CN108654368A - Combustion gas SCR denitration module and the method for reducing combustion gas SCR denitration resistance - Google Patents
Combustion gas SCR denitration module and the method for reducing combustion gas SCR denitration resistance Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 9
- 239000000567 combustion gas Substances 0.000 title claims 13
- 239000003054 catalyst Substances 0.000 claims abstract description 110
- 239000000178 monomer Substances 0.000 claims description 4
- 238000006555 catalytic reaction Methods 0.000 claims 2
- 239000003795 chemical substances by application Substances 0.000 claims 2
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 abstract description 15
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 11
- 239000003546 flue gas Substances 0.000 abstract description 11
- 239000007789 gas Substances 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 238000009825 accumulation Methods 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 3
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8631—Processes characterised by a specific device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2251/00—Reactants
- B01D2251/20—Reductants
- B01D2251/206—Ammonium compounds
- B01D2251/2062—Ammonia
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
本发明涉及一种燃气SCR脱硝催化剂模块,包括框架、设置在框架上的催化剂单元半组,催化剂单元半组包括两个催化剂单元,两个催化剂单元之间形成大于0度小于180度的夹角。一种降低燃气SCR脱硝催化剂阻力的方法,将脱硝反应器内的催化剂模块布置成上述的燃气SCR脱硝催化剂模块。本发明改变了常规催化剂模块平面布置的形式,采用独立的框架结构,便于安装、拆卸和运输,无积灰风险;增加烟气中氮氧化物和还原剂与催化剂的接触面积和停留时间;加剧烟气进入催化剂孔道前后的扰动,强化反应效果;降低催化剂孔道内烟气流速和阻力,催化剂层阻力降低幅度达50%‑80%,提高机组效率,降低能耗,催化剂用量更小。
The invention relates to a gas SCR denitration catalyst module, which includes a frame and a half group of catalyst units arranged on the frame. The half group of catalyst units includes two catalyst units, and the angle between the two catalyst units is greater than 0 degrees and less than 180 degrees. . A method for reducing the resistance of a gas-fired SCR denitrification catalyst comprises arranging a catalyst module in a denitration reactor as the above-mentioned gas-fired SCR denitration catalyst module. The present invention changes the plane layout of conventional catalyst modules, adopts an independent frame structure, is convenient for installation, disassembly and transportation, and has no risk of dust accumulation; increases the contact area and residence time between nitrogen oxides and reducing agents in flue gas and catalysts; The disturbance before and after the flue gas enters the catalyst channel strengthens the reaction effect; reduces the flue gas flow rate and resistance in the catalyst channel, and the resistance of the catalyst layer is reduced by 50%-80%, which improves the efficiency of the unit, reduces energy consumption, and consumes less catalyst.
Description
技术领域technical field
本发明涉及燃气SCR脱硝催化剂模块及降低燃气SCR脱硝催化剂阻力的方法。The invention relates to a gas SCR denitration catalyst module and a method for reducing the resistance of the gas SCR denitration catalyst.
背景技术Background technique
当前,在燃煤电厂普遍实施氮氧化物超低排放的形势下,对燃用天然气锅炉及燃气轮机组则提出了更严格的氮氧化物排放限值,如部分地区提出了将燃气轮机组氮氧化物排放浓度控制在15mg/m3甚至5mg/m3以内的目标。为实现如此严格的氮氧化物排放目标,需加装SCR烟气脱硝设备,且要实现SCR烟气脱硝设施的高效、经济运行。At present, under the situation that coal-fired power plants generally implement ultra-low emission of nitrogen oxides, stricter emission limits for nitrogen oxides have been proposed for natural gas-fired boilers and gas turbines. The goal of controlling the emission concentration within 15mg/m 3 or even 5mg/m 3 . In order to achieve such a strict nitrogen oxide emission target, it is necessary to install SCR flue gas denitrification equipment, and to achieve efficient and economical operation of SCR flue gas denitrification facilities.
为防止积灰等其他原因,传统的SCR脱硝催化剂模块普遍采取单元体在同一个平面上布置的方式,如图1所示,该布置方式存在同等面积脱硝反应器内催化剂布置体积量小,阻力相对较高、催化剂脱硝性能未充分发挥的问题。In order to prevent dust accumulation and other reasons, the traditional SCR denitrification catalyst modules generally adopt the arrangement of unit bodies on the same plane, as shown in Figure 1. This arrangement has the disadvantages of the catalyst arrangement volume in the denitrification reactor with the same area being small and the resistance Relatively high, the denitrification performance of the catalyst is not fully exerted.
