CN108695004A - Waterpower buffer structure for the passive shutdown experimental provision of hydraulic suspension type - Google Patents
Waterpower buffer structure for the passive shutdown experimental provision of hydraulic suspension type Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于核电厂保护系统设备性能验证性试验研究技术领域,具体涉及一种用于液力悬浮式非能动停堆实验装置的水力缓冲结构。The invention belongs to the technical field of performance verification test research on protection system equipment of a nuclear power plant, and in particular relates to a hydraulic buffer structure for a hydraulic suspension type passive shutdown experimental device.
技术背景technical background
液力悬浮式非能动停堆实验装置是采用水作为钠的替代工质对钠冷快堆液力悬浮式非能动停堆装置动态特性进行试验研究的平台。液力悬浮式非能动停堆装置是一种钠冷快堆应急停堆保护装置,其设计为在正常运行工况下控制棒受到冷却剂向上的液力维持悬浮在堆芯上部,在失流事故等工况导致冷却剂流量下降到不足以维持控制棒悬浮时,控制棒下落至堆芯位置实现停堆。从工作原理可以看出悬浮式控制棒动作是基于流量变化的,每次实验触发后控制棒模型会从稳态悬浮位置以自由落体的方式跌落,当跌落至可视化套管底部时可能具有的最高速度达4.43m/s,控制棒模型的质量约为18kg,如此高的速度和质量会对可视化套管底部的流动调整器和进口法兰结构造成冲击破坏,因此需要在可视化套管底部安装一个缓冲装置减缓控制棒模型的落棒冲击,保护控制棒模型下端塞、流动调整器和进口法兰结构不发生破坏。同时,由于需要开展多次重复性试验以测试液力悬浮式非能动停堆装置的动态响应特性以及动作的可靠性,该缓冲装置还应能够在90℃水环境下长期工作,性能不发生衰减。The hydraulic suspension passive shutdown experimental device is a platform for experimental research on the dynamic characteristics of the sodium-cooled fast reactor hydraulic suspension passive shutdown device using water as a substitute for sodium. The hydraulic suspension passive shutdown device is an emergency shutdown protection device for sodium-cooled fast reactors. When accidents and other working conditions cause the coolant flow rate to drop enough to keep the control rods suspended, the control rods will drop to the core position to shut down the reactor. It can be seen from the working principle that the action of the suspended control rod is based on the change of the flow rate. After each experiment is triggered, the control rod model will fall from the steady-state suspended position in a free-fall manner. When it falls to the bottom of the visualization casing, it may have the highest The speed reaches 4.43m/s, and the quality of the control rod model is about 18kg. Such a high speed and mass will cause impact damage to the flow regulator and the inlet flange structure at the bottom of the visualization casing, so it is necessary to install a The buffer device slows down the impact of the falling rod of the control rod model, and protects the lower end plug of the control rod model, the flow regulator and the inlet flange structure from damage. At the same time, due to the need to carry out repeated tests to test the dynamic response characteristics and the reliability of the action of the hydraulic suspension passive shutdown device, the buffer device should also be able to work for a long time in a water environment of 90 °C without any degradation in performance .
控制棒事故落棒缓冲装置的基本原理是通过各种设计,将控制棒组件下落的动能转换为缓冲结构的内能、势能或应变能,降低冲击力,保护控制棒组件和包壳管结构不发生破坏。The basic principle of the rod drop buffer device for control rod accidents is to convert the kinetic energy of the falling control rod assembly into the internal energy, potential energy or strain energy of the buffer structure through various designs, reduce the impact force, and protect the control rod assembly and the cladding tube structure. Destruction occurs.
传统的商用水堆核电站反应堆控制棒缓冲装置是在燃料组件内控制棒导向管末端设置一段缩径段或设置缓冲堵头内孔,例如中国专利CN103971760A、CN105761765A,在落棒末期通过控制棒挤压导向管内的冷却剂产生向上的流体力,对控制棒驱动线机构起到缓冲作用。该结构简单,但仅适用于棒束型控制棒组件,无法推广到液力悬浮式非能动停堆装置等其他结构性质的控制棒组件。The traditional commercial water reactor nuclear power plant reactor control rod buffer device is to set a section of reduced diameter at the end of the control rod guide tube in the fuel assembly or to set the inner hole of the buffer plug, such as Chinese patents CN103971760A and CN105761765A, which are extruded by the control rod at the end of the rod drop The coolant in the guide tube generates an upward fluid force, which acts as a buffer for the control rod drive wire mechanism. The structure is simple, but it is only applicable to rod bundle control rod assemblies, and cannot be extended to control rod assemblies with other structural properties such as hydraulic suspension passive shutdown devices.
