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CN108688089A - Automatic water gap cutter - Google Patents

Automatic water gap cutter Download PDF

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Publication number
CN108688089A
CN108688089A CN201810615807.4A CN201810615807A CN108688089A CN 108688089 A CN108688089 A CN 108688089A CN 201810615807 A CN201810615807 A CN 201810615807A CN 108688089 A CN108688089 A CN 108688089A
Authority
CN
China
Prior art keywords
chain
workpiece
supporting bar
punching
rack
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810615807.4A
Other languages
Chinese (zh)
Inventor
李灿明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Hua Casting Mould Technology Co Ltd
Original Assignee
Guangdong Hua Casting Mould Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Hua Casting Mould Technology Co Ltd filed Critical Guangdong Hua Casting Mould Technology Co Ltd
Priority to CN201810615807.4A priority Critical patent/CN108688089A/en
Publication of CN108688089A publication Critical patent/CN108688089A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/38Cutting-off equipment for sprues or ingates
    • B29C45/382Cutting-off equipment for sprues or ingates disposed outside the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Punching Or Piercing (AREA)

Abstract

The invention discloses a kind of automatic water gap cutters, including rack, the upper end of rack is equipped with chain-type Ban Liao mechanisms, the upper-end part of driving of chain-type Ban Liao mechanisms stretches out the top plate of rack, the top plate of rack is equipped with the first punching mechanism and the second punching mechanism, first punching mechanism and the second punching mechanism are sequentially arranged in along the feed direction of chain-type Ban Liao mechanisms on the transport path of chain-type Ban Liao mechanisms, the top plate of rack is equipped with the first feed opening and the second feed opening, the lower section of first punching mechanism and the second punching mechanism is equipped with de- material separating mechanism, it is moved in the first feed opening and the second feed opening respectively at the position of stirring of de- material separating mechanism, one end of rack is equipped with tailing cutting agency, tailing cutting agency is located at the exit side of chain-type Ban Liao mechanisms.The automation water dividing gap operation of workpiece can be achieved in the present invention, high in machining efficiency, product quality can be made to stablize, improve product qualification rate, reduce labor intensity, can meet the large-scale production of enterprise.

Description

Automatic water gap cutter
Technical field
The present invention relates to automatically processing device technical fields, are to be related to a kind of automatic water gap cutter more specifically.
Background technology
After hardware workpiece or plastic workpiece injection molding, workpiece all can there are mouth of a river positions, as shown in Figure 1, the workpiece With outside mouth of a river position 011, product position 012 and inside mouth of a river position 013, in the production technology of workpiece, in order to obtain Product needs to take out product position 012 from workpiece.Traditional processing method is using taking-up by hand, and worker needs will production The outside mouth of a river position 011 and inside mouth of a river position 013 of 012 both sides of product position are broken disconnected or are cut by tool, this side Method not only greatly prolongs the production cycle, and inefficiency, labor intensity is big, and the precision of product and quality are all difficult to ensure, greatly Reduce qualification rate greatly.
Invention content
It is an object of the invention to overcome drawbacks described above in the prior art, a kind of automation of achievable workpiece is provided and is cut Mouth of a river operation, high in machining efficiency, product quality is stable, can effectively improve product qualification rate and the automatic water-stopping of reduction labor intensity Mouth machine.
To achieve the above object, the present invention provides a kind of automatic water gap cutter, including rack, the upper end of the rack fills Equipped with the chain-type Ban Liao mechanisms for conveying the workpiece to be punched after depanning, the upper end of chain-type Ban Liao mechanisms The top plate of rack is stretched out at position, and being installed on the top plate of the rack makes for being punched out to the outside mouth of a river position on workpiece It cuts off the first punching mechanism detached with product position and makes itself and remainder for being punched out to the product position on workpiece Workpiece position cut-out separation the second punching mechanism, first punching mechanism and the second punching mechanism remove material machine along chain-type The feed direction of structure is sequentially arranged on the transport path of chain-type Ban Liao mechanisms, is offered on the top plate of the rack positioned at The first feed opening below one punching mechanism and for being fallen for the outside mouth of a river position on workpiece and it is located at the second punching mechanism Lower section and the second feed opening for being used to fall for the product position on workpiece, first punching mechanism and the second punching mechanism Lower section is installed with for being fiddled with below workpiece to ensure that the workpiece position being punched can be fallen de- from workpiece Expect separating mechanism, the position of stirring of the de- material separating mechanism is moved in the first feed opening and the second feed opening respectively, described One end of rack is installed with the tailing cutting agency for the remaining position of workpiece to be carried out to blanking, tailing cutting agency position In the exit side of chain-type Ban Liao mechanisms.
As preferred embodiment, chain-type Ban Liao mechanisms include the first sprocket wheel mounting base, the first sprocket shaft, the One sprocket wheel, the second sprocket wheel mounting base, the second sprocket shaft, the second sprocket wheel, chain, chain sprocket driving device and several for be punched The workpiece deck of workpiece positioning, the first sprocket wheel mounting base and the second sprocket wheel mounting base be respectively installed in rack, and described the One sprocket wheel is installed in rotation on by the first sprocket shaft in the first sprocket wheel mounting base, and second sprocket wheel passes through the second sprocket shaft It is installed in rotation in the second sprocket wheel mounting base, the chain is installed on the first sprocket wheel and the second sprocket wheel, and the sprocket wheel drives Dynamic device and the first sprocket shaft are sequentially connected and the first sprocket wheel on the first sprocket shaft can be driven to rotate, between the workpiece deck Every being installed on chain, be installed on the top plate of the rack for when workpiece conveys support the conveying supporting bar of workpiece, institute State the both sides that conveying supporting bar is arranged in parallel in chain.
