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CN107525541A - A kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig and method - Google Patents

A kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig and method Download PDF

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CN107525541A
CN107525541A CN201710658405.8A CN201710658405A CN107525541A CN 107525541 A CN107525541 A CN 107525541A CN 201710658405 A CN201710658405 A CN 201710658405A CN 107525541 A CN107525541 A CN 107525541A
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grouting
pressure
coal
test
base
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CN107525541B (en
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孟庆彬
韩立军
冯冰
金煜浩
宗义江
李兴权
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China University of Mining and Technology Beijing CUMTB
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
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  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
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Abstract

本发明公开了一种低渗透性煤岩体劈裂渗透耦合注浆试验装置及方法,该装置包括与注浆试验内缸和环套于注浆试验内缸外侧的注浆试验外缸,注浆试验内、外缸下端均与底座相连,注浆试验内缸上端设有顶部密封压头,注浆试验外缸上端设有环形压头,注浆试验内、外缸、底座和环形压头之间形成环形通道,注浆试验外缸上部设有连通环形通道的溢浆管和排气管,煤岩体试样填充于注浆试验内缸内,煤岩体试样中心设有注浆花管,注浆花管布有溢浆孔,底座设有注浆孔,注浆孔与注浆花管相连,电动水泥搅拌站与注浆泵连通,注浆泵通过高压注浆软管与注浆孔连通。本发明具有结构简单、制作容易、费用低廉、操作方便、大尺寸全封闭、使用可靠的优点。

The invention discloses a low-permeability coal rock mass splitting penetration coupling grouting test device and method. The lower ends of the inner and outer cylinders for the grouting test are connected to the base, the upper end of the inner cylinder for the grouting test is provided with a top sealing pressure head, the upper end of the outer cylinder for the grouting test is provided with a ring pressure head, the inner and outer cylinders, the base and the ring pressure head for the grouting test An annular channel is formed between them. The upper part of the outer cylinder of the grouting test is provided with a slurry overflow pipe and an exhaust pipe connected to the annular channel. The coal rock sample is filled in the inner cylinder of the grouting test. The flower tube, the grouting flower tube is equipped with a grouting hole, the base is provided with a grouting hole, the grouting hole is connected to the grouting flower tube, the electric cement mixing station is connected to the grouting pump, and the grouting pump is connected to the grouting pump through a high-pressure grouting hose. The grouting holes are connected. The invention has the advantages of simple structure, easy manufacture, low cost, convenient operation, large size and full closure, and reliable use.

Description

一种低渗透性煤岩体劈裂渗透耦合注浆试验装置及方法A low-permeability coal-rock mass splitting seepage coupled grouting test device and method

技术领域technical field

本发明涉及一种低渗透性煤岩体劈裂渗透耦合注浆试验装置及方法,尤其适用于实验室模拟低渗透性煤岩体或土样、砂样等介质的高压劈裂渗透耦合注浆试验。The invention relates to a low-permeability coal rock mass splitting penetration coupling grouting test device and method, especially suitable for laboratory simulation of low-permeability coal rock mass or soil samples, sand samples and other media high-pressure splitting penetration coupling grouting test.

