CN108697001A - A kind of preparation method of flexible electrode and/or circuit - Google Patents
A kind of preparation method of flexible electrode and/or circuit Download PDFInfo
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/10—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
- H05K3/18—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material
- H05K3/181—Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using precipitation techniques to apply the conductive material by electroless plating
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/102—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/106—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C09D11/107—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds from unsaturated acids or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/30—Inkjet printing inks
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Abstract
本发明提供了一种柔性电极和/或电路的制备方法。该方法使用还原性聚合物与金属离子溶液,首先在柔性基片或者光滑的玻璃上利用图形化方法将还原性聚合物图形化为柔性电子电路或电极的图案,干燥剥离后浸渍在金属离子溶液,通过无电电镀的方法,使金属离子被还原性聚合物还原,在柔性电子电路或电极图案表面形成均匀的导电薄膜,从而制得了柔性电子电路或电极。与现有技术相比,本发明方法简单易行,解决了由于烧结引发的基底破坏和金属薄膜开裂的问题,有利于实现柔性印刷电路的“卷对卷”生产,在柔性印刷电子领域具有较大的应用潜力。
The invention provides a method for preparing flexible electrodes and/or circuits. This method uses a reducing polymer and a metal ion solution. First, the reducing polymer is patterned into a pattern of a flexible electronic circuit or electrode on a flexible substrate or smooth glass by a patterning method. After drying and stripping, it is immersed in a metal ion solution. , through the electroless plating method, the metal ions are reduced by the reducing polymer, and a uniform conductive film is formed on the surface of the flexible electronic circuit or electrode pattern, thereby making a flexible electronic circuit or electrode. Compared with the prior art, the method of the present invention is simple and easy to implement, solves the problems of substrate damage and metal film cracking caused by sintering, is beneficial to realize the "roll-to-roll" production of flexible printed circuits, and has comparative advantages in the field of flexible printed electronics. great application potential.
Description
技术领域technical field
本发明涉及柔性电子技术领域,尤其是一种柔性电极和/或电路的制备方法。The invention relates to the technical field of flexible electronics, in particular to a method for preparing flexible electrodes and/or circuits.
背景技术Background technique
柔性电子具有可弯曲、卷绕、折叠的特殊性能,结合高效、低成本、大面积的制造技术,在信息、能源、医疗、国防等领域具有广阔的应用前景。目前柔性电子的加工技术主要包括微纳加工和印刷技术。微纳加工因需要经过掩膜制备、光刻、曝光、显影、刻蚀等多道工序,制备工艺复杂;而印刷技术(包括丝网印刷、挤压式涂布、喷墨打印等方式)可以将导电墨水直接印刷成所需的图案,大大减少了加工步骤,且节省了材料,降低了成本。Flexible electronics have the special properties of being bendable, winding, and folding, combined with high-efficiency, low-cost, and large-area manufacturing technologies, it has broad application prospects in information, energy, medical, national defense, and other fields. At present, the processing technology of flexible electronics mainly includes micro-nano processing and printing technology. Because micro-nano processing needs to go through multiple processes such as mask preparation, photolithography, exposure, development, and etching, the preparation process is complicated; while printing technology (including screen printing, extrusion coating, inkjet printing, etc.) can The conductive ink is directly printed into the required pattern, which greatly reduces the processing steps, saves materials and reduces costs.
常用的导电墨水的导电材料主要包括导电高分子、金属纳米颗粒、碳纳米管和石墨烯等,其中导电高分子和金属纳米颗粒是当前研究的热点。这主要是因为导电高分子具有易分散、易与柔性基底兼容等优势,而金属纳米颗粒具有良好的导电性。但二者也各有缺点:导电高分子材料的导电性较弱;而金属纳米颗粒易团聚,需要加入有机分散剂,但有机分散剂需要通过烧结去除,以提高材料的导电性,而烧结所伴随的高温则会破坏柔性衬底;同时,由于金属薄膜和柔性基底之间的热膨胀系数不匹配,也会导致金属薄膜发生开裂。The conductive materials of commonly used conductive inks mainly include conductive polymers, metal nanoparticles, carbon nanotubes and graphene, among which conductive polymers and metal nanoparticles are current research hotspots. This is mainly because conductive polymers have the advantages of easy dispersion and compatibility with flexible substrates, while metal nanoparticles have good electrical conductivity. But both also have their own disadvantages: conductive polymer materials have weak conductivity; metal nanoparticles are easy to agglomerate, and organic dispersants need to be added, but organic dispersants need to be removed by sintering to improve the conductivity of the material, while sintering The accompanying high temperature will damage the flexible substrate; at the same time, due to the mismatch of thermal expansion coefficient between the metal film and the flexible substrate, it will also lead to cracking of the metal film.