As preferred embodiment, the chain sprocket driving device includes speed reducer and chain wheel-drive motor, the deceleration Machine is installed in the first sprocket wheel mounting base, and the output shaft of the chain wheel-drive motor is connect with speed reducer, the speed reducer it is defeated Shaft is connected by shaft coupling with the first sprocket shaft;The workpiece deck includes middle part pedestal and screens piece, the screens piece The both sides and formed I-shaped structure, two pieces of screens pieces for being installed in middle part pedestal are respectively formed at the both ends of middle part pedestal The lower end both sides of one screens, the middle part pedestal are connected by fixinig plate with the chain link connecting shaft of chain respectively.
As preferred embodiment, first punching mechanism include the first punch support frame, one group or two group first Blanking units and for support workpiece product position the first cavity plate supporting bar, the first cavity plate supporting bar is installed in rack On top plate and across the first feed opening, the first cavity plate supporting bar is located at the side of chain-type Ban Liao mechanisms and removes material with chain-type The feed direction of mechanism is parallel, and every group of first blanking units include the first pivot angle seat, the first punching cylinder mounting base, first Punching driving cylinder, the first punch holder and the first punch, the first pivot angle seat are installed in the top of the first punch support frame, institute It states the first punching driving cylinder by the first punching cylinder mounting base to be connected with the first pivot angle seat, the first punching driving gas The output block of cylinder is connected by the first punch holder with the first punch, and the first punching driving cylinder can drive the first punching Head, which moves down to be punched out the outside mouth of a river position on workpiece with the cooperation of the first cavity plate supporting bar, makes it be cut off with product position Separation.
As preferred embodiment, the first punch support frame includes the first punch carriers and the first yoke crosstie Plate, the first yoke crosstie plate are installed between two the first punch carriers disposed in parallel;The bottom of the first pivot angle seat Portion both sides offer the first traversing adjustment hole perpendicular with the feed direction of chain-type Ban Liao mechanisms, the first pivot angle seat with The first traversing adjusting screw in the first traversing adjustment hole is installed between first yoke crosstie plate;The first pivot angle seat The first hinged screw and first angle adjusting screw are installed between the first punching cylinder mounting base, the first pivot angle seat Upper end both sides offer first angle adjustment hole, and the first angle adjusting screw is located in first angle adjustment hole;Described The both ends side of one cavity plate supporting bar is connected separately with the first supporting bar pin perpendicular with it, and is offered on the first supporting bar pin One adjusts pin hole, is installed with the first supporting bar pin code on the top plate of the rack, the first supporting bar pin is inserted in the first supporting bar pin In code, the first traversing adjustment pin adjusted positioned at first in pin hole is installed between the first supporting bar pin and the first supporting bar pin code Nail.
As preferred embodiment, second punching mechanism include the second punch support frame, one group or two group second Blanking units and for support workpiece remaining position the second cavity plate supporting bar, the second cavity plate supporting bar is installed in rack On top plate and across the second feed opening, the second cavity plate supporting bar is located at the side of chain-type Ban Liao mechanisms and removes material with chain-type The feed direction of mechanism is parallel, and every group of second blanking units include the second pivot angle seat, the second punching cylinder mounting base, second Punching driving cylinder, the second punch holder and the second punch, the second pivot angle seat are installed in the top of the second punch support frame, institute It states the second punching driving cylinder by the second punching cylinder mounting base to be connected with the second pivot angle seat, the second punching driving gas The output block of cylinder is connected by the second punch holder with the second punch, and the second punching driving cylinder can drive the second punching Head, which moves down to be punched out the product position on workpiece with the cooperation of the second cavity plate supporting bar, makes it be cut off with remaining workpiece position Separation.
As preferred embodiment, the second punch support frame includes the second punch carriers and the second yoke crosstie Plate, the second yoke crosstie plate are installed between two the second punch carriers disposed in parallel;The bottom of the second pivot angle seat Portion both sides offer the second traversing adjustment hole perpendicular with the feed direction of chain-type Ban Liao mechanisms, the second pivot angle seat with The second traversing adjusting screw in the second traversing adjustment hole is installed between second yoke crosstie plate;The second pivot angle seat The second hinged screw and second angle adjusting screw are installed between the second punching cylinder mounting base, the second pivot angle seat Upper end both sides offer second angle adjustment hole, and the second angle adjusting screw is located in second angle adjustment hole;Described The both ends side of two cavity plate supporting bars is connected separately with the second supporting bar pin perpendicular with it, and is offered on the second supporting bar pin Two adjust pin hole, are installed with the second supporting bar pin code on the top plate of the rack, the second supporting bar pin is inserted in the second supporting bar pin In code, the second traversing adjustment pin adjusted positioned at second in pin hole is installed between the second supporting bar pin and the second supporting bar pin code Nail.