背景技术Background technique

在矿山与地下工程穿越不良地质或含水地层施工中,注浆是一种加固围岩体与封堵地下水的有效技术,它利用机械设备,采取合理的注浆工艺,将适宜的有机系或无机系注浆材料注入工程中,以达到填充、加固、堵水等目的。对于注浆材料而言,有机系注浆材料可注性较好、堵水快速高效,但造价高、污染严重、加固体强度低,加固效果差,在实际工程中应用较少,常用于注浆堵水与流砂加固等特殊工程;无机系注浆材料来源丰富、价格低廉、结石体强度高、抗渗性能好、注浆工艺简单、施工操作方便,水泥基类浆液是目前最常用的注浆材料;但水泥是颗粒性材料,对微裂隙、低渗透性地层的注浆效果较差。当前,大多数注浆理论与注浆试验主要研究浆液在无侧限约束条件下平面扩散效应和大开度裂隙浆液渗流扩散规律,不能真实反映地应力与围岩体约束挤压条件下浆液在微裂隙煤岩体等低渗透性介质中的实际扩散过程,而模拟注浆试验是研究煤岩体等介质注浆扩散与加固机理不可缺少的重要方法。这是由于实验室注浆模拟试验具有直观、经济、简便、可行的特点,可再现浆液在煤岩体等介质中的扩散过程,可使注浆技术精确化、科学化,可较好地解决注浆理论与实际工程中存在的问题,降低仅凭经验施工的盲目性与注浆成本,是一项应用较为广泛的研究手段。在深部资源开采高应力条件下会造成煤岩体等介质开度较大的裂隙趋于闭合,在围岩体中存在大量微小裂隙(孔隙直径或裂隙开度小于0.2mm),使得煤岩体的可注性降低;另外,对于泥质胶结岩石(泥岩、泥质砂岩等)来说,其内部裂隙开度较小、孔隙率较低、可注性较差;此外,还有流砂、黏土等介质,其密实性较好,水泥基类浆液注浆效果差。也就是说,受成岩条件和应力水平的影响,一些地下工程开挖后围岩体裂隙开度小,造成水泥基类浆液在微裂纹中的自由流动受阻,仅采用依靠浆液挤压扩散作用的压密注浆效果较差;这就需要不断的提高注浆压力,当注浆压力达到某一临界压力(劈裂压力)时,可将低渗透性煤岩体等介质中的微裂隙的开度增大,以提高浆液的流动性和扩散半径,达到加固和注浆堵水的目的。In the construction of mines and underground engineering through unfavorable geology or water-bearing strata, grouting is an effective technology to strengthen the surrounding rock mass and block groundwater. It uses mechanical equipment and adopts a reasonable grouting process to inject suitable organic or inorganic It is grouting material injected into the project to achieve the purpose of filling, reinforcement and water blocking. For grouting materials, organic grouting materials have better injectability and fast and efficient water shutoff, but they are expensive, seriously polluted, have low reinforcement strength, and poor reinforcement effect, so they are rarely used in actual engineering. Special projects such as slurry water blocking and quicksand reinforcement; inorganic grouting materials are rich in sources, low in price, high in stone body strength, good in impermeability, simple in grouting process, and convenient in construction and operation. Cement-based grout is currently the most commonly used grouting material. However, cement is a granular material, and the grouting effect on micro-cracks and low-permeability formations is poor. At present, most of the grouting theories and grouting tests mainly study the planar diffusion effect of grout under the condition of unconfined constraints and the law of seepage and diffusion of grout in large-opening fissures, which cannot truly reflect the in-situ stress and the confinement and extrusion of surrounding rock mass. The actual diffusion process in low-permeability media such as micro-cracked coal and rock mass, and the simulated grouting test is an indispensable and important method to study the grouting diffusion and reinforcement mechanism of coal and rock mass and other media. This is because the laboratory grouting simulation test is intuitive, economical, simple, and feasible, and can reproduce the diffusion process of grout in coal and rock media, which can make the grouting technology more accurate and scientific, and can better solve the problem. It is a widely used research method to reduce the blindness and grouting cost of grouting theory and actual engineering. Under the high-stress conditions of deep resource mining, the cracks with large openings in the coal and rock mass tend to close, and there are a large number of tiny cracks (pore diameter or crack opening less than 0.2mm) in the surrounding rock mass, making the coal and rock mass Injectability is reduced; in addition, for argillaceous cemented rocks (mudstone, argillaceous sandstone, etc.), the internal fracture opening is small, porosity is low, and injectability is poor; in addition, quicksand, clay And other media, its compactness is better, and the grouting effect of cement-based grout is poor. That is to say, due to the influence of diagenetic conditions and stress levels, the opening of cracks in the surrounding rock mass after excavation of some underground projects is small, which causes the free flow of cement-based grout in the micro-cracks to be hindered. The effect of compaction grouting is poor; this requires continuously increasing the grouting pressure. When the grouting pressure reaches a certain critical pressure (split pressure), the opening of micro-cracks in low-permeability coal rock mass and other media can be reduced. In order to increase the fluidity and diffusion radius of the grout, it can achieve the purpose of reinforcement and grouting water blocking.

目前,由于受试验条件和试验对象等因素的影响,现有的注浆试验模型设备只能一定程度上模拟压密渗透注浆,这是因为被注煤岩体为小块状结构的混合体或含有较多裂隙且裂隙开度较大的完整煤岩体,造成其内部裂隙发育、结构松散,整体渗透性好、可注性强,便于浆液的自由流动扩散,一般仅需较小的注浆压力即可实现水泥基类浆液在裂隙较发育的煤岩体中的渗透扩散;另外,由于注浆装置尺寸太小和密封性不足等问题,造成跑浆现象普遍,难以实现高压劈裂注浆。而实际矿山与地下工程中广泛存在裂隙不发育或裂隙开度较小的低渗透性煤岩体,由于采用常规渗透注浆工艺中较小的注浆压力无法使水泥基类注浆材料渗透到微裂隙中去;这就需要提高注浆压力将一定范围内的低渗透性煤岩体劈裂,在煤岩体中形成开度较大的裂隙网络(孔隙直径或裂隙开度大于0.2mm),提高浆液的流动性和扩散效果。如何判断注浆压力是否达到了低渗透性煤岩体等介质的劈裂压力,目前仅有一定的理论解答,但受煤岩体等介质中裂隙参数、分布特性和地应力等因素影响,造成劈裂压力的理论解答与实际工程情况不符。因此,研制模拟裂隙不发育或裂隙开度较小的低渗透性煤岩体等介质的高压劈裂-渗透耦合注浆试验装置十分必要,可为分析浆液在微裂纹中的渗透流动与劈裂扩散规律,以及揭示低渗透性煤岩体劈裂-渗透耦合注浆机理提供试验基础。At present, due to the influence of factors such as test conditions and test objects, the existing grouting test model equipment can only simulate compaction seepage grouting to a certain extent, because the rock mass to be injected with coal is a mixture of small block structures Or a complete coal and rock mass with many cracks and large crack openings, resulting in the development of internal cracks, loose structure, good overall permeability and strong injectability, which is convenient for the free flow and diffusion of slurry. Generally, only a small injection is required. The permeation and diffusion of cement-based grout in the coal and rock mass with relatively well-developed fractures can be achieved by using only the grout pressure; in addition, due to the problems of too small size of the grouting device and insufficient sealing, the phenomenon of grout running out is common, and it is difficult to realize high-pressure splitting grouting. pulp. However, in actual mines and underground engineering, there are widely low-permeability coal and rock masses with no cracks or small crack openings. Due to the small grouting pressure in the conventional infiltration grouting process, the cement-based grouting material cannot penetrate into the Micro-cracks; this requires increasing the grouting pressure to split the low-permeability coal and rock mass within a certain range, and form a crack network with a large opening in the coal and rock mass (pore diameter or crack opening is greater than 0.2mm) , Improve the fluidity and diffusion effect of the slurry. How to judge whether the grouting pressure has reached the splitting pressure of low-permeability coal-rock mass and other media, there is only a certain theoretical answer at present, but it is affected by factors such as fracture parameters, distribution characteristics and in-situ stress in coal-rock mass and other media, resulting in Theoretical solution of splitting pressure is inconsistent with actual engineering situation. Therefore, it is necessary to develop a high-pressure splitting-permeation coupling grouting test device for simulating low-permeability coal and rock mass with no cracks or small crack openings. Diffusion law, as well as revealing the splitting-permeation coupling grouting mechanism of low-permeability coal and rock mass provide an experimental basis.

