CN108820385B - Intelligent filling device for buffer air cushion material - Google Patents
Intelligent filling device for buffer air cushion material Download PDFInfo
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- CN108820385B CN108820385B CN201810771837.4A CN201810771837A CN108820385B CN 108820385 B CN108820385 B CN 108820385B CN 201810771837 A CN201810771837 A CN 201810771837A CN 108820385 B CN108820385 B CN 108820385B
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- 239000000463 material Substances 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 238000003825 pressing Methods 0.000 claims abstract description 25
- 238000003860 storage Methods 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 230000009471 action Effects 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000003139 buffering effect Effects 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000007789 sealing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000005538 encapsulation Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 240000009087 Crescentia cujete Species 0.000 description 1
- 235000005983 Crescentia cujete Nutrition 0.000 description 1
- 235000009797 Lagenaria vulgaris Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/207—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for inserting partitions between package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
- B31D5/0073—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including pillow forming
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The invention discloses an intelligent filling device for buffer air cushion materials, which comprises a frame, wherein a buffer air cushion machine, a first-level buffer storage box, a guide groove, an air cushion separator, a slideway, a second-level buffer storage box, a pressing mechanism, a position adjusting mechanism and a control unit are sequentially arranged on the frame. According to the intelligent filling device for the buffer air cushion materials, the consumption of the buffer materials required by filling the cartons is calculated through the vision processing system after the goods are packaged, the filling device produces the required buffer materials according to signals sent by the system, air mould raw materials enter the first-level buffer boxes after being manufactured into the buffer air cushion through a buffer air cushion machine and enter the air cushion separator along the guide grooves to be separated under the driving action of the stepping motor, meanwhile, the position adjusting mechanism conveys the second-level buffer boxes to a proper height from the cartons to be filled according to the outline dimension of the cartons to be filled, and the pressing mechanism acts to press the buffer air cushions into the cartons to be filled exactly, so that quantitative and automatic filling of the cartons are realized.
Description
Technical Field
The invention belongs to the field of electronic commerce logistics packaging, and particularly relates to an intelligent filling device for a buffer air cushion material.
Background
With the vigorous development of network markets, electronic commerce is in charge, and logistics transportation is more and more. In order to protect goods and facilitate transportation, buffer materials are often required to be filled into the E-commerce express carton package after the goods are packaged in boxes to protect the goods, so that the goods are prevented from being damaged in the circulation process.
The most widely used cushioning air cushion materials are based on two e-commerce fields, namely bubble bags and calabash films. The buffer bag is generally used for filling the cartons in a manual compression mode in the carton packaging process. At present in the E-commerce field, whether add buffer material and buffer material quantity in the carton is judged by the manual work subjectively, causes the filling material quantity improper easily, and especially the filling material quantity is too little, leads to the goods to send to rock or collide and damage easily, influences the transportation and the delivery of goods, if the filling material quantity is too much can cause unable encapsulation or the poor scheduling problem of encapsulation quality, in addition, adopts artifical filling mode, not only filling quality is poor, and work efficiency is low moreover, is difficult to adapt to the demand of E-commerce rapid development period to express delivery commodity circulation.
Disclosure of Invention
Aiming at the defects or improvement demands of the prior art, the invention provides an intelligent filling device for buffer air cushion materials, which calculates the consumption of the buffer materials required by filling a paper box through a vision processing system after the packing of goods is completed, the filling device produces the required buffer materials according to signals sent by the system, air mould raw materials are made into buffer air cushions through a buffer air cushion mechanism and then enter a first-level buffer box and enter an air cushion separator along a guide groove to be separated under the driving action of a stepping motor, a control system controls the separated buffer air cushions to enter a second-level buffer box along a slideway for stacking for standby according to the required volume of the paper box to be filled, and meanwhile, a position adjusting mechanism conveys the second-level buffer box to a proper height from the paper box to be filled according to the outline dimension of the paper box to be filled, and a pressing mechanism moves the buffer air cushions to be just pressed into the paper box to be filled, so that the ration and automatic filling of the paper box are realized, the labor cost is saved, and the production efficiency is remarkably improved.
