、汽车油箱及其它金属板或金属件焊缝涂层的方法,以及用于这类焊接件涂层的装置。The present invention relates to a method for coating weld seams of tanks, panels, automobile fuel tanks and other metal sheets or parts, and an apparatus for coating such welds.
不同合金和(或)不同厚度的单片金属板焊接在一起制成的新面板或结构,其组成部分具有不同的材料特性。这种新的组合板经深拉形成的空间结构,由于材料特性不同,在各个方向具有不同的特性。采用这种方法生产的承载件,例如在汽车工业中,当这些部件在遇到意外碰撞时,可具有预定的特性,在这里需要折皱区有期望的变形。A new panel or structure made by welding together single sheets of metal of different alloys and/or thicknesses, the components of which have different material properties. The space structure formed by deep drawing of this new composite plate has different characteristics in all directions due to different material properties. Carriers produced in this way, for example in the automotive industry, can have predetermined properties when these parts are subjected to accidental crashes, where a desired deformation of the crease zone is required.
例如:汽车油箱是由两半深拉件对在一起,然后沿其边缘焊合。通常可设法利用装置的空间因素,使焊缝不在一个平面上而呈三维曲线。Example: A car fuel tank is made of two deep-drawn halves that are welded together along their edges. Usually try to take advantage of the space factor of the device so that the weld is not on a plane but a three-dimensional curve.
由于本领域共知的原因,为了满足新的要求,常将不同的金属件焊接在一起。For reasons well known in the art, different metal parts are often welded together in order to meet new requirements.
这些例子的共同点在于,在焊接后,尤其是在滚压缝焊后,焊缝在某种程度上可通过焊渣来保护,但它非常粗糙,不加保护就很容易被腐蚀。如果没有适当的涂层,通常是刷净新生成的焊缝,去掉焊渣,涂油,这样可能有些作用。What these examples have in common is that after welding, especially after roll seam welding, the weld is protected to some extent by weld slag, but it is very rough and can easily corrode without protection. If there is no proper coating, usually brushing the newly created weld, removing the weld spatter, and oiling it may help.
因此,本发明的目的是提供一种方法和装置,能以可接受的成本对焊缝施加涂层,从而使焊缝得到保护。It is therefore an object of the present invention to provide a method and a device by which a weld seam can be coated at an acceptable cost so that the weld seam is protected.
为了清晰起见,以下以罐体的涂层装置,即对罐体上焊缝的涂层方法为例,这只是为了描述方便,但本发明并不限于在罐体焊缝涂层中应用。For the sake of clarity, the coating device of the tank body, that is, the coating method for the weld seam on the tank body is taken as an example below, which is only for the convenience of description, but the present invention is not limited to the application in the coating of the weld seam of the tank body.
金属板在准备制成金属容器(如金属罐,储存桶等)之前,首先要对构成容器内壁一侧涂覆或涂漆。然后这些金属板经弯曲或折叠而形成容器。再将经弯曲、折叠后的金属板边缘连接在一起,例如用罐体焊接装置,但这样一来涂层就被损坏了,在熔化过程中原来的涂层被除掉,焊缝裸露出车了。这使得焊缝容易被腐蚀,所以在焊接后必须覆盖或(和)涂上合适的涂料。Before the metal sheet is ready to be made into a metal container (such as a metal can, a storage drum, etc.), it is first coated or painted on the side that forms the inner wall of the container. These metal sheets are then bent or folded to form the container. Then the edges of the bent and folded metal plates are joined together, for example, with a tank welding device, but the coating is damaged in this way, and the original coating is removed during the melting process, and the weld seam is exposed to the car. up. This makes the weld vulnerable to corrosion, so it must be covered or/and coated with a suitable coating after welding.
已知的罐体焊缝连续涂层设备包括安装在焊接臂上的机器,在焊接装置的下游作业。这种涂层机器将湿硝基漆或粉末涂料涂在罐体焊缝上,它布置在焊接装置加工方向的下游,与焊接头装在同一加工臂上。Known plants for the continuous coating of tank welds comprise machines mounted on welding arms, operating downstream of the welding device. This coating machine applies wet nitro lacquer or powder coating to the weld seam of the tank body. It is arranged downstream of the welding device in the processing direction and mounted on the same processing arm as the welding head.
