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CN108672984A - A kind of anti-oxidant scaling powder for Metal Material Welding - Google Patents

A kind of anti-oxidant scaling powder for Metal Material Welding Download PDF

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Publication number
CN108672984A
CN108672984A CN201810561136.8A CN201810561136A CN108672984A CN 108672984 A CN108672984 A CN 108672984A CN 201810561136 A CN201810561136 A CN 201810561136A CN 108672984 A CN108672984 A CN 108672984A
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welding
metal material
toluene diisocyanate
ammonium salt
organic acid
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张忠科
张永红
王希靖
张栋
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Lanzhou University of Technology
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Lanzhou University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/362Selection of compositions of fluxes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/3612Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest with organic compounds as principal constituents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种用于金属材料焊接的抗氧化助焊剂,由以下质量百分比的原料制备而成:20~25wt%的氯化铈、10~15wt%的氧化钇、6~10wt%的有机酸、3~5wt%的棕榈酸异丙酯、0.5~1wt%的甲苯二异氰酸酯、10~12wt%的改性氢化蓖麻油、7~10wt%的铵盐、2~4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。本发明可以实现增强焊接后金属表面的光亮度、提高焊缝的耐污能力、热稳定性和扩展率的效果;甲苯二异氰酸酯和3‑环己烯‑1‑甲醇可减缓氧化变质速度;同时引入全氟烷基的丙烯酸系添加剂作为耐化学品改性剂,从而使得焊缝具有较好的防腐蚀性能。The invention discloses an anti-oxidation flux used for welding metal materials, which is prepared from the following raw materials in mass percentage: 20-25 wt% of cerium chloride, 10-15 wt% of yttrium oxide, 6-10 wt% of organic acid, 3-5wt% isopropyl palmitate, 0.5-1wt% toluene diisocyanate, 10-12wt% modified hydrogenated castor oil, 7-10wt% ammonium salt, 2-4wt% acrylic additives, The balance is dimethylformamide. The invention can realize the effect of enhancing the brightness of the metal surface after welding, improving the stain resistance, thermal stability and expansion rate of the weld; toluene diisocyanate and 3-cyclohexene-1-methanol can slow down the oxidative deterioration speed; at the same time The introduction of perfluoroalkyl acrylic additives is used as a chemical resistance modifier, so that the weld has better corrosion resistance.

Description

一种用于金属材料焊接的抗氧化助焊剂An anti-oxidation flux for metal material welding

技术领域technical field

本发明涉及焊接材料领域,具体涉及一种用于金属材料焊接的抗氧化助焊剂。The invention relates to the field of welding materials, in particular to an anti-oxidation flux used for welding metal materials.

背景技术Background technique

随着我国国民经济的快速发展,电子信息、航天、航空和轨道交通以及高端装备制造中大量使用锡、铝、铜、银、金等有色金属。造成大量的经济损耗,如电子无铅焊料的锡铜合金每年都能消耗10多万吨,在焊接过程中产生氧化渣15%,经济损耗达数十亿元;航天、航空及高端装备制造过程中,大量使用铝合金,由于产生的金属氧化渣同样造成大量的经济损耗;氧化物杂质不但是经济损耗,还会影响焊点的焊缝强度、可焊性等性能。而助焊剂是在焊接工艺中能帮助和促进焊接过程,同时具有保护作用、阻止氧化反应的化学物质。因此,如何解决在焊接熔化过程中防止金属氧化物的产生,又能够使焊接时具有较好的助焊效果直接关系到行业的发展。With the rapid development of my country's national economy, tin, aluminum, copper, silver, gold and other non-ferrous metals are widely used in electronic information, aerospace, aviation and rail transportation, and high-end equipment manufacturing. Cause a lot of economic loss, such as the tin-copper alloy of electronic lead-free solder can consume more than 100,000 tons every year, 15% of oxide slag is produced in the welding process, and the economic loss reaches billions of yuan; aerospace, aviation and high-end equipment manufacturing process Among them, a large amount of aluminum alloy is used, which also causes a large amount of economic loss due to the metal oxide slag produced; oxide impurities are not only economic loss, but also affect the weld strength and weldability of solder joints. The flux is a chemical substance that can help and promote the welding process in the welding process, and at the same time has a protective effect and prevents oxidation reactions. Therefore, how to solve the problem of preventing the generation of metal oxides in the process of welding and melting, and how to make the welding have a better fluxing effect is directly related to the development of the industry.