As preferred embodiment, the de- material separating mechanism includes de- material separation driving cylinder, profile adjusting block, button Adjustment bar, material toggling profile, tabletting, the first material toggling cramp and the second material toggling cramp, the de- material separation driving cylinder are installed in The top plate bottom of rack, the profile adjusting block are installed in the output block both sides of de- material separation driving cylinder, the material toggling button Item is installed in by profile adjustment bar on two profile adjusting blocks, and the first material toggling cramp passes through tabletting and a wherein material toggling Profile is connected and is located at the first feed opening, and the second material toggling cramp is connected simultaneously by tabletting with another material toggling profile At the second feed opening, the de- material separation driving cylinder can drive the first material toggling cramp and the second material toggling cramp edge and chain The perpendicular direction transverse shifting of the feed directions of Tiao Shibanliao mechanisms.
As preferred embodiment, the side of the rack is installed with for collecting the workpiece fallen from the first feed opening On outside mouth of a river position cinder ladle hopper and for collecting the product from the product position on the workpiece that the second feed opening is fallen Hopper, the first discharging slideway being installed in the rack between the first feed opening and cinder ladle hopper and is located at the second blanking The second discharging slideway between mouth and product hopper;The tailing cutting agency includes blanking guide groove and third discharging slideway, institute The entrance for stating blanking guide groove is located at the discharge end of chain-type Ban Liao mechanisms, and one end of the third discharging slideway, which tilts, to be inserted in down Expect the inside of guide groove.
As preferred embodiment, it is installed on the top plate of the rack for being carried out to the workpiece to be punched after depanning The heat sink of cooling, the heat sink are located at the feed side of the first punching mechanism, the heat sink include fan guard and At least one fan, the fan guard are erected above chain-type Ban Liao mechanisms, and the fan is installed in fan guard, the wind If offering a ventilation hole on fan cover.
Compared with prior art, the beneficial effects of the present invention are:
The present invention is equipped with rack, chain-type Ban Liao mechanisms, the first punching mechanism, the second punching mechanism, de- material separating mechanism With tailing cutting agency, the automation water dividing gap operation of workpiece can be realized, of the invention is high in machining efficiency, can make product matter Amount is stablized, and effectively increases product qualification rate, reduces labor intensity, can meet the large-scale production of enterprise.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is the present invention Some embodiments for those of ordinary skill in the art without creative efforts, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is the structural schematic diagram of workpiece to be punched provided in an embodiment of the present invention;
Fig. 2 is the structural schematic diagram of automatic water gap cutter provided in an embodiment of the present invention;
Fig. 3 is the structural schematic diagram of rack provided in an embodiment of the present invention;
Fig. 4 is the structural schematic diagram of chain-type Ban Liao provided in an embodiment of the present invention mechanisms;
Fig. 5 is the structural schematic diagram of the one end part of chain-type Ban Liao provided in an embodiment of the present invention mechanisms;
Fig. 6 is the structural schematic diagram of workpiece deck and chain provided in an embodiment of the present invention;
Fig. 7 is the structural schematic diagram of the first punching mechanism and the second punching mechanism provided in an embodiment of the present invention;
Fig. 8 is the structural schematic diagram of the first punching mechanism or the second punching mechanism provided in an embodiment of the present invention;
Fig. 9 be the first blanking units provided in an embodiment of the present invention or or the second blanking units structural schematic diagram;
Figure 10 is the structural schematic diagram of the first cavity plate supporting bar provided in an embodiment of the present invention or the second cavity plate supporting bar;
Figure 11 is the structural schematic diagram of de- material separating mechanism provided in an embodiment of the present invention;
Figure 12 is the exploded view of heat sink provided in an embodiment of the present invention.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is A part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art The every other embodiment obtained without creative efforts, shall fall within the protection scope of the present invention.
Referring to FIG. 2, the embodiment provides a kind of automatic water gap cutter, including rack 1, the upper end of rack 1 It is installed with the chain-type Ban Liao mechanisms 2 for conveying the workpiece to be punched after depanning, the upper end of chain-type Ban Liao mechanisms 2 The top plate 11 of rack 1 is stretched out at position, be installed on the top plate 11 of rack 1 for the outside mouth of a river position 011 on workpiece 01 into Row is punched the first punching mechanism 3 for making it be detached with the cut-out of product position and for being carried out to the product position 012 on workpiece 01 Punching makes it cut off the second punching mechanism 4 detached, the first punching mechanism 3 and the second bicker with remaining workpiece position 013 Structure 4 is along the transport path that the feed direction of chain-type Ban Liao mechanisms 2 is sequentially arranged in chain-type Ban Liao mechanisms 2, the top of rack 1 It is offered on plate 11 positioned at the first feed opening the first punching mechanism 3 lower section and be used to fall for the outside mouth of a river position on workpiece 12 and the second feed opening 13 positioned at the lower section of the second punching mechanism 4 and for being fallen for the product position on workpiece, the first punching The lower section of mechanism 3 and the second punching mechanism 4 is installed with for being fiddled with below workpiece to ensure the workpiece portion being punched The enough de- material separating mechanisms 5 fallen from workpiece of potential energy, de- material separating mechanism 5 stir position respectively in 12 He of the first feed opening It is moved in second feed opening 13, one end of rack 1 is installed with the tailing blanking machine for the remaining position of workpiece to be carried out to blanking Structure 6, tailing cutting agency 6 are located at the exit side of chain-type Ban Liao mechanisms 2.