这种涂层机必须设计成能够加工以平均速度50m/min,最高速度100m/min移动的刚焊好的罐体。在不远的将来,有可能高达130m/min的速度,并且已有确定的迹象表明,还需要更快的速度。这意味着对罐体焊缝涂覆的每一秒钟,涂层机需要通过1~2m以上。The coating machine must be designed to process freshly welded tanks moving at an average speed of 50m/min and a maximum speed of 100m/min. In the not-too-distant future, speeds of up to 130 m/min are possible, and there are already definite indications that even higher speeds are required. This means that for every second of coating the weld seam of the tank, the coating machine needs to pass more than 1-2m.
例如:已知涂湿漆方法,即一个滚子的下半部分在漆池中旋转,其上部搭在焊接中的罐体焊缝上。通过滚子将从下面沾上来的漆刷到上面的焊接上。由这种方法解决问题所需的费用较高,但是这种涂漆方法所需的设备空间相对较小。然而要保证干燥过程,却需要较大的空间,新涂上去的漆必须经过加热阶段烘干。保证湿漆完全烘干需要15秒钟,这意味着需要一个长达15~30m的后处理阶段。而且大量溶剂的释放会污染环境,需要特殊的排放装置。For example: wet paint method is known, namely the lower part of a roller rotates in the paint pool, and its upper part rests on the welding seam of the tank body being welded. Brush the paint from below onto the weld above with a roller. The cost of solving the problem by this method is high, but the equipment space required by this painting method is relatively small. However, to ensure the drying process, a large space is required, and the newly applied paint must be dried in a heating stage. It takes 15 seconds to ensure that the wet paint dries completely, which means that a post-processing stage of up to 15-30m is required. Moreover, the release of a large amount of solvent will pollute the environment and require a special discharge device.
当粉料用作涂料时,也有类似情况。粉料先被带上静电,再在涂层处被涂到焊缝上。与涂漆类似,它也需要相当大的设备费用。为了防止结块,粉料在涂层前和涂抹过程中必须保持冷却。还必须使涂料带静电,以使涂料在焊缝上均匀分布。由于粉料的特性,整个操作过程需要一个潮湿的环境,而且还需要一个至少20~30m的后处理阶段。因为粉料是在冷态下涂层,所以在后处理阶段需要将其加热至熔点以上,使春熔化。粉料涂层还有一个缺点是涂层比较厚,在制造大批量的罐体时,这可能是一个决定性因素。例如一个罐体生产线每分钟加工500个罐体,两个班,每天可生产50万个以上。A similar situation occurs when the powder is used as a coating. The powder is electrostatically charged and then applied to the weld at the coating. Similar to painting, it also requires a considerable expense in equipment. To prevent caking, the powder must be kept cool before coating and during application. The paint must also be electrostatically charged so that the paint is evenly distributed over the weld. Due to the characteristics of the powder, the whole operation process requires a humid environment, and also requires a post-processing stage of at least 20-30m. Because the powder is coated in a cold state, it needs to be heated above the melting point in the post-processing stage to melt the spring. Another disadvantage of powder coating is that the coating is relatively thick, which can be a decisive factor when manufacturing high-volume tanks. For example, a tank production line can process 500 tanks per minute, with two shifts, it can produce more than 500,000 tanks per day.
总的来说,现有的罐体焊缝涂层机具有设备复杂和成本高等固有缺点,尤其是在涂层工位,需要一个很长的后处理阶段,而这对生产线是不希望的。另外,还要释放大量有害溶剂,尤其在粉料的情况下,要消耗大量的原料。In general, existing tank weld seam coating machines have inherent disadvantages such as complex equipment and high cost, especially at the coating station, requiring a long post-processing stage, which is undesirable for the production line. In addition, large amounts of harmful solvents are released, especially in the case of powders, and large amounts of raw materials are consumed.
因此,本发明的目的是提出罐体焊缝涂层的方法和装置,用这种方法,可以省去后处理过程,至少可以大部分省去、或可将涂层后处理阶段压缩到最短,只有几米长。Therefore, the object of the present invention is to propose a method and a device for the coating of tank weld seams, with which post-treatment processes can be omitted, at least for the most part, or the post-treatment phase of the coating can be compressed to a minimum, Only a few meters long.