In order to achieve the above purpose, the invention provides an intelligent filling device for buffer air cushion materials, which comprises a frame, wherein a buffer air cushion machine, a first-level buffer storage box, a guide groove, an air cushion separator, a slideway, a second-level buffer storage box, a pressing mechanism, a position adjusting mechanism and a control unit are sequentially arranged on the frame; wherein,
The buffer air cushion machine is arranged at one end of the frame and is used for inflating air cushion films to manufacture buffer air cushions, the first-level buffer box is arranged at the outlet of the buffer air cushion machine and is connected with the air cushion separator through the guide groove, and the air cushion separator is used for separating the buffer air cushions to form single buffer air cushions with required quantity under the control instruction of the control unit and entering the second-level buffer box through the slideway for standby;
The pressing mechanism and the position adjusting mechanism are arranged above the carton to be filled, the position adjusting mechanism is used for conveying the secondary buffer storage box to a designated height, and the secondary buffer storage box is pushed by the pressing mechanism to press a required number of single buffer air cushions into the carton to be filled, so that the quantitative and automatic filling of the carton to be filled is realized.
Further, the air cushion separator comprises a machine base, a driving roller, a floating bearing seat, a fixed bearing seat, a spur gear, a coupler, a stepping motor, a belt driving wheel, a driving wheel bearing seat, a guide wheel, a clamping wheel and a tensioning wheel which are arranged on the machine base; wherein,
The fixed bearing seat provided with the driving roller is fixed at one end of the stand, and the floating bearing seat provided with the driving roller is embedded in a notch at one end of the stand;
the straight gears are respectively arranged on one side of the driving roller and are meshed with each other, the driving roller is connected with the stepping motor through a coupler, a driving wheel bearing seat provided with the belt driving wheel is fixed on the machine base, and the driving wheel bearing seat provided with the belt driving wheel is embedded in a notch of the machine base;
The belt driving wheel is connected with the stepping motor through a coupler, and the guide wheel, the clamping wheel and the tensioning wheel are arranged at corresponding positions on the machine base.
Further, the air cushion separator comprises a spring, and the spring is arranged between the base and the floating bearing seat and used for pressing the driving roller and the driving roller.
Further, the air cushion separator comprises a round belt idler wheel which is respectively arranged at one ends of the belt driving wheel and the belt driving wheel.
Further, the air cushion separator comprises limit round belts which are respectively arranged on the driving roller, the driving roller and the round belt idler pulley in parallel.
Further, the surfaces of the driving roller and the driving roller are provided with diagonal knurling.
Further, a plurality of photoelectric sensors are arranged on the first-level cache box and are respectively arranged at different heights of the side wall of the first-level cache box.
Further, the photoelectric sensor is arranged between the driving roller and the belt driving wheel and is used for detecting the head position of the buffer air cushion.
Further, two turning plates are arranged at the bottom of the secondary cache box and are connected with the box body through spring hinges.
Further, the pressing mechanism comprises a cylinder with a guide rod and a pressing plate, and the cylinder with the guide rod is used for driving the pressing plate to move up and down.
In general, the above technical solutions conceived by the present invention, compared with the prior art, enable the following beneficial effects to be obtained:
(1) According to the intelligent filling device for the buffer air cushion materials, the consumption of the buffer materials required by filling of the cartons is calculated through the vision processing system after the filling of the cartons is completed, the filling device produces the required buffer materials according to signals sent by the system, air mould raw materials are made into buffer air cushions through a buffer air cushion mechanism, then enter the first-level buffer boxes and enter the air cushion separator along the guide grooves to be separated under the driving action of the stepping motor, the control system controls the separated buffer air cushions to enter the second-level buffer boxes along the sliding ways for stacking according to the required volumes of the cartons to be filled, meanwhile, the position adjusting mechanism conveys the second-level buffer boxes to a proper height from the cartons to be filled according to the overall dimension of the cartons to be filled, and the pushing mechanism moves the buffer air cushions to be just pressed into the cartons to be filled, so that the quantitative and automatic filling of the cartons are realized, the labor cost is saved, and the production efficiency is remarkably improved.
