CN108674751A - A kind of method of button cell detection packaging - Google Patents

Abstract

The invention discloses a kind of methods of button cell detection packaging, are related to automatic detection packing technique field, include the following steps：First, battery to be detected is transported to check-out console by battery transfer device from the first conveyer belt, and check-out console is detected battery to be detected；Unqualified battery is transported to recycling bins by screening plant, and spec battery is transported to the second conveyer belt front end by screening plant；Spec battery is divided into several columns by the subfield partition board for being arranged in the second transmission end of tape, the label on label idler wheel is pasted the upper surface of same a line spec battery by labeling mechanical arm；Then, the spec battery of same a line tape label is transported in the packing box on package post by packaging transhipment mechanical arm；The present invention realizes battery since detection, and carrying out labelling and last packaging to battery all automates, while can efficiently separate spec battery and unqualified battery, and the present invention can also greatly improve the efficiency of automation labelling and packaging by subfield partition board.

Description

A method for detecting packaging of button batteries

technical field

The invention relates to the technical field of automatic detection and packaging, in particular to a method for detection and packaging of button batteries.

Background technique

At present, the existing battery testing device is generally composed of several probes, a PLC connected to the probe signal, an instrument connected to the PLC signal and a display screen. During the use of the existing battery testing device, each probe is controlled by the PLC. Detect a battery in the battery material box, and then collect the battery data to the instrument for analysis, so as to test each battery in the battery material box in turn, and finally inform the display of all the detection data through the PLC to store and display . However, this kind of signal connection and detection method takes a long time and has low work efficiency. At the same time, manual assistance is needed to select qualified products, and automatic detection and screening and subsequent packaging cannot be realized.

For example, the Chinese invention patent CN105548897A discloses a battery detection system and a battery detection method. The positive electrode probe that is electrically connected to the positive electrodes of several batteries in the battery and the first microcontroller that is electrically connected to several positive electrode probes; the negative electrode probe group module includes some negative electrodes that are respectively connected to the several batteries in the battery material box. a negative electrode probe electrically connected and a second microcontroller electrically connected to the plurality of negative electrode probes; a controller signally connected to the first microcontroller and the second microcontroller; a meter connected to the first microcontroller The microcontroller is connected with the second microcontroller signal; the computer is connected with the controller and the instrument signal; the present invention needs manual assistance to select qualified products, which cannot realize full automation.

Another example is the Chinese invention patent CN 105182242A, which discloses a battery detection device for detecting batteries placed in a material box, including a frame, a transmission device arranged on the frame, a detection system, a feeding system and a control transmission device , the detection system, and the control system of the refilling system. The material box is placed on the transmission device, and the transmission device passes through the detection system and the refilling system in turn. The detection system includes first probes arranged on opposite sides of the transmission device. And the second probe and the lifting device that drives the first probe and/or the second probe to move so that the first probe and the second probe are in electrical contact with the battery, the refilling system includes a manipulator, and the control system is in the first When the probe and the second probe are in electrical contact with the battery, each battery parameter is analyzed and the analysis situation is obtained. According to the analysis situation, the control system controls the manipulator to remove the batteries that do not meet the parameter range from the material box, and then controls the manipulator. Move batteries that meet the parameter range into the material box to fill the vacancy in the material box; the detection operation of the present invention is more complicated, and at the same time, automatic packaging cannot be realized.

Contents of the invention

1. Technical problems to be solved

Aiming at the above-mentioned defects in the prior art, the present invention provides a method for testing and packaging button batteries, which solves the problems of many manual steps involved in the existing battery testing and packaging and low working efficiency of testing and packaging, and also solves many problems. The problem of automation of labeling and packaging of battery packs at the same time.

2. Technical solution

In order to solve the above technical problems, the present invention provides a method for detecting and packaging button batteries, which is implemented by the following detection and packaging device. The detection and packaging device includes: a battery detection device and a battery packaging device. The battery detection device includes a first conveyor belt and a battery transfer device. , an inspection table, a pressing device and a screening device, the battery transfer device is arranged on one side above the first conveyor belt and the inspection table, the screening device is arranged on the other side above the first conveyor belt and the inspection table, and the pressing device is arranged on the inspection table; The battery packaging device includes a second conveyor belt, a label roller, a labeling robot arm, a packaging platform, and a packaging transfer robot arm. The label roller is set on the end side of the second conveyor belt, and the labeling robot arm is set above the label roller and the second conveyor belt. The platform is arranged on the other side of the end of the second conveyor belt, and the packaging transfer robot arm is arranged above the second conveyor belt and the packaging platform;

The method for button battery detection packaging comprises the steps:

First, the battery transfer device transfers the battery to be tested from the first conveyor belt to the inspection station. After the pressing device clamps the battery to be inspected, the inspection station inspects the battery to be inspected. The tested batteries are divided into qualified batteries and unqualified batteries. ;

Secondly, the screening device transfers the unqualified batteries to the recycling box, and the screening device transfers the qualified batteries to the front end of the second conveyor belt;

At the second time, the qualified batteries are divided into several columns through the column partitions arranged at the end of the second conveyor belt, and the labeling robot sticks the labels on the label rollers to the upper surface of the qualified batteries in the same row;

Then, the packaging and transfer robot arm transfers the qualified batteries with labels in the same row to the packaging box on the packaging table. When a packaging box is full of qualified batteries with labels, it is replaced by the packaging box transfer device set on the side of the packaging table. box.