发明内容Contents of the invention

发明目的:本发明目的是克服已有技术不足之处,即针对裂隙不发育的低渗透性煤岩体或孔隙(空隙)率较小的土样、砂样等介质提供一种结构简单、制作容易、费用低廉、操作方便、大尺寸全封闭、使用可靠的高压劈裂渗透耦合注浆试验装置。Purpose of the invention: the purpose of the invention is to overcome the deficiencies of the prior art, that is, to provide a simple structure, low-permeability coal rock mass or soil samples with less porosity (void) ratio, sand samples and other media that are not developed in cracks. Easy, low cost, convenient operation, large size fully enclosed, reliable high pressure splitting penetration coupling grouting test device.

为了实现上述目的,本发明采用了如下的技术方案:一种低渗透性煤岩体劈裂渗透耦合注浆试验装置,包括底座、注浆泵、电动水泥搅拌站、注浆试验内缸、注浆试验外缸、注浆花管、煤岩体试样;所述注浆试验内缸的下端与底座相连,注浆试验内缸的上端设有可活动的顶部密封压头,所述注浆试验外缸环套于注浆试验内缸的外侧,注浆试验外缸的下端与底座相连,注浆试验外缸的上端设有环形压头,注浆试验内缸、注浆试验外缸、底座和环形压头之间形成环形通道,注浆试验外缸的上部设有溢浆管和排气管,溢浆管和排气管分别与环形通道连通,所述煤岩体试样填充于注浆试验内缸内部,在煤岩体试样的中心设置注浆花管,注浆花管上均布有溢浆孔,所述底座开设有底座注浆孔,底座注浆孔与注浆花管下端相连,所述电动水泥搅拌站与注浆泵的入口连通,注浆泵的出口通过高压注浆软管与底座注浆孔连通。In order to achieve the above object, the present invention adopts the following technical scheme: a low-permeability coal rock mass splitting penetration coupling grouting test device, including a base, a grouting pump, an electric cement mixing station, a grouting test inner cylinder, a grouting Grouting test outer cylinder, grouting flower tube, coal and rock mass sample; the lower end of the grouting test inner cylinder is connected with the base, and the upper end of the grouting test inner cylinder is provided with a movable top sealing pressure head, and the grouting test inner cylinder is provided with a movable top sealing pressure head. The test outer cylinder is ring-sleeved on the outside of the grouting test inner cylinder, the lower end of the grouting test outer cylinder is connected to the base, the upper end of the grouting test outer cylinder is provided with a ring pressure head, the grouting test inner cylinder, the grouting test outer cylinder, An annular channel is formed between the base and the annular pressure head. The upper part of the outer cylinder of the grouting test is provided with a slurry overflow pipe and an exhaust pipe. The overflow pipe and the exhaust pipe are respectively connected with the annular channel. Inside the inner cylinder of the grouting test, a grouting flower tube is arranged in the center of the coal and rock mass sample, and the grouting flower tube is evenly distributed with grouting holes, and the base is provided with a base grouting hole, and the base grouting hole and the grouting The lower ends of the flower tubes are connected, the electric cement mixing station is connected with the inlet of the grouting pump, and the outlet of the grouting pump is connected with the grouting hole of the base through a high-pressure grouting hose.

进一步的,所述环形通道内均匀对称地布置多个让压密封塞。Further, a plurality of compression sealing plugs are evenly and symmetrically arranged in the annular channel.

进一步的,所述注浆试验内缸的内壁间隔设置有若干环形的浆液聚集槽,浆液聚集槽的中部开设有排浆排气孔,排浆排气孔与环形通道连通。Further, the inner wall of the inner cylinder of the grouting test is provided with several annular slurry collecting tanks at intervals, and the middle part of the slurry collecting tank is provided with a slurry discharge vent hole, and the slurry discharge vent hole communicates with the annular channel.

进一步的,所述注浆泵的出口设置浆液伺服控制系统,所述高压注浆软管上设置浆液流量、压力及密度监测系统。Further, a grout servo control system is set at the outlet of the grouting pump, and a grout flow, pressure and density monitoring system is set on the high-pressure grouting hose.

进一步的,所述溢浆管上设置弹簧微启式安全阀和隔膜式压力表;所述排气管上设置排气控制阀;所述溢浆管的下方设置浆液盛装容器。Further, a spring micro-opening safety valve and a diaphragm pressure gauge are arranged on the slurry overflow pipe; an exhaust control valve is arranged on the exhaust pipe; a slurry container is arranged below the slurry overflow pipe.

进一步的,所述注浆试验内缸的下端插入底座上的环形槽口内;所述注浆试验外缸的下端与底座通过高强螺栓固定连接。Further, the lower end of the inner cylinder for grouting test is inserted into the annular notch on the base; the lower end of the outer cylinder for grouting test is fixedly connected with the base by high-strength bolts.