发明内容Contents of the invention

本发明的目的在于提供一种用于金属材料焊接的抗氧化助焊剂,能较好的提高焊接质量。The purpose of the present invention is to provide an anti-oxidation flux for metal material welding, which can better improve the welding quality.

为实现上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical scheme that the present invention takes is:

一种用于金属材料焊接的抗氧化助焊剂,由以下质量百分比的原料制备而成:An anti-oxidation flux used for welding metal materials is prepared from the following raw materials in mass percentage:

20~25wt%的氯化铈、10~15wt%的氧化钇、6~10wt%的有机酸、3~5wt%的棕榈酸异丙酯、0.5~1wt%的甲苯二异氰酸酯、10~12wt%的改性氢化蓖麻油、7~10wt%的铵盐、2~4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。20-25wt% cerium chloride, 10-15wt% yttrium oxide, 6-10wt% organic acid, 3-5wt% isopropyl palmitate, 0.5-1wt% toluene diisocyanate, 10-12wt% Modified hydrogenated castor oil, 7-10 wt% of ammonium salt, 2-4 wt% of acrylic additive, and the balance is dimethyl formamide.

优选地,所述有机酸为丁二酸、辛二酸和戊二酸中的一种。Preferably, the organic acid is one of succinic acid, suberic acid and glutaric acid.

优选地,所述铵盐由氯化铵和氟化铵按质量比1∶1混合所得。Preferably, the ammonium salt is obtained by mixing ammonium chloride and ammonium fluoride at a mass ratio of 1:1.

优选地,所述丙烯酸系添加剂是全氟烷基的丙烯酸系添加剂。Preferably, the acrylic additive is a perfluoroalkyl acrylic additive.

优选地,由以下质量百分比的原料制备而成:Preferably, it is prepared from the following raw materials in mass percentage:

20wt%的氯化铈、15wt%的氧化钇、10wt%的有机酸、5wt%的棕榈酸异丙酯、1wt%的甲苯二异氰酸酯、12wt%的改性氢化蓖麻油、10wt%的铵盐、4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。20wt% cerium chloride, 15wt% yttrium oxide, 10wt% organic acid, 5wt% isopropyl palmitate, 1wt% toluene diisocyanate, 12wt% modified hydrogenated castor oil, 10wt% ammonium salt, 4 wt% of acrylic additives, the balance being dimethylformamide.

优选地,由以下质量百分比的原料制备而成:Preferably, it is prepared from the following raw materials in mass percentage:

25wt%的氯化铈、10wt%的氧化钇、6wt%的有机酸、3wt%的棕榈酸异丙酯、0.5wt%的甲苯二异氰酸酯、10wt%的改性氢化蓖麻油、7wt%的铵盐、2wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。25wt% cerium chloride, 10wt% yttrium oxide, 6wt% organic acid, 3wt% isopropyl palmitate, 0.5wt% toluene diisocyanate, 10wt% modified hydrogenated castor oil, 7wt% ammonium salt , 2wt% of acrylic additives, the balance being dimethylformamide.

优选地,由以下质量百分比的原料制备而成:Preferably, it is prepared from the following raw materials in mass percentage:

22.5wt%的氯化铈、12.5wt%的氧化钇、8wt%的有机酸、4wt%的棕榈酸异丙酯、0.75wt%的甲苯二异氰酸酯、11wt%的改性氢化蓖麻油、8.5wt%的铵盐、3wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。22.5wt% cerium chloride, 12.5wt% yttrium oxide, 8wt% organic acid, 4wt% isopropyl palmitate, 0.75wt% toluene diisocyanate, 11wt% modified hydrogenated castor oil, 8.5wt% ammonium salt, 3wt% acrylic additive, and the balance is dimethylformamide.