发明内容Contents of the invention
本发明提供一种柔性电极和电路的制备方法,该方法利用还原性聚合物,金属离子溶液,包括如下步骤:The present invention provides a kind of preparation method of flexible electrode and circuit, and this method utilizes reductive polymer, metal ion solution, comprises the steps:
步骤1:制备还原性聚合物墨水Step 1: Preparation of Reductive Polymer Ink
所述的还原性聚合物墨水包括还原性聚合物与溶剂,其中还原性聚合物具有还原作用,能够将氧化还原电位比其高的金属阳离子还原成金属单质。The reductive polymer ink includes a reductive polymer and a solvent, wherein the reductive polymer has a reducing effect, and can reduce metal cations with a higher oxidation-reduction potential than the reductive polymer into metal simple substances.
所述的还原性聚合物包括但不限于丙烯酰胺水凝胶、聚苯胺、聚吡咯等中的一种或几种。The reducing polymer includes, but is not limited to, one or more of acrylamide hydrogel, polyaniline, polypyrrole, and the like.
所述的溶剂包括但不限于氯仿、四氢呋喃、二甲亚砜、N-甲基吡咯烷酮、二甲基甲酰胺、二甲基乙酰胺等中的一种或几种。The solvent includes but not limited to one or more of chloroform, tetrahydrofuran, dimethylsulfoxide, N-methylpyrrolidone, dimethylformamide, dimethylacetamide, and the like.
作为优选,所述的还原性聚合物墨水中,还原性聚合物质量占溶剂质量的百分比为1%-40%。Preferably, in the reducing polymer ink, the reducing polymer mass accounts for 1%-40% of the solvent mass.
作为优选,所述的还原性聚合物墨水中,还包括表面活性剂,用于调节表面张力和溶解度。所述的表面活性剂包括但不限于十二烷基磺酸钠、多聚磷酸钠、吐温80、磷酸三丁酯、羧甲基纤维素钠等中的一种或者几种。作为进一步优选,所述的还原性聚合物墨水中,表面活性剂质量百分比含量为0.1-16%。Preferably, the reducing polymer ink further includes a surfactant for adjusting surface tension and solubility. The surfactants include, but are not limited to, one or more of sodium dodecylsulfonate, sodium polyphosphate, Tween 80, tributyl phosphate, sodium carboxymethylcellulose, and the like. As a further preference, in the reducing polymer ink, the mass percentage content of the surfactant is 0.1-16%.
所述还原性聚合物墨水的制备方法不限,可以通过直接合成液相还原聚合物法制备,也可以通过溶剂溶解还原性聚合物粉末法制备。The preparation method of the reducing polymer ink is not limited, it can be prepared by directly synthesizing the reducing polymer in liquid phase, or it can be prepared by dissolving the reducing polymer powder in a solvent.
步骤2:按照所需柔性电极和/或电路的图案,将还原性聚合物墨水图形化在柔性基片或者光滑的玻璃基片上,得到柔性过渡电极和/或电路,干燥后从柔性基片或者光滑的玻璃基片分离,得到还原性聚合物柔性过渡电极和/或电路。Step 2: Pattern the reducing polymer ink on a flexible substrate or a smooth glass substrate according to the pattern of the required flexible electrodes and/or circuits to obtain flexible transition electrodes and/or circuits, which are dried from the flexible substrate or The smooth glass substrate is separated, resulting in a reducing polymer flexible transition electrode and/or circuit.
图形化的方法不限,包括凹版印刷、凹版补偿印刷、挤压式涂布印刷、丝网印刷、弹性印刷、喷墨打印、流延法等中的一种或者几种。The method of patterning is not limited, including one or more of gravure printing, gravure compensation printing, extrusion coating printing, screen printing, elastic printing, inkjet printing, casting method and the like.