为此本发明提供一种用涂覆时呈液态的涂料对罐体、面板、汽车油箱和其它金属板或金属件的焊缝进行涂层的方法,其特征是:这种涂料由一种或多种成份组成,涂覆后短时间即固化,不需要进一步处理可完全硬化。For this reason, the present invention provides a method for coating the weld seams of tanks, panels, automobile fuel tanks and other metal plates or metal parts with a coating that is liquid when coating, wherein the coating is composed of one or more Composed of multiple components, it cures in a short time after coating and can be completely hardened without further treatment.
为实现上述的方法,本发明提供一种装置,它包括机架、驱动装置、控制系统、焊接件(如面板、汽车油箱和其它金属板或金属件,尤其是罐体)输送系统和涂料涂层装置,其特征是它有一个输送原状涂料(尤其是半成品,和/或固体或非固体成份)的送料系统和将涂料调制到适当涂层状态的备料装置,备料装置紧接在工位48的前面,涂料在工位48被涂在焊缝上。In order to realize the above-mentioned method, the present invention provides a kind of device, and it comprises frame, driving device, control system, weldment (such as panel, automobile oil tank and other metal plates or metal parts, especially tank body) conveying system and paint coating The layer device is characterized in that it has a feeding system for conveying undisturbed paint (especially semi-finished products, and/or solid or non-solid components) and a material preparation device for preparing the paint to a suitable coating state, and the material preparation device is next to
根据上述的技术,使用一种在焊缝涂层后很短时间内就能固化的涂料,因而不需要后处理装置。这可使罐体焊接生产线的设计有很大进展,而且使罐体涂层系统本身也大为简化。在涂层固化后,全硬化(如果需要)可以在进入下一道罐体加工工序的途中完成。According to the technique described above, a coating is used that cures within a short time after coating of the weld seam, thus eliminating the need for post-treatment equipment. This allows for a considerable advance in the design of the tank welding line, as well as a considerable simplification of the tank coating system itself. After the coating has cured, full hardening (if required) can be done on the way to the next can body processing step.
在一个实施例中,如果涂层是由热熔物质或熔化粘合剂组成,则有以下优点:除达到原来目的外,后处理阶段可以完全省掉。这种热熔材料,也称为热熔化合物,或熔化粘合剂,这在粘合技术中都知道,常用来将两个工件胶合或连接在一起。这种热熔材料特别在汽车、纺织和包装工业的粘结中大规模被应用。In one embodiment, if the coating consists of a hot-melt substance or a molten adhesive, this has the advantage that, in addition to the original purpose, the post-processing stage can be completely dispensed with. Such hot-melt materials, also known as hot-melt compounds, or melt adhesives, are known in bonding technology and are commonly used to glue or join two workpieces together. Such hot melt materials are used on a large scale especially in bonding in the automotive, textile and packaging industries.
这种热熔材料涂在罐体焊缝上,会很快冷却硬化,因为罐体会在几秒钟内将焊区的热量带走,而不需要进行辅助冷却,因而也就不需要后处理了。This hot-melt material is coated on the weld seam of the tank body, and it will cool and harden quickly, because the tank body will take away the heat of the weld zone in a few seconds, without the need for auxiliary cooling, so there is no need for post-processing .
即使在要求进一步加热的情况下,例如:了为促进涂层的聚合或减慢冷却速度,有长度不过几米的加热段也就足够了,这是目前本领域的设备无法相比的。Even if further heating is required, for example, in order to promote the polymerization of the coating or slow down the cooling rate, a heating section with a length of only a few meters is sufficient, which is unmatched by current equipment in the field.
根据本发明的另一个实施例,因为涂料是以不敏感的原状输送到涂层处的,在涂层处设备的复杂程度可大为简化,特别是热熔材料或多组分涂料的各个组成成份都可以原来的状态输送、贮存和处理,而不致出现问题。According to another embodiment of the invention, since the coating is delivered to the coating in an insensitive state, the complexity of the equipment at the coating can be greatly simplified, especially the individual components of hot-melt materials or multi-component coatings Components can be delivered, stored and handled in their original state without problems.