本发明具有以下有益效果:The present invention has the following beneficial effects:

有机酸和铵盐的协同使用,并结合本发明的助焊剂的各成分之间的共同作用,从而实现增强焊接后金属表面的光亮度和提高扩展率的效果;甲苯二异氰酸酯和3-环己烯-1-甲醇可减缓氧化变质速度;通过改性氢化蓖麻油以及二甲基甲酰胺的协同作用,可提高焊缝的耐污能力和热稳定性;同时引入全氟烷基的丙烯酸系添加剂作为耐化学品改性剂,该添加剂的迁移效率极高,可完全迁移到表面形成一种保护膜,这层保护膜和水不相容且具有较强的耐酸碱的性能,从而添加了该类添加剂的材料在遇到外饰漆等较强腐蚀漆时,表面会存在巨大的表面张力,阻止了强腐蚀漆进入到材料内部,从而使得焊缝具有较好的防腐蚀性能。The synergistic use of organic acid and ammonium salt, combined with the interaction between the components of the flux of the present invention, thereby realizing the effect of enhancing the brightness of the metal surface after welding and improving the expansion rate; toluene diisocyanate and 3-cyclohexyl En-1-methanol can slow down the rate of oxidative deterioration; through the synergistic effect of modified hydrogenated castor oil and dimethylformamide, it can improve the stain resistance and thermal stability of the weld; at the same time, the introduction of perfluoroalkyl acrylic additives As a chemical resistance modifier, the migration efficiency of the additive is extremely high, and it can completely migrate to the surface to form a protective film. This protective film is incompatible with water and has strong acid and alkali resistance, thus adding When the material of this kind of additive encounters strong corrosive paint such as exterior paint, there will be huge surface tension on the surface, which prevents the strong corrosive paint from entering the interior of the material, so that the weld has better anti-corrosion performance.

具体实施方式Detailed ways

为了使本发明的目的及优点更加清楚明白,以下结合实施例对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objects and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the examples. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

以下实施例中,所使用有机酸为丁二酸、辛二酸和戊二酸中的一种。所述铵盐由氯化铵和氟化铵按质量比1∶1混合所得。所述丙烯酸系添加剂是全氟烷基的丙烯酸系添加剂。In the following examples, the organic acid used is one of succinic acid, suberic acid and glutaric acid. The ammonium salt is obtained by mixing ammonium chloride and ammonium fluoride at a mass ratio of 1:1. The acrylic additive is a perfluoroalkyl acrylic additive.

实施例1Example 1

一种用于金属材料焊接的抗氧化助焊剂,由以下质量百分比的原料制备而成:An anti-oxidation flux used for welding metal materials is prepared from the following raw materials in mass percentage:

20wt%的氯化铈、15wt%的氧化钇、10wt%的有机酸、5wt%的棕榈酸异丙酯、1wt%的甲苯二异氰酸酯、12wt%的改性氢化蓖麻油、10wt%的铵盐、4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。20wt% cerium chloride, 15wt% yttrium oxide, 10wt% organic acid, 5wt% isopropyl palmitate, 1wt% toluene diisocyanate, 12wt% modified hydrogenated castor oil, 10wt% ammonium salt, 4wt% acrylic additive, balance dimethylformamide.

实施例2Example 2

一种用于金属材料焊接的抗氧化助焊剂,由以下质量百分比的原料制备而成:An anti-oxidation flux used for welding metal materials is prepared from the following raw materials in mass percentage:

25wt%的氯化铈、10wt%的氧化钇、6wt%的有机酸、3wt%的棕榈酸异丙酯、0.5wt%的甲苯二异氰酸酯、10wt%的改性氢化蓖麻油、7wt%的铵盐、2wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。25wt% cerium chloride, 10wt% yttrium oxide, 6wt% organic acid, 3wt% isopropyl palmitate, 0.5wt% toluene diisocyanate, 10wt% modified hydrogenated castor oil, 7wt% ammonium salt , 2wt% of acrylic additives, the balance being dimethylformamide.

实施例3Example 3

一种用于金属材料焊接的抗氧化助焊剂,由以下质量百分比的原料制备而成:An anti-oxidation flux used for welding metal materials is prepared from the following raw materials in mass percentage:

22.5wt%的氯化铈、12.5wt%的氧化钇、8wt%的有机酸、4wt%的棕榈酸异丙酯、0.75wt%的甲苯二异氰酸酯、11wt%的改性氢化蓖麻油、8.5wt%的铵盐、3wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。22.5wt% cerium chloride, 12.5wt% yttrium oxide, 8wt% organic acid, 4wt% isopropyl palmitate, 0.75wt% toluene diisocyanate, 11wt% modified hydrogenated castor oil, 8.5wt% ammonium salt, 3wt% acrylic additive, and the balance is dimethylformamide.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以作出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications should also be It is regarded as the protection scope of the present invention.