作为一种干燥实现方式,将柔性过渡电极和/或电路在温度范围为20-150℃,湿度范围在5%RH-95RH%的条件下静置2-48h。As a drying implementation method, the flexible transition electrode and/or circuit are left to stand for 2-48 hours at a temperature range of 20-150°C and a humidity range of 5%RH-95RH%.
所述的柔性基片材料不限,包括聚二甲基硅氧烷(PDMS)、聚对苯二甲酸乙二醇酯(PET)、聚酰亚胺薄膜(PI)、聚偏二氟乙烯膜(PVDF)、聚四氟乙烯分散树脂(PTME)、聚甲基丙烯酸甲酯(PMMA)、聚氨基甲酸酯(PU)等中的一种或者几种。The flexible substrate material is not limited, including polydimethylsiloxane (PDMS), polyethylene terephthalate (PET), polyimide film (PI), polyvinylidene fluoride film (PVDF), polytetrafluoroethylene dispersion resin (PTME), polymethyl methacrylate (PMMA), polyurethane (PU), etc. one or more.
作为优选,所述的柔性基片经过表面修饰处理。Preferably, the flexible substrate is subjected to surface modification treatment.
所述的表面修饰处理方法不限,包括等离子体处理、臭氧表面辐射、表面活性剂处理和接枝共聚处理中的一种或几种。The surface modification treatment method is not limited, including one or more of plasma treatment, ozone surface radiation, surfactant treatment and graft copolymerization treatment.
步骤3:将柔性过渡电极和/或电路浸渍在金属离子溶液中,通过无电电镀的方法,氧化还原电位比还原性聚合物高的金属阳离子被还原,在其表面形成均匀的导电薄膜。Step 3: The flexible transition electrode and/or circuit is immersed in the metal ion solution, and the metal cations with higher redox potential than the reducing polymer are reduced by electroless plating, forming a uniform conductive film on the surface.
所述的金属不限,包括铜、银、钴、镍、铝、锌、金、铂、钯等中的一种或者几种。The metal is not limited, and includes one or more of copper, silver, cobalt, nickel, aluminum, zinc, gold, platinum, palladium and the like.
所述的金属离子溶液不限,包括金属的可溶性盐酸、硫酸、硝酸盐、氯钯酸或氯金酸等。The metal ion solution is not limited, and includes metal soluble hydrochloric acid, sulfuric acid, nitrate, chloropalladic acid or chloroauric acid and the like.
作为优选,所述的金属离子溶液的浓度为50-500ppm。Preferably, the concentration of the metal ion solution is 50-500ppm.
作为优选,柔性过渡电极和/或电路浸渍在金属离子溶液中浸渍2-35min。Preferably, the flexible transition electrodes and/or circuits are immersed in the metal ion solution for 2-35 minutes.
本发明使用还原性聚合物,金属离子溶液,首先在柔性基片或者光滑的玻璃上利用图形化方法将还原性聚合物图形化为柔性电子电路或电极的图案,干燥剥离后浸渍在金属离子溶液,通过无电电镀的方法,使金属离子被还原性聚合物还原,在柔性电子电路或电极图案表面形成均匀的导电薄膜,从而制得了柔性电子电路或电极。与现有技术相比,具有如下有益效果:The present invention uses reductive polymers and metal ion solutions. First, the reductive polymers are patterned into patterns of flexible electronic circuits or electrodes on flexible substrates or smooth glass, and then dipped in metal ion solutions after drying and peeling off. , through the electroless plating method, the metal ions are reduced by the reducing polymer, and a uniform conductive film is formed on the surface of the flexible electronic circuit or electrode pattern, thereby making a flexible electronic circuit or electrode. Compared with the prior art, it has the following beneficial effects:
(1)本发明相较于传统印刷电路板导电线路的光刻腐蚀工艺具有工艺简单、材料节约、污染减少、成本降低等优点。(1) Compared with the photolithographic etching process of the traditional printed circuit board conductive circuit, the present invention has the advantages of simple process, material saving, pollution reduction and cost reduction.
