CN108682270B - True triaxial fracturing simulation device for simulating proppant laying and working method thereof - Google Patents
True triaxial fracturing simulation device for simulating proppant laying and working method thereof Download PDFInfo
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Abstract
一种模拟支撑剂铺置的真三轴压裂模拟装置及其工作方法,属于油气田开发技术领域,所述装置包括主管线依次连接的压裂液搅拌罐、压裂泵、支撑剂搅拌罐、裂缝扩展模拟组件,以及集成控制系统。支撑剂搅拌罐具有并联的支管线。压裂泵与支撑剂搅拌罐之间设有转向开关,控制主管线与支撑剂搅拌罐和支管线的连通与切断;压裂模拟岩样内部安装具有一定变形的金属螺纹井筒。该发明通过增加单独的支撑剂添加装置和转向开关,改进井筒形状和添加纤维材料,改善了井筒与岩样接触面间的密封强度,可实现裂缝起裂/扩展过程中的加砂模拟,并提高真三轴压裂室内实验成功率的目的,对研究支撑剂运移规律和压裂施工方案的优化设计具有重要的指导意义。
A true triaxial fracturing simulation device for simulating proppant laying and its working method belong to the technical field of oil and gas field development. The device comprises a fracturing fluid stirring tank connected in sequence with a main line, a fracturing pump, a proppant stirring tank, Fissure propagation simulation component, and integrated control system. The proppant stirred tank has parallel branch lines. There is a steering switch between the fracturing pump and the proppant stirring tank to control the connection and cutting of the main line, the proppant stirring tank and the branch pipeline; a metal threaded wellbore with certain deformation is installed inside the fracturing simulation rock sample. The invention improves the shape of the wellbore and the addition of fiber materials by adding a separate proppant adding device and a turning switch, improves the sealing strength between the wellbore and the contact surface of the rock sample, and can realize the simulation of sand addition during the crack initiation/expansion process. The purpose of improving the success rate of true triaxial fracturing laboratory experiments has important guiding significance for the study of proppant migration laws and the optimal design of fracturing construction plans.
Description
技术领域technical field
本发明涉及一种模拟支撑剂铺置的真三轴压裂模拟装置及其工作方法,属于油气田开发的技术领域。The invention relates to a true triaxial fracturing simulation device for simulating proppant laying and a working method thereof, belonging to the technical field of oil and gas field development.
背景技术Background technique
我国的非常规油气藏分布广泛,由于其低孔、低渗等特征,油、气在储层基质中的渗流阻力极大,通常依赖压裂增产改造技术以实现低渗油气藏的经济有效开采。水力压裂是一个非常复杂的油气井增产改造工艺,利用地面高压泵组,以超过地层吸收能力的排量将压裂液泵入井内,在井底憋起高压,当泵注压力克服井壁附近地应力达到岩石抗张强度后,在井底产生裂缝;继续泵入压裂液与支撑剂的混合液体,可在地层中形成足够长、有一定导流能力的填砂裂缝,提供储层流体渗流通道。Unconventional oil and gas reservoirs in my country are widely distributed. Due to their low porosity and low permeability, the seepage resistance of oil and gas in the reservoir matrix is extremely large. Usually, fracturing stimulation technology is used to realize the economical and effective exploitation of low-permeability oil and gas reservoirs. . Hydraulic fracturing is a very complex stimulation and reconstruction process for oil and gas wells. The high-pressure pump set on the ground is used to pump the fracturing fluid into the well with a displacement exceeding the absorption capacity of the formation, and the high pressure is held up at the bottom of the well. When the pumping pressure overcomes the wellbore wall After the nearby in-situ stress reaches the tensile strength of the rock, fractures will occur at the bottom of the well; continue to pump the mixed liquid of fracturing fluid and proppant, which can form long enough sand-filled fractures with a certain conductivity in the formation to provide reservoirs. Fluid seepage channel.
为了更好地研究压裂裂缝在储层内的起裂/扩展规律,实验室通常使用混凝土、水泥、砂岩、煤岩等材料制作压裂岩样模拟实际储层,岩样内部安装井筒装置,液体通过井筒泵入岩样,在岩样内部憋起高压,直至达到压裂的破裂压力使岩样致裂。In order to better study the initiation/expansion law of fracturing fractures in the reservoir, the laboratory usually uses concrete, cement, sandstone, coal rock and other materials to make fracturing rock samples to simulate the actual reservoir, and a wellbore device is installed inside the rock samples. The liquid is pumped into the rock sample through the wellbore, and high pressure is built up in the rock sample until the fracturing pressure is reached, which causes the rock sample to fracture.