从而除了实现初始目的外,还有以下优点:在备料装置和涂层位置之间不需要特殊的保护措施来防止油漆局部硬化或起泡,或粉料结块。还有,使用热熔材料,也不需要通过加热软管将涂料输送到涂层位置,这样就消除了在提供的涂料中形成硬化区的危险。不然,由于备料装置和涂层位置要相距几米,尤其是在罐体焊缝涂层机维修和(或)其上游焊接设备维修时,软管输送存在着结块和硬化的危险。In addition to the fulfillment of the original purpose, this has the advantage that no special protective measures are required between the preparation device and the coating location to prevent local hardening or foaming of the paint, or caking of the powder. Also, the use of hot melt materials eliminates the need for heated hoses to transport the paint to the coating location, thus eliminating the risk of hardened areas forming in the supplied paint. Otherwise, due to the several meters distance between the stock preparation unit and the coating location, especially during the maintenance of tank weld coating machines and/or the maintenance of its upstream welding equipment, there is a risk of lumping and hardening of the hose delivery.
现通过参照以举例形式的实施例对本发明进行描述。The invention will now be described by reference to the Examples which are given by way of illustration.
下述诸多实施例涉及罐体焊缝涂层。涂层装置能用于面板或汽车油箱焊缝的涂层,不需要对其做任何改装,即使需要也很小。主要的改装是根据被涂工件的具体情况安排输送装置,这些输送装置是本领域所共知的,与焊缝清刷所需的处理相似,只是用本发明中的涂层装置代替了清刷装置。Many of the examples described below relate to tank weld coatings. The coating unit can be used to coat panels or automotive fuel tank welds without requiring any modifications, if any, to them. The main modification is to arrange conveying devices according to the specific conditions of the workpiece to be coated. These conveying devices are well known in the art and are similar to the treatment required for welding seam cleaning, except that the coating device of the present invention replaces the cleaning. device.
在图中:In the picture:
图1是根据本发明第一个实施例的涂层机,这个涂层装置中有一个储存流态涂料的贮料池;Fig. 1 is a coating machine according to a first embodiment of the present invention, a storage tank for storing fluid coating is arranged in this coating device;
图2是第二实施例的涂层机,这个涂层装置只是处理用于快速涂层的涂料;Fig. 2 is the coating machine of the second embodiment, and this coating device just handles the coating that is used for fast coating;
图3a是根据第三个实施例的涂层机,其中涂层装置将涂料涂到罐体的焊缝上,在焊缝处得到是流态涂料;Figure 3a is a coating machine according to a third embodiment, wherein the coating device applies the coating to the weld seam of the tank body, and the fluid coating is obtained at the weld seam;
图3b是图3a中沿A-A方向的剖面图;Figure 3b is a sectional view along the A-A direction in Figure 3a;
图1表示的是焊接设备(1)和涂层(2)连接在一起。Figure 1 shows the welding device (1) and coating (2) joined together.
焊接设备有机架3,其上有卷圆装置4,焊接臂5和焊接滚子6,7。从图中可以看到上方焊接滚子6的垂向位移调节装置。图上还有焊接臂5的悬挂支承8和Z型轨9。刚卷好还开着口的罐体10位于卷圆装置内,靠近焊接装置的罐体11在Z型轨9上移动。罐体12正处在焊接位置。The welding apparatus has a
罐体涂层机2的机架21支承在基座20上,机架21的一端22固定在焊接臂5上。用于输送已焊好的罐体的输送系统23布置在机架21上。The
