Automatic production line device suitable for screen scarifier digger chain
Technical field
The present invention relates to road maintenance equipment technical field, in particular to a kind of suitable for screen scarifier digger chain
Automatic production line device.
Background technique
Digger chain is mainly used in railway permanent ways maintaining equipment screen scarifier, is directly contacted with railway ballast as wear part, will
The stone tiny fragments of stone, coal, etc. positioned at sleeper bottom is dug out.Since the sleeper bottom stone tiny fragments of stone, coal, etc. is closely knit, frictional force is big, therefore mill is easy in digger chain use
Damage, needs to regularly replace.
Currently used digger chain is mainly made of excavation chain element, intermediate, chain pin etc., existing digger chain assembling
In need to complete excavate chain element assembling, then by four pieces of assembled excavations chain elements using intermediate and chain pin connection composition digging
Chain is dug, and completes experimentation verifying.
Existing digger chain assembling environment is poor, and assembler needs long-time semi-crouch or stoop labor in assembling process, work
Intensity is very big.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic production line devices suitable for screen scarifier digger chain, can be very big
Ground improves existing digger chain production environment, mitigates assembler work load.
The embodiment of the present invention is achieved in that
The embodiment provides a kind of automatic production line devices suitable for screen scarifier digger chain, comprising:
Pedestal, one end on the length direction of the pedestal are initial end, and the other end is end of a period end;
Assembly line, the assembly line for assembling digger chain, the assembly line be set to the initial end and from it is described just
Beginning extends to the end of a period end;
First storage line, the first storage line are set to the pedestal, and described first stores one end of line and described group
It plugs into one end far from the initial end of wiring;
Test wire, the test wire are used to carry out experimentation to digger chain, and the test wire is set to the pedestal,
One end of the test wire and the other end of the first storage line are plugged into;
Second storage line, the second storage line are laid in the pedestal from the end of a period end, the second storage line
One end and the other end of the test wire are plugged into;
First actuator, first actuator are set near the end of a period end, and first actuator is for driving
Digger chain moves to the test wire from the first storage line, then moves to the second storage line from the test wire.
In addition, the automatic production line device suitable for screen scarifier digger chain that embodiment according to the present invention provides, may be used also
To have following additional technical characteristic:
In alternative embodiment of the invention, the assembly line include the first flexible boom hoisting, transmission caterpillar chain printed line,
First workbench and the second workbench, the described first flexible boom hoisting are set up in above the initial end of the pedestal, institute
It states transmission caterpillar chain printed line and is set to the pedestal and for, towards the first storage line transport, described first to work by material
Platform is configured to excavate the assembling station of chain element, and second workbench is configured to the assembling station of digger chain, and described the
One workbench and second workbench are located at the two sides of the width direction of the pedestal.
In alternative embodiment of the invention, the transmission caterpillar chain printed line includes carrier bar, carrier chain and the second actuator,
The carrier bar is used for support material, and second actuator drives the carrier bar movement by the carrier chain.
In alternative embodiment of the invention, the height of first workbench, the height of second workbench and institute
The height for stating transmission caterpillar chain printed line is identical.
In alternative embodiment of the invention, the first storage line includes the first Roller conveyor and third workbench, described
First Roller conveyor is set to the pedestal, and the third workbench is configured to the preparation station before test, the third work
Platform is located at the side of the pedestal width direction.
In alternative embodiment of the invention, the second storage line includes that second tin roller line and the second flexible rise lift
It sets, the second tin roller line is set to the pedestal, and the described second flexible boom hoisting is set up in the end of a period of the pedestal
End top.