(2) According to the intelligent filling device for the buffer air cushion material, the stepping motor drives the driving roller and the driving roller to rotate, the buffer air cushion is conveyed forwards, the photoelectric sensor detects that the head of the buffer air cushion sends a signal to the control system, the control system controls the stepping motor to operate to convey the buffer air cushion forwards for a specified distance and then stop, the stepping motor drives the belt and the belt to continuously operate, the buffer air cushion is pulled away from the easy-tearing seam to be manufactured into a single buffer air cushion, and the buffer air cushion is rapidly separated.
(3) According to the intelligent filling device for the buffer air cushion material, two turning plates are arranged at the bottom of the secondary buffer box and connected with the box body through the spring hinge, when the turning plates are pressed, the turning plates are opened, and when the pressure disappears, the spring hinge enables the turning plates to be automatically closed; the pushing mechanism comprises a cylinder with a guide rod and a pressing plate, and the cylinder with the guide rod drives the pressing plate to move up and down so as to press the buffer air cushion stored in the box body into the carton to be filled.
(4) According to the intelligent filling device for the buffer air cushion material, the position adjusting mechanism is arranged at one end of the frame, and drives the secondary buffer box and the pushing mechanism to move, so that the secondary buffer box and the pushing mechanism can be moved to a proper height above a filling paper box after the paper box to be filled reaches a station, and intelligent filling of the paper box to be filled is realized.
(5) According to the intelligent filling device for the buffer air cushion material, two photoelectric sensors are arranged on the first-level buffer storage box and are respectively arranged at the top and the bottom of the box body, and the intelligent filling device is used for detecting whether the buffer air cushion in the first-level buffer storage box is full or not so as to control the start and stop of a buffer air cushion machine and ensure sufficient supply of the buffer air cushion.
(6) According to the intelligent filling device for the buffer air cushion material, the surface of the driving roller and the surface of the driving roller are provided with the diagonal knurls, so that the buffer air cushion is subjected to the component force action perpendicular to the moving direction and pointing to the machine seat in the forward conveying process, the buffer air cushion heat-sealing line can always attach to the guide steel wire to move, and the buffer air cushion is prevented from deviating.
Drawings
FIG. 1 is a schematic diagram of an intelligent filling device for buffering cushion materials according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a front structure of an air cushion separator related to an intelligent filling device for buffering air cushion materials according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of the back structure of an air cushion separator related to an intelligent filling device for buffering air cushion materials according to an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a secondary buffer tank and a pushing mechanism related to an intelligent filling device for buffer air cushion materials according to an embodiment of the present invention;
fig. 5 is a schematic diagram of cushion filling of an intelligent filling device for cushion materials according to an embodiment of the present invention.
Like reference numerals denote like technical features throughout the drawings, in particular: 1-a frame; 2-a buffer air cushion machine; 3-a first-level cache box; 4-a guide groove; 5-an air cushion separator; 6, a slide way; 7-a second-level cache box; 8-a pressing mechanism; 9-a position adjustment mechanism; 10-an air cushion film raw material box; 11-an air cushion film; 12-a buffer air cushion; 13-carton conveyor line; 14-cartons to be filled; 15-a stand; 16-driving roller; 17-limiting round belts; 18-a drive roller; 19-upper belt; 20-guiding steel wires; 21-lower belt; 22-a round belt idler; 23-a belt driving wheel; 24-belt drive wheel; 25-guiding wheels; 26-clamping wheels; 27-tensioning wheels; 28-a stepper motor; 29-a stepper motor; 30-a spring; 31-an eccentric wrench; a 32-coupling; 33-spur gear; 34-spur gear; 35-a photoelectric sensor; 36-a cylinder with a guide rod; 37-pressing plate; 38-a box body; 39-spring hinge; 40-turning plate; 41-a photoelectric sensor; 42-floating bearing blocks; 43-fixing the bearing seat; 44-a driving wheel bearing seat; 45-driving wheel bearing seats; 46-single cushion air cushion.