进一步的,所述底座注浆孔包括注浆孔一和注浆孔二,注浆孔一位于底座的中心位置,注浆花管下端插入注浆孔一中,注浆孔二一端与注浆孔一连通,注浆孔二另一端延伸至底座侧面并安装有接口法兰盘,高压注浆软管与接口法兰盘相连。Further, the base grouting hole includes a grouting hole 1 and a grouting hole 2, the grouting hole 1 is located at the center of the base, the lower end of the grouting flower tube is inserted into the grouting hole 1, and the end of the grouting hole 2 is connected to the grouting hole 2. The first grouting hole is connected, the other end of the second grouting hole extends to the side of the base and is equipped with an interface flange, and the high-pressure grouting hose is connected with the interface flange.

一种采用上述试验装置的低渗透性煤岩体劈裂渗透耦合注浆试验方法,该试验方法包括以下步骤:A low-permeability coal rock mass splitting penetration coupling grouting test method using the above-mentioned test device, the test method includes the following steps:

步骤一:将压力试验机与顶部密封压头相连,启动压力试验机,通过顶部密封压头对煤岩体试样施加预定轴压,在施加轴压的过程中,通过排气管将注浆试验内缸及环形通道中的气体排出,通过注浆试验内缸、注浆试验外缸和让压密封塞对煤岩体试样提供环向约束力;Step 1: Connect the pressure testing machine to the top sealing pressure head, start the pressure testing machine, and apply a predetermined axial pressure to the coal rock mass sample through the top sealing pressure head. The gas in the test inner cylinder and the annular channel is discharged, and the coal and rock mass sample is provided with a circumferential constraint force through the grouting test inner cylinder, the grouting test outer cylinder and the pressure sealing plug;

步骤二:将一定比例的水泥和水放入到电动水泥搅拌站中进行混合,均匀混合后的浆液通过注浆泵、高压注浆软管被输送到底座的注浆孔一和注浆孔二中,再通过注浆花管中的溢浆孔向煤岩体试样挤压扩散,注浆泵的注浆压力低于低渗透性煤岩体的劈裂压力,直至高压注浆软管内部浆液流量为零或者出现浆液回流现象;Step 2: Put a certain proportion of cement and water into the electric cement mixing station for mixing, and the evenly mixed slurry is transported to the grouting hole 1 and grouting hole 2 of the base through the grouting pump and high-pressure grouting hose In the process, the grouting hole in the grouting flower tube is squeezed and diffused to the sample of the coal and rock mass. The grouting pressure of the grouting pump is lower than the splitting pressure of the low-permeability coal and rock mass, until the inside of the high-pressure grouting hose The slurry flow rate is zero or the slurry backflow occurs;

步骤三:将注浆泵的注浆压力逐步提高至低渗透性煤岩体的劈裂压力,将煤岩体试样的微裂隙的开度增大,使浆液继续注入到煤岩体试样中。Step 3: Gradually increase the grouting pressure of the grouting pump to the splitting pressure of the low-permeability coal-rock mass, increase the opening of the micro-cracks of the coal-rock mass sample, and continue to inject the grout into the coal-rock mass sample middle.

进一步的,在实施步骤三的过程中,被煤岩体试样的气体和多余的浆液不断汇集于浆液聚集槽中,并通过排浆排气孔排到环形通道中,随着注浆压力的提高,环形通道中浆液不断积聚增多并存满整个环形通道,当环形通道内部压力与外部空气压力差值超过设定压力值时,弹簧微启式安全阀自动打开,通过溢浆管将环形通道内的气体和浆液排出到浆液盛装容器中,以保证注浆的持续进行。Further, in the process of implementing step three, the gas and excess slurry of the coal and rock mass sample are continuously collected in the slurry accumulation tank, and are discharged into the annular channel through the slurry discharge vent hole, and as the grouting pressure increases Increase, the slurry in the annular channel will continue to accumulate and increase and fill the entire annular channel. When the difference between the internal pressure of the annular channel and the external air pressure exceeds the set pressure value, the spring micro-opening safety valve will automatically open, and the slurry in the annular channel will be discharged through the overflow pipe. The gas and slurry are discharged into the slurry container to ensure continuous grouting.

进一步的,在实施步骤二和步骤三的过程中,通过浆液流量、压力及密度监测系统实时动态监测浆液的流量、压力及密度,从而保证浆液的易性和注浆压力的有效控制,实现对注浆过程的精细化控制。Further, in the process of implementing steps two and three, the flow, pressure and density of the slurry are dynamically monitored in real time through the monitoring system of the flow, pressure and density of the slurry, so as to ensure the workability of the slurry and the effective control of the grouting pressure, and realize the Fine control of the grouting process.

有益效果:本发明注浆试验装置可模拟再现大尺寸低渗透性完整煤岩体劈裂渗透耦合注浆的全过程,且具有开展破碎煤岩体等介质的压密渗透注浆功能,亦也可用于模拟不同级配、孔隙(空隙)率的土体、砂体、土石混合体等多种介质在压密与劈裂注浆条件下的注浆扩散规律,分析注浆加固效果及确定被注介质产生劈裂时所需要的临界注浆压力;并可将加固后的煤岩体等介质通过取芯制成标准试件,开展其基本力学试验及细观力学试验。该装置结构简单,制作容易,费用低廉,操作方便,使用可靠。Beneficial effects: the grouting test device of the present invention can simulate and reproduce the whole process of splitting and seepage coupled grouting of large-scale and low-permeability complete coal and rock mass, and has the function of compacting and seeping grouting for media such as broken coal and rock mass. It can be used to simulate the grouting diffusion law of various media such as soil, sand, and soil-rock mixtures with different gradations and pore (void) ratios under the conditions of compaction and split grouting, analyze the grouting reinforcement effect and determine the grouting effect. The critical grouting pressure required for the injection medium to produce splitting; and the reinforced coal rock mass and other media can be made into standard test pieces by coring, and basic mechanical tests and mesomechanical tests can be carried out. The device has the advantages of simple structure, easy manufacture, low cost, convenient operation and reliable use.

