CN108704583A - The pressure roller of granulator and ring moulds gap adjustment structure - Google Patents
The pressure roller of granulator and ring moulds gap adjustment structure Download PDFInfo
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- CN108704583A CN108704583A CN201810936513.1A CN201810936513A CN108704583A CN 108704583 A CN108704583 A CN 108704583A CN 201810936513 A CN201810936513 A CN 201810936513A CN 108704583 A CN108704583 A CN 108704583A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/22—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers
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Abstract
本技术提供一种能够提高压辊、轴承等使用寿命、调节方便的制粒机压辊与环模间隙调节结构,包括压辊座、压辊盖板;压辊轴转动设置在上偏心齿圈和下偏心齿圈的内孔中,连接在压辊轴上的压辊位于上偏心齿圈和下偏心齿圈之间;上偏心齿圈和下偏心齿圈的外周与内孔是偏心设置;上偏心齿圈和下偏心齿圈的外周分别嵌入压辊盖板和压辊座上的滑动孔内,并具有外齿;在压辊盖板和压辊座上还设置有上调节齿轮和下调节齿轮;上调节齿轮和下调节齿轮设置在同一个调节轴上,当转动调节轴时,上调节齿轮和下调节齿轮转动,上偏心齿圈和下偏心齿圈在滑动孔内转动,压辊轴的轴线相对于压辊盖板的位置改变,改变压辊与环模之间的间隙。
This technology provides a gap adjustment structure between the pressure roller and the ring die of the granulator that can improve the service life of the pressure roller and the bearing, and is easy to adjust, including the pressure roller seat and the pressure roller cover plate; the pressure roller shaft is rotated on the upper eccentric ring gear and the inner hole of the lower eccentric ring gear, the pressure roller connected to the pressure roller shaft is located between the upper eccentric ring gear and the lower eccentric ring gear; the outer circumference and inner hole of the upper eccentric ring gear and the lower eccentric ring gear are eccentrically arranged; The outer peripheries of the upper eccentric ring gear and the lower eccentric ring gear are respectively embedded in the sliding holes on the pressure roller cover plate and the pressure roller seat, and have external teeth; Adjustment gear; the upper adjustment gear and the lower adjustment gear are set on the same adjustment shaft, when the adjustment shaft is rotated, the upper adjustment gear and the lower adjustment gear rotate, the upper eccentric ring gear and the lower eccentric ring gear rotate in the sliding hole, and the pressure roller The position of the axis of the shaft relative to the cover plate of the pressure roller is changed to change the gap between the pressure roller and the ring die.
Description
技术领域technical field
本技术涉及制粒机,具体地说,是一种制粒机上调节压辊与环模间隙的调节机构。The technology relates to a granulator, specifically, an adjustment mechanism for adjusting the gap between a pressure roller and a ring die on a granulator.
背景技术Background technique
传统的都是制粒机,采用偏心轴来调节压辊与环模的间隙。The traditional granulator uses an eccentric shaft to adjust the gap between the pressing roller and the ring die.
其具体结构一般为,压辊轴的上下端分别连接在压辊盖板和压辊轴上,压辊轴的中部具有一个与压辊轴轴线偏心的偏心轴颈,压辊通过轴承设置在偏心轴颈上。需要调整压辊与环模之间的间隙时,是通过转动压辊轴一定角度,使得偏心轴颈绕压辊轴轴线转动一定角度,从而改变压辊与环模之间的距离。这种机构,压辊在运行中,压辊轴不转,压辊与轴承外圈转,该轴承内圈的受力点始终是一个点,所以轴承总是先从这个点开始磨损,降低了轴承的使用寿命;而且,压辊与轴承接触,压辊受热产生的高温很容易传递到轴承上,使得轴承的温度较高,需要不断的定期加注高温润滑脂,即使这样,高温润滑脂也很快就干固,也将降低了轴承的使用寿命。The specific structure is generally that the upper and lower ends of the pressure roller shaft are respectively connected to the pressure roller cover plate and the pressure roller shaft. The middle part of the pressure roller shaft has an eccentric journal that is eccentric to the axis of the pressure roller shaft. on the journal. When it is necessary to adjust the gap between the pressure roller and the ring die, it is necessary to rotate the pressure roller shaft at a certain angle, so that the eccentric journal rotates around the pressure roller axis at a certain angle, thereby changing the distance between the pressure roller and the ring die. In this mechanism, the pressure roller is in operation, the pressure roller shaft does not rotate, the pressure roller and the outer ring of the bearing rotate, and the stress point of the inner ring of the bearing is always a point, so the bearing always starts to wear from this point, reducing the The service life of the bearing; moreover, the pressure roller is in contact with the bearing, and the high temperature generated by the pressure roller is easily transmitted to the bearing, which makes the temperature of the bearing higher, and it needs to be filled with high-temperature grease regularly. It will dry out quickly, which will also reduce the service life of the bearing.