Detailed Description
The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. It is evident that the figures described below are only some embodiments of the invention, from which other figures can be obtained without inventive effort for a person skilled in the art.
As shown in fig. 1, the embodiment of the invention provides an intelligent filling device for buffer air cushion materials, which comprises a frame 1, a buffer air cushion machine 2, a first-level buffer storage box 3, a guide groove 4, an air cushion separator 5, a slideway 6, a second-level buffer storage box 7, a pressing mechanism 8 and a position adjusting mechanism 9. The buffer air cushion machine 2 is arranged above one end of the frame 1 and is used for inflating air into the air cushion film to manufacture a buffer air cushion 12; an air cushion film raw material box 10 is arranged below the inlet of the buffer air cushion machine 2; a first-level buffer box 3 is arranged below the outlet of the buffer air cushion machine 2 and is used for storing a buffer air cushion 12; the air cushion separator 5 is arranged above the middle part of the frame 1 and is used for separating the buffer air cushion 12 into single buffer air cushions 46; a guide groove 4 is also fixed between the air cushion separator 5 and the first-level buffer storage box 3, so that a buffer air cushion 12 enters the air cushion separator 5 from the first-level buffer storage box 3 according to a set route; the secondary buffer box 7 and the pushing mechanism 8 are vertically arranged above the carton 14 to be filled and fixed on the position adjusting mechanism 9; a slide way 6 is also arranged between the air cushion separator 5 and the secondary buffer storage box 7, and the buffer air cushion 46 enters the secondary buffer storage box 7 along the slide way 6 in a controlled way.
Preferably, two photoelectric sensors 35 are arranged on the first-level buffer storage box 3 and respectively arranged at the top and the bottom of the box body, and are used for detecting whether the buffer air cushion 12 in the first-level buffer storage box 3 is full or not so as to control the start and stop of the buffer air cushion machine 2.
As shown in fig. 2 and 3, the air cushion separator 5 includes a frame 15, a driving roller 18, a driving roller 16, a floating bearing housing 42, a fixed bearing housing 43, a spring 30, a spur gear 33, a spur gear 34, a coupling 32, a stepping motor 29, a limit round belt 17, a round belt idler 22, a guide wire 20, an upper belt 19, a lower belt 21, a belt driving wheel 24, a belt driving wheel 23, a driving wheel bearing housing 44, a driving wheel bearing housing 45, a guide wheel 25, a pinch wheel 26, a tension wheel 27, and a stepping motor 28. A fixed bearing seat 43 provided with a driving roller 18 is fixed at one end of the stand 15, a floating bearing seat 42 provided with a driving roller 16 is embedded in a notch at one end of the stand 15, a spring 30 is arranged between the stand 15 and the floating bearing seat 42 to tightly press the driving roller 16 and the driving roller 18, a spur gear 33 and a spur gear 34 are respectively arranged at one side of the driving roller 16 and one side of the driving roller 18 and are meshed with each other, and the driving roller 18 is connected with a stepping motor 29 through a coupler 32; a driving wheel bearing seat 45 provided with a belt driving wheel 24 is fixed on the machine base 15, a driving wheel bearing seat 44 provided with a belt driving wheel 23 is embedded in a notch of the machine base 15, a spring 30 is arranged between the machine base 15 and the belt driving wheel 23 to press the belt driving wheel 23 and the belt driving wheel 24, a spur gear 33 and a spur gear 34 are respectively arranged on one side of the belt driving wheel 23 and one side of the belt driving wheel 24 and meshed with each other, and the belt driving wheel 24 is connected with a stepping motor 28 through a coupler 32; the guide wheel 25, the clamping wheel 26 and the tensioning wheel 27 are arranged at corresponding positions on the machine base 15; the photoelectric sensor 35 is arranged between the driving roller 16 and the belt driving wheel 23 and is used for detecting the head position of the buffer air cushion 12; the round belt idler pulley 22 is respectively arranged at one end of the belt driving wheel 23 and one end of the belt driving wheel 24, so that the movement of the limiting round belt 17 is not influenced by the belt pulley, and the limiting round belt 17 is respectively arranged on the driving roller 18, the driving roller 16 and the round belt idler pulley 22 in parallel, so that the buffer air cushion 12 is ensured to move forwards in a limited way in a gap between the two limiting round belts 17; a guide wire 20 is arranged in the moving direction of the cushion air. In particular, the surfaces of the driving roller 18 and the driving roller 16 are provided with diagonal knurls, so that the buffer air cushion is acted by a component force perpendicular to the moving direction and pointing to the machine seat 15 in the forward conveying process, and the buffer air cushion heat-sealing line can always attach to the guide steel wire 20 to move, so that the buffer air cushion is prevented from deviating.