附图说明Description of drawings

图1为本发明注浆试验装置的结构示意图;Fig. 1 is the structural representation of grouting test device of the present invention;

图2为图1中A向视图;Fig. 2 is a view from direction A in Fig. 1;

图3为图1中B向视图;Fig. 3 is a view from direction B in Fig. 1;

图中:1—底座,2—高压注浆软管,3—浆液流量、压力及密度监测系统,4—浆液伺服控制系统,5—注浆泵,6—电动水泥搅拌站,7—接口法兰盘,8—注浆孔二,9—高强螺栓,10—溢浆管,11—弹簧微启式安全阀,12—隔膜式压力表,13—排气管,14—排气控制阀,15—浆液盛装容器,16—注浆试验内缸,17—注浆试验外缸,18—环形通道,19—顶部密封压头,20—让压密封塞,21—浆液聚集槽,22—排浆排气孔,23—注浆花管,24—溢浆孔,25—注浆孔一,26-煤岩体试样,27-环形压头。In the figure: 1—base, 2—high pressure grouting hose, 3—slurry flow, pressure and density monitoring system, 4—slurry servo control system, 5—grouting pump, 6—electric cement mixing station, 7—interface method Blue plate, 8—grouting hole 2, 9—high strength bolt, 10—slurry overflow pipe, 11—spring micro-opening safety valve, 12—diaphragm pressure gauge, 13—exhaust pipe, 14—exhaust control valve, 15—slurry container, 16—inner cylinder for grouting test, 17—outer cylinder for grouting test, 18—annular channel, 19—top sealing pressure head, 20—pressure sealing plug, 21—slurry accumulation tank, 22—row Grout vent hole, 23—grouting flower pipe, 24—grout overflow hole, 25—grouting hole one, 26—coal rock mass sample, 27—annular pressure head.

具体实施方式:detailed description:

下面结合附图对本发明做更进一步的解释。The present invention will be further explained below in conjunction with the accompanying drawings.

如图1至3所示,本发明的一种低渗透性煤岩体劈裂渗透耦合注浆试验装置,包括底座1、注浆泵5、电动水泥搅拌站6、注浆试验内缸16、注浆试验外缸17、注浆花管23、煤岩体试样26等。As shown in Figures 1 to 3, a low-permeability coal rock mass splitting penetration coupling grouting test device of the present invention includes a base 1, a grouting pump 5, an electric cement mixing station 6, a grouting test inner cylinder 16, Grouting test outer cylinder 17, grouting flower tube 23, coal and rock mass sample 26, etc.

注浆试验内缸16的下端插入底座1上的环形槽口内,注浆试验内缸16的上端设有可活动的顶部密封压头19。注浆试验外缸17环套于注浆试验内缸16的外侧,注浆试验外缸17的下端与底座1通过高强螺栓9固定连接,注浆试验外缸17的上端设有环形压头27,注浆试验内缸16、注浆试验外缸17、底座1和环形压头27之间形成环形通道18,环形通道18内均匀对称地布置多个让压密封塞20。The lower end of the grouting test inner cylinder 16 is inserted in the annular notch on the base 1, and the upper end of the grouting test inner cylinder 16 is provided with a movable top sealing pressure head 19. The outer cylinder 17 of the grouting test is ring-sleeved on the outside of the inner cylinder 16 of the grouting test, the lower end of the outer cylinder 17 of the grouting test is fixedly connected with the base 1 through high-strength bolts 9, and the upper end of the outer cylinder 17 of the grouting test is provided with an annular pressure head 27 An annular channel 18 is formed between the grouting test inner cylinder 16 , the grouting test outer cylinder 17 , the base 1 and the annular pressure head 27 , and a plurality of compression sealing plugs 20 are evenly and symmetrically arranged in the annular channel 18 .

注浆试验内缸16的内壁间隔设置有若干环形的浆液聚集槽21,浆液聚集槽21的中部开设有排浆排气孔22,排浆排气孔22与环形通道18连通。注浆试验外缸17的上部设有溢浆管10和排气管13,溢浆管10和排气管13分别与环形通道18连通。溢浆管10上设置弹簧微启式安全阀11和隔膜式压力表12。排气管13上设置排气控制阀。溢浆管10的下方设置浆液盛装容器15。The inner wall of the grouting test inner cylinder 16 is provided with several annular slurry collecting tanks 21 at intervals. The top of the grouting test outer cylinder 17 is provided with a grout overflow pipe 10 and an exhaust pipe 13, and the grout overflow pipe 10 and the exhaust pipe 13 communicate with the annular passage 18 respectively. A spring micro-opening safety valve 11 and a diaphragm pressure gauge 12 are arranged on the overflow pipe 10 . An exhaust control valve is arranged on the exhaust pipe 13 . A slurry container 15 is arranged below the overflow pipe 10 .

煤岩体试样26填充于注浆试验内缸16内部,在煤岩体试样26的中心设置注浆花管23,注浆花管23上均布有溢浆孔24。The coal and rock mass sample 26 is filled in the inner cylinder 16 of the grouting test, and the grouting flower tube 23 is arranged in the center of the coal and rock mass sample 26, and the grouting flower tube 23 is evenly distributed with grout overflow holes 24.