发明内容Contents of the invention
本技术的目的是提供一种能够提高压辊、轴承等使用寿命、调节方便的制粒机的压辊与环模间隙调节结构。The purpose of this technology is to provide a structure for adjusting the gap between the pressure roller and the ring die of the granulator, which can improve the service life of the pressure roller and the bearing, and is convenient to adjust.
本技术所述的制粒机的压辊与环模间隙调节结构,包括设置驱动轴上的压辊座、压辊盖板,多个压辊均布在同一个圆周上;压辊轴的上下端各通过轴承转动设置在上偏心齿圈和下偏心齿圈的内孔中,连接在压辊轴上的压辊位于上偏心齿圈和下偏心齿圈之间;压辊、压辊轴、内孔是同轴设置,上偏心齿圈和下偏心齿圈的外周与内孔是偏心设置;上偏心齿圈和下偏心齿圈的外周分别嵌入压辊盖板和压辊座上的滑动孔内,并具有外齿;在压辊盖板和压辊座上还设置有分别与上偏心齿圈和下偏心齿圈上的外齿相啮合的上调节齿轮和下调节齿轮;上调节齿轮和下调节齿轮设置在同一个调节轴上,当转动调节轴时,上调节齿轮和下调节齿轮转动,上偏心齿圈和下偏心齿圈在滑动孔内转动,压辊轴的轴线相对于压辊盖板的位置改变,进而改变压辊与环模之间的间隙。The gap adjustment structure between the pressure roller and the ring die of the granulator described in this technology includes a pressure roller seat and a pressure roller cover on the drive shaft, and a plurality of pressure rollers are evenly distributed on the same circumference; the upper and lower sides of the pressure roller shaft Each end is set in the inner hole of the upper eccentric ring gear and the lower eccentric ring gear through bearing rotation, and the pressure roller connected to the pressure roller shaft is located between the upper eccentric ring gear and the lower eccentric ring gear; the pressure roller, the pressure roller shaft, The inner hole is set coaxially, the outer circumference of the upper eccentric gear ring and the lower eccentric gear ring are eccentrically set with the inner hole; the outer circumferences of the upper eccentric gear ring and the lower eccentric gear ring are respectively embedded in the sliding holes on the roller cover plate and the roller seat inside, and has external teeth; on the pressure roller cover plate and the pressure roller seat, there are also upper adjustment gears and lower adjustment gears that mesh with the outer teeth on the upper eccentric ring gear and the lower eccentric ring gear respectively; the upper adjustment gear and the lower adjustment gear The lower adjustment gear is set on the same adjustment shaft. When the adjustment shaft is turned, the upper adjustment gear and the lower adjustment gear rotate, the upper eccentric ring gear and the lower eccentric ring gear rotate in the sliding hole, and the axis of the pressure roller shaft is relative to the pressure roller. The position of the cover plate changes, thereby changing the gap between the pressure roller and the ring die.
上述的制粒机的压辊与环模间隙调节结构,调节轴上端露出压辊盖板上表面,调节轴上端固定调节扳手,在调节扳手的调节端的两侧分别固定螺母座,与两个螺母座上的螺纹配合的两个螺钉的端部分别与调节扳手调节端的两侧面接触。The gap adjustment structure between the pressure roller and the ring die of the above-mentioned granulator, the upper end of the adjustment shaft is exposed on the upper surface of the pressure roller cover plate, the adjustment wrench is fixed on the upper end of the adjustment shaft, and the nut seat is respectively fixed on both sides of the adjustment end of the adjustment wrench. The ends of the two screws that are threaded on the seat are respectively in contact with the two sides of the adjusting end of the adjusting wrench.
上述的制粒机的压辊与环模间隙调节结构,压辊通过键连接在压辊轴上。The gap adjustment structure between the pressure roller and the ring die of the above-mentioned granulator, the pressure roller is connected to the pressure roller shaft through a key.
上述的制粒机的压辊与环模间隙调节结构,调节轴为六棱柱形,上调节齿轮和下调节齿轮上具有与六棱柱形调节轴相配合的六边形轴孔。In the gap adjustment structure between the pressure roller and the ring die of the above-mentioned granulator, the adjustment shaft is in the shape of a hexagonal prism, and the upper adjustment gear and the lower adjustment gear have hexagonal shaft holes matching the hexagonal prism adjustment shaft.