新一代先进核反应堆往往需要根据具体的结构设计采用不同的控制棒缓冲结构。例如,中国专利CN103413577A,提出了一种用于缓冲高温气冷堆控制棒跌落冲击的薄壁筒缓冲器,在发生轴向跌落冲击时通过承冲击环压缩薄壁筒发生塑性屈曲形变吸收冲击能量,从而保护底座下面的结构不发生破坏。该设计是一种牺牲缓冲器来保护底座结构的一次性缓冲结构,不适用于需要长期重复性动作的液力悬浮式非能动停堆装置。中国专利CN102280146A针对高温气冷堆提出的永磁阻尼部件和电磁阻尼部件混合式缓速器需要安装在控制棒驱动线的传动轴上,在发生事故时可对落棒速度进行有效的控制。但液力悬浮式非能动停堆装置的中的控制棒在反应堆运行时是脱离控制棒驱动线以非能动状态独立运行的,因此无法使用该缓速器。A new generation of advanced nuclear reactors often needs to adopt different control rod buffer structures according to the specific structural design. For example, Chinese patent CN103413577A proposes a thin-walled cylinder buffer for buffering the impact of falling control rods in high-temperature gas-cooled reactors. When an axial drop impact occurs, the thin-walled cylinder is compressed by the impact ring to produce plastic buckling deformation to absorb the impact energy. , so as to protect the structure under the base from damage. This design is a one-time buffer structure that sacrifices the buffer to protect the base structure, and is not suitable for hydraulic suspension passive shutdown devices that require long-term repetitive actions. Chinese patent CN102280146A aims at high-temperature gas-cooled reactors. The hybrid retarder with permanent magnet damping components and electromagnetic damping components needs to be installed on the transmission shaft of the control rod drive line, so that the speed of falling rods can be effectively controlled in the event of an accident. However, the control rods in the hydraulic suspension passive shutdown device operate independently from the control rod drive line in a passive state when the reactor is running, so the retarder cannot be used.
又如,中国专利CN103646673A公开了一种控制棒驱动机构的落棒系统及方法,该系统通过链条、定滑轮连接装有由旋转摩擦盘和摩擦片组成的螺旋传动机构的套筒,控制棒落棒时链条带动套筒导向杆运动,导向杆被螺旋传动机构有效缓冲并充分阻尼。该系统针对熔盐堆结构设计,控制棒操作头始终与链条相连,故不适用于控制棒以独立状态运行的液力悬浮式非能动停堆装置。As another example, Chinese patent CN103646673A discloses a rod drop system and method of a control rod drive mechanism. The system is connected with a sleeve of a screw transmission mechanism composed of a rotating friction disc and a friction plate through a chain and a fixed pulley, and the control rod falls. When sticking, the chain drives the guide rod of the sleeve to move, and the guide rod is effectively buffered and fully damped by the screw transmission mechanism. The system is designed for the molten salt reactor structure, and the control rod operating head is always connected with the chain, so it is not suitable for the hydraulic suspension passive shutdown device where the control rods operate independently.
再如,中国专利CN106653104A公开了一种用于液态重金属冷却反应堆的反应性控制机构,其中包含的落棒缓冲机构设计与传统的水堆核电站类似,也是通过在控制棒导向管末端设置一段缩径区域对控制棒组件提供下落导向并进行缓冲。该结构仅适用于棒束型控制棒组件,未考虑控制棒导向管内存在较大的冷却剂流量以及低工作位置的悬浮保持,因此也不适用于液力悬浮式非能动停堆装置。As another example, Chinese patent CN106653104A discloses a reactivity control mechanism for liquid heavy metal cooling reactors, the design of the rod drop buffer mechanism included in it is similar to that of traditional water reactor nuclear power plants. The zone provides fall guidance and cushioning for the control rod assembly. This structure is only applicable to the rod bundle control rod assembly, without considering the large coolant flow in the control rod guide tube and the suspension maintenance at the low working position, so it is also not suitable for the hydraulic suspension passive shutdown device.