As shown in fig. 5, two turning plates 40 are arranged at the bottom of the secondary buffer box 7, the turning plates 40 are connected with the box body 38 through spring hinges 39, when the turning plates 40 are pressed, the turning plates 40 are opened, and when the pressure is lost, the spring hinges 39 enable the turning plates to be automatically closed; the pushing mechanism 8 includes a guide cylinder 36 and a pressing plate 37, and the guide cylinder 36 drives the pressing plate 37 to move up and down to press a cushion air cushion 46 stored in the case 38 into the carton 14 to be filled.
The position adjusting mechanism 9 is disposed at one end of the frame 1, and drives the secondary buffer box 7 and the pushing mechanism 8 to move, so that the secondary buffer box 7 and the pushing mechanism 8 can be moved to a proper height above the filling carton 14 after the carton 14 to be filled reaches the station.
When the intelligent filling device for the buffer air cushion material is used, the air cushion film 11 in the air cushion film raw material box 10 is filled in the corresponding position in the buffer air cushion machine 2, the buffer air cushion machine 2 starts to manufacture the buffer air cushion 12, the manufactured buffer air cushion 12 enters the first-level buffer air box 3, and the first air cushion of the manufactured buffer air cushion 12 passes through the guide groove 4. The eccentric spanner 31 on the air cushion separator 5 is lifted up, and the floating bearing seat 42 is lifted up, so that the driving roller 18 and the driving roller 16 are separated to form a roller gap. Separating two films of the first air cushion heat sealing part cut by the buffer air cushion machine 2, clamping the guide steel wire 20 at the inlet of the air cushion separator 5 by using the two films, tightly attaching the heat sealing wire to the guide steel wire 20, folding the two films clamping the guide steel wire 20, and pulling the first air cushion to move forward until the head passes through a roll gap between the driving roller 18 and the driving roller 16 by about 2-3cm. The eccentric wrench 31 is put down, and the spring 30 presses the driving roller 18 against the driving roller 16. The stepping motor 28 and the stepping motor 29 are started, the stepping motor 29 drives the driving roller 18 and the driving roller 16 to rotate, the buffer air cushion 12 is conveyed forwards, the photoelectric sensor 41 detects that the head of the buffer air cushion 12 sends a signal to the control system, the control system controls the stepping motor 29 to operate, the buffer air cushion 12 is conveyed forwards for a designated distance and then stops, the stepping motor 28 drives the belt 19 and the belt 21 to continuously operate, the buffer air cushion 12 is pulled away from the easy-to-tear seam to be made into a single buffer air cushion 46, and the single buffer air cushion 46 enters the secondary buffer box 7 along the chute 6. The control system sends a filling instruction to the filling device, the cartons 14 to be filled enter the filling station under the drive of the carton conveying line 13, and the air cushion separator 5 starts to produce the required number of single buffer air cushions 46 according to the system instruction. After the required cushion air cushion 46 is prepared in the secondary cache box 7, the position adjustment mechanism 9 carries the secondary cache box 7 to a specified height. The upper pressure plate 37 of the secondary buffer tank 7 is pushed by the air cylinder 36 to press the single buffer air cushion 46 in the tank into the carton 14 to be filled. The position adjustment mechanism 9 is reset, the pressing plate 37 is reset, the filled cartons are conveyed out of the filling station, the system stands by, and waits for the next filling instruction until the filling action of one carton is completed. The buffer air cushion machine 2 continuously works, the photoelectric sensor 35 on the first-level buffer box 3 detects that the buffer air cushion 12 is full and sends a detection signal to the control system, and the control device controls the buffer air cushion machine 2 to stop running. The buffer air cushion 12 in the first-level buffer memory box 3 is continuously reduced, the photoelectric sensor 35 on the first-level buffer memory box 3 detects that the buffer air cushion 12 is empty to send a detection signal to the control system, and the control device controls the starting-up operation of the buffer air cushion machine 2. And continuously and circularly reciprocate as described above.