发明内容Contents of the invention
本发明的一个目的是提供一种燃气SCR脱硝催化剂模块,新型的催化剂模块结构不同于常规催化剂模块平面布置的型式,采用折型或错位布置的异形结构布置,适用于不含尘的天燃气锅炉和燃气轮机机组SCR脱硝。One object of the present invention is to provide a gas-fired SCR denitrification catalyst module. The new catalyst module structure is different from the conventional catalyst module planar layout, and adopts a folded or misplaced special-shaped structure layout, which is suitable for dust-free natural gas boilers. And gas turbine unit SCR denitrification.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种燃气SCR脱硝催化剂模块,包括框架、设置在所述的框架上的催化剂单元半组,所述的催化剂单元半组包括两个催化剂单元,两个所述的催化剂单元之间形成大于0度小于180度的夹角。A gas-fired SCR denitration catalyst module, comprising a frame, a half group of catalyst units arranged on the frame, the half group of catalyst units includes two catalyst units, and the formation between the two catalyst units is greater than 0 degree Angles less than 180 degrees.
优选地,所述的催化剂模块包括催化剂单元组,所述的催化剂单元组包括两个所述的催化剂单元半组,两个所述的催化剂单元半组相对设置,且两个所述的催化剂单元半组之间形成空间,即两个所述的催化剂单元半组对扣,整体呈“屋脊”形,可在现场有限的烟道截面内布置催化剂单元的数量更多,体积量更大,空间利用率高。Preferably, the catalyst module includes a catalyst unit group, the catalyst unit group includes two catalyst unit half groups, the two catalyst unit half groups are arranged oppositely, and the two catalyst unit A space is formed between the half-groups, that is, the two half-group butt joints of the catalyst units are in the shape of a "roof" as a whole, and the number of catalyst units can be arranged in a limited flue section on site, with a larger volume and more space. High utilization rate.
进一步优选地,两个所述的催化剂单元半组之间密封连接。Further preferably, the two half-groups of catalyst units are sealed and connected.
进一步优选地,所述的催化剂单元组包括多组,相邻两组所述的催化剂单元组之间密封连接,所述的催化剂单元组的个数根据模块尺寸确定。Further preferably, the catalyst unit groups include multiple groups, and two adjacent groups of the catalyst unit groups are sealed and connected, and the number of the catalyst unit groups is determined according to the size of the module.
优选地,所述的催化剂单元半组中的两个所述的催化剂单元之间密封连接,如利用钢制框架的结构固定。Preferably, the two catalyst units in the half-group of catalyst units are sealed and connected, such as being fixed by a steel frame structure.
进一步优选地,所述的催化剂单元中的两个所述的催化剂单元组的一边通过角钢连接。Further preferably, one side of the two catalyst unit groups in the catalyst unit is connected by an angle steel.
优选地,两个所述的催化剂单元组之间形成30-120度的夹角。Preferably, an included angle of 30-120 degrees is formed between the two catalyst unit groups.
优选地,所述的催化剂单元包括多个催化剂单体,多个所述的催化剂单体之间用特殊耐高温材料粘结,确保高密封效果。Preferably, the catalyst unit includes a plurality of catalyst monomers, and the plurality of catalyst monomers are bonded with special high-temperature-resistant materials to ensure a high sealing effect.
进一步优选地,多个所述的催化剂单体沿上下左右方向分布。Further preferably, a plurality of said catalyst monomers are distributed along the up, down, left, and right directions.
本发明的另一个目的是提供一种降低燃气SCR脱硝催化剂阻力的方法,有效增大同样烟道截面内催化剂的布置面积,降低烟气流经催化剂孔道流速,降低催化剂层阻力。Another object of the present invention is to provide a method for reducing the resistance of the gas-fired SCR denitrification catalyst, which can effectively increase the layout area of the catalyst in the same flue cross-section, reduce the flow rate of the flue gas flowing through the catalyst hole, and reduce the resistance of the catalyst layer.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种降低燃气SCR脱硝催化剂阻力的方法,将脱硝反应器内的催化剂模块布置成上述的燃气SCR脱硝催化剂模块。A method for reducing the resistance of a gas-fired SCR denitrification catalyst comprises arranging a catalyst module in a denitration reactor as the above-mentioned gas-fired SCR denitration catalyst module.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:Due to the use of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:
1、采用独立的框架结构,便于现场安装、拆卸和运输,无积灰风险;1. Adopt an independent frame structure, which is convenient for on-site installation, disassembly and transportation, and has no risk of dust accumulation;
2、大大增加了烟气中氮氧化物和还原剂氨气与催化剂的接触面积和在催化剂孔道内的停留时间;2. Greatly increased the contact area of nitrogen oxides in the flue gas and the reducing agent ammonia with the catalyst and the residence time in the catalyst pores;
3、加剧了烟气进入催化剂孔道前后的扰动,使烟气更多地以“湍流”型式流经催化剂孔道,强化脱硝反应效果;3. The disturbance before and after the flue gas enters the catalyst channel is intensified, so that the flue gas flows through the catalyst channel more in a "turbulent flow" mode, and the denitrification reaction effect is strengthened;
4、明显降低了催化剂孔道内烟气流速,降低催化剂层阻力,同样机组运行工况下,催化剂层阻力较传统模块结构降低幅度达50%-80%,可有效提高机组效率,降低能耗;4. Significantly reduces the flue gas flow rate in the catalyst channel and reduces the resistance of the catalyst layer. Under the same operating conditions of the unit, the resistance of the catalyst layer is reduced by 50%-80% compared with the traditional module structure, which can effectively improve the efficiency of the unit and reduce energy consumption;
5、在达到同等脱硝性能情况下,催化剂用量更小。5. In the case of achieving the same denitrification performance, the amount of catalyst is smaller.