根据水力压裂原理,井筒与岩样接触面间的密封是实验成败的关键,一旦密封不严,泵入岩样的液体将沿井筒与岩样的交界面溢出,从而无法在井底憋起高压,导致岩样无法致裂。为了避免上述问题,实验室通常采用缩小井筒直径至3~10mm(内径1~8mm)的方法减小胶结界面来提高井筒与岩样的密封性,从而导致了井筒太细而不能模拟泵注支撑剂的压裂过程。此外,岩样破裂所需的压力范围20~80MPa,要求配套的压裂泵为能够提供较高压的高精度设备,因支撑剂颗粒易磨损泵的工作叶片或活塞,降低压裂泵使用寿命,所以不适合泵送支撑剂材料(压裂用支撑剂材料为粒径为0.1~1.5mm的石英砂或陶粒颗粒)。According to the principle of hydraulic fracturing, the seal between the wellbore and the rock sample interface is the key to the success of the experiment. Once the seal is not tight, the liquid pumped into the rock sample will overflow along the interface between the wellbore and the rock sample, so that it cannot be held up at the bottom of the well. The high pressure prevents the rock sample from being fractured. In order to avoid the above problems, the laboratory usually adopts the method of reducing the diameter of the wellbore to 3-10mm (inner diameter of 1-8mm) to reduce the cement interface to improve the sealing between the wellbore and the rock sample, resulting in the wellbore being too thin to simulate pumping support agent fracturing process. In addition, the pressure range required for rock sample fracture is 20-80MPa, and the supporting fracturing pump is required to be a high-precision equipment that can provide higher pressure. Because the proppant particles are easy to wear the working vane or piston of the pump, the service life of the fracturing pump is reduced. Therefore, it is not suitable for pumping proppant material (the proppant material for fracturing is quartz sand or ceramsite particles with a particle size of 0.1-1.5 mm).
目前,由于井筒与岩样间的密封技术难题与高压泵易磨损的问题,导致了真三轴压裂室内实验成功率低,且无法实现岩样内部裂缝起裂/扩展和压裂携砂过程的同时模拟。At present, due to the technical difficulties of sealing between the wellbore and the rock sample and the easy wear of the high-pressure pump, the success rate of the true triaxial fracturing laboratory experiment is low, and the fracture initiation/expansion and fracturing sand carrying process in the rock sample cannot be realized. Simultaneous simulation.
发明内容SUMMARY OF THE INVENTION
为了解决现有技术的上述问题,本发明提供一种模拟支撑剂铺置的真三轴压裂模拟装置及其工作方法。In order to solve the above problems of the prior art, the present invention provides a true triaxial fracturing simulation device for simulating proppant placement and a working method thereof.
本发明的技术方案如下:The technical scheme of the present invention is as follows:
一种模拟支撑剂铺置的真三轴压裂模拟装置,其特征在于通过主管线依次连接有压裂液搅拌罐、压裂泵、支撑剂搅拌罐、裂缝扩展模拟组件,其中所述支撑剂搅拌罐并联有可控制连通与切断的支管路;A true triaxial fracturing simulation device for simulating proppant laying is characterized in that a fracturing fluid stirring tank, a fracturing pump, a proppant stirring tank and a fracture propagation simulation component are sequentially connected through a main line, wherein the proppant The mixing tank is connected in parallel with branch pipelines that can be connected and cut off;
所述压裂液搅拌罐内部包括搅拌机,上部设置压裂液进料口,侧面底部设置出料口连入主管线;The fracturing fluid stirring tank includes a mixer inside, a fracturing fluid feed port is set on the upper part, and a discharge port is set at the bottom of the side to connect to the main line;
所述支撑剂搅拌罐内部包括搅拌机,侧面分别设置与主管线相连的压裂液进料口和混砂液出料口,优选的压裂液进料口位置高于混砂液出料口;The inside of the proppant stirring tank includes a mixer, and the fracturing fluid feed port and the sand mixing fluid discharge port connected to the main line are respectively provided on the side, and the preferred position of the fracturing fluid feed port is higher than the sand mixing fluid discharge port;
所述裂缝扩展模拟组件外围为压裂模拟容器,内部具有压裂模拟岩样,压裂模拟岩样内部安装有穿过压裂模拟容器的上盖与主管线相通的井筒,所述井筒与所述压裂模拟岩样接触表面分布有射孔孔眼,所述压裂模拟岩样前、后、左、右、上五个方向分别连接有千斤顶;The fracturing simulation component is surrounded by a fracturing simulation container, with a fracturing simulation rock sample inside, and a wellbore passing through the upper cover of the fracturing simulation container and communicating with the main line is installed inside the fracturing simulation rock sample. The contact surface of the fracturing simulated rock sample is distributed with perforation holes, and jacks are respectively connected to the front, rear, left, right and upper directions of the fracturing simulated rock sample;
还包括集成控制系统。Also includes an integrated control system.
优选的所述压裂液搅拌罐的内壁面设置实时观察罐内的压裂液液面位置的测位仪;所述压裂液进料口可采用螺纹密封;所述压裂液搅拌罐直径1~80cm,高度1~80cm;其侧面设置的出料口位置距罐底0.1~30cm。Preferably, the inner wall surface of the fracturing fluid stirring tank is provided with a position measuring instrument for real-time observation of the liquid level position of the fracturing fluid in the tank; the fracturing fluid feeding port can be sealed with threads; the diameter of the fracturing fluid stirring tank is 1-80cm, height 1-80cm; the position of the discharge port set on the side is 0.1-30cm from the bottom of the tank.