The each component part of the present embodiment is described in detail below in conjunction with the accompanying drawings.
As shown in figure 4, chain-type Ban Liao mechanisms 2 include the first sprocket wheel mounting base 21, the first sprocket shaft 22, the first sprocket wheel 23, the second sprocket wheel mounting base 24, the second sprocket shaft 25, the second sprocket wheel 26, chain 27, chain sprocket driving device 28 and several be used for The workpiece deck 29 of workpiece positioning, the first sprocket wheel mounting base 21 and the second sprocket wheel mounting base 24 are respectively installed in the inside of rack 1, First sprocket wheel 23 is installed in rotation on by the first sprocket shaft 22 in the first sprocket wheel mounting base 21, and the second sprocket wheel 26 passes through second Sprocket shaft 25 is installed in rotation in the second sprocket wheel mounting base 24, and chain 27 is installed in the first sprocket wheel 23 and the second sprocket wheel 26 On, chain sprocket driving device 28 is sequentially connected with the first sprocket shaft 22 and can drive 23 turns of the first sprocket wheel on the first sprocket shaft 22 Dynamic, workpiece deck 29 is installed according to the size interval of workpiece on chain 27.
In the present embodiment, as shown in figure 5, chain sprocket driving device 28 may include speed reducer 281 and be electrically connected with controller The chain wheel-drive motor 282 connect, speed reducer 281 are installed in the first sprocket wheel mounting base 21, the output shaft of chain wheel-drive motor 282 It is connect with speed reducer 281, the output shaft of speed reducer 281 is connected by shaft coupling with the first sprocket shaft 22.
As shown in fig. 6, workpiece deck 29 includes middle part pedestal 291 and screens piece 292, screens piece 292 is installed in middle part seat The both sides of body 291 and formed I-shaped structure, two pieces of screens pieces 292 are respectively formed at the both ends of middle part pedestal 291 For positioning the screens 293 for placing workpiece end, the lower end both sides of middle part pedestal 291 pass through fixinig plate 294 and chain 27 respectively Chain link connecting shaft 271 be connected.When blowing, two ends of workpiece snap onto the screens 293 of two workpiece decks 29 respectively In.
It is smooth in order to make workpiece that can be moved in the transmission process before entering the first punching mechanism, it is not skewed, rack 1 Can be installed on top plate 11 for when workpiece conveys support the conveying supporting bar 7 of workpiece, conveying supporting bar 7 is arranged in parallel in chain The both sides of item 27.
After manipulator takes out workpiece after molding from die casting machine or injection-moulding device, manipulator can place workpiece Between two workpiece decks 29.When feeding, chain wheel-drive motor 282 can drive the first sprocket shaft 22 by speed reducer 281 On the first sprocket wheel 23 rotation, drive the workpiece deck 29 on chain 27 to do annular shuttling movement, to drive workpiece to move successively It moves to the first punching mechanism 3, the second punching mechanism 4 and tailing cutting agency 6.
As shown in Figure 7, Figure 8 and Figure 9, the first punching mechanism 3 includes the first punch support frame 31,32 and of the first blanking units The first cavity plate supporting bar 33 at the product position of workpiece for support, the first blanking units 32 are installed in the first punch support frame 31 On, the first cavity plate supporting bar 33 is installed on the top plate 11 of rack 1 and across the first feed opening 12, and the first cavity plate supporting bar 33 is located at chain The side of Tiao Shibanliao mechanisms 2 is simultaneously parallel with the feed direction of chain-type Ban Liao mechanisms 2.In the present embodiment, in order to be directed to The bilateral workpiece for being required to punching, the first blanking units 32 are provided with two groups, and two group of first blanking units 32 is symmetrical arranged.
In the present embodiment, the first punch support frame 31 includes the first punch carriers 311 and the first yoke crosstie plate 312, First yoke crosstie plate 312 is installed between two the first punch carriers 311 disposed in parallel.
As shown in figure 9, every group of first blanking units 32, which include the first pivot angle seat 321, first, is punched cylinder mounting base 322, the first punching driving cylinder 323, the first punch holder 324 and the first punch 325, the first pivot angle seat 321 are installed in the first punching The top of head support 31, the first punching driving cylinder 323 pass through the first punching cylinder mounting base 322 and the first pivot angle seat 321 It is connected, the cylinder valve of the first punching driving cylinder 323 is electrically connected with the controller, the output section of the first punching driving cylinder 323 Part (i.e. telescopic piston rod) is connected by the first punch holder 324 with the first punch 325.
For the ease of adjusting the position of the first punch 325, the two bottom sides of the first pivot angle seat 321 offer respectively and chain The first perpendicular traversing adjustment hole 3211 of the feed directions of Shi Banliao mechanisms 2, the first pivot angle seat 321 and the first yoke crosstie plate The first traversing adjusting screw 34 in the first traversing adjustment hole 3211 is installed between 312.When the first traversing adjusting screw After 34 unscrew, you can the position of mobile first pivot angle seat 321 makes the to adjust the relative position of the first punch 325 and workpiece One punch 325 can accurately cut off the outside mouth of a river position 011 of workpiece 01.