上述的制粒机的压辊与环模间隙调节结构,压辊盖板上滑动孔与压辊座上的滑动孔上下相对。In the gap adjustment structure between the pressure roller and the ring die of the above-mentioned granulator, the sliding hole on the pressure roller cover plate is opposite to the sliding hole on the pressure roller seat up and down.
上述的制粒机的压辊与环模间隙调节结构,压辊为4个。The gap adjustment structure between the pressure roller and the ring die of the above-mentioned granulator has four pressure rollers.
本技术的有益效果:本结构中,压辊与压辊轴是一体,压辊轴上下端通过轴承相对于压辊盖板、压辊轴转动,轴承外圈是主要受力面,受力面较大,同时轴承的内圈在使用过程中受力点也是360°不断变化,轴承损坏的可能性降低;降低了高温润滑脂的使用量;另外,压辊与轴承不接触,距离较远,也降低了轴承的温度,从而延长了轴承的使用寿命。Beneficial effects of this technology: In this structure, the pressure roller and the pressure roller shaft are integrated, and the upper and lower ends of the pressure roller shaft rotate relative to the pressure roller cover plate and the pressure roller shaft through the bearing. The outer ring of the bearing is the main force-bearing surface, and the force-bearing surface At the same time, the force point of the inner ring of the bearing is also constantly changing 360° during use, and the possibility of bearing damage is reduced; the amount of high-temperature grease used is reduced; in addition, the pressure roller does not contact the bearing, and the distance is relatively long. It also reduces the temperature of the bearing, thereby prolonging the service life of the bearing.
附图说明Description of drawings
图1是环模、机座、压辊与环模间隙调节结构等示意图;Figure 1 is a schematic diagram of the gap adjustment structure between the ring die, machine base, pressure roller and ring die;
图2是压辊与环模间隙调节结构俯视图;Fig. 2 is a top view of the gap adjustment structure between the pressure roller and the ring die;
图3是图2的A-A剖面图;Fig. 3 is the A-A sectional view of Fig. 2;
图4是图3的B-B剖面图;Fig. 4 is the B-B sectional view of Fig. 3;
图5是压辊座、下偏心齿圈等的俯视图。Fig. 5 is a top view of the pressure roller seat, the lower eccentric ring gear and the like.
具体实施方式Detailed ways
参见图1-2所示的制粒机的压辊与环模间隙调节结构100,驱动轴1上设置随驱动轴一起转动的压辊座2、压辊盖板3,4个压辊轴4的上下端各通过轴承19转动设置在上偏心齿圈5和下偏心齿圈6的内孔中,通过键连接在压辊轴上的压辊16位于上偏心齿圈和下偏心齿圈之间;4个压辊均布在同一个圆周上。Referring to the gap adjustment structure 100 between the pressure roller and the ring die of the granulator shown in Figure 1-2, the drive shaft 1 is provided with a pressure roller seat 2, a pressure roller cover plate 3, and four pressure roller shafts 4 that rotate with the drive shaft. The upper and lower ends of the upper and lower eccentric ring gears are rotated through bearings 19 and installed in the inner holes of the upper eccentric ring gear 5 and the lower eccentric ring gear 6, and the pressure roller 16 connected to the pressure roller shaft by a key is located between the upper eccentric ring gear and the lower eccentric ring gear. ; Four pressure rollers are evenly distributed on the same circumference.
压辊、压辊轴、上偏心齿圈内孔、下偏心齿圈内孔是同轴设置,上偏心齿圈和下偏心齿圈的外周与内孔是偏心设置。The pressure roller, the pressure roller shaft, the inner hole of the upper eccentric ring gear, and the inner hole of the lower eccentric ring gear are arranged coaxially, and the outer circumference and the inner hole of the upper eccentric ring gear and the lower eccentric ring gear are arranged eccentrically.
上偏心齿圈5的外周嵌入压辊盖板上的滑动孔7内,下偏心齿圈的外周嵌入压辊座上的滑动孔8内,上偏心齿圈5的外周和下偏心齿圈的外周均具有外齿。The outer periphery of the upper eccentric ring gear 5 is embedded in the sliding hole 7 on the cover plate of the pressing roller, the outer periphery of the lower eccentric ring gear is embedded in the sliding hole 8 on the pressing roller seat, the outer periphery of the upper eccentric ring gear 5 and the outer periphery of the lower eccentric ring gear Both have external teeth.