为满足液力悬浮式非能动停堆实验装置落棒缓冲的需求,我们研究小组曾设计加工了一种直通式的水力缓冲器,如图1所示,包括:水力缓冲器1’、可视化套管2’、控制棒导向管3’、限位机构4’、上部联箱’及非能动停堆棒模型6’;其原理是冷却剂从水力缓冲器1’中心的通孔直接进入可视化套管2’和控制棒导向管3’向上流动提供水力推力维持非能动停堆棒模型6’悬浮在上工作位置;开展落棒试验时流量下降,非能动停堆棒模型6’受重力作用下插进入水力缓冲器1’,压缩缓冲弹簧和缓冲器内部及下方进口段的冷却剂转换冲击能量直至终止落棒。但在其实验和校核计算中,发现这种设计由于进水不均匀对控制棒的悬浮稳定性影响较大,增加了实验数据测量的不确定性,并且在落棒时会出现明显的水锤效应,不利于保护试验段和离心泵的安全。鉴于上述情况,目前需要对这种直通式水力缓冲器进行改进。In order to meet the needs of rod drop buffering in the hydraulic suspension passive shutdown experimental device, our research team once designed and processed a straight-through hydraulic buffer, as shown in Figure 1, including: hydraulic buffer 1', visualization sleeve Pipe 2', control rod guide pipe 3', limit mechanism 4', upper header' and passive shutdown rod model 6'; the principle is that the coolant enters the visualization sleeve directly from the through hole in the center of the hydraulic buffer 1' The pipe 2' and the control rod guide pipe 3' flow upward to provide hydraulic thrust to maintain the passive shutdown rod model 6' suspended in the upper working position; when the rod drop test is carried out, the flow rate drops, and the passive shutdown rod model 6' is under the action of gravity Insert it into the hydraulic buffer 1', compress the buffer spring and the coolant inside and below the buffer to convert the impact energy until the drop of the rod is terminated. However, in its experiments and calibration calculations, it was found that this design has a greater impact on the suspension stability of the control rods due to uneven water intake, which increases the uncertainty of the experimental data measurement, and there will be obvious water when the rods are dropped. The hammer effect is not conducive to protecting the safety of the test section and the centrifugal pump. In view of the foregoing, it is currently necessary to improve this straight-through hydraulic buffer.
发明内容Contents of the invention
本发明的目的就是克服上述现有技术的缺点和不足,提供了一种能够在高温下长期可靠使用实现有效落棒减速缓冲、保证控制棒稳定悬浮并且能够抑制水锤效应,适用于钠冷快堆液力悬浮式非能动停堆实验装置的水力缓冲器。The purpose of the present invention is to overcome the shortcomings and deficiencies of the above-mentioned prior art, and to provide a long-term reliable use at high temperatures to achieve effective deceleration and buffering of falling rods, to ensure stable suspension of control rods and to suppress water hammer effects, suitable for sodium-cooled fast The hydraulic buffer of the reactor hydraulic suspension passive shutdown experimental device.
本发明的目的是通过采用以下技术方案实现的:The purpose of the present invention is achieved by adopting the following technical solutions:
一种用于液力悬浮式非能动停堆实验装置的水力缓冲结构,所述缓冲结构包括在可视化套管15内设置水力缓冲器和非能动停堆棒模型下端塞结构;所述水力缓冲器包括水力缓冲器圆筒7,水力缓冲器圆筒7垂直安装在可视化套管15的进口管法兰2上端面中心,水力缓冲器圆筒7下端为冷却剂进口流道1,水力缓冲器圆筒7被其内的压缩弹簧底座挡板4分隔为上下两部分,下部在环向设置有若干进水孔3,上部在环向开有若干卸压孔9,上部末端加工为渐缩形通孔8;圆柱压缩弹簧5一端固定在压缩弹簧底座挡板4上,另一端连接有缓冲垫圈6;非能动停堆棒模型下端塞结构包括阻尼块12和设置在阻尼块12下端的下端盖11,其中阻尼块12沿环向等间距均匀开有若干通流孔以保证低流量工况时停堆棒模型不会上浮,阻尼块12上方连接非能动停堆棒模型中间套管13,所述阻尼块12外径小于水力缓冲器圆筒7内径,非能动停堆棒模型中间套管13外径大于水力缓冲器圆筒7内径,水力缓冲器圆筒7长度小于阻尼块12与下端盖11长度之和;若干根正三角排列的吸收体棒模型14压紧固定在非能动停堆棒模型中间套管13内,且随着非能动停堆棒模型沿重力方向下落,阻尼块12和下端盖11能够被引导插入到对应的水力缓冲器圆筒7中。A hydraulic buffer structure for a hydraulic suspension type passive shutdown experimental device, the buffer structure includes a hydraulic buffer and a passive shutdown rod model lower end plug structure set in the visualization sleeve 15; the hydraulic buffer Including the hydraulic buffer cylinder 7, the hydraulic buffer cylinder 7 is vertically installed on the center of the upper end face of the inlet pipe flange 2 of the visualization sleeve 15, the lower end of the hydraulic buffer cylinder 7 is the coolant inlet channel 1, and the hydraulic buffer cylinder The barrel 7 is divided into upper and lower parts by the compression spring base baffle 4 inside, the lower part is provided with a number of water inlet holes 3 in the circumferential direction, and the upper part is provided with a number