In alternative embodiment of the invention, the test wire include descending branch abrasion plate, descending branch arch wearing plate,
Descending branch bent angle guide groove lengthens guide groove, ascent stage bent angle guide groove, ascent stage arch wearing plate, ascent stage abrasion plate, long L-type
Wearing plate, pillow underbeam and short L-type wearing plate;
The descending branch abrasion plate connects with the pedestal, and the descending branch bent angle guide groove is set to the descending branch mill
The side far from the pedestal of plate is consumed, the descending branch arch wearing plate is set to the separate of the descending branch bent angle guide groove
The side of the pedestal;
The ascent stage bent angle guide groove and the descending branch bent angle guide groove, the ascent stage arch wearing plate and the decline
Section arch wearing plate, ascent stage abrasion plate and descending branch abrasion plate are symmetrically arranged;
The descending branch bent angle guide groove is plugged by the one end for lengthening guide groove and the pillow underbeam, the rising
Section bent angle guide groove is plugged by the other end of lengthening guide groove described in another and the pillow underbeam;
The descending branch abrasion plate, the descending branch arch wearing plate and the descending branch bent angle guide groove are configured to down
Area drops, and the ascent stage bent angle guide groove, the ascent stage arch wearing plate and ascent stage abrasion plate are configured to rise
Area, the descending area and the rising area are equipped with the short L-type wearing plate, the setting length at the pillow underbeam place
L-type wearing plate.
In alternative embodiment of the invention, descending branch abrasion plate, the descending branch arch wearing plate, it is described under
Section bent angle guide groove, the lengthening guide groove, the ascent stage bent angle guide groove, the ascent stage arch wearing plate, the ascent stage drop
Abrasion plate, the long L-type wearing plate, the pillow underbeam and the short L-type wearing plate are detachably connected with the pedestal.
In alternative embodiment of the invention, the test wire further includes baffle plate and guide plate, and the baffle plate is removable
It is set to the pedestal with unloading, the exit of the inlet of the descending area and the rising area is equipped with the baffle plate,
The guide plate is removable installed in the pedestal along the direction of travel of digger chain.
In alternative embodiment of the invention, first actuator includes hoist engine.
The beneficial effects of the present invention are:
Suitable for the automatic production line device of screen scarifier digger chain, by pedestal, assembly line, the first storage line, test wire,
The cooperation of second storage line and hoist engine, can more efficiently and conveniently produce digger chain, suitable for screen scarifier digger chain
The advantages that automatic production line device has structure simple, easy to operate, low in cost significantly improves existing digger chain production
Environment mitigates assembler work load.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the main view for the automatic production line device suitable for screen scarifier digger chain that the embodiment of the present invention provides;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the main view for excavating chain element;
Fig. 4 is the partial sectional view of the side-looking direction of Fig. 3;
Fig. 5 is the cross-sectional view in the direction B-B of Fig. 4;
Fig. 6 is the main view of test wire;
Fig. 7 is the top view of Fig. 6.
Icon: 1- assembly line;2- first stores line;3- test wire;4- second stores line;5- hoist engine;6- second is flexible
Boom hoisting;The second actuator of 8-;9- pedestal;The flexible boom hoisting of 10- first;The second workbench of 11-;12- digger chain;13-
Third workbench;The first workbench of 14-;15- harrows plate;16- intermediate;17- chain pin;18- lock washer;19- straight pin;20-
Rake teeth;21- descending branch arch wearing plate;22- descending branch bent angle guide groove;23- lengthens guide groove;24- ascent stage bent angle guide groove;25-
Ascent stage arch wearing plate;The 26- ascent stage wears away plate;27- long L-type wearing plate;28- rests the head on underbeam;The short L-type wearing plate of 29-;
30- descending branch wears away plate.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that the orientation or positional relationship of the instructions such as term " on ", "lower" is base
In orientation or positional relationship shown in the drawings or the invention product using when the orientation or positional relationship usually put, only
It is that for the convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " the
Two " etc. are only used for distinguishing description, are not understood to indicate or imply relative importance.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can be
Mechanical connection, is also possible to be electrically connected;It can be directly connected, two can also be can be indirectly connected through an intermediary
Connection inside element.For the ordinary skill in the art, above-mentioned term can be understood in the present invention with concrete condition
In concrete meaning.
Embodiment
Referring to Fig.1 and 2, a kind of automatic production line device suitable for screen scarifier digger chain is present embodiments provided,
Include:
Pedestal 9, using one end of the length direction of pedestal 9 as initial end, the other end is end of a period end;
Assembly line 1, for assembly line 1 for assembling digger chain 12, assembly line 1 is laid in pedestal 9 from initial end;
First storage line 2, the first storage line 2 are set to pedestal 9, and one end of the first storage line 2 is with assembly line 1 far from just
It plugs into the one end at beginning;
Test wire 3, test wire 3 are used to carry out experimentation to digger chain 12, and test wire 3 is set to pedestal 9, test wire
3 one end and the other end of the first storage line 2 are plugged into;
Second storage line 4, the second storage line 4 are laid in pedestal 9, one end of the second storage line 4 and test wire 3 from end of a period end
Other end plug into;
First actuator, the first actuator are set near end of a period end, and the first actuator is for driving digger chain 12 from the
One storage line 2 moves to test wire 3, moves to the second storage line 4 from test wire 3.