优选的所述支撑剂搅拌罐直径1~80cm,高度1~80cm;其侧面的混砂液出料口位置距离支撑剂搅拌罐底部0.1~30cm;压裂液进料口位置高于混砂液出料口的高度差为0.1~50cm。Preferably, the diameter of the proppant stirring tank is 1-80 cm, and the height is 1-80 cm; the position of the sand mixing liquid outlet on the side is 0.1-30 cm from the bottom of the proppant stirring tank; the position of the fracturing liquid feeding port is higher than that of the sand mixing liquid The height difference of the discharge port is 0.1 to 50 cm.
优选的所述压裂泵为柱塞泵,扬程0.1~104kPa;所述压裂泵出口处安装电磁流量计。Preferably, the fracturing pump is a plunger pump with a lift of 0.1-10 4 kPa; an electromagnetic flowmeter is installed at the outlet of the fracturing pump.
优选的所述支管线与主管线的连接处设置有转向开关。Preferably, a steering switch is provided at the connection between the branch line and the main line.
优选的所述压裂模拟岩样的原材料包括纤维,所述纤维长度0.1~10cm,纤维含量为1~60%。Preferably, the raw material of the fracturing simulated rock sample includes fibers, the fibers have a length of 0.1-10 cm, and a fiber content of 1-60%.
优选的所述井筒为表面具有螺纹的金属井筒,井筒横截面为圆形或轴向具有扭曲的椭圆形,轴向扭曲角度为0~360°;井筒末端设置密封盖;所述圆形横截面井筒半径1~150mm;所述椭圆形横截面井筒短半径1~75mm,长轴与短轴比值1~2;井筒表面螺纹的大径D与小径d的差值0.1~5cm,螺纹螺距0.1~15cm;所述井筒数量1~5个,井筒类型为垂直井筒和/或水平井筒,井筒长度5~400cm。Preferably, the wellbore is a metal wellbore with threads on the surface, the cross-section of the wellbore is circular or elliptical with axial twist, and the axial twist angle is 0-360°; the end of the wellbore is provided with a sealing cover; the circular cross-section The wellbore radius is 1-150mm; the short radius of the elliptical cross-section wellbore is 1-75mm, the ratio of the major axis to the minor axis is 1-2; the difference between the major diameter D and the minor diameter d of the wellbore surface thread is 0.1-5 cm, and the thread pitch is 0.1- 15 cm; the number of the wellbore is 1-5, the wellbore type is a vertical wellbore and/or a horizontal wellbore, and the wellbore length is 5-400 cm.
优选的所述井筒表面均匀或分簇分布射孔孔眼,孔眼直径1~20mm,孔眼相位0~180°,孔眼密度8~96个/m,通过螺母密封的方式来调节孔眼数量。Preferably, the wellbore surface is uniformly or clustered with perforation holes, the hole diameter is 1-20mm, the hole phase is 0-180°, the hole density is 8-96 per m, and the number of holes is adjusted by nut sealing.
优选的所述集成控制系统控制压裂泵、电动搅拌机、千斤顶装置的电源开关;所述集成控制系统的系统控制面板上设置压裂泵的频率调节按钮、千斤顶的压力调节按钮、排量显示器与压力显示器。Preferably, the integrated control system controls the power switch of the fracturing pump, the electric mixer, and the jack device; the system control panel of the integrated control system is provided with the frequency adjustment button of the fracturing pump, the pressure adjustment button of the jack, the displacement display and the pressure indicator.
前述述模拟装置的工作方法,其特征在于包括以下步骤:The working method of the aforementioned simulation device is characterized by comprising the following steps:
(1)装配井筒装置,安装末端密封盖,确定孔眼密度;优选的使用螺母密封多余孔眼,同时在井筒顶部安装转换接头;(1) Assemble the wellbore device, install the end sealing cover, and determine the hole density; preferably use a nut to seal the excess holes, and install the adapter on the top of the wellbore;
(2)准备包括纤维、以及水泥和/或混凝土和/或煤岩的岩样制作所需的原材料,与井筒一起固结制作储层模拟岩样,晾干岩样至实验所需状态;(2) Prepare raw materials including fibers, cement and/or concrete and/or coal and rock samples required for making rock samples, consolidate together with the wellbore to make reservoir simulation rock samples, and air dry the rock samples to the state required for the experiment;
(3)安装岩样与井筒至压裂模拟容器的内部,并固定千斤顶于岩样前、后、左、右、上5个壁面;(3) Install the rock sample and the wellbore to the inside of the fracturing simulation vessel, and fix the jacks on the front, rear, left, right and upper walls of the rock sample;
(4)配制实验用压裂液体系,准备压裂用支撑剂材料;(4) Prepare the fracturing fluid system for the experiment and prepare the proppant material for fracturing;