In addition, for the ease of adjusting the angle of the first punch 325, the first pivot angle seat 321 and first is punched cylinder mounting base It is installed with the first hinged screw 326 between 322 and first angle adjusting screw 327, the upper end both sides of the first pivot angle seat 321 open up There are first angle adjustment hole 3212 (arcuate socket), first angle adjusting screw 327 to be located in first angle adjustment hole 3212.When After one angle modulation screw 327 is unscrewed, you can the angle for adjusting the first punching cylinder mounting base 322, to adjust the first punch 325 with the relative angle of workpiece, so that the first punch 325 is accurately cut off the outside mouth of a river position 011 of workpiece 01.
Preferably, in the present embodiment, the position of the first cavity plate supporting bar 33 is removable adjusting, in order to adapt to difference The workpiece of size, as shown in Figure 10, the both ends side of the first cavity plate supporting bar 33 are connected separately with first supporting bar perpendicular with it Pin 35 offers the first adjusting pin hole 351 on first supporting bar pin 35, the first supporting bar pin code 36 is installed on the top plate 11 of rack 1, First supporting bar pin 35 is inserted in the first supporting bar pin code 36, is installed with and is located between the first supporting bar pin 35 and the first supporting bar pin code 36 First adjusts the first traversing adjusting pin 37 in pin hole 351.After the first traversing adjusting pin 37 is unscrewed, you can mobile first The position of cavity plate supporting bar 33 makes 33 support of the first cavity plate supporting bar the product position of workpiece.
When workpiece is transported to the station of the first punching mechanism 3 by chain-type Ban Liao mechanisms 2, it is recessed that workpiece is located just at first On die shoe item 33,33 support of the first cavity plate supporting bar the product position of workpiece, and the first punching driving cylinder 323 can drive at this time First punch 325, which moves down to be punched out the outside mouth of a river position on workpiece with the cooperation of the first cavity plate supporting bar 33, makes itself and production The cut-out separation of product position, after cut-out, the outside mouth of a river position on workpiece is fallen from the first feed opening 12.
As shown in Figure 7, Figure 8 and Figure 9, the second punching mechanism 4 includes the second punch support frame 41,42 and of the second blanking units The second cavity plate supporting bar 43 at the remaining position of workpiece for support, the second cavity plate supporting bar 43 is installed on the top plate 11 of rack 1 And across the second feed opening 13, the second cavity plate supporting bar 43 be located at the side of chain-type Ban Liao mechanisms 2 and with chain-type Ban Liao mechanisms 2 Feed direction it is parallel.In the present embodiment, in order to for the bilateral workpiece for being required to punching, the setting of the second blanking units 42 There are two groups, two group of second blanking units 42 is symmetrical arranged.
As shown in figure 9, every group of second blanking units 42, which include the second pivot angle seat 421, second, is punched cylinder mounting base 422, the second punching driving cylinder 423, the second punch holder 424 and the second punch 425, the second pivot angle seat 421 are installed in the second punching The top of head support 41, the second punching driving cylinder 423 pass through the second punching cylinder mounting base 422 and the second pivot angle seat 421 It is connected, the cylinder valve of the second punching driving cylinder 423 is electrically connected with the controller, the output section of the second punching driving cylinder 423 Part is connected by the second punch holder 424 with the second punch 425.
In the present embodiment, the second punch support frame 41 includes the second punch carriers 411 and the second yoke crosstie plate 412, Second yoke crosstie plate 412 is installed between two the second punch carriers 411 disposed in parallel.
For the ease of adjusting the position of the second punch 425, the two bottom sides of the second pivot angle seat 421 are offered removes with chain-type Expect the second perpendicular traversing adjustment hole 4211 of the feed direction of mechanism 2, the second pivot angle seat 421 and the second yoke crosstie plate 412 Between be installed with the second traversing adjusting screw 44 in the second traversing adjustment hole 4211.When the second traversing adjusting screw 44 is twisted After opening, you can the position of mobile second pivot angle seat 421 makes the second punching to adjust the relative position of the second punch 425 and workpiece First 425 can accurately cut off the product position 012 of workpiece 01.
In addition, for the ease of adjusting the angle of the second punch 425, the second pivot angle seat 421 and second is punched cylinder mounting base It is installed with the second hinged screw 426 between 422 and second angle adjusting screw 427, the upper end both sides of the second pivot angle seat 421 open up There are second angle adjustment hole 4212, second angle adjusting screw 427 to be located in second angle adjustment hole 4212.When second angle tune After section screw 427 is unscrewed, you can the angle for adjusting the second punching cylinder mounting base 422, to adjust the second punch 425 and workpiece Relative angle, so that the second punch 425 is accurately cut off the product position 012 of workpiece 01.
In the present embodiment, the position of the second cavity plate supporting bar 43 is removable adjusting, various sizes of in order to adapt to Workpiece, as shown in Figure 10, the both ends side of the second cavity plate supporting bar 43 are connected separately with the second supporting bar pin 45 perpendicular with it, the The second adjusting pin hole 451 is offered on two supporting bar pins 45, and the second supporting bar pin code 46, the second support are installed on the top plate 11 of rack 1 Item pin 45 is inserted in the second supporting bar pin code 46, is installed between the second supporting bar pin 45 and the second supporting bar pin code 46 and is adjusted positioned at second Save the second traversing adjusting pin 47 in pin hole 451.After the second traversing adjusting pin 47 is unscrewed, you can mobile second cavity plate support The position of item 43 makes 43 support of the second cavity plate supporting bar the remaining position (i.e. inside mouth of a river position 013) of workpiece.