输送系统23由带式输送装置24,25和26组成,用来输送焊接后的罐体。带式输送装置24、25和26各由一对互相平行的传送带构成,以使罐体12的焊缝54(例如位于罐体的上方)位于各个带式输送装置24,25和26的两个横向接合的平行输送带之间。在输送装置24和26中,罐体位于输送带的上方,在输送装置25上,罐体悬挂(例如通过磁力)在两个平行输送带上。The conveying
机架21上还有加热器28和29。加热器29是辅助加热装置,加热器28和29主要对罐体上的焊缝54进行加热。Also on the
为了清晰起见,图中省略了罐体涂层机的所有驱动和控制装置。驱动和控制装置为传统结构,安装在机架21上。For the sake of clarity, all drives and controls of the can coater have been omitted from the figure. The driving and control device is a traditional structure, and is installed on the
做为半成品的涂料30以线状绕在卷筒31上。涂料的输送系统35包括输送线料30的滚子36。为了使涂料30前进,输送系统35还有一个驱动轮37装在涂层装置40的前面(在喂料方向)。在涂料装置40内部有备料装置41,并附有贮料池42用来存放流态涂料。The
由喷嘴43构成的涂料器通过泵与贮料池42相通,为了避免混乱,图中省略了泵结构。The coater made of
可调压力室39作为压力传感器,位于一个壁的部分的上方,与贮料池42内的涂液可操作地联通,由装置2控制,以保证贮料池内的压力在所要求的范围内。在这一部分,控制装置与喷嘴43阀门共同作用。The
图2表示的罐体涂层机2与图1类型相同,只是备料装置41已经过改装。Figure 2 shows a can coating machine 2 of the same type as in Figure 1, except that the
备料装置41内有一个备料室44,里面的线状涂料30经驱动轮37直接喂入。该室通过加热器45加热,加热采取电加热方式、微波辐射或其它形式。图中的螺旋输送器46以必要的压力将涂料输送到喷嘴43。A material preparation chamber 44 is arranged in the
这里的螺旋输送器相当于一个泵,用来输送涂料。多组分材料的混合过程或者含有热塑成分材料的熔化过程是在空间44内完成的。相应地,当要求逐渐混合和熔化过程或者增加压力时可通过改变螺旋直径和/或心轴直径及其螺旋斜率来实现。The screw conveyor here is equivalent to a pump for conveying paint. The mixing process of multi-component materials or the melting process of materials containing thermoplastic components is carried out in the space 44 . Accordingly, when a gradual mixing and melting process or increased pressure is required, this can be achieved by varying the helix diameter and/or the mandrel diameter and its helix slope.
图3a表示的是图1所示类型的罐体涂层机2,但这里的备料装置41经过改装。Figure 3a shows a can coating machine 2 of the type shown in Figure 1, but here with a modified
备料装置41有一条环形带52绕两个备料滚子50、51进行传动,这条带构成了将涂料带到涂层焊缝处54的装置60。备料滚子50和53共同配合而起驱动滚子作用,将线状涂料30带到环形带52上,同时涂料还可通过滚子50和53完成预成形。备料滚子51将涂料30压到正传送到此处的罐体55上。罐体本身通过支承滚子56来承受这一压力,这样线状涂料30就成形了,见图3b。The
图3b表示在共同接触点切过支承滚子56和滚子51的截面图。图中给出了焊缝57,成形的线状涂料30和回转的环形带52。Figure 3b shows a section through the back-up
由于罐体焊缝上有搭接部分,需要通过涂料30的堆积来覆盖台阶58,由于物理原因,涂料在熔化过程中有沿台阶58边缘59侧向溢出的趋势,从而显露出来。Since there is an overlapping portion on the weld seam of the tank body, the
在焊接机1工作时,金属板坯进入卷圆装置4,罐体10就在这里卷成。新卷好的罐体围绕在通过滚子36送出的线状涂料30外面。图中没有给出推动刚卷好的罐体10继续前进的输送装置,罐体(即图1中的罐体11)的边缘沿Z型轨9滑动。罐体11通过焊接臂5的悬挂支承8后继续在焊接臂5上前进,直到在罐体12位置通过焊接滚子6、7焊接好开缝。罐体12仍绕在涂料30和焊接臂5上,但经过焊接后已封闭成为一个圆筒。When the
刚焊好的罐体12从焊接设备1送出后,由罐体涂层机2的带式输送装置24接取。由于罐体12已封闭成圆筒,所有从内部作用在罐壁上(包括从内部作用在焊缝上)的部件都位于机架21的范围内。端部22与焊接臂5为永久性联接。当罐体12通过输送装置24时,由加热器28加热,主要是使焊缝保持一个较高的温度,否则会在焊接后逐渐被冷却。罐体12然后由输送装置25接取,由该装置输送其通过涂层装置40,涂料在备料装置41内调配,工艺如下:After the
半成品涂料30以原状从卷筒31上展开,在滚子36和驱动滚子37的辅助下,至少是部分地借助于输送系统35而被送到备料装置41。原状涂料30进料过程是沿直线前进的,不需要增加设备。在维修时,必须将罐体涂层机2与焊接臂5分开,此时割断线状涂料也比较方便。当罐体焊接涂层机2重新运行时,两个线头用象烙铁之类的工具很简便地联接起来。复杂昂贵的污染处理设备和对输送系统35输送道的特殊处理都不需要,可以去掉。The
涂料30由驱动轮37推向备料装置41,在这里将其加热到适合进行涂层的流体状态。The