of pressure relief holes 9 in the circumferential direction, and the end of the upper part is processed into a tapered through hole. Hole 8; one end of cylindrical compression spring 5 is fixed on compression spring base baffle plate 4, and the other end is connected with buffer washer 6; the lower end plug structure of passive shutdown rod model includes damping block 12 and lower end cover 11 arranged at the lower end of damping block 12 , wherein the damping block 12 is evenly spaced with a number of flow holes along the circumferential direction to ensure that the shutdown rod model will not float up under low flow conditions, and the middle casing 13 of the passive shutdown rod model is connected above the damping block 12. The outer diameter of the damping block 12 is smaller than the inner diameter of the hydraulic buffer cylinder 7, the outer diameter of the intermediate sleeve 13 of the passive shutdown rod model is larger than the inner diameter of the hydraulic buffer cylinder 7, and the length of the hydraulic buffer cylinder 7 is shorter than the damping block 12 and the lower end cover 11 The sum of the lengths; several absorber rod models 14 arranged in an equilateral triangle are compressed and fixed in the middle casing 13 of the passive shutdown rod model, and as the passive shutdown rod model falls along the direction of gravity, the damping block 12 and the lower end The cover 11 can be guided and inserted into the corresponding hydrodynamic damper cylinder 7 .
所述进水孔3为键槽形孔,数量为M个,所述M为大于等于2的偶数,各进水孔沿水力缓冲器圆筒7下部环向间隔360°/M均匀分布,进水孔3上边缘与压缩弹簧底座挡板4下端面齐平,所述进水孔3提供的总流道截面积不小于冷却剂进口流道1截面积的三分之一。The water inlet holes 3 are keyway-shaped holes, the number is M, and the M is an even number greater than or equal to 2. The water inlet holes are evenly distributed along the circumferential interval of 360°/M at the lower part of the hydraulic buffer cylinder 7, and the water inlet holes The upper edge of the hole 3 is flush with the lower end surface of the compression spring base baffle plate 4 , and the total cross-sectional area of the flow channel provided by the water inlet hole 3 is not less than one-third of the cross-sectional area of the coolant inlet flow channel 1 .
所述卸压孔9为圆形孔,数量为12个,沿水力缓冲器圆筒7上部以一定间距分三排布置,每排4个卸压孔沿环向间隔90°均匀分布,所述各卸压孔9孔径的范围为0.5mm-2mm。The pressure relief holes 9 are circular holes, 12 in number, arranged in three rows at a certain interval along the upper part of the hydraulic buffer cylinder 7, and each row of 4 pressure relief holes is evenly distributed along the circumferential interval of 90°. The diameter of each pressure relief hole 9 ranges from 0.5 mm to 2 mm.
所述渐缩形通孔8位于水力缓冲器圆筒7上部末端,与轴向夹角为15°,且上边缘加工为带0.5mm圆角的减缩进口段,下边缘加工有圆角过渡。The tapered through hole 8 is located at the upper end of the hydraulic buffer cylinder 7, and the included angle with the axial direction is 15°, and the upper edge is processed as a reduced inlet section with a 0.5mm rounded corner, and the lower edge is processed with a rounded corner transition.
所述圆柱压缩弹簧5外径与水力缓冲器圆筒7内径相匹配,自由高度低于渐缩形通孔8下端,圆柱压缩弹簧5两端磨平,下端焊接在压缩弹簧底座挡板4上端面,与水力缓冲器圆筒7同心,上端用防水胶粘接缓冲垫圈6,并使用钢丝缠绕加固;所述缓冲垫圈6为环形直角三角形截面,斜边与非能动停堆棒模型下端盖11相匹配,优选地,斜边内角角度为15-30°。The outer diameter of the cylindrical compression spring 5 matches the inner diameter of the hydraulic buffer cylinder 7, the free height is lower than the lower end of the tapered through hole 8, the two ends of the cylindrical compression spring 5 are ground flat, and the lower end is welded on the compression spring base baffle plate 4 The end face is concentric with the cylinder 7 of the hydraulic buffer, and the upper end is bonded with the buffer washer 6 with waterproof glue, and reinforced by winding steel wire; the buffer washer 6 is a circular right-angled triangle section, and the hypotenuse is connected with the lower end cover 11 of the passive shutdown rod model To match, preferably, the inner angle of the hypotenuse is 15-30°.