Claims (7)

1.一种用于金属材料焊接的抗氧化助焊剂,其特征在于,由以下质量百分比的原料制备而成:1. An anti-oxidation flux for metal material welding is characterized in that it is prepared from the raw materials of the following mass percentages: 20~25wt%的氯化铈、10~15wt%的氧化钇、6~10wt%的有机酸、3~5wt%的棕榈酸异丙酯、0.5~1wt%的甲苯二异氰酸酯、10~12wt%的改性氢化蓖麻油、7~10wt%的铵盐、2~4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。20-25wt% cerium chloride, 10-15wt% yttrium oxide, 6-10wt% organic acid, 3-5wt% isopropyl palmitate, 0.5-1wt% toluene diisocyanate, 10-12wt% Modified hydrogenated castor oil, 7-10 wt% of ammonium salt, 2-4 wt% of acrylic additive, and the balance is dimethyl formamide. 2.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,所述有机酸为丁二酸、辛二酸和戊二酸中的一种。2. A kind of anti-oxidation flux for metal material welding as claimed in claim 1, is characterized in that, described organic acid is a kind of in succinic acid, suberic acid and glutaric acid. 3.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,所述铵盐由氯化铵和氟化铵按质量比1∶1混合所得。3. The anti-oxidation flux for welding metal materials as claimed in claim 1, wherein the ammonium salt is obtained by mixing ammonium chloride and ammonium fluoride in a mass ratio of 1:1. 4.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,所述丙烯酸系添加剂是全氟烷基的丙烯酸系添加剂。4. A kind of anti-oxidation flux for metal material welding as claimed in claim 1, is characterized in that, described acrylic additive is the acrylic additive of perfluoroalkyl. 5.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,由以下质量百分比的原料制备而成:5. A kind of anti-oxidation flux for metal material welding as claimed in claim 1, is characterized in that, is prepared from the raw material of following mass percentage: 20wt%的氯化铈、15wt%的氧化钇、10wt%的有机酸、5wt%的棕榈酸异丙酯、1wt%的甲苯二异氰酸酯、12wt%的改性氢化蓖麻油、10wt%的铵盐、4wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。20wt% cerium chloride, 15wt% yttrium oxide, 10wt% organic acid, 5wt% isopropyl palmitate, 1wt% toluene diisocyanate, 12wt% modified hydrogenated castor oil, 10wt% ammonium salt, 4wt% acrylic additive, balance dimethylformamide. 6.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,由以下质量百分比的原料制备而成:6. A kind of anti-oxidation flux for metal material welding as claimed in claim 1, is characterized in that, is prepared from the raw material of following mass percentage: 25wt%的氯化铈、10wt%的氧化钇、6wt%的有机酸、3wt%的棕榈酸异丙酯、0.5wt%的甲苯二异氰酸酯、10wt%的改性氢化蓖麻油、7wt%的铵盐、2wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。25wt% cerium chloride, 10wt% yttrium oxide, 6wt% organic acid, 3wt% isopropyl palmitate, 0.5wt% toluene diisocyanate, 10wt% modified hydrogenated castor oil, 7wt% ammonium salt , 2wt% of acrylic additives, the balance being dimethylformamide. 7.如权利要求1所述的一种用于金属材料焊接的抗氧化助焊剂,其特征在于,由以下质量百分比的原料制备而成:7. A kind of anti-oxidation flux for metal material welding as claimed in claim 1, is characterized in that, is prepared from the raw material of following mass percentage: 22.5wt%的氯化铈、12.5wt%的氧化钇、8wt%的有机酸、4wt%的棕榈酸异丙酯、0.75wt%的甲苯二异氰酸酯、11wt%的改性氢化蓖麻油、8.5wt%的铵盐、3wt%的丙烯酸系添加剂,余量为二甲基甲酰胺。22.5wt% cerium chloride, 12.5wt% yttrium oxide, 8wt% organic acid, 4wt% isopropyl palmitate, 0.75wt% toluene diisocyanate, 11wt% modified hydrogenated castor oil, 8.5wt% ammonium salt, 3wt% acrylic additive, and the balance is dimethylformamide.
CN201810561136.8A 2018-05-28 2018-05-28 A kind of anti-oxidant scaling powder for Metal Material Welding Pending CN108672984A (en)

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