(2)本发明相较于常见柔性印刷电子使用的金属纳米颗粒墨水制备导电线路的方法,降低了墨水制备的难度,解决了由于烧结引发的基底破坏和金属薄膜开裂的问题。(2) Compared with the method of preparing conductive lines with metal nanoparticle inks used in common flexible printed electronics, the present invention reduces the difficulty of ink preparation and solves the problems of substrate damage and metal film cracking caused by sintering.
(3)本发明有利于实现柔性印刷电路的“卷对卷”生产。(3) The present invention facilitates the realization of "roll-to-roll" production of flexible printed circuits.
附图说明Description of drawings
图1是本发明实施例1中的还原性聚合物墨水在培养皿中自然延展成柔性薄膜的照片;Fig. 1 is the photograph that the reductive polymer ink in the embodiment of the present invention 1 expands naturally into flexible film in petri dish;
图2是本发明实施例2中的还原性聚合物墨水通过喷墨打印得到的聚合物图形;Fig. 2 is the polymer figure that the reductive polymer ink in the embodiment of the present invention 2 obtains by inkjet printing;
图3是本发明实施例1中制得的导电薄膜的XPS测试结果。Fig. 3 is the XPS test result of the conductive thin film prepared in Example 1 of the present invention.
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步详细描述,需要指出的是,以下所述实施例旨在便于对本发明的理解,而对其不起任何限定作用。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be noted that the following embodiments are intended to facilitate the understanding of the present invention, but do not limit it in any way.
实施例1:Example 1:
(1)在酸性溶液中,通过过量硫酸铵溶液氧化聚合苯胺合成聚苯胺,用氢氧化钠溶液去质子化得到本征态聚苯胺。(1) In an acidic solution, polyaniline is synthesized by oxidatively polymerizing aniline with excess ammonium sulfate solution, and deprotonated with sodium hydroxide solution to obtain intrinsic polyaniline.
用2g N-甲基吡咯烷酮溶解0.2g聚苯胺粉末,通过磁力搅拌在50℃下剧烈搅拌1h得到聚苯胺墨水。0.2 g of polyaniline powder was dissolved in 2 g of N-methylpyrrolidone, and vigorously stirred at 50° C. for 1 h by magnetic stirring to obtain polyaniline ink.
(2)将聚苯胺墨水滴在光滑的玻璃培养皿中自然延展,干燥后得到聚苯胺薄膜。如图1所示,该聚苯胺薄膜可随意弯曲折叠。(2) The polyaniline ink was dropped naturally in a smooth glass petri dish, and the polyaniline film was obtained after drying. As shown in Figure 1, the polyaniline film can be bent and folded at will.
(3)配制100ppm的金氯酸溶液;将聚苯胺薄膜浸渍在该氯金酸水溶液中30min,金属离子被还原,在其表面形成均匀的导电薄膜,然后用去离子水清洗、烘干,得到导电薄膜。(3) the auric acid solution of preparation 100ppm; Polyaniline film is immersed in this chloroauric acid aqueous solution 30min, and metal ion is reduced, forms uniform conductive film on its surface, cleans, dries with deionized water then, obtains conductive film.
上述制得的导电薄膜的XPS测试结果如图3所示,XPS结果中出现明显的金单质的4f峰,说明了金离子被还原成金单质。The XPS test results of the conductive thin film prepared above are shown in FIG. 3 , and the 4f peak of simple gold appears in the XPS results, indicating that gold ions are reduced to simple gold.
实施例2:Example 2:
(1)在酸性溶液中,通过过量硫酸铵溶液氧化聚合苯胺合成聚苯胺,用氢氧化钠溶液去质子化得到本征态聚苯胺。(1) In an acidic solution, polyaniline is synthesized by oxidatively polymerizing aniline with excess ammonium sulfate solution, and deprotonated with sodium hydroxide solution to obtain intrinsic polyaniline.
用2g N-甲基吡咯烷酮溶解0.1g聚苯胺粉末,通过磁力搅拌在40℃下剧烈搅拌1h得到聚苯胺墨水。0.1 g of polyaniline powder was dissolved in 2 g of N-methylpyrrolidone, and vigorously stirred at 40° C. for 1 h by magnetic stirring to obtain polyaniline ink.