(5)布置实验室,移动实验设备到合适的位置,连接所述设备的所有实验管线,并检查管线的密封性;(5) Arrange the laboratory, move the experimental equipment to a suitable location, connect all the experimental pipelines of the equipment, and check the tightness of the pipelines;
(6)将压裂液材料倒入压裂液搅拌罐,使液体体积占罐体积的80~90%;将支撑剂材料装入支撑剂搅拌罐,使支撑剂体积占罐体积的3~25%;(6) Pour the fracturing fluid material into the fracturing fluid stirring tank, so that the liquid volume accounts for 80-90% of the tank volume; put the proppant material into the proppant stirring tank, so that the proppant volume accounts for 3-25% of the tank volume %;
(7)启动千斤顶装置,设置前后、左右与上下方向的围压大小;(7) Start the jack device and set the confining pressure in the front and rear, left and right and up and down directions;
(8)切断主管线与支撑剂搅拌罐的连通,连通支管线,启动压裂液电动搅拌机;(8) Cut off the communication between the main line and the proppant stirring tank, connect the branch pipeline, and start the fracturing fluid electric mixer;
(9)启动压裂泵并调节频率至所需排量,压裂液经压裂泵泵入井筒,在岩样内部憋起高压使岩样致裂;(9) Start the fracturing pump and adjust the frequency to the required displacement. The fracturing fluid is pumped into the wellbore by the fracturing pump, and the high pressure is raised inside the rock sample to cause the rock sample to be fractured;
(10)观察集成控制显示界面的岩样压力变化曲线,根据曲线判断岩样是否致裂;(10) Observe the pressure change curve of the rock sample on the integrated control display interface, and judge whether the rock sample is fractured according to the curve;
(11)岩样压裂后,启动支撑剂电动搅拌机;(11) After fracturing the rock sample, start the proppant electric mixer;
(12)连通支撑剂搅拌罐,关闭支管线,压裂液进入支撑剂搅拌罐,与支撑剂混合形成混砂液后,经转换接头流入井筒,进入岩样内的人工裂缝;(12) Connect the proppant stirring tank, close the branch pipeline, the fracturing fluid enters the proppant stirring tank, and after mixing with the proppant to form a sand-mixing fluid, it flows into the wellbore through the conversion joint and enters the artificial fracture in the rock sample;
(13)重复步骤(8~12),模拟现场实际压裂过程;(13) Repeat steps (8-12) to simulate the actual fracturing process on site;
(14)实验结束,关闭压裂泵、电动搅拌机、卸载千斤顶压力;(14) At the end of the experiment, turn off the fracturing pump, the electric mixer, and unload the pressure of the jack;
(15)保存实验数据并拷贝,关闭集成控制系统;(15) Save and copy the experimental data, and close the integrated control system;
(16)取出模拟岩样,观察压裂裂缝扩展形态,分析支撑剂在裂缝中的铺置规律,整理实验仪器与材料,清理打扫实验室。(16) Take out the simulated rock samples, observe the fracturing fracture expansion pattern, analyze the proppant placement law in the fractures, arrange the experimental instruments and materials, and clean the laboratory.
本发明的效果如下:The effect of the present invention is as follows:
(1)本发明增加单独的支撑剂添加装置以及可通过转向开关控制的支管线,可以控制主管线与支撑剂搅拌罐的连通与切断;当主管线与支撑剂搅拌罐连通时,压裂液流入所述支撑剂搅拌罐与支撑剂混合形成携砂液后,一起被泵入井筒,流入岩样内部形成的人工裂缝;反之,压裂液单独泵入井筒压开裂缝。可在真三轴压裂实验过程中实现岩样内部裂缝起裂/扩展与压裂携砂过程、支撑剂铺置的同时模拟,并且能够模拟支撑剂段塞的压裂施工过程。(1) The present invention adds a separate proppant adding device and a branch line that can be controlled by a steering switch, which can control the connection and disconnection between the main line and the proppant stirring tank; when the main line is connected to the proppant stirring tank, the fracturing fluid After the proppant mixing tank is mixed with the proppant to form the sand-carrying fluid, it is pumped into the wellbore together and flows into the artificial fractures formed inside the rock sample; otherwise, the fracturing fluid is separately pumped into the wellbore to open the fractures. In the process of true triaxial fracturing experiment, the simultaneous simulation of fracture initiation/expansion, fracturing sand-carrying process, and proppant placement can be realized in the rock sample, and the fracturing construction process of proppant slug can be simulated.