底座1开设有底座注浆孔,底座注浆孔包括注浆孔一25和注浆孔二8,注浆孔一25位于底座1的中心位置,注浆花管23下端插入注浆孔一25中,注浆孔二8一端与注浆孔一25连通,注浆孔二8另一端延伸至底座1侧面并安装有接口法兰盘7。The base 1 is provided with a base grouting hole, and the base grouting hole includes a grouting hole 1 25 and a grouting hole 2 8, the grouting hole 1 25 is located at the center of the base 1, and the lower end of the grouting floral tube 23 is inserted into the grouting hole 1 25 Among them, one end of the grouting hole 2 8 communicates with the grouting hole 1 25 , and the other end of the grouting hole 2 8 extends to the side of the base 1 and is equipped with an interface flange 7 .

电动水泥搅拌站6与注浆泵5的入口连通,注浆泵5的出口与高压注浆软管2的一端相连,高压注浆软管2的另一端与注浆孔二8另一端的接口法兰盘7相连。在注浆泵5的出口设置浆液伺服控制系统4,在高压注浆软管2上设置浆液流量、压力及密度监测系统3。The electric cement mixing station 6 is connected to the inlet of the grouting pump 5, the outlet of the grouting pump 5 is connected to one end of the high-pressure grouting hose 2, and the other end of the high-pressure grouting hose 2 is connected to the other end of the grouting hole 2 8 The flanges 7 are connected. A grout servo control system 4 is set at the outlet of the grouting pump 5 , and a grout flow, pressure and density monitoring system 3 is set on the high-pressure grouting hose 2 .

本实施例中,底座、注浆试验内缸和注浆试验外缸均采用高强度钢材(规格为Q235~355)制作。底座直径为800~900mm、高度为300~400mm;注浆试验内缸直径为500~700mm,壁厚为10~20mm,高度为500~600mm;注浆试验外缸直径为800~900mm,壁厚为20~30mm,高度为500~600mm,注浆试验内外缸之间的间距为30~60mm;高强螺栓强度等级为8.8~10.9,螺栓孔直径为20~28mm;底座的环形槽口宽度为10~20mm,深度为100~200mm。底座的注浆孔直径为30~30mm,总长度为400~450mm。注浆花管直径为6~8mm,壁厚为1~2mm,长度为450~550mm;溢浆孔直径为3~5mm,间距为10~20mm,溢浆孔按梅花型均匀布置;浆液聚集槽沿着注浆内筒长度方向等间距的布设6~8圈,开槽深度为10~20mm,开槽宽度为20~30mm,间距为30~50mm;排浆排气孔完全穿透注浆试验内缸,直径为8~10mm,间距为40~50mm,排浆排气孔布置在浆液聚集槽中部的中心位置。In this embodiment, the base, the inner cylinder for the grouting test and the outer cylinder for the grouting test are all made of high-strength steel (the specification is Q235-355). The diameter of the base is 800-900mm, the height is 300-400mm; the diameter of the inner cylinder of the grouting test is 500-700mm, the wall thickness is 10-20mm, and the height is 500-600mm; the diameter of the outer cylinder of the grouting test is 800-900mm, the wall thickness 20-30mm, height 500-600mm, distance between inner and outer cylinders in grouting test 30-60mm; high-strength bolt strength grade 8.8-10.9, bolt hole diameter 20-28mm; base ring notch width 10 ~20mm, the depth is 100~200mm. The diameter of the grouting hole of the base is 30-30 mm, and the total length is 400-450 mm. The diameter of the grouting flower tube is 6-8mm, the wall thickness is 1-2mm, and the length is 450-550mm; the diameter of the overflow holes is 3-5mm, and the spacing is 10-20mm, and the overflow holes are evenly arranged according to the plum blossom pattern; the slurry accumulation tank Arrange 6 to 8 circles at equal intervals along the length of the grouting inner cylinder, the slot depth is 10 to 20 mm, the slot width is 20 to 30 mm, and the spacing is 30 to 50 mm; the grout exhaust holes completely penetrate the grouting test The inner cylinder has a diameter of 8-10mm and a spacing of 40-50mm. The slurry discharge vent is arranged in the center of the middle of the slurry collection tank.

外接弹簧微启式安全阀的额定压力可分为3级,即0~20MPa、20~40MPa、40~60MPa;排气管和溢浆管采用无缝钢管,直径为8~10mm,壁厚为2~3mm,长度为15~20mm;隔膜式压力表的额定压力亦可分为3级,即0~20MPa、20~40MPa、40~60MPa。The rated pressure of the external spring micro-opening safety valve can be divided into 3 levels, namely 0-20MPa, 20-40MPa, 40-60MPa; the exhaust pipe and overflow pipe are made of seamless steel pipes, with a diameter of 8-10mm and a wall thickness of 2 ~ 3mm, the length is 15 ~ 20mm; the rated pressure of the diaphragm pressure gauge can also be divided into three levels, namely 0 ~ 20MPa, 20 ~ 40MPa, 40 ~ 60MPa.