(2)柔性基片采用市售的聚对苯二甲酸乙二醇酯薄膜,厚度为0.5mm,使用氧等离子体对其表面进行改性。通过喷墨打印将聚苯胺墨水喷墨按照设计图形(中国科学院宁波材料所标志)打印在柔性基片上,待干燥后从柔性基片上剥离,得到印刷上设计图形的柔性薄膜。本实施例中,如图2所示,喷墨打印后得到印刷中国科学院宁波材料所标志的聚对苯二甲酸乙二醇酯薄膜。(2) The flexible substrate is a commercially available polyethylene terephthalate film with a thickness of 0.5 mm, and its surface is modified by oxygen plasma. The polyaniline ink is printed on the flexible substrate according to the design pattern (Ningbo Institute of Materials, Chinese Academy of Sciences) by inkjet printing, and peeled off from the flexible substrate after drying to obtain a flexible film with the design pattern printed on it. In this embodiment, as shown in FIG. 2 , after inkjet printing, a polyethylene terephthalate film printed with the logo of Ningbo Material of the Chinese Academy of Sciences was obtained.
(3)配制100ppm的金氯酸溶液。将印刷上设计图形的聚对苯二甲酸乙二醇酯薄膜浸渍在该氯金酸溶液中30min,金属离子被还原,在其表面形成均匀的导电薄膜,然后用去离子水冲洗,烘干,得到导电薄膜。(3) prepare 100ppm of chloric acid solution. Immerse the polyethylene terephthalate film printed with design graphics in the chloroauric acid solution for 30 minutes, the metal ions are reduced, and a uniform conductive film is formed on the surface, then rinsed with deionized water, dried, A conductive film was obtained.
上述制得的导电薄膜的XPS测试结果与实施例1相同,表明金离子被还原成金单质。The XPS test result of the conductive thin film prepared above is the same as that of Example 1, indicating that gold ions are reduced to simple gold.
以上所述的实施例对本发明的技术方案和有益效果进行了详细说明,应理解的是以上所述仅为本发明的具体实施例,并不用于限制本发明,凡在本发明的原则范围内所做的任何修改和改进等,均应包含在本发明的保护范围之内。The embodiments described above have described the technical solutions and beneficial effects of the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention, and are not intended to limit the present invention. All within the scope of the principles of the present invention Any modifications and improvements made should be included within the protection scope of the present invention.
Claims (10)
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CN1934173A (en) * | 2004-03-24 | 2007-03-21 | 富士胶片株式会社 | Method for forming surface graft, method for forming conductive film, method for forming metal pattern, method for forming multilayer wiring board, surface graft material, and conductive material |
WO2008102113A2 (en) * | 2007-02-19 | 2008-08-28 | Crombie 123 Limited | Printed circuit boards |
CN101528458A (en) * | 2006-10-23 | 2009-09-09 | 富士胶片株式会社 | Surface metal film material and method for producing same, metal mold material and method for producing same, composition for forming polymer layer, nitrile group-containing polymer and method for synthesizing same, composition using nitrile group-containing polymer, and laminate |
CN104388675A (en) * | 2014-11-24 | 2015-03-04 | 哈尔滨工业大学 | Recyclable polymer membrane used for recovering precious metals rapidly as well preparation method, use method and regeneration method thereof |
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CN1934173A (en) * | 2004-03-24 | 2007-03-21 | 富士胶片株式会社 | Method for forming surface graft, method for forming conductive film, method for forming metal pattern, method for forming multilayer wiring board, surface graft material, and conductive material |
CN101528458A (en) * | 2006-10-23 | 2009-09-09 | 富士胶片株式会社 | Surface metal film material and method for producing same, metal mold material and method for producing same, composition for forming polymer layer, nitrile group-containing polymer and method for synthesizing same, composition using nitrile group-containing polymer, and laminate |
WO2008102113A2 (en) * | 2007-02-19 | 2008-08-28 | Crombie 123 Limited | Printed circuit boards |
CN104388675A (en) * | 2014-11-24 | 2015-03-04 | 哈尔滨工业大学 | Recyclable polymer membrane used for recovering precious metals rapidly as well preparation method, use method and regeneration method thereof |
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