(2)本发明的实验装置,通过改进井筒形状(由光滑的圆柱井筒改进成有一定旋转角度的螺纹椭圆形柱体)和在岩样中添加纤维材料,可有效地改善井筒与岩样界面的密封强度,提高真三轴压裂室内实验的成功率。根据经典的锚固理论,金属棒与混凝土之间的粘结力主要包括四类,具有不同表面特征的金属棒受力不同,光滑金属棒受化学胶结力与摩擦力,螺纹金属棒因表面凹凸不平与混凝土产生咬合力,而冷轧钢筋除上述3种力外,因表面突起、歪曲或截面几何形状变化而产生机械锚固力,因此冷轧钢可显著增强与混凝土的粘结强度;此外,将分散的纤维采用机械、气压或水压等方式随机地均匀掺入水泥或混凝土中,纤维在混合料中呈网状分布,能够有效地承受试件内部因轴向荷载作用而产生的拉应力与阻止结构的侧向变形,从而提高金属棒与混凝土之间的密封效果。(2) The experimental device of the present invention can effectively improve the interface between the wellbore and the rock sample by improving the shape of the wellbore (from a smooth cylindrical wellbore to a threaded elliptical cylinder with a certain rotation angle) and adding fiber materials to the rock sample The sealing strength is improved, and the success rate of the true triaxial fracturing laboratory experiment is improved. According to the classic anchoring theory, the bonding force between metal rods and concrete mainly includes four types. Metal rods with different surface characteristics are subjected to different forces. The occlusal force with the concrete is generated, and in addition to the above three forces, the cold-rolled steel produces mechanical anchoring force due to surface protrusions, distortions or changes in the section geometry, so the cold-rolled steel can significantly enhance the bond strength with concrete; in addition, the The dispersed fibers are randomly and uniformly mixed into the cement or concrete by means of mechanical, air pressure or water pressure. Prevent lateral deformation of the structure, thereby improving the sealing effect between the metal rod and the concrete.
(3)本发明的实验装置,可实现设备开关、参数调节、数据显示与数据处理集成控制,提高实验操作安全性。(3) The experimental device of the present invention can realize the integrated control of equipment switching, parameter adjustment, data display and data processing, and improve the safety of experimental operation.
(4)本发明的实验装置,通过安装不同类型(垂直或水平)、不同数量的井筒,可实现“井工厂”压裂工艺模拟,更好的理解支撑剂在压裂裂缝(尤其是复杂缝网)中的铺置运移规律,对现场压裂施工方案的优化设计具有重要的指导意义。(4) The experimental device of the present invention can realize "well factory" fracturing process simulation by installing different types (vertical or horizontal) and different numbers of wellbores, so as to better understand the effect of proppant in fracturing fractures (especially complex fractures). It has important guiding significance for the optimal design of the on-site fracturing construction scheme.
附图说明Description of drawings
图1是本发明所述设备的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the device of the present invention;
图中各标号列示如下:The symbols in the figure are listed as follows:
1压裂液搅拌罐;2电动搅拌机;3测位计;4压裂液进料口;5压裂泵;6电磁流量计;7支撑剂搅拌罐;8支撑剂进料口;9主管线;10转向开关;11支管线;12转换接头;13压裂模拟容器;14压裂模拟岩样;15千斤顶;16井筒;17密封螺母;18万向轮;19集成控制系统。1 fracturing fluid stirring tank; 2 electric mixer; 3 locator; 4 fracturing fluid inlet; 5 fracturing pump; 6 electromagnetic flowmeter; 7 proppant stirring tank; 8 proppant inlet; 9 main line ; 10 steering switches; 11 pipelines; 12 adapters; 13 fracturing simulation containers; 14 fracturing simulation rock samples; 15 jacks; 16 well bores; 17 sealing nuts; 18 universal wheels; 19 integrated control systems.
具体实施方式Detailed ways
下面结合实施例和说明书附图对本发明做详细的说明。The present invention will be described in detail below with reference to the embodiments and the accompanying drawings.
实施例1Example 1
本实施例的一种模拟支撑剂铺置的真三轴压裂模拟装置,如图1所示,通过主管线9依次连接有压裂液搅拌罐1、压裂泵5、支撑剂搅拌罐7、裂缝扩展模拟组件,其中所述支撑剂搅拌罐并联有支管路,并联接口处为转向开关10;所述压裂液搅拌罐1顶部设置压裂液进料口4,侧面底部设置出料口连入主管线9;所述支撑剂搅拌罐7内部包括搅拌机2,轴向侧面分别设置与主管线相连的压裂液进料口和混砂液出料口,且压裂液进料口位置高于混砂液出料口,顶部具有支撑剂进料口8;所述裂缝扩展模拟组件外围为压裂模拟容器13,内部具有压裂模拟岩样14,压裂模拟岩样14内部安装有穿过压裂模拟容器的上盖与主管线9相通的井筒16,所述井筒16与所述压裂模拟岩样14接触表面分布有射孔孔眼,所述压裂模拟岩样14前、后、左、右、上五个方向分别连接有千斤顶15;还包括集成控制系统19。A true triaxial fracturing simulation device for simulating proppant placement in this embodiment, as shown in FIG. 1 , is connected to a fracturing fluid stirring tank 1 , a fracturing pump 5 , and a proppant stirring tank 7 in sequence through the main line 9 . 2. Fracture propagation simulation component, wherein the proppant stirring tank is connected with branch pipelines in parallel, and the parallel interface is a steering switch 10; the fracturing fluid stirring tank 1 is provided with a fracturing fluid feed port 4 at the top, and a discharge port at the bottom of the side. Connected to the main line 9; the proppant stirring tank 7 includes a mixer 2 inside, and the fracturing fluid feed port and the sand mixing fluid discharge port connected to the main line are respectively set on the axial side, and the fracturing fluid feed port is located Above the outlet of the sand mixing liquid, there is a proppant inlet 8 at the top; the fracturing simulation container 13 is located on the periphery of the fracture propagation simulation component, and there is a fracturing simulation rock sample 14 inside, and the fracturing simulation rock sample 14 is installed with a The wellbore 16 which passes through the upper cover of the fracturing simulation vessel and communicates with the main line 9 , the contact surface of the wellbore 16 and the fracturing simulation rock sample 14 is distributed with perforations, before and after the fracturing simulation rock sample 14 The jacks 15 are respectively connected in the five directions of , left, right and upper; the integrated control system 19 is also included.