附图说明Description of drawings
附图1为现有技术的结构示意图;Accompanying drawing 1 is the structural representation of prior art;
附图2为本实施例中的结构示意图。Accompanying drawing 2 is the structure diagram in this embodiment.
其中:1、框架;2、催化剂单元组;20、21、催化剂单元半组;200、210、催化剂单元;22、催化剂单体。Among them: 1. Frame; 2. Catalyst unit group; 20, 21. Catalyst unit half group; 200, 210. Catalyst unit; 22. Catalyst unit.
具体实施方式Detailed ways
下面结合附图及实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
如图1所示的一种一种燃气SCR脱硝催化剂模块,包括框架1、设置在框架1上的催化剂单元组2,催化剂单元组2的个数根据模块尺寸确定多组(图示3组),相邻两组催化剂单元组2之间密封连接。催化剂模块可根据现场烟道布置需要、脱硝性能大小设计尺寸,例如2m×1m×0-500mm。A gas-fired SCR denitration catalyst module as shown in Figure 1 includes a frame 1 and a catalyst unit group 2 set on the frame 1. The number of catalyst unit groups 2 is determined according to the size of the module (three groups in the figure) , the sealing connection between two adjacent groups of catalyst unit groups 2 . The size of the catalyst module can be designed according to the needs of on-site flue layout and denitrification performance, for example, 2m×1m×0-500mm.
催化剂单元组2包括两个催化剂单元半组20、21,两个催化剂单元半组20、21相对设置,且两个催化剂单元半组20、21之间形成空间,即两个催化剂单元半组对扣,整体呈“屋脊”形,两个催化剂单元半组20、21之间也密封连接。The catalyst unit group 2 includes two catalyst unit half groups 20, 21, the two catalyst unit half groups 20, 21 are arranged oppositely, and a space is formed between the two catalyst unit half groups 20, 21, that is, the two catalyst unit half group pairs The buckle is in the shape of a "roof" as a whole, and the two catalyst unit half groups 20, 21 are also sealed and connected.
催化剂单元半组20、21包括两个催化剂单元200、210,两个催化剂单元200、210之间形成夹角,夹角的优选范围为30-120度,两个催化剂单元200、210之间密封连接,如利用钢制框架的结构(角钢)固定。Catalyst unit half group 20,21 comprises two catalyst units 200,210, forms an included angle between two catalyst units 200,210, and the preferred range of included angle is 30-120 degree, and seals between two catalyst units 200,210 Connections, such as structural (angle iron) fixings with steel frames.
催化剂单元200、210包括多个规格相同的催化剂单体22(截面150mm×150mm×0-300mm),多个催化剂单体22沿上下左右方向分布,多个催化剂单体22之间用特殊耐高温材料粘结,确保高密封效果。Catalyst units 200 and 210 include a plurality of catalyst units 22 of the same specification (cross-section 150mm×150mm×0-300mm), and the plurality of catalyst units 22 are distributed along the up, down, left, and right directions. The material is bonded to ensure a high sealing effect.
一种降低燃气SCR脱硝催化剂阻力的方法,将脱硝反应器内催化剂模块布置型式由由常规的单个平面结构改变为本实施例中折型的多个平面结构,有效增大同样烟道截面内催化剂的布置面积,降低烟气流经催化剂孔道流速,降低催化剂层阻力。A method for reducing the resistance of gas-fired SCR denitrification catalysts, changing the arrangement of catalyst modules in the denitrification reactor from a conventional single planar structure to a folded multi-planar structure in this embodiment, effectively increasing the size of the catalyst in the same flue section. The layout area is large, the flow rate of flue gas through the catalyst pores is reduced, and the resistance of the catalyst layer is reduced.
上述实施例只为说明本发明的技术构思方法及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical conception method and characteristics of the present invention, and its purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.
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CN111644053A (en) * | 2020-05-12 | 2020-09-11 | 江苏峰峰鸿运环保科技发展有限公司 | Flue gas SCR denitration method and device |
CN113230887A (en) * | 2021-04-13 | 2021-08-10 | 河南柴油机重工有限责任公司 | SCR (Selective catalytic reduction) catalytic converter with high catalytic efficiency |
CN114509111A (en) * | 2022-01-26 | 2022-05-17 | 华能威海发电有限责任公司 | Method and system for detecting abnormal working conditions of power station boiler |
CN115518521A (en) * | 2022-08-31 | 2022-12-27 | 国能龙源催化剂江苏有限公司 | A denitrification reactor and flue gas denitrification method |
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