The invention realizes the intelligent filling of the buffer air cushion material by adopting the on-line automatic production and automatic filling modes of the buffer air cushion material, saves labor cost and improves production efficiency.
It will be readily appreciated by those skilled in the art that the foregoing description is merely a preferred embodiment of the invention and is not intended to limit the invention, but any modifications, equivalents, improvements or alternatives falling within the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (9)
1. The intelligent filling device for the buffer air cushion material comprises a frame, and is characterized in that a buffer air cushion machine, a first-level buffer storage box, a guide groove, an air cushion separator, a slideway, a second-level buffer storage box, a pressing mechanism, a position adjusting mechanism and a control unit are sequentially arranged on the frame; wherein,
The buffer air cushion machine is arranged at one end of the frame and is used for inflating air cushion films to manufacture buffer air cushions, the first-level buffer box is arranged at the outlet of the buffer air cushion machine and is connected with the air cushion separator through the guide groove, and the air cushion separator is used for separating the buffer air cushions to form single buffer air cushions with required quantity under the control instruction of the control unit and entering the second-level buffer box through the slideway for standby;
The air cushion separator comprises a machine base a driving roller arranged on the stand driving roller, floating bearing seat, fixed bearing seat, spur gear, coupling the device comprises a first stepping motor, a second stepping motor, a belt driving wheel, a driving wheel bearing seat, a guide wheel, a clamping wheel and a tensioning wheel; wherein,
The fixed bearing seat provided with the driving roller is fixed at one end of the stand, and the floating bearing seat provided with the driving roller is embedded in a notch at one end of the stand;
The straight gears are respectively arranged on one side of the driving roller and are meshed with each other, the driving roller is connected with a second stepping motor through a coupler, a driving wheel bearing seat provided with the belt driving wheel is fixed on the machine base, and the driving wheel bearing seat provided with the belt driving wheel is embedded in a notch of the machine base;
the belt driving wheel is connected with the first stepping motor through a coupler, and the guide wheel, the clamping wheel and the tensioning wheel are arranged at corresponding positions on the machine base;
The pressing mechanism and the position adjusting mechanism are arranged above the to-be-filled paper box, the position adjusting mechanism is used for conveying the secondary cache box to a designated height, and the secondary cache box is pushed by the pressing mechanism to press a required number of single buffer air cushions into the to-be-filled paper box, so that the to-be-filled paper box is quantitatively and automatically filled;
The intelligent filling device for the buffer air cushion material realizes intelligent filling of the buffer air cushion material through an intelligent filling method, and the intelligent filling method comprises the following steps:
S1, filling an air cushion film in an air cushion film raw material box into a corresponding position in a buffer air cushion machine, and starting to manufacture a buffer air cushion by the buffer air cushion machine;
s2, the manufactured buffer air cushion enters the first-level buffer box, and a first air cushion in the manufactured buffer air cushion passes through the guide groove;
S3, starting an air cushion separator to separate the buffer air cushions to form a single buffer air cushion with required quantity, and enabling the single buffer air cushion to enter a secondary buffer box for standby through the slideway, wherein the method comprises the following specific steps of:
S31, separating the driving roller from the driving roller to form a roller gap;