Wherein, two electric test probes arranged opposite to each other are arranged on the inspection platform, and the electric test probes are used to detect the voltage of the battery.

Wherein, the screening device is provided with a signal receiving device, and the signal receiving device is used for receiving the detection result signal of the inspection platform.

Wherein, the partition partition divides the second conveyor belt into 5 columns.

Among them, the packaging transfer robot arm is driven by worm gear.

Wherein, the material of the first conveyor belt and the second conveyor belt is PVC.

Among them, the end of the labeling robot arm is equipped with an electric control suction cup. When the electric control suction cup absorbs and transfers the label on the label roller, the electric control suction cup continues to generate suction; when the electric control suction cup sticks the label to the surface of the qualified battery, the electric control suction cup The suction cup stops adsorption.

Wherein, after the previous qualified battery is transferred to the second conveyor belt, when the screening device transfers the next qualified battery, a travel distance is increased perpendicular to the moving direction of the second conveyor belt, and the next cycle is started after moving to the edge of the second conveyor belt, So that there are qualified batteries on each column of the partition board.

Wherein, after the previous qualified battery is transferred to the second conveyor belt, when the screening device transfers the next qualified battery, a travel distance is reduced perpendicular to the moving direction of the second conveyor belt, and the next cycle is started after moving to the edge of the second conveyor belt, So that there are qualified batteries on each column of the partition board.

Wherein, after the previous qualified battery is transferred to the second conveyor belt, when the screening device transfers the next qualified battery, a travel distance is increased perpendicular to the moving direction of the second conveyor belt, and a travel distance is decreased after moving to the edge of the second conveyor belt. Start the next cycle so that there are qualified cells on each column of the column divider.

3. Beneficial effects

Compared with the prior art, the method for detecting and packaging button batteries provided by the present invention realizes the automation of battery detection, battery labeling and final packaging, and can effectively separate qualified batteries from unqualified batteries at the same time. The present invention can also greatly improve the efficiency of automatic labeling and packaging through the column partitions, and the whole process does not require manual operation, which greatly saves labor costs.

Description of drawings

Fig. 1 is the three-dimensional structure Fig. 1 of the method for detecting and packing a kind of button battery of the present invention;

Fig. 2 is a three-dimensional structure Fig. 2 of a method for detecting and packaging a button battery of the present invention;

Fig. 3 is a three-dimensional structure diagram 2 of a second conveyor belt and a partition partition of a method for detecting and packaging button batteries of the present invention;

In the figure: 2 is the battery transfer device; 3 is the inspection platform; 4 is the pressing device; 5 is the screening device; 6 is the second conveyor belt; 7 is the recovery box; Labeling mechanical arm; 11 is a packaging table; 12 is a packaging transfer mechanical arm; 14 is a packaging box transfer device.

Detailed ways

The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but should not be used to limit the scope of the present invention.

A method for detecting and packaging a button battery in an embodiment of the present invention is implemented by the following detection and packaging device, as shown in Figure 1 and Figure 2, the detection and packaging device includes: a battery detection device and a battery packaging device, the battery detection device includes a first Conveyor belt, battery transfer device 2, inspection table 3, pressing device 4 and screening device 5, battery transfer device 2 is arranged on the side above the first conveyor belt and inspection table 3, and screening device 5 is arranged on the first conveyor belt and inspection table 3 On the other side, the pressing device 4 is arranged on the inspection table 3; the battery packaging device includes a second conveyor belt 6, a label roller 9, a labeling robot arm 10, a packaging table 11 and a packaging transfer robot arm 12, and the label roller 9 is arranged on the second One side of the end of the second conveyor belt 6, the labeling robot arm 10 is arranged above the label roller 9 and the second conveyor belt 6, the packaging table 11 is arranged on the other side of the second conveyor belt 6 end, and the packaging transfer robot arm 12 is arranged on the second conveyor belt 6 and Above the packaging table 11;

The method for button battery detection packaging comprises the steps:

First, the battery transfer device 2 transfers the battery to be tested from the first conveyor belt to the inspection station 3, and after the pressing device 4 clamps the battery to be inspected, the inspection station 3 detects the battery to be inspected, and the tested batteries are classified as qualified batteries. and defective batteries;

Secondly, the screening device 5 transfers the unqualified batteries to the recovery box 7, and the screening device 5 transfers the qualified batteries to the front end of the second conveyor belt 6;

In the next step, the qualified batteries are divided into several rows by the column separator 8 arranged at the end of the second conveyor belt 6, and the labeling robot 10 sticks the label on the label roller 9 to the upper surface of the same row of qualified batteries;

Then, the packaging and transfer robot arm 12 transfers the qualified batteries with labels in the same row to the packaging box on the packaging platform 11. The transfer device 14 replaces the packing box.