高压注浆软管直径为20~30mm,壁厚为3~6mm;流量、压力及密度监测系统由流量传感器、压力传感器、密度传感器组成,流量传感器的量程为0~3L/min,分辨率为0.001L/min,误差为±0.5%;压力传感器的量程为20~30MPa,分辨率为0.01MPa,误差为±0.5%;密度传感器的量程为0~3g/cm3,分辨率为0.001g/cm3,误差为±0.5%。浆液伺服控制阀系统的量程为0~2L/min,分辨率为0.001L/min,误差为±0.5~1.0%;注浆泵可提供0~20MPa、20~40MPa、40~60MPa等3个级别的注浆压力,电动水泥搅拌站的容量为30~50L;以上参数可根据实际工程情况进行适当调整。The diameter of the high-pressure grouting hose is 20-30mm, and the wall thickness is 3-6mm; the flow, pressure and density monitoring system is composed of a flow sensor, a pressure sensor, and a density sensor. The range of the flow sensor is 0-3L/min, and the resolution is 0.001L/min, the error is ±0.5%; the range of the pressure sensor is 20-30MPa, the resolution is 0.01MPa, the error is ±0.5%; the range of the density sensor is 0-3g/cm 3 , the resolution is 0.001g/ cm 3 , the error is ±0.5%. The measuring range of the slurry servo control valve system is 0-2L/min, the resolution is 0.001L/min, and the error is ±0.5-1.0%. The grouting pump can provide 3 levels of 0-20MPa, 20-40MPa, 40-60MPa The grouting pressure, the capacity of the electric cement mixing plant is 30-50L; the above parameters can be adjusted appropriately according to the actual engineering situation.

采用上述试验装置的低渗透性煤岩体劈裂渗透耦合注浆试验方法,该试验方法包括以下步骤:The low-permeability coal-rock mass splitting penetration coupling grouting test method using the above-mentioned test device, the test method includes the following steps:

步骤一:将压力试验机与顶部密封压头19相连,启动压力试验机,通过顶部密封压头19对煤岩体试样26施加预定轴压,在施加轴压的过程中,通过排气管13将注浆试验内缸16及环形通道18中的气体排出,通过注浆试验内缸16、注浆试验外缸17和让压密封塞20对煤岩体试样26提供环向约束力;Step 1: Connect the pressure testing machine to the top sealing head 19, start the pressure testing machine, apply a predetermined axial pressure to the coal and rock mass sample 26 through the top sealing head 19, and pass through the exhaust pipe during the process of applying the axial pressure. 13 Discharge the gas in the inner cylinder 16 and the annular channel 18 of the grouting test, and provide a circumferential constraint force on the coal rock mass sample 26 through the inner cylinder 16 of the grouting test, the outer cylinder 17 of the grouting test and the sealing plug 20;

步骤二:将一定比例的水泥和水放入到电动水泥搅拌站6中进行混合,均匀混合后的浆液通过注浆泵5、高压注浆软管2被输送到底座1的注浆孔一25和注浆孔二8中,再通过注浆花管23中的溢浆孔24向煤岩体试样26挤压扩散,注浆泵5的注浆压力低于低渗透性煤岩体的劈裂压力,直至高压注浆软管内部浆液流量为零或者出现浆液回流现象,此时可以判定煤岩体试样26基本不吃浆;Step 2: put a certain proportion of cement and water into the electric cement mixing station 6 for mixing, and the uniformly mixed slurry is delivered to the grouting hole 125 of the base 1 through the grouting pump 5 and the high-pressure grouting hose 2 and grouting hole 2 8, and then squeeze and diffuse to the coal rock sample 26 through the overflow hole 24 in the grouting flower tube 23, and the grouting pressure of the grouting pump 5 is lower than that of the low-permeability coal rock mass. Crack pressure until the slurry flow rate inside the high-pressure grouting hose is zero or the slurry backflow phenomenon occurs. At this time, it can be judged that the coal rock mass sample 26 basically does not eat slurry;

步骤三:将注浆泵5的注浆压力逐步提高至低渗透性煤岩体的劈裂压力,将煤岩体试样26的微裂隙的开度增大,使浆液继续注入到煤岩体试样26中,在实施步骤三的过程中,被煤岩体试样26的气体和多余的浆液不断汇集于浆液聚集槽21中,并通过排浆排气孔22排到环形通道18中,随着注浆压力的提高,环形通道18中浆液不断积聚增多并存满整个环形通道18,使环形通道18内部压力不断加大,当通道18内部压力与外部空气压力差值超过设定压力值时,弹簧微启式安全阀11自动打开,通过溢浆管10将环形通道18内的气体和浆液排出到浆液盛装容器15中,以保证注浆的持续进行。Step 3: Gradually increase the grouting pressure of the grouting pump 5 to the splitting pressure of the low-permeability coal-rock mass, increase the opening of the micro-cracks of the coal-rock mass sample 26, and continue to inject the grout into the coal-rock mass In sample 26, in the process of implementing step 3, the gas and excess slurry of the coal-rock sample 26 are continuously collected in the slurry accumulation tank 21, and discharged into the annular channel 18 through the slurry discharge vent 22, As the grouting pressure increases, the grout in the annular channel 18 continues to accumulate and fill the entire annular channel 18, so that the internal pressure of the annular channel 18 continues to increase. When the difference between the internal pressure of the channel 18 and the external air pressure exceeds the set pressure value , The spring micro-opening safety valve 11 is automatically opened, and the gas and slurry in the annular passage 18 are discharged into the slurry container 15 through the overflow pipe 10, so as to ensure continuous grouting.