When workpiece is transported to the station of the second punching mechanism 4 by chain-type Ban Liao mechanisms 2, it is recessed that workpiece is located just at second On die shoe item 43,43 support of the second cavity plate supporting bar the remaining position of workpiece, and the second punching driving cylinder 423 can drive at this time Second punch 425, which moves down to be punched out the product position on workpiece with the cooperation of the second cavity plate supporting bar 43, makes itself and remaining work The cut-out separation of part position, after cut-out, the remaining position on workpiece is fallen from the second feed opening 13.
As shown in figure 11, de- material separating mechanism 5 includes de- material separation driving cylinder 51, profile adjusting block 52, profile adjusting Item 53, material toggling profile 54, tabletting 55, the first material toggling cramp 56 and the second material toggling cramp 57, de- material separation driving cylinder 51 are installed In 11 bottom of top plate of rack 1, the cylinder valve of de- material separation driving cylinder 51 is electrically connected with the controller, and profile adjusting block 52 is installed The output block both sides of driving cylinder 51 are detached in de- material, material toggling profile 54 is installed in two profile tune by profile adjustment bar 53 In locking nub 52, the first material toggling cramp 56 is connected with a wherein material toggling profile 54 by tabletting 55 and is located at the first feed opening 12 Place, the second material toggling cramp 57 are connected with another material toggling profile 54 by tabletting 55 and at the second feed openings 13.
After the first punching mechanism 3 and/or the second 4 blank of punching mechanism, de- material separation driving cylinder 51 can drive the One material toggling cramp 56 and the second material toggling cramp 57 are along the direction perpendicular with the feed direction of chain-type Ban Liao mechanisms 2 in workpiece Bottom transverse shifting, if there is workpiece position also to be sticked on workpiece after punching, the first material toggling cramp 56 or the second material toggling cramp Its cutting-off can be made its smooth blanking by 57, avoid the normal operation for influencing machine.
As shown in Figures 2 and 3, the side of rack 1 is installed with for collecting from the workpiece that the first feed opening 12 is fallen The cinder ladle hopper 8 at outside mouth of a river position and for collecting the product material from the product position on the workpiece that the second feed opening 13 is fallen Bucket 9, the first discharging slideway 14 being installed in rack 1 between the first feed opening 12 and cinder ladle hopper and is located at the second blanking The second discharging slideway 15 between mouth 13 and product hopper.Certainly, in other embodiments, under the first feed opening 12 and second The workpiece position that material mouth 13 is fallen can also be collected using other containers.
As shown in Fig. 2, tailing cutting agency 6 includes blanking guide groove 61 and third discharging slideway 62, blanking guide groove 61 enters Mouth is located at the discharge end of chain-type Ban Liao mechanisms 2, and one end of third discharging slideway 62 tilts the inside for being inserted in blanking guide groove 61. When workpiece is transported to rack end by chain-type Ban Liao mechanisms 2, the remaining position of workpiece can fall to third discharging slideway 62 In recycled.
When the workpiece is handware, after being taken out in injection-moulding device, the temperature of handware is still very high, therefore, such as Fig. 2 Shown in Figure 12, the cooling for cooling down to the workpiece to be punched after depanning can also be installed on the top plate 11 of rack 1 Device 10, heat sink 10 are located at the feed side of the first punching mechanism 3, and heat sink 10 includes fan guard 101 and at least one Fan 102, fan guard 101 are erected at 2 top of chain-type Ban Liao mechanisms, and fan 102 is installed in fan guard 101, fan guard 101 If a ventilation hole 103 is offered on.
In addition, in order to improve the property easy to use of machine, rack 1 can also be installed with switch key module and control flow, The switch key module can include switching switch, start stop switch etc..
In conclusion the present invention's is high in machining efficiency, the self-feeding, automatic cooling, automatic water-stopping of workpiece can be realized A series of automated jobs such as mouth, automatic blanking, can be such that product quality stablizes, effectively increase product qualification rate, reduce Labor intensity can meet the large-scale production of enterprise.
The above embodiment is a preferred embodiment of the present invention, but embodiments of the present invention are not by above-described embodiment Limitation, it is other it is any without departing from the spirit and principles of the present invention made by changes, modifications, substitutions, combinations, simplifications, Equivalent substitute mode is should be, is included within the scope of the present invention.

Claims (10)

1. a kind of automatic water gap cutter, including rack (1), it is characterised in that:The upper end of the rack (1) is installed with for that will go out The chain-type Ban Liao mechanisms (2) that workpiece to be punched after mould is conveyed, the upper-end part of driving of chain-type Ban Liao mechanisms (2) are stretched Go out the top plate (11) of rack (1), be installed on the top plate (11) of the rack (1) for the outside mouth of a river position on workpiece into Row is punched the first punching mechanism (3) for making it be detached with the cut-out of product position and for being punched out to the product position on workpiece It is set to cut off the second punching mechanism (4) detached, first punching mechanism (3) and the second bicker with remaining workpiece position Structure (4) is along the transport path that the feed direction of chain-type Ban Liao mechanisms (2) is sequentially arranged in chain-type Ban Liao mechanisms (2), institute It states and is offered on the top plate (11) of rack (1) below the first punching mechanism (3) and for for the outside mouth of a river portion on workpiece The first feed opening (12) for falling of position and below the second punching mechanism (4) and for being fallen for the product position on workpiece Second feed opening (13) is installed under workpiece below first punching mechanism (3) and the second punching mechanism (4) Side fiddles with to ensure de- material separating mechanism (5) that the workpiece position that is punched can be fallen from workpiece, the de- material point The disembark position of stirring of structure (5) is moved in the first feed opening (12) and the second feed opening (13) respectively, and the one of the rack (1) End is installed with the tailing cutting agency (6) for the remaining position of workpiece to be carried out to blanking, and the tailing cutting agency (6) is located at The exit side of chain-type Ban Liao mechanisms (2).