The testing platform 3 is provided with two oppositely arranged electric test probes, and the electric test probes are used to detect the battery voltage.

The screening device 5 is provided with a signal receiving device, and the signal receiving device is used to receive the detection result signal of the inspection platform 3 .

As shown in Figure 3, the column divider 8 divides the second conveyor belt 6 into 5 rows. In specific implementation, the column divider 8 can be changed according to customer needs to divide the second conveyor belt 6 into 6 columns, 7 columns or 8 columns. Wait.

In specific implementation, the first conveyor belt and the second conveyor belt 6 are made of PVC material; the packaging and transporting mechanical arm 12 is driven by a worm gear.

The end of the labeling mechanical arm 10 of the present invention is provided with an electronically controlled suction cup. When the electronically controlled suction cup absorbs and transfers the label on the label roller 9, the electronically controlled suction cup continues to generate suction; when the electronically controlled suction cup sticks the label to the surface of the qualified battery When the label is pasted, the electronically controlled suction cup stops the adsorption; the electronically controlled suction cup can effectively ensure the stability and reliability of the adsorption and transfer of the label, and will not cause falling. upper surface.

Example 1:

After the previous qualified battery is transferred to the second conveyor belt 6, when the screening device 5 transfers the next qualified battery, a section of travel distance is added perpendicular to the moving direction of the second conveyor belt 6, and the next one is started after moving to the edge of the second conveyor belt 6. Circulation, so that there are qualified batteries on each column of the partition board 8; that is, the screening device 5 transfers the qualified batteries from the nearer side on the second conveyor belt 6, and then moves to the far side of the second conveyor belt 6 and transfers the qualified batteries. After the second conveyor belt 6 far sides, return to the near side and enter the next cycle, so that when the qualified battery is delivered to the column partition 8 at the end of the second conveyor belt 6, each column of the column partition 8 has a qualified battery, wherein the near side is The side farther away from the inspection table 3 on the second conveyor belt 6 .

Example 2:

After the previous qualified battery is transferred to the second conveyor belt 6, when the screening device 5 transfers the next qualified battery, a section of travel distance is reduced perpendicular to the moving direction of the second conveyor belt 6, and the next one is started after moving to the edge of the second conveyor belt 6. Circulation, so that there are qualified batteries on each column of the partition board 8; that is, the screening device 5 transfers the qualified batteries from the far side on the second conveyor belt 6, and then moves to the near side of the second conveyor belt 6 and transfers the qualified batteries. The second conveyor belt 6 near the back returns to the far side and enters the next cycle, so that when qualified batteries are delivered to the column partition 8 at the end of the second conveyor belt 6, each column of the column partition 8 has qualified batteries, wherein the near side is The side farther away from the inspection table 3 on the second conveyor belt 6 .

Example 3:

After the previous qualified battery is transferred to the second conveyor belt 6, when the screening device 5 transfers the next qualified battery, the travel distance is increased by a section perpendicular to the moving direction of the second conveyor belt 6, and the travel distance is reduced after moving to the edge of the second conveyor belt 6. distance, start the next cycle, so that there are qualified batteries on each column of the partition board 8; that is, the screening device 5 transfers the qualified batteries from the near side on the second conveyor belt 6, then moves to the far side of the second conveyor belt 6 and Transship the qualified battery; after the far side of the second conveyor belt 6, move to the near side of the second conveyor belt 6 and transship the qualified battery, so that the qualified battery is transported to the column separator 8 at the end of the second conveyor belt 6, Every row of partition plate 8 has qualified batteries, and wherein the near side is the side farther away from inspection table 3 on the second conveyer belt 6 .

A method for detecting and packaging button batteries of the present invention realizes direct and automatic detection of batteries, and then separates qualified batteries from unqualified batteries. The result signal is sent to the screening device 5, and the signal receiving device on the screening device 5 receives the detection result signal. If it is a qualified battery, the screening device 5 transfers the qualified battery to the second conveyor belt 6. If it is an unqualified battery, then The screening device 5 transfers the unqualified battery to the recycling box 7; and the present invention divides the second conveyer belt 6 into 5 rows by the column separator 8, which can well reduce the screening speed of the screening device 5, the labeling mechanical arm 10 The labeling speed and the transfer speed of the packaging transfer robot arm 12 are reasonably matched, and this can also be manually adjusted during specific operations; after the qualified batteries with labels are transferred to the packaging box through the packaging transfer robot arm 12, the entire battery Inspection and packaging process.