所述水力缓冲器圆筒7外径与可视化套管15进口法兰内径相匹配。The outer diameter of the hydraulic buffer cylinder 7 matches the inner diameter of the inlet flange of the visualization sleeve 15 .
所述下端盖11为圆锥形结构,且可更换具有不同锥角的下端盖进行实验研究;阻尼块12为圆柱薄筒结构,壁厚为2-4mm,阻尼块12的高度为其外径的2-4倍,阻尼块12圆柱环向等间距均匀开有若干圆形通流孔,各通流孔的直径为5-10mm,通流孔为任意形状;下端盖11与阻尼块12、阻尼块12与非能动停堆棒模型中间套管13之间通过管螺纹同轴连接,从下向上外径逐渐增大,在下端盖11和非能动停堆棒模型中间套管13靠近连接处都加工有倒角过渡。The lower end cap 11 is a conical structure, and the lower end caps with different cone angles can be replaced for experimental research; the damping block 12 is a cylindrical thin tube structure with a wall thickness of 2-4mm, and the height of the damping block 12 is 100% of its outer diameter. 2-4 times, the damping block 12 is uniformly spaced circularly with a number of circular flow holes, the diameter of each flow hole is 5-10mm, and the flow hole is of any shape; the lower end cover 11 and the damping block 12, damping The block 12 and the intermediate sleeve 13 of the passive shutdown rod model are coaxially connected by pipe threads, and the outer diameter gradually increases from bottom to top. Machining has a chamfer transition.
所述可视化套管15材料为有机玻璃,圆柱压缩弹簧5材料为锰钢且外表面经防锈处理,缓冲垫圈6材料为硅橡胶,吸收体棒模型14材料为尼龙,其他结构材料均为304不锈钢。The material of the visualization sleeve 15 is plexiglass, the material of the cylindrical compression spring 5 is manganese steel and the outer surface is treated with antirust, the material of the buffer gasket 6 is silicon rubber, the material of the absorber rod model 14 is nylon, and other structural materials are 304 Stainless steel.
试验时冷却剂自冷却剂进口流道1经进水孔3进入可视化套管15内的可视化套管流道10,从下向上流动维持非能动停堆棒模型悬浮在工作位置;当流量下降到流体力小于重力时,非能动停堆棒模型开始下落,下端盖11最先沿渐缩形通孔8进入水力缓冲器圆筒7,挤出水力缓冲器圆筒7上部内孔中的冷却剂,实现了水力缓冲功能,随着阻尼块12进一步插入水力缓冲器圆筒7,下端盖11开始与缓冲垫圈6接触,受圆柱压缩弹簧5作用实现减速缓冲,通过缩径与压缩弹簧双重作用优化缓冲效果。During the test, the coolant enters the visualization casing flow path 10 in the visualization casing 15 from the coolant inlet flow path 1 through the water inlet hole 3, and flows from bottom to top to keep the passive shutdown rod model suspended in the working position; when the flow rate drops to When the fluid force is smaller than the gravity, the passive shutdown rod model begins to fall, and the lower end cover 11 first enters the hydraulic buffer cylinder 7 along the tapered through hole 8, and squeezes out the coolant in the upper inner hole of the hydraulic buffer cylinder 7 , to realize the hydraulic buffer function, as the damping block 12 is further inserted into the hydraulic buffer cylinder 7, the lower end cover 11 starts to contact the buffer washer 6, and the deceleration and buffering are realized by the action of the cylindrical compression spring 5, which is optimized by the double action of the shrinking diameter and the compression spring cushioning effect.
本发明具有以下优点和有益效果:The present invention has the following advantages and beneficial effects:
1.本发明所述水力缓冲器将缩颈过渡设计和压缩弹簧有机地结合在一起,显著减少了非能动停堆棒的落棒时间,实现了有效的落棒减速缓冲。1. The hydraulic buffer of the present invention organically combines the neck transition design and the compression spring, which significantly reduces the drop time of the passive shutdown rod and realizes effective deceleration and buffering of the drop rod.
2.水力缓冲器圆筒采用了环向间隙进水设计使得冷却剂速度分布更加均匀,大大提高了非能动停堆棒的悬浮稳定性。2. The hydraulic buffer cylinder adopts a circular gap water inlet design to make the coolant velocity distribution more uniform and greatly improve the suspension stability of the passive shutdown rod.