2. automatic water gap cutter according to claim 1, it is characterised in that:Chain-type Ban Liao mechanisms (2) include the One sprocket wheel mounting base (21), the first sprocket shaft (22), the first sprocket wheel (23), the second sprocket wheel mounting base (24), the second sprocket shaft (25), the second sprocket wheel (26), chain (27), chain sprocket driving device (28) and several workpiece decks positioned for workpiece (29), the first sprocket wheel mounting base (21) and the second sprocket wheel mounting base (24) are respectively installed in rack (1), first chain Wheel (23) is installed in rotation on by the first sprocket shaft (22) in the first sprocket wheel mounting base (21), and second sprocket wheel (26) is logical It crosses the second sprocket shaft (25) to be installed in rotation in the second sprocket wheel mounting base (24), the chain (27) is installed in the first sprocket wheel (23) and on the second sprocket wheel (26), the chain sprocket driving device (28) and the first sprocket shaft (22) are sequentially connected and can drive the The first sprocket wheel (23) rotation on one sprocket shaft (22), workpiece deck (29) interval are installed on chain (27), the machine Be installed on the top plate (11) of frame (1) for when workpiece conveys support the conveying supporting bar (7) of workpiece, the conveying supporting bar (7) both sides of chain (27) are arranged in parallel in.
3. automatic water gap cutter according to claim 2, it is characterised in that:The chain sprocket driving device (28) includes slowing down Machine (281) and chain wheel-drive motor (282), the speed reducer (281) are installed in the first sprocket wheel mounting base (21), the sprocket wheel The output shaft of drive motor (282) is connect with speed reducer (281), and the output shaft of the speed reducer (281) passes through shaft coupling and One sprocket shaft (22) is connected;The workpiece deck (29) includes middle part pedestal (291) and screens piece (292), the screens piece (292) it is installed in the both sides of middle part pedestal (291) and formed I-shaped structure, two pieces of screens pieces (292) are in middle part seat The both ends of body (291) are respectively formed a screens (293), and the lower end both sides of the middle part pedestal (291) pass through fixinig plate respectively (294) it is connected with the chain link connecting shaft of chain (27) (271).
4. automatic water gap cutter according to claim 1, it is characterised in that:First punching mechanism (3) includes first Punch support frame (31), one group or two group of first blanking units (32) and for support workpiece product position the first cavity plate Supporting bar (33), the first cavity plate supporting bar (33) are installed on the top plate (11) of rack (1) and across the first feed opening (12), institute State the first cavity plate supporting bar (33) be located at chain-type Ban Liao mechanisms (2) side and with the feed direction of chain-type Ban Liao mechanisms (2) Parallel, every group of first blanking units (32) includes the first pivot angle seat (321), the first punching cylinder mounting base (322), first Punching driving cylinder (323), the first punch holder (324) and the first punch (325), the first pivot angle seat (321) are installed in the The top of one punch support frame (31), it is described first punching driving cylinder (323) by first punching cylinder mounting base (322) with First pivot angle seat (321) is connected, and the output block of the first punching driving cylinder (323) passes through the first punch holder (324) It is connected with the first punch (325), the first punching driving cylinder (323) can drive the first punch (325) to move down Being punched out to the outside mouth of a river position on workpiece with the cooperation of the first cavity plate supporting bar (33) makes it be detached with the cut-out of product position.
5. automatic water gap cutter according to claim 4, it is characterised in that:The first punch support frame (31) includes the One punch carriers (311) and the first yoke crosstie plate (312), the first yoke crosstie plate (312) are installed in two and parallel set Between the first punch carriers (311) set;The two bottom sides of the first pivot angle seat (321) offer and chain-type Ban Liao mechanisms (2) the first perpendicular traversing adjustment hole (3211) of feed direction, the first pivot angle seat (321) and the first yoke crosstie plate (312) the first traversing adjusting screw (34) in the first traversing adjustment hole (3211) is installed between;First pivot angle The first hinged screw (326) and first angle adjusting screw are installed between seat (321) and the first punching cylinder mounting base (322) (327), the upper end both sides of the first pivot angle seat (321) offer first angle adjustment hole (3212), the first angle tune Section screw (327) is located in first angle adjustment hole (3212);The both ends side of the first cavity plate supporting bar (33) is separately connected There is the first supporting bar pin (35) perpendicular with it, the first adjusting pin hole (351) is offered on the first supporting bar pin (35), it is described The first supporting bar pin code (36) is installed on the top plate (11) of rack (1), the first supporting bar pin (35) is inserted in the first supporting bar pin In code (36), it is installed between the first supporting bar pin (35) and the first supporting bar pin code (36) and adjusts pin hole (351) positioned at first In the first traversing adjusting pin (37).