S32, separating two films of the first air cushion heat seal position cut by the buffer air cushion machine, clamping a guide steel wire at the inlet of the air cushion separator by using the two films, enabling the heat seal wire to be tightly attached to the guide steel wire, folding the two films clamping the guide steel wire, and pulling the first air cushion to move forwards until the head part passes through a roller gap between the driving roller and the driving roller;
s33, compacting the driving roller and the driving roller;
S34, starting a first stepping motor and a second stepping motor, and enabling the second stepping motor to drive the driving roller and the driving roller to rotate so as to convey the buffer air cushion forwards;
S35, the photoelectric sensor detects that the head of the buffer air cushion sends a signal to the control system, the control system controls the second stepping motor to operate so as to convey the buffer air cushion forwards for a designated distance and then stop, and the first stepping motor drives the upper belt and the lower belt to continuously operate so as to pull the buffer air cushion away from the easy-to-tear seam to form a single buffer air cushion;
s36, enabling a single buffer air cushion to enter a secondary buffer box along a chute;
s4, filling a buffer air cushion, which comprises the following steps:
s41, a control system sends a filling instruction to a filling device, a carton to be filled enters a filling station under the drive of a carton conveying line, and after the required buffer air cushion is prepared in a secondary buffer box, a position adjusting mechanism conveys the secondary buffer box to a designated height;
s42, pressing a single buffer air cushion in the secondary buffer box into the carton to be filled through a pressing mechanism;
S43, resetting the position adjusting mechanism, conveying the filled paper boxes out of the filling station, standing by, and waiting for a next filling instruction until the filling action of the paper boxes is completed;
s5, repeating the steps to fill a plurality of cartons.
2. The intelligent filling device for cushioning air cushion material according to claim 1, wherein the air cushion separator includes a spring disposed between the housing and the floating bearing housing for compressing the driving roller against the drive roller.
3. An intelligent filling device for cushioning air cushion material according to claim 1 or 2, wherein the air cushion separator includes a circular belt idler mounted to one end of the belt drive wheel and belt drive wheel, respectively.
4. The intelligent filling device for buffering air cushion materials according to claim 3, wherein the air cushion separator comprises limiting round belts, and the limiting round belts are respectively arranged on the driving roller, the driving roller and the round belt idler wheel in parallel.
5. An intelligent filling device for cushioning air cushion material according to claim 1 or 4, wherein the surfaces of the driving roller and the driving roller are provided with diagonal knurls.
6. The intelligent filling device for buffering air cushion materials according to claim 1, wherein a plurality of photoelectric sensors are arranged on the first-level buffer box and are respectively arranged at different heights of the side wall of the first-level buffer box.
7. An intelligent filling device for cushioning material according to claim 1 or 6, wherein said photoelectric sensor is disposed between said drive roller and belt drive wheel for detecting the head position of said cushioning.
8. The intelligent filling device for buffering air cushion materials according to claim 1, wherein two turning plates are arranged at the bottom of the secondary buffering box and are connected with the box body through spring hinges.
9. The intelligent filling device for cushioning air cushion material according to claim 1, wherein the pushing mechanism comprises a cylinder with a guide rod and a pressing plate, wherein the cylinder with the guide rod is used for driving the pressing plate to move up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810771837.4A CN108820385B (en) | 2018-07-13 | 2018-07-13 | Intelligent filling device for buffer air cushion material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810771837.4A CN108820385B (en) | 2018-07-13 | 2018-07-13 | Intelligent filling device for buffer air cushion material |
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