在采用多组分涂料的情况下,例如可通过备料装置41的备料室44对各成分混合以达到所需的状态。如果涂料中至少含有一种热熔物质,该热熔物质可通过加热器45将其加热到流体状态。然后由泵(为了清晰起见,图中已省略)将要涂层的涂料从贮料池42泵送到涂层装置的喷嘴43。只要喷嘴43的阀门47是打开的,由泵送来的供涂层的流体涂料就通过喷嘴43涂到由带式输送装置36送来正通过此处的罐体12上。由罐体涂层机2的驱动装置(为了清晰起见,图中已省略)和控制系统(同样已省略)共同协调嘴43的动作、罐体12的输送、以及备料室44内泵的动作和由驱动轮37带动的出料系统35的动作。In the case of multi-component paints, the components can be mixed to achieve the desired state, for example, via the preparation chamber 44 of the
这样整个过程,包括将原状涂料在涂覆点前面制成涂覆所需的流体状态,随即涂到焊缝上。由加热器29使罐体焊缝加热,以便由喷嘴43新涂上的不均匀涂料或由环形带52涂在罐体壁上的固体涂料流动。In this way, the whole process includes making the original paint into the fluid state required for coating in front of the coating point, and then coating it on the weld. The tank weld is heated by the
最好对喷嘴43也加热,以便作业中断时,热熔物料不会冷却。It is also preferable to heat the
新涂覆的罐体上带式输送装置26接取后输送通过后加热器29,这里的后加热器并非是必需的。但是,由于罐体的金属壁会很快把焊缝的热量带走,新喷上的热熔物质马上就会凝固。后加热是出于美观的原因,保证焊接涂层最后有一个光亮的表面。The
在热熔物质需要聚合时,采用后加热也是适宜的,通常聚合过程的持续时间要比焊缝自然冷却的时间长一些。When the hot-melt material needs to be polymerized, post-heating is also suitable. Usually, the duration of the polymerization process is longer than the natural cooling time of the weld.
涂料过程在涂料涂到罐体焊缝上时开始,到焊缝上的涂料分布完全后结束。涂料在带式输送装置26的输送过程中硬化。完全硬化或二次硬化可在进入下一个机加工工位的过程中完成,不需要任何后处理。The coating process begins when the coating is applied to the tank weld and ends when the coating is fully distributed on the weld. The paint hardens during conveyance by the
上述罐体涂层机的一个优点是,设备本身所占的长度只为普通设备长度的 1/3 或 1/4 ,这在生产线的总体布局中是一个很大的优点。而且,由于涂料30在涂覆处前可以原来状态(如半成品)储存、处理,这样涂层机本身的设计可以大为简化。针对诸如粉料和油漆之类的涂料存在部分硬化和结块问题而采取的复杂、昂贵的装置(如将热熔物质由滚子31通过加热软管、从卷圆装置4经由焊接臂5输送到备料装置41的设备)可以省掉。One advantage of the above can coating machine is that the length of the equipment itself is only 1/3 or 1/4 of the length of ordinary equipment, which is a great advantage in the overall layout of the production line. Moreover, since the
尤其是上述设备可以加工直径较小的罐体。In particular, the above-mentioned equipment can process cans with smaller diameters.
这些优点也可由根据图3a和图3b的实施例给出。These advantages are also given by the embodiment according to Figures 3a and 3b.
线状涂料30(也可以是带状或其它截面形状)由滚子50和53拉到备料装置41,在环形带上输送时在涂料滚子51和罐体55之间挤压、成形。由于加热器28的作用,罐体保持加热状态,这样含有热熔物质的涂料30立即开始熔化。可通过辅助加热器61帮助涂料熔化,毫无问题地迅速粘到罐体55上。也可由里向外使涂料熔化,为此可在滚子51后设置相应的装置。The linear paint 30 (also can be strip-shaped or other cross-sectional shapes) is drawn to the
这种成形的另一个优点是,在不需要高的技术复杂程度和成本的情况下,涂料30可在焊接上达到最优分布。从图3b可以看出:在板料搭接的焊缝处有台阶58,涂料在其棱角59上形成堆积,这样当涂料熔化时,其棱角59即可被完全覆盖。A further advantage of this shaping is that an optimal distribution of the
本实施例另一个优点是,不需要使流体涂料保持在涂覆状态的加热器和泵,当然,也不需要喷嘴43。Another advantage of this embodiment is that no heaters and pumps are required to keep the fluid paint in the applied state and, of course, the
本实施例可以提供结实的涂层,并且罐体涂层机2的组成较简单。This embodiment can provide a strong coating, and the composition of the can body coating machine 2 is relatively simple.