The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the technical principle of the present invention, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.

Claims (10)

1. A method for detecting and packing a button cell, characterized in that: the method for detecting and packing a button cell is implemented by the following detection and packaging device, the detection and packaging device comprising: a battery detection device and a battery packaging device, the battery detection The device includes a first conveyor belt, a battery transfer device (2), an inspection table (3), a pressing device (4) and a screening device (5), and the battery transfer device (2) is arranged on the first conveyor belt and the One side above the inspection platform (3), the screening device (5) is arranged on the other side above the first conveyor belt and the inspection platform (3), and the pressing device (4) is arranged on the inspection platform (3) above; the battery packaging device includes a second conveyor belt (6), a label roller (9), a labeling robot arm (10), a packaging platform (11) and a packaging transfer robot arm (12), and the label roller (9) set on the side of the end of the second conveyor belt (6), the labeling robot arm (10) is set above the label roller (9) and the second conveyor belt (6), the packaging table (11) arranged on the other side of the end of the second conveyor belt (6), and the packaging transfer robot arm (12) is arranged above the second conveyor belt (6) and the packaging table (11); The method for described button cell detection package comprises the steps: Firstly, the battery transfer device (2) transfers the battery to be tested from the first conveyor belt to the inspection platform (3), and after the pressing device (4) clamps the battery to be tested, the inspection platform ( 3) The batteries to be tested are tested, and the tested batteries are divided into qualified batteries and unqualified batteries; Secondly, the screening device (5) transfers the unqualified battery to the recovery box (7), and the screening device (5) transfers the qualified battery to the front end of the second conveyor belt (6); In the second time, the qualified batteries are divided into several columns by the column separator (8) arranged at the end of the second conveyor belt (6), and the labeling mechanical arm (10) puts the label roller (9) The label on the label is affixed to the upper surface of the qualifying battery described in the same row; Then, the packaging transfer mechanical arm (12) transfers the qualified batteries with labels in the same row to the packaging box on the packaging table (11). When a packaging box is filled with qualified batteries with labels, The packaging box transfer device (14) on one side of the packaging platform (11) replaces the packaging boxes. 2. the method for a kind of button battery detection packing as claimed in claim 1 is characterized in that: two test probes that are arranged oppositely are provided with on the said test stand (3), and said test probes are used for Check battery voltage. 3. A method for detecting and packaging button batteries as claimed in claim 1, characterized in that: the screening device (5) is provided with a signal receiving device, and the signal receiving device is used to receive the inspection platform (3) ) detection result signal. 4. The method for detecting and packaging button batteries according to claim 1, characterized in that: the column divider (8) divides the second conveyor belt (6) into 5 rows. 5. A method for detecting packaging of button batteries according to claim 1, characterized in that: the packaging transfer mechanical arm (12) is driven by a worm gear. 6. The method for detecting and packaging button batteries according to claim 1, characterized in that: the material of the first conveyor belt and the second conveyor belt (6) is PVC. 7. A method for detecting and packaging button batteries as claimed in claim 1, characterized in that: the end of the labeling mechanical arm (10) is provided with an electronically controlled sucker, When the label on the label roller (9) is pressed, the electric control suction cup will continue to generate suction; when the electric control suction cup sticks the label to the surface of the qualified battery, the electric control suction cup will stop absorbing. 8. A method for detecting and packaging button batteries as claimed in claim 1, characterized in that: after the previous qualified battery is transferred to the second conveyor belt (6), the screening device (5) transfers the next qualified battery When the battery is used, add a section of travel distance perpendicular to the moving direction of the second conveyor belt (6), move to the edge of the second conveyor belt (6) and start the next cycle, so that the column partition (8) Qualified cells exist on each column. 9. A method for detecting and packaging button batteries as claimed in claim 1, characterized in that: after the previous qualified battery is transferred to the second conveyor belt (6), the screening device (5) transfers the next qualified battery When the battery is used, reduce a section of travel distance perpendicular to the moving direction of the second conveyor belt (6), and move to the edge of the second conveyor belt (6) to start the next cycle, so that the column separator (8) Qualified cells exist on each column. 10. A method for detecting and packaging button batteries as claimed in claim 1, characterized in that: after the previous qualified battery is transferred to the second conveyor belt (6), the screening device (5) transfers the next qualified battery When the battery is used, increase a section of travel distance perpendicular to the moving direction of the second conveyor belt (6), and start to reduce a section of travel distance after moving to the edge of the second conveyor belt (6), and start the next cycle, so that the column Qualified batteries exist on each column of the separator (8).