井筒16表面分布螺纹,并且井筒截面为椭圆,在轴向施加一个120°扭曲度,使其增加胶结强度。Threads are distributed on the surface of the wellbore 16, and the cross-section of the wellbore is elliptical, and a twist of 120° is applied in the axial direction to increase the bonding strength.
通过增加单独的支撑剂添加装置7和管线转向开关10,与改进井筒16形状,可有效地改善井筒与岩样界面的密封强度,实现岩样内部裂缝起裂/扩展和压裂携砂过程的同时模拟与提高真三轴压裂室内实验成功率的目的。By adding a separate proppant adding device 7 and a pipeline diversion switch 10, and improving the shape of the wellbore 16, the sealing strength of the interface between the wellbore and the rock sample can be effectively improved, and the internal fracture initiation/expansion of the rock sample and the fracturing sand carrying process can be effectively improved. Simultaneously simulate and improve the experimental success rate of true triaxial fracturing.
所述压裂液搅拌罐1与支撑剂搅拌罐7内部中心安装电动搅拌机2,贴近内壁面设置测位仪3实时观察罐内的压裂液液面位置;根据本实施例所优选的,压裂液搅拌罐1与支撑剂搅拌罐7的直径40cm,高度60cm;其侧面设置的出料口位置距罐底10cm,支撑剂搅拌罐侧面的压裂液进料口位置高于混砂液出料口,高度差10cm。An electric mixer 2 is installed in the center of the fracturing fluid stirring tank 1 and the proppant stirring tank 7, and a positioner 3 is installed close to the inner wall surface to observe the fracturing fluid level in the tank in real time; The diameter of the fracturing liquid stirring tank 1 and the proppant stirring tank 7 is 40cm and the height is 60cm; the position of the discharge port set on the side is 10cm away from the bottom of the tank, and the position of the fracturing liquid feeding port on the side of the proppant stirring tank is higher than the outlet of the sand mixing liquid. Material mouth, the height difference is 10cm.
所述压裂泵5为高精度柱塞泵,扬程0.1~104kPa,出口处安装电磁流量计6;所述压裂泵5与支撑剂搅拌罐7之间设置有管线转向开关10以控制支管线与支撑剂搅拌罐7主管线的连通与切断;当主管线9与支撑剂搅拌罐7连通时,压裂液流入支撑剂搅拌罐7与支撑剂混合形成混砂液后,泵入井筒16,流入岩样内部形成的人工裂缝;反之,压裂液单独泵入井筒压开裂缝。The fracturing pump 5 is a high-precision plunger pump with a lift of 0.1-10 4 kPa, and an electromagnetic flowmeter 6 is installed at the outlet; a pipeline steering switch 10 is arranged between the fracturing pump 5 and the proppant stirring tank 7 to control The branch pipeline is connected and cut off with the main line of the proppant stirring tank 7; when the main line 9 is connected to the proppant stirring tank 7, the fracturing fluid flows into the proppant stirring tank 7 and is mixed with the proppant to form a sand-mixing liquid, and then pumped into the wellbore 16. Flow into the artificial fractures formed inside the rock sample; on the contrary, the fracturing fluid is pumped into the wellbore alone to open the fractures.
所述压裂模拟容器13为长方体容器,箱体与上盖采用螺母17连接,所述螺母数量为4-8个,优选6个;所述压裂模拟容器长度200cm,宽度100cm,高度200cm;容器底部安装4个万向轮18,方便设备的移动与运输。The fracturing simulation container 13 is a cuboid container, and the box body and the upper cover are connected by nuts 17, and the number of the nuts is 4-8, preferably 6; the fracturing simulation container is 200cm long, 100cm wide, and 200cm high; Four universal wheels 18 are installed at the bottom of the container to facilitate the movement and transportation of the equipment.
所述压裂模拟岩样14形状为长方体,长度80cm,宽度范围60cm,高度80cm;安装于压裂模拟容器13的内部,其前、后、左、右、上五个方向分别连接千斤顶15装置,利用千斤顶装置为储层提供围压以模拟地下储层受力状态,前后、左右与上下方向的围压非必须相同。所述压裂模拟岩样可由混凝土、硅酸盐类水泥、铝酸盐类水泥、砂砾、砂岩、煤岩等等材料中的一种或多种材料配合纤维制作而成,分别模拟不同岩性或非均质的多种岩性的储层。The fracturing simulation rock sample 14 is in the shape of a cuboid, with a length of 80 cm, a width of 60 cm and a height of 80 cm. , using the jack device to provide confining pressure for the reservoir to simulate the stress state of the underground reservoir, the confining pressure in the front and rear, left and right and up and down directions is not necessarily the same. The fracturing simulated rock sample can be made of one or more materials in concrete, Portland cement, aluminate cement, gravel, sandstone, coal rock and other materials with fibers, respectively simulating different lithologies. or heterogeneous reservoirs of various lithologies.