6. automatic water gap cutter according to claim 1, it is characterised in that:Second punching mechanism (4) includes second Punch support frame (41), one group or two group of second blanking units (42) and for support workpiece remaining position the second cavity plate Supporting bar (43), the second cavity plate supporting bar (43) are installed on the top plate (11) of rack (1) and across the second feed opening (13), institute State the second cavity plate supporting bar (43) be located at chain-type Ban Liao mechanisms (2) side and with the feed direction of chain-type Ban Liao mechanisms (2) Parallel, every group of second blanking units (42) includes the second pivot angle seat (421), the second punching cylinder mounting base (422), second Punching driving cylinder (423), the second punch holder (424) and the second punch (425), the second pivot angle seat (421) are installed in the The top of two punch support framves (41), it is described second punching driving cylinder (423) by second punching cylinder mounting base (422) with Second pivot angle seat (421) is connected, and the output block of the second punching driving cylinder (423) passes through the second punch holder (424) It is connected with the second punch (425), the second punching driving cylinder (423) can drive the second punch (425) to move down Being punched out to the product position on workpiece with the cooperation of the second cavity plate supporting bar (43) makes it be detached with the cut-out of remaining workpiece position.
7. automatic water gap cutter according to claim 6, it is characterised in that:The second punch support frame (41) includes the Two punch carriers (411) and the second yoke crosstie plate (412), the second yoke crosstie plate (412) are installed in two and parallel set Between the second punch carriers (411) set;The two bottom sides of the second pivot angle seat (421) offer and chain-type Ban Liao mechanisms (2) the second perpendicular traversing adjustment hole (4211) of feed direction, the second pivot angle seat (421) and the second yoke crosstie plate (412) the second traversing adjusting screw (44) in the second traversing adjustment hole (4211) is installed between;Second pivot angle The second hinged screw (426) and second angle adjusting screw are installed between seat (421) and the second punching cylinder mounting base (422) (427), the upper end both sides of the second pivot angle seat (421) offer second angle adjustment hole (4212), the second angle tune Section screw (427) is located in second angle adjustment hole (4212);The both ends side of the second cavity plate supporting bar (43) is separately connected There is the second supporting bar pin (45) perpendicular with it, the second adjusting pin hole (451) is offered on the second supporting bar pin (45), it is described The second supporting bar pin code (46) is installed on the top plate (11) of rack (1), the second supporting bar pin (45) is inserted in the second supporting bar pin In code (46), it is installed between the second supporting bar pin (45) and the second supporting bar pin code (46) and adjusts pin hole (451) positioned at second In the second traversing adjusting pin (47).
8. automatic water gap cutter according to claim 1, it is characterised in that:The de- material separating mechanism (5) includes de- material Separation driving cylinder (51), profile adjusting block (52), profile adjustment bar (53), material toggling profile (54), tabletting (55), the first material toggling Cramp (56) and the second material toggling cramp (57), the de- material separation driving cylinder (51) are installed in top plate (11) bottom of rack (1) Portion, the profile adjusting block (52) are installed in the output block both sides of de- material separation driving cylinder (51), the material toggling profile (54) it is installed on two profile adjusting blocks (52) by profile adjustment bar (53), the first material toggling cramp (56) passes through tabletting (55) it is connected with a wherein material toggling profile (54) and at the first feed opening (12), the second material toggling cramp (57) is logical It crosses tabletting (55) to be connected with another material toggling profile (54) and be located at the second feed opening (13), the de- material separation driving gas Cylinder (51) can drive the first material toggling cramp (56) and the second material toggling cramp (57) along the feeding side with chain-type Ban Liao mechanisms (2) To perpendicular direction transverse shifting.
9. automatic water gap cutter according to claim 1, it is characterised in that:The side of the rack (1), which is installed with, to be used for It collects from the cinder ladle hopper (8) at the outside mouth of a river position on the workpiece that the first feed opening (12) is fallen and for collecting under second The product hopper (9) at the product position on workpiece that material mouth (13) is fallen, the rack (1) is interior to be installed with positioned at the first feed opening (12) the first discharging slideway (14) between cinder ladle hopper and second between the second feed opening (13) and product hopper Discharge slideway (15);The tailing cutting agency (6) includes blanking guide groove (61) and third discharging slideway (62), and the blanking is led The entrance of slot (61) is located at the discharge end of chain-type Ban Liao mechanisms (2), and one end of the third discharging slideway (62), which tilts, plants Inside in blanking guide groove (61).
10. automatic water gap cutter according to claim 1, it is characterised in that:It is installed on the top plate (11) of the rack (1) It is useful for the heat sink (10) to cool down to the workpiece to be punched after depanning, the heat sink (10) is located at the first punching The feed side of mechanism (3), the heat sink (10) include fan guard (101) and at least one fan (102), the fan guard (101) it is erected above chain-type Ban Liao mechanisms (2), the fan (102) is installed in fan guard (101), the fan guard (101) if on offer a ventilation hole (103).
CN201810615807.4A 2018-06-14 2018-06-14 Automatic water gap cutter Pending CN108688089A (en)

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CN111204010A (en) * 2020-02-26 2020-05-29 东莞市迈悦五金塑胶制品有限公司 Dog button product processing and forming machine
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