在实施步骤二和步骤三的过程中,通过浆液流量、压力及密度监测系统3实时动态监测浆液的流量、压力及密度,从而保证浆液的易性和注浆压力的有效控制,实现对注浆过程的精细化控制。In the process of implementing steps 2 and 3, the flow, pressure and density of the grout are monitored dynamically in real time through the grout flow, pressure and density monitoring system 3, so as to ensure the workability of the grout and the effective control of the grouting pressure, and realize the control of grouting Fine control of the process.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (10)

  1. A kind of 1. hypotonicity coal and rock splitting infiltration coupling grouting experimental rig, it is characterised in that:Including base (1), slip casting Pump (5), electronic cement stirring station (6), grouting test inner casing (16), grouting test outer shell (17), grouting tube (23), coal and rock Sample (26);The lower end of the grouting test inner casing (16) is connected with base (1), and the upper end of grouting test inner casing (16) is provided with can The top sealing pressure head (19) of activity, the grouting test outer shell (17) are located on the outside of grouting test inner casing (16), slip casting The lower end of experiment outer shell (17) is connected with base (1), and the upper end of grouting test outer shell (17) is provided with annular pressure head (27), slip casting examination Test formation circular passage (18) between inner casing (16), grouting test outer shell (17), base (1) and annular pressure head (27), slip casting examination The top for testing outer shell (17) is provided with overflow slurry pipe (10) and blast pipe (13), and excessive slurry pipe (10) and blast pipe (13) lead to annular respectively Road (18) connects, and the coal and rock sample (26) is filled in grouting test inner casing (16) inside, in coal and rock sample (26) The heart sets grouting tube (23), is evenly equipped with extravasating hole (24) on grouting tube (23), the base (1) offers base slip casting Hole, base injected hole are connected with grouting tube (23) lower end, and the electronic cement stirring station (6) and the entrance of grouting pump (5) connect Logical, the outlet of grouting pump (5) is connected by high-pressure slip-casting flexible pipe (2) with base injected hole.
  2. 2. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 1, its feature exist In:Multiple densification blockings (20) that allow symmetrically are arranged in the circular passage (18).
  3. 3. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 1 or 2, its feature It is:The inwall of the grouting test inner casing (16) is arranged at intervals with some annular slurries gathered troughs (21), slurries gathered trough (21) plasma discharge steam vent (22) is offered in the middle part of, plasma discharge steam vent (22) connects with circular passage (18).
  4. 4. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 3, its feature exist In:The outlet of the grouting pump (5) sets slurries servo-control system (4), and slurry stream is set on the high-pressure slip-casting flexible pipe (2) Amount, pressure and measuring density system (3).
  5. 5. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 4, its feature exist In:Spring micro-open type safety valve (11) and diaphragm pressure gage (12) are set on the excessive slurry pipe (10);The blast pipe (13) Upper setting gas exhausting valve (14);The lower section of the excessive slurry pipe (10) sets slurries container containing (15).
  6. 6. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 5, its feature exist In:In annular notches on the lower end inserted base (1) of the grouting test inner casing (16);The grouting test outer shell (17) Lower end is fixedly connected with base (1) by high-strength bolt (9).
  7. 7. a kind of hypotonicity coal and rock splitting infiltration coupling grouting experimental rig according to claim 6, its feature exist In:The base injected hole includes injected hole one (25) and injected hole two (8), and injected hole one (25) is located at the center of base (1) Position, grouting tube (23) lower end are inserted in injected hole one (25), and injected hole two (8) one end connects with injected hole one (25), note Slurry hole two (8) other end extends to base (1) side and is provided with flange disk (7), high-pressure slip-casting flexible pipe (2) and interface method Blue disk (7) is connected.
  8. 8. a kind of hypotonicity coal and rock splitting infiltration coupling grouting test method using experimental rig described in claim 7, Characterized in that, the test method comprises the following steps:
    Step 1:Pressure testing machine is connected with top sealing pressure head (19), starts pressure testing machine, pressure head is sealed by top (19) predetermined shaft pressure is applied to coal and rock sample (26), during axle pressure is applied, by blast pipe (13) by grouting test Gas discharge in inner casing (16) and circular passage (18), by grouting test inner casing (16), grouting test outer shell (17) and allows Densification blocking (20) provides hoop constraint power to coal and rock sample (26);
    Step 2:A certain proportion of cement and water are put into electronic cement stirring station (6) and mixed, it is uniformly mixed Slurries are transported to the injected hole one (25) and injected hole of the base of base (1) by grouting pump (5), high-pressure slip-casting flexible pipe (2) In two (8), then extruded and spread to coal and rock sample (26) by the extravasating hole (24) in grouting tube (23), grouting pump (5) Grouting pressure is less than the cleavage fracture stress of hypotonicity coal and rock, until the internal slurry flow of high-pressure slip-casting flexible pipe (2) be zero or There is slurry reflux phenomenon;
    Step 3:The grouting pressure of grouting pump (5) is stepped up to the cleavage fracture stress of hypotonicity coal and rock, coal and rock is tried The aperture increase of the microfissure of sample (26), makes slurries continue to be injected into coal and rock sample (26).
  9. A kind of 9. hypotonicity coal and rock splitting infiltration coupling grouting test method according to claim 8, it is characterised in that: During implementation steps three, slurries gathered trough is constantly come together in by the gas of coal and rock sample (26) and unnecessary slurries (21) in, and it is discharged to by plasma discharge steam vent (22) in circular passage (18), with the raising of grouting pressure, circular passage (18) The constantly accumulation of middle slurries increases and is filled with whole circular passage (18), when circular passage (18) internal pressure and external air pressure When difference exceedes setup pressure value, spring micro-open type safety valve (11) is automatically opened up, and (10) are managed by circular passage by the slurry that overflows (18) gas and slurries in are discharged in slurries container containing (15), to ensure the lasting progress of slip casting.
  10. 10. a kind of hypotonicity coal and rock splitting infiltration coupling grouting test method, its feature exist according to claim 8 In:During implementation steps two and step 3, by slurry flow, pressure and measuring density system (3), dynamic is supervised in real time Flow, pressure and the density of slurries are surveyed, so as to ensure the easy property of slurries and effective control of grouting pressure, is realized to slip casting process Precise control.
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