3.阻尼块通流孔的设计不仅能够防止停堆棒在低流量换料工况时意外上浮,还能有效减少落棒时间。3. The design of the flow hole of the damping block can not only prevent the accidental floating of the shutdown rod during low-flow refueling conditions, but also effectively reduce the rod drop time.
4.非能动停堆棒和水力缓冲器都位于可视化套管内,可对整个落棒缓冲过程进行观查和测量。4. Both the passive shutdown rod and the hydraulic buffer are located in the visible sleeve, which can observe and measure the entire rod drop buffering process.
5.结构设计合理,可在高温环境下长期可靠使用(90℃),性能不发生衰减。5. The structural design is reasonable, and it can be used reliably for a long time in a high temperature environment (90°C) without performance attenuation.
总之,本发明装置可以有效的对停堆棒进行减速缓冲,保护相关部件和结构,设计合理,结构简单,坚固耐用,高效可靠,一体化设计节省空间,适合装配于液力悬浮式非能动停堆实验装置。In short, the device of the present invention can effectively decelerate and buffer the shutdown rods, protect related components and structures, and has reasonable design, simple structure, durability, high efficiency and reliability, integrated design saves space, and is suitable for assembly in hydraulic suspension passive shutdown Heap experimental setup.
附件说明Attachment description
图1为现有技术中液力悬浮式非能动停堆实验装置整体结构的三维剖视图。Fig. 1 is a three-dimensional cross-sectional view of the overall structure of a hydrodynamic suspension passive shutdown experimental device in the prior art.
图2为本发明所述用于液力悬浮式非能动停堆实验装置的水力缓冲结构三维剖视图。Fig. 2 is a three-dimensional cross-sectional view of the hydraulic buffer structure used in the hydraulic suspension passive shutdown experimental device according to the present invention.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明作进一步的详细说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings.
参照图2,本发明所述的一种用于液力悬浮式非能动停堆实验装置的水力缓冲器结构,包括进口管法兰2、进水孔3、压缩弹簧底座挡板4、圆柱压缩弹簧5、缓冲垫圈6、水力缓冲器圆筒7、渐缩形通孔8、卸压孔9、下端盖11、阻尼块12、非能动停堆棒模型中间套管13和可视化套管15。Referring to Fig. 2, a hydraulic buffer structure for a hydraulic suspension type passive shutdown experimental device according to the present invention includes an inlet pipe flange 2, a water inlet hole 3, a compression spring base baffle plate 4, a cylinder compression Spring 5, buffer washer 6, hydraulic buffer cylinder 7, tapered through hole 8, pressure relief hole 9, lower end cover 11, damping block 12, passive shutdown rod model middle sleeve 13 and visualization sleeve 15.
图2所示的是本发明水力缓冲器及配套部件的结构示意图,水力缓冲器圆筒7垂直焊接在进口管法兰2上端面中心,有机玻璃制六边形可视化套管15与进口管法兰2通过带有定位键的法兰连接竖直安装,并用Y型圈和O型圈双重密封。水力缓冲器圆筒7内部被压缩弹簧底座挡板4分隔为上下两部分,下部在环向设置有M个键槽形进水孔3,M为大于等于2的偶数,各进水孔沿环向间隔360°/M均匀分布,进水孔上边缘与压缩弹簧底座挡板4下端面齐平,进水孔3提供的总流道截面积应不小于冷却剂进口流道1截面积的三分之一;上部在环向开有12个圆形卸压孔9,沿环向以一定间距分三排布置,每排4个卸压孔沿环向间隔90°均匀分布,各卸压孔9的推荐孔径为0.5mm-2mm;上部末端加工为渐缩形通孔8,与轴向夹角为15°,且上边缘加工为带0.5mm圆角的减缩进口段,下边缘加工有10mm圆角过渡。What Fig. 2 shows is the structural representation of hydraulic buffer of the present invention and supporting parts, and hydraulic buffer cylinder 7 is vertically welded on inlet pipe flange 2 upper end face center, organic glass system hexagonal visualization sleeve pipe 15 and inlet pipe method Flange 2 is installed vertically through a flange connection with a positioning key, and is double-sealed with a Y-ring and an O-ring. The inside of the cylinder 7 of the hydraulic buffer is divided into upper and lower parts by the compression spring base baffle plate 4, and the lower part is provided with M keyway-shaped water inlet holes 3 in the circumferential direction, where M is an even number greater than or equal to 2, and each water inlet hole is arranged along the circumferential direction. Evenly distributed at an interval of 360°/M, the upper edge of the water inlet hole is flush with the lower end surface of the compression spring base baffle plate 4, and the total cross-sectional area of the flow channel provided by the water inlet hole 3 should not be less than one-third of the cross-sectional area of the coolant inlet flow channel 1 One; the upper part has 12 circular pressure relief holes 9 in the circumferential direction, which are arranged in three rows at a certain interval along the circumferential direction, and 4 pressure relief holes in each row are evenly distributed along the circumferential direction at intervals of 90°, and each pressure relief hole 9 The recommended hole diameter is 0.5mm-2mm; the upper end is processed as a tapered through hole 8, and the angle with the axial direction is 15°, and the upper edge is processed as a reduced inlet section with a 0.5mm fillet, and the lower edge is processed with a 10mm round corner transition.