所述压裂模拟岩样14内部安装井筒装置,所述井筒为金属螺纹井筒16,轴向扭曲角度为0~360°;所述井筒横截面为椭圆,井筒末端设置密封盖以调节射孔孔眼的流量。A wellbore device is installed inside the fracturing simulated rock sample 14, the wellbore is a metal threaded wellbore 16, and the axial twist angle is 0-360°; the cross-section of the wellbore is ellipse, and the end of the wellbore is provided with a sealing cover to adjust the perforation holes traffic.
根据本实施例所优选的,所述井筒16表面螺纹的大径D与小径d的差值3cm,螺纹螺距10cm;所述井筒横截面短半径50mm,长轴与短轴比值1.5;所述井筒数量1个,井筒类型为垂直井筒,井筒长度200cm。According to this embodiment, the difference between the major diameter D and the minor diameter d of the thread on the surface of the wellbore 16 is 3 cm, and the thread pitch is 10 cm; the short radius of the cross section of the wellbore is 50 mm, and the ratio of the long axis to the short axis is 1.5; the wellbore The quantity is 1, the wellbore type is vertical wellbore, and the wellbore length is 200cm.
根据本实施例所优选的,所述井筒16表面均匀分布射孔孔眼,孔眼直径5mm,孔眼相位0~180°,孔眼密度20个/m,并可通过螺母密封的方式来调节孔眼数量。Preferably according to this embodiment, the surface of the wellbore 16 is evenly distributed with perforation holes, the hole diameter is 5mm, the hole phase is 0-180°, and the hole density is 20/m, and the number of holes can be adjusted by nut sealing.
所述井筒装置顶部安装转换接头12,所述转换接头12与井筒相连的一端横截面为椭圆形,与井筒采用螺纹连接;所述转换接头与主管线相连的一端横截面为圆形,与管线采用螺纹连接;An adapter 12 is installed on the top of the wellbore device. The cross section of one end of the adapter 12 connected to the wellbore is oval, and is connected with the wellbore by threads; threaded connection;
所述集成控制系统19控制压裂泵5、电动搅拌机2、千斤顶装置15的电源开关;所述集成控制系统控制面板上设置压裂泵的频率调节按钮、排量显示器与岩样内部压力变化显示器;所述集成控制系统控制面板上设置千斤顶的压力调节按钮与压力显示器。The integrated control system 19 controls the power switch of the fracturing pump 5, the electric mixer 2, and the jack device 15; the integrated control system control panel is provided with a fracturing pump frequency adjustment button, a displacement display, and a rock sample internal pressure change display ; The control panel of the integrated control system is provided with a pressure adjustment button of the jack and a pressure display.
实施例2Example 2
本实施例为上述设备的工作方法,包括步骤如下:The present embodiment is a working method of the above-mentioned equipment, including the following steps:
(1)装配井筒装置16,安装末端密封盖,确定孔眼密度,需要的话使用螺母密封多余孔眼,同时在井筒顶部安装转换接头12;(1) Assemble the wellbore device 16, install the end sealing cover, determine the hole density, use nuts to seal the excess holes if necessary, and install the adapter 12 on the top of the wellbore;
(2)准备水泥、混凝土、煤岩、纤维等岩样制作所需的原材料,与井筒一起固结制作一定尺寸的储层模拟岩样14,晾干岩样至实验所需状态;(2) Prepare the raw materials required for the production of rock samples such as cement, concrete, coal rock, fibers, etc., consolidate together with the wellbore to make a certain size of reservoir simulation rock sample 14, and dry the rock sample to the state required for the experiment;
(3)安装岩样14与井筒16至压裂模拟容器13的内部,并固定千斤顶15于岩样前、后、左、右、上5个壁面;(3) Install the rock sample 14 and the wellbore 16 to the inside of the fracturing simulation container 13, and fix the jack 15 on the front, rear, left, right and upper walls of the rock sample;
(4)配制实验用压裂液体系,准备压裂用支撑剂材料;(4) Prepare the fracturing fluid system for the experiment and prepare the proppant material for fracturing;
(5)布置实验室,移动实验设备到合适的位置,连接所述设备的所有实验管线9,并检查管线的密封性;(5) Arrange the laboratory, move the experimental equipment to a suitable position, connect all the experimental pipelines 9 of the equipment, and check the tightness of the pipelines;
(6)将压裂液材料倒入压裂液搅拌罐1,使液体体积占罐体积的80~90%;将支撑剂材料装入支撑剂搅拌罐7,使支撑剂体积占罐体积的3~25%;(6) Pour the fracturing fluid material into the fracturing fluid stirring tank 1, so that the liquid volume accounts for 80-90% of the tank volume; put the proppant material into the proppant stirring tank 7, so that the proppant volume accounts for 3 of the tank volume ~25%;
(7)启动千斤顶装置15,设置前后、左右与上下方向的围压大小;(7) Start the jack device 15, and set the size of the confining pressure in the front and rear, left and right and up and down directions;