支承辊56除了定位支承罐体55外,还有一个附加功能,即利用简单的控制,罐体可被带式输送装置24,25,26以恒定的最小间隔输送。但这意味着,连续涂覆时,如果在涂覆滚子51和支承辊56之间没有工件通过,那么支承辊56自身将被涂覆,这些多余的涂料可由刮刀57刮掉。In addition to positioning and supporting the
当然支承辊56功能在前面所述的实施例中也能完成。Of course, the
有一种情况在图中没有表示,即可以采用不只一种成分组成的涂料在备料装置41内调配,它允许使用由各种成份组成的涂料。There is a situation not shown in the figure, that is, the paint of more than one composition can be used to be prepared in the
如果涂料30不是以最佳截面形状的半成品装在卷筒31上,可采用成形装置,如采用滚子50和53来完成成形操作。If the
还可将环形带52进一步通过导向装置,将涂料引导到涂料位置48前面,对涂料进行调制。调制可包括通过加热使上表面软化,或通过分配装置加入新的涂料成分,或包括一个用来加入软化剂的装置。The
除了图示各装置(驱动装置35,备料装置41,涂料装置40)的安排顺序外,还可重新布置,使喷头43紧接在焊接滚子6,7的后面,这样,加热器28就可省掉。涂料可首先通过前述的各装置,经过布置在最后面(以罐体的输送方向为准)的导向滚轮,沿与罐体输送方向相反的方向输送回到涂料装置。Except the arrangement order of each device (drive
虽然本涂层装置的典型实施例是罐体焊缝的涂层,但本发明并不限于罐体焊缝的涂层。Although the typical embodiment of the present coating apparatus is the coating of can body welds, the invention is not limited to the coating of can body welds.
本发明的方法还可用于金属面板(如:深拉面板)的涂层,其目的和解决方案基本一样。The method of the present invention can also be used for the coating of metal panels (such as: deep-drawn panels), and its purpose and solution are basically the same.
Claims (29)
Applications Claiming Priority (9)
Application Number | Priority Date | Filing Date | Title |
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CH3958/1992 | 1992-12-24 | ||
CH3958/92 | 1992-12-24 | ||
CH395892 | 1992-12-24 | ||
CH1052/93 | 1993-04-06 | ||
CH105293 | 1993-04-06 | ||
CH1052/1993 | 1993-04-06 | ||
CH113593 | 1993-04-15 | ||
CH1135/93 | 1993-04-15 | ||
CH1135/1993 | 1993-04-15 |
Publications (2)
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CN1088489A true CN1088489A (en) | 1994-06-29 |
CN1060972C CN1060972C (en) | 2001-01-24 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN93105613A Expired - Fee Related CN1060972C (en) | 1992-12-24 | 1993-05-14 | Can seam coating process and apparatus |
Country Status (18)
Country | Link |
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EP (1) | EP0603456B1 (en) |
JP (1) | JPH06206045A (en) |
CN (1) | CN1060972C (en) |
AT (1) | ATE186858T1 (en) |
AU (2) | AU3704593A (en) |
BG (1) | BG97832A (en) |
BR (1) | BR9301651A (en) |
CA (1) | CA2094358A1 (en) |
DE (1) | DE59309884D1 (en) |
ES (1) | ES2140423T3 (en) |
FI (1) | FI931985L (en) |
HU (1) | HU9301225D0 (en) |
IL (1) | IL105589A0 (en) |
MX (1) | MX9307598A (en) |
NO (1) | NO931592L (en) |
PL (1) | PL301310A1 (en) |
UY (1) | UY23580A1 (en) |
WO (1) | WO1994014546A1 (en) |
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CN100436803C (en) * | 2004-04-12 | 2008-11-26 | 财团法人金属工业研究发展中心 | Glued oil tank and manufacturing method thereof |
CN102114458A (en) * | 2011-02-18 | 2011-07-06 | 福建福贞金属包装有限公司 | On-line detection control system and control method thereof for powder coating thickness |
CN102198439A (en) * | 2011-06-07 | 2011-09-28 | 吴江市华源印铁制罐有限责任公司 | Spray device for welding seams of tank |
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CN110421832A (en) * | 2019-06-27 | 2019-11-08 | 浙江营益金属包装有限公司 | A kind of structure of film |
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JP4727823B2 (en) * | 2001-01-22 | 2011-07-20 | 大和製罐株式会社 | Manufacturing method of easy-to-open can lid |