锰钢制圆柱压缩弹簧5外径与水力缓冲器圆筒7内径相匹配,自由高度低于渐缩形通孔8下端,圆柱压缩弹簧5两端磨平,下端焊接在压缩弹簧底座挡板4上端面,与水力缓冲器圆筒7同心,上端用防水胶粘接缓冲垫圈6,并使用钢丝缠绕加固。硅橡胶缓冲垫圈6为环形直角三角形截面,斜边与非能动停堆棒模型下端盖11相匹配,推荐斜边内角角度为15-30°。The outer diameter of the manganese steel cylindrical compression spring 5 matches the inner diameter of the hydraulic buffer cylinder 7, the free height is lower than the lower end of the tapered through hole 8, the two ends of the cylindrical compression spring 5 are ground flat, and the lower end is welded to the compression spring base baffle plate The upper end face is concentric with the hydraulic buffer cylinder 7, and the upper end is bonded with the buffer washer 6 with waterproof glue, and is reinforced by winding steel wire. The silicone rubber buffer washer 6 is an annular right-angled triangle cross-section, and the hypotenuse matches the lower end cover 11 of the passive shutdown rod model. It is recommended that the inner angle of the hypotenuse be 15-30°.
非能动停堆棒模型主体结构由304不锈钢冷拉管加工而成,其中下端塞结构包括了下端盖11和阻尼块12,其中下端盖11加工为圆锥形结构以增加悬浮稳定性和落棒速度,且可更换具有不同锥角的下端盖进行实验研究;阻尼块12为圆柱薄筒结构,壁厚为2-4mm,阻尼块12的高度为其外径的2-4倍,阻尼块12圆柱环向等间距均匀开有若干圆形通流孔,以保证低流量工况时停堆棒模型不会上浮,各通流孔的预设直径为5-10mm,通流孔也可为其他任意形状不以圆形为限。阻尼块12上方连接非能动停堆棒模型中间套管13,若干根正三角排列的尼龙吸收体棒模型14压紧固定在非能动停堆棒模型中间套管内,且随着非能动停堆棒模型沿重力方向下落,阻尼块12和下端盖11能够被引导插入到对应的水力缓冲器圆筒7中。下端盖11与阻尼块12、阻尼块12与非能动停堆棒模型中间套管13之间通过管螺纹同轴连接,从下向上外径逐渐增大,在下端盖11和非能动停堆棒模型中间套管13靠近连接处都加工有合适的倒角过渡;阻尼块12外径小于水力缓冲器圆筒7内径,中间套管13外径大于水力缓冲器圆筒7内径。The main structure of the passive shutdown rod model is made of 304 stainless steel cold-drawn tube, the lower end plug structure includes the lower end cover 11 and the damping block 12, and the lower end cover 11 is processed into a conical structure to increase the suspension stability and the falling speed of the rod , and the lower end caps with different cone angles can be replaced for experimental research; the damping block 12 is a cylindrical thin tube structure with a wall thickness of 2-4mm, the height of the damping block 12 is 2-4 times its outer diameter, and the damping block 12 is cylindrical A number of circular flow holes are evenly spaced in the circumferential direction to ensure that the shutdown rod model will not float up under low flow conditions. The preset diameter of each flow hole is 5-10mm, and the flow holes can also be any other The shape is not limited to circle. The upper part of the damping block 12 is connected to the intermediate sleeve 13 of the passive shutdown rod model, and several nylon absorber rod models 14 arranged in an equilateral triangle are compressed and fixed in the intermediate sleeve of the passive shutdown rod model, and the passive shutdown rod The model falls along the direction of gravity, and the damping block 12 and the lower end cover 11 can be guided and inserted into the corresponding hydraulic buffer cylinder 7 . The lower end cover 11 and the damping block 12, the damping block 12 and the intermediate sleeve 13 of the passive shutdown rod model are coaxially connected by pipe threads, and the outer diameter gradually increases from bottom to top. The middle casing 13 of the model is processed with suitable chamfer transition near the connection; the outer diameter of the damping block 12 is smaller than the inner diameter of the hydraulic buffer cylinder 7, and the outer diameter of the intermediate casing 13 is larger than the inner diameter of the hydraulic buffer cylinder 7.