参见图2、3,在压辊盖板上还设置有与上偏心齿圈的外齿相啮合的上调节齿轮9,在压辊座上设置有与下偏心齿圈的外齿相啮合的下调节齿轮10。上调节齿轮和下调节齿轮形成一对,均具有六边形轴孔,并通过六边形轴孔共同套装在同一个六棱柱形调节轴11上。调节轴上端露出压辊盖板上表面的部分固定调节扳手12,在调节扳手的调节端13的两侧分别固定螺母座14,与两个螺母座上的螺纹配合的两个螺钉15的端部分别与调节扳手调节端的两侧面接触。Referring to Figures 2 and 3, an upper adjustment gear 9 meshing with the outer teeth of the upper eccentric ring gear is also provided on the pressure roller cover plate, and a lower adjustment gear 9 meshing with the outer teeth of the lower eccentric ring gear is arranged on the pressure roller seat. Adjustment gear 10. The upper adjustment gear and the lower adjustment gear form a pair, both of which have a hexagonal shaft hole, and are fitted together on the same hexagonal prism-shaped adjustment shaft 11 through the hexagonal shaft hole. The upper end of the adjustment shaft exposes the upper part of the pressure roller cover plate to fix the adjustment wrench 12, fix the nut seat 14 on both sides of the adjustment end 13 of the adjustment wrench, and the ends of the two screws 15 that are matched with the threads on the two nut seats Contact the two sides of the adjusting end of the adjusting wrench respectively.
当转动两个螺钉15时,使得调节扳手的调节端13摆动,带动调节轴11转动,上调节齿轮和下调节齿轮转动,上偏心齿圈和下偏心齿圈在滑动孔内转动,与滑动孔轴线(或者说上下偏心齿圈外周的轴线)偏心的压辊轴的轴线相对于压辊盖板(或者压辊座)的位置改变,进而改变压辊16与固定在机座18上的环模17之间的间隙。When the two screws 15 are turned, the adjusting end 13 of the adjusting wrench is swung to drive the adjusting shaft 11 to rotate, the upper adjusting gear and the lower adjusting gear rotate, the upper eccentric gear ring and the lower eccentric gear ring rotate in the sliding hole, and the sliding hole The axis (or the axis of the outer circumference of the eccentric ring gear) is eccentric. The position of the axis of the eccentric pressure roller shaft relative to the pressure roller cover (or pressure roller seat) changes, thereby changing the pressure roller 16 and the ring die fixed on the machine base 18. 17 gaps between.
Claims (6)
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CN201810936513.1A CN108704583A (en) | 2018-08-16 | 2018-08-16 | The pressure roller of granulator and ring moulds gap adjustment structure |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8002508U1 (en) * | 1980-02-01 | 1980-07-17 | Kloeckner, Hermann, 3436 Hessisch- Lichtenau | Pelleting press, in particular for animal feed |
CN102266738A (en) * | 2011-08-24 | 2011-12-07 | 江苏牧羊集团有限公司 | Device capable of quickly adjusting gap between ring die and pressing rolls of ring die pelleting machine |
CN204725889U (en) * | 2015-07-01 | 2015-10-28 | 河北金胜达秸秆综合利用开发有限公司 | Biomass block-making machine mould roller gap stepless regulator |
CN105727834A (en) * | 2016-04-01 | 2016-07-06 | 沈阳农业大学 | A vertical biomass pellet fuel molding machine |
CN208757521U (en) * | 2018-08-16 | 2019-04-19 | 李锁峰 | The pressure roller and ring moulds gap adjustment structure of granulator |
-
2018
- 2018-08-16 CN CN201810936513.1A patent/CN108704583A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE8002508U1 (en) * | 1980-02-01 | 1980-07-17 | Kloeckner, Hermann, 3436 Hessisch- Lichtenau | Pelleting press, in particular for animal feed |
CN102266738A (en) * | 2011-08-24 | 2011-12-07 | 江苏牧羊集团有限公司 | Device capable of quickly adjusting gap between ring die and pressing rolls of ring die pelleting machine |
CN204725889U (en) * | 2015-07-01 | 2015-10-28 | 河北金胜达秸秆综合利用开发有限公司 | Biomass block-making machine mould roller gap stepless regulator |
CN105727834A (en) * | 2016-04-01 | 2016-07-06 | 沈阳农业大学 | A vertical biomass pellet fuel molding machine |
CN208757521U (en) * | 2018-08-16 | 2019-04-19 | 李锁峰 | The pressure roller and ring moulds gap adjustment structure of granulator |
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