WO2005061579A1 (en) * | 2003-12-15 | 2005-07-07 | Polimeros Ecologicos De Mexico, S.A. De C.V. | Thermoplastic composition for lining the inner weld seams of metal containers, and method therefor |
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CN107321575B (en) * | 2017-07-03 | 2019-06-07 | 重庆科技学院 | Spot Welding Alloy Powder Roller Coater |
CN109834018A (en) * | 2019-02-21 | 2019-06-04 | 东莞睿步机器人科技有限公司 | A kind of frame case, frame case coating automatic assembly line and its production method |
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- 1993-04-19 CA CA002094358A patent/CA2094358A1/en not_active Abandoned
- 1993-04-20 AT AT93106383T patent/ATE186858T1/en not_active IP Right Cessation
- 1993-04-20 ES ES93106383T patent/ES2140423T3/en not_active Expired - Lifetime
- 1993-04-20 DE DE59309884T patent/DE59309884D1/en not_active Expired - Lifetime
- 1993-04-20 EP EP93106383A patent/EP0603456B1/en not_active Expired - Lifetime
- 1993-04-21 AU AU37045/93A patent/AU3704593A/en not_active Abandoned
- 1993-04-26 BR BR9301651A patent/BR9301651A/en not_active Application Discontinuation
- 1993-04-28 HU HU9301225A patent/HU9301225D0/en unknown
- 1993-04-30 NO NO931592A patent/NO931592L/en not_active Application Discontinuation
- 1993-05-03 IL IL105589A patent/IL105589A0/en unknown
- 1993-05-03 FI FI931985A patent/FI931985L/en unknown
- 1993-05-07 UY UY23580A patent/UY23580A1/en unknown
- 1993-05-14 CN CN93105613A patent/CN1060972C/en not_active Expired - Fee Related
- 1993-05-17 JP JP5114531A patent/JPH06206045A/en active Pending
- 1993-05-31 BG BG97832A patent/BG97832A/en unknown
- 1993-12-02 MX MX9307598A patent/MX9307598A/en unknown
- 1993-12-03 PL PL93301310A patent/PL301310A1/en unknown
- 1993-12-23 WO PCT/CH1993/000292 patent/WO1994014546A1/en active Application Filing
- 1993-12-23 AU AU56916/94A patent/AU5691694A/en not_active Abandoned
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CN100411901C (en) * | 2004-04-12 | 2008-08-20 | 财团法人金属工业研究发展中心 | Glued oil tank and manufacturing method thereof |
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CN102114458A (en) * | 2011-02-18 | 2011-07-06 | 福建福贞金属包装有限公司 | On-line detection control system and control method thereof for powder coating thickness |
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Also Published As
Publication number | Publication date |
---|---|
CN1060972C (en) | 2001-01-24 |
FI931985A0 (en) | 1993-05-03 |
HU9301225D0 (en) | 1993-09-28 |
EP0603456A1 (en) | 1994-06-29 |
NO931592D0 (en) | 1993-04-30 |
MX9307598A (en) | 1994-06-30 |
AU3704593A (en) | 1994-07-07 |
ES2140423T3 (en) | 2000-03-01 |
PL301310A1 (en) | 1994-06-27 |
NO931592L (en) | 1994-06-27 |
UY23580A1 (en) | 1993-05-17 |
JPH06206045A (en) | 1994-07-26 |
FI931985L (en) | 1994-06-25 |
EP0603456B1 (en) | 1999-11-24 |
WO1994014546A1 (en) | 1994-07-07 |
ATE186858T1 (en) | 1999-12-15 |
AU5691694A (en) | 1994-07-19 |
CA2094358A1 (en) | 1994-06-25 |
BR9301651A (en) | 1994-06-28 |
IL105589A0 (en) | 1993-09-22 |
BG97832A (en) | 1994-08-15 |
DE59309884D1 (en) | 1999-12-30 |
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