水力缓冲器圆筒7外径与可视化套管15进口法兰内径相匹配,水力缓冲器圆筒7长度小于非能动停堆棒模型阻尼块12与下端盖11长度之和。The outer diameter of the hydraulic buffer cylinder 7 matches the inner diameter of the inlet flange of the visualization sleeve 15, and the length of the hydraulic buffer cylinder 7 is less than the sum of the lengths of the passive shutdown rod model damping block 12 and the lower end cover 11.
在实际应用中,所述水力缓冲器是装配在一起的整体结构,位于可视化套管15内,冷却剂自进口流道1经进水孔3均匀地流入可视化套管流道10,由下往上流动维持非能动停堆棒模型悬浮在工作位置;当流量下降到流体力小于重力时,非能动停堆棒模型开始下落,下端盖11最先沿渐缩形通孔8进入水力缓冲器圆筒7,挤出水力缓冲器圆筒7上部内孔中的冷却剂,实现了水力缓冲功能,随着阻尼块12进一步插入水力缓冲器圆筒7,下端盖11开始与缓冲垫圈6接触,圆柱压缩弹簧5提供弹性阻尼减速缓冲,通过缩径与压缩弹簧双重作用优化缓冲效果。In practical application, the hydraulic buffer is an integral structure assembled together, and is located in the visualization sleeve 15. The coolant flows from the inlet flow channel 1 through the water inlet hole 3 into the visualization sleeve flow channel 10 evenly, from bottom to bottom. The upper flow keeps the passive shutdown rod model suspended at the working position; when the flow rate drops to a point where the fluid force is smaller than gravity, the passive shutdown rod model begins to fall, and the lower end cover 11 first enters the hydraulic buffer circle along the tapered through hole 8 Cylinder 7 squeezes out the coolant in the upper inner hole of the hydraulic buffer cylinder 7 to realize the hydraulic buffer function. As the damping block 12 is further inserted into the hydraulic buffer cylinder 7, the lower end cover 11 begins to contact the buffer washer 6, and the cylinder The compression spring 5 provides elastic damping and deceleration buffering, and optimizes the buffering effect through the double action of the diameter reduction and the compression spring.
经过在某液力悬浮式非能动停堆实验回路中使用并在实验时对落棒终止时刻速度、受力情况进行测量分析,证明该水力缓冲器设计能够满足相关实验要求,保护非能动停堆棒模型和套管结构不发生破坏。在多次实验后观察水力缓冲器和非能动停堆棒下端盖,未发现明显损坏或磨损。而且由于其设计简单、紧凑,极大地节约了试验成本,减少了试验段所需高度。因此,本发明非常适合液力悬浮式非能动停堆实验装置装配使用。After being used in a hydraulic suspension passive shutdown experimental circuit and measuring and analyzing the speed and force at the end of the drop rod during the experiment, it is proved that the design of the hydraulic buffer can meet the relevant experimental requirements and protect the passive shutdown. The rod model and casing structure are not damaged. After several tests, the hydraulic buffer and the lower end cover of the passive shutdown rod were observed, and no obvious damage or wear was found. And because of its simple and compact design, it greatly saves the test cost and reduces the required height of the test section. Therefore, the invention is very suitable for assembly and use of a hydraulic suspension type passive shutdown experiment device.
以上内容仅用来说明本发明,不能认定本发明的具体实施方式仅限于此,对于本发明所属技术领域的普通技术人员来说,只要对本发明进行各种改动和变型不脱离本发明的实质精神和范围,都应当视为在本发明的权利要求书及其等同技术的范围之内。The above content is only used to illustrate the present invention, and it can not be determined that the specific embodiment of the present invention is limited thereto. For those of ordinary skill in the technical field of the present invention, as long as various changes and modifications are made to the present invention without departing from the essence of the present invention All should be regarded as within the scope of the claims of the present invention and their equivalent technologies.
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CN108695004B (en) | 2019-04-09 |
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