(8)旋转管线转向开关10,切断主管线与支撑剂搅拌罐的连通,启动压裂液电动搅拌机2;(8) Rotate the pipeline steering switch 10, cut off the communication between the main pipeline and the proppant stirring tank, and start the fracturing fluid electric mixer 2;
(9)启动压裂泵5并调节频率至所需排量,启动电磁流量计6,压裂液经压裂泵泵注进入井筒16在岩样内部憋起高压使岩样致裂;(9) start the fracturing pump 5 and adjust the frequency to the required displacement, start the electromagnetic flowmeter 6, and the fracturing fluid is pumped into the wellbore 16 by the fracturing pump, and the high pressure inside the rock sample is held up to cause the rock sample to be fractured;
(10)观察集成控制19显示界面的岩样压力变化曲线,根据曲线判断岩样是否致裂;(10) Observe the rock sample pressure change curve on the display interface of the integrated control 19, and judge whether the rock sample is fractured according to the curve;
(11)岩样压裂后,启动支撑剂电动搅拌机2;(11) After fracturing the rock sample, start the proppant electric mixer 2;
(12)旋转管线转向开关10,连通管线与支撑剂搅拌罐,压裂液进入支撑剂搅拌罐,与支撑剂混合形成混砂液后,经转换接头12流入井筒16,进入岩样内的人工裂缝;(12) Rotate the pipeline turning switch 10 to connect the pipeline with the proppant stirring tank. The fracturing fluid enters the proppant stirring tank, and is mixed with the proppant to form a sand-mixing fluid, which flows into the wellbore 16 through the conversion joint 12 and enters the artificial artificial in the rock sample. crack;
(13)重复步骤(8~12),模拟现场实际压裂过程;(13) Repeat steps (8-12) to simulate the actual fracturing process on site;
(14)实验结束,依次关闭压裂泵5、电动搅拌机2、卸载千斤顶15压力;(14) After the experiment, turn off the pressure of the fracturing pump 5, the electric mixer 2, and the unloading jack 15 in turn;
(15)保存实验数据并拷贝,关闭集成控制系统19;(15) Save and copy the experimental data, and close the integrated control system 19;
(16)取出模拟岩样,观察压裂裂缝扩展形态,分析支撑剂在裂缝中的铺置规律,整理实验仪器与材料,清理打扫实验室。(16) Take out the simulated rock samples, observe the fracturing fracture expansion pattern, analyze the proppant placement law in the fractures, arrange the experimental instruments and materials, and clean the laboratory.
以上实施例中关于尺寸、材料等仅为示例,并不限于此。可进一步的在下述范围内进一步优选,均可实现本发明的效果:压裂液搅拌罐直径30~80cm,高度30~80cm;其侧面设置的出料口位置距罐底0.1~30cm;优选的所述支撑剂搅拌罐直径30~80cm,高度30~80cm;其侧面的混砂液出料口位置距离支撑剂搅拌罐底部0.1~30cm;压裂液进料口位置高于混砂液出料口的高度差为5~50cm;所选用的裂缝扩展容器,其三维尺寸30~300cm;所用的裂缝扩展模拟岩样,三维尺寸5~100cm;所用的井筒装置为金属螺纹井筒,轴向扭曲角度为0~360°;井筒横截面短半径1~75mm,长轴与短轴比值1~2;井筒表面分簇或均匀射孔,孔眼直径1~20mm,孔眼密度16~48个/m,孔眼相位0~90°;所述井筒数量1~5个,井筒类型为垂直井筒或水平井筒,井筒长度5~400cm;所用支撑剂粒径20~100目;压裂液采用活性水压裂液等。The dimensions, materials, etc. in the above embodiments are only examples, and are not limited thereto. It can be further optimized in the following range, and the effect of the present invention can be achieved: the diameter of the fracturing fluid stirring tank is 30-80cm, and the height is 30-80cm; The diameter of the proppant stirring tank is 30-80 cm, and the height is 30-80 cm; the position of the sand mixing liquid discharge port on the side is 0.1-30 cm from the bottom of the proppant stirring tank; the position of the fracturing liquid feeding port is higher than the sand mixing liquid discharge The height difference of the mouth is 5-50 cm; the selected fracture expansion container has a three-dimensional size of 30-300 cm; the simulated rock sample used for fracture expansion has a three-dimensional size of 5-100 cm; the wellbore device used is a metal threaded wellbore with an axial twist angle. 0~360°; short radius of wellbore cross section is 1~75mm, ratio of long axis to short axis is 1~2; wellbore surface is clustered or perforated uniformly, perforation diameter is 1~20mm, perforation density is 16~48/m, perforation The phase is 0-90°; the number of the wellbore is 1-5, the wellbore type is vertical wellbore or horizontal wellbore, and the wellbore length is 5-400cm; the particle size of the proppant used is 20-100 mesh; the fracturing fluid adopts active water fracturing fluid, etc. .
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