Wherein pedestal 9 is used using high-quality rectangular tube, high-quality shaped steel guide rail and the assembled production of cold-reduced sheet welding, platform footing
Chassis with holes, is fixed on the ground using bolt.Pedestal 9 can be an entirety, is also possible to assembly line 1, first and stores line
2, test wire 3, second stores the general designation of the respective frame structure below line 4 and the first actuator.
First actuator, which can according to need, uses different structures, and in the present embodiment, the first actuator can be elevator
Machine 5.It is hooked using rope, hook and the rake plate 15 of digger chain 12 is taken to provide power for the first storage storage of line 2 to the second 4 total travel of line
Dragging.Hoist engine 5 is equipped with torque detecting apparatus, and the size of maximum moment can manually adjust, qualified digging when to test
Digging chain 12 can be normal through, and underproof product card lags, motor automatic shutdown protection, avoid the damage for generating motor or
Other damage accidents.It uses hoist engine 5 that can provide power at original with lower, is conducive to save the cost.Torque detection dress
The structure set can refer to the prior art, and details are not described herein again.First actuator can also use other structures, such as servo electricity
Machine etc..
Specifically, assembly line 1 may include the first flexible boom hoisting 10, transmission caterpillar chain printed line, the first workbench 14
With the second workbench 11, the first flexible boom hoisting 10 is set up in above the initial end of pedestal 9, and transmission caterpillar chain printed line is set to
Pedestal 9 and for by material towards first storage line 2 transport, the first workbench 14 is configured to the assembling work of digger chain Unit 12
Position, the second workbench 11 are configured to the assembling station of digger chain 12, and the first workbench 14 and the second workbench 11 are located at
The two sides of the width direction of pedestal 9.
More specifically, transmission caterpillar chain printed line includes carrier bar, carrier chain and the second actuator 8, and carrier bar is used for support
Material, the second actuator 8 drive carrier bar to move by carrier chain.
Wherein, the height of the first workbench 14, the height of the second workbench 11 are identical as the transmission height of caterpillar chain printed line.
The workpiece being completed in this way, which can push directly on, to be slided on transmission caterpillar chain printed line.
Wherein, carrier bar is made of steel plate flanging, can bear the impact of 12 unusual condition of digger chain, is not deformed etc. different
Often damage;Carrier chain is using bipatch band lateral bending plate roller carrier chain;Second actuator 8 includes three-phase motor and reduction gearbox, defeated
Revolving speed is adjustable out and has sudden-stop function, and when normal operation, according to rhythm of production, crawler belt step-by-step movement completes workpiece conveying.Three-phase
The structure and function of motor and reduction gearbox etc. can refer to the prior art, and details are not described herein again.
Specifically, the first storage line 2 includes the first Roller conveyor and third workbench 13, the first Roller conveyor is set to pedestal 9,
Third workbench 13 is configured to the preparation station before test, and third workbench 13 is located at the side of 9 width direction of pedestal.
Detailed, incorporated by reference to Fig. 3 to Fig. 5, above-mentioned first workbench 14 is for carrying out rake teeth 20, straight pin 19, lock pad
The installation of circle 18, to be assembled into digger chain Unit 12;Second workbench 11 is used to carry out the installation of intermediate 16 and chain pin 17, with
It is assembled into digger chain 12;Third workbench 13 carries out product number record and other preparations before testing for digger chain 12.
Second storage line 4 includes second tin roller line and the second flexible boom hoisting 6, and second tin roller line is set to pedestal 9, the
Two flexible boom hoistings 6 are set up in above the end of a period end of pedestal 9.
Detailed, in the present embodiment, above-mentioned first Roller conveyor and second tin roller line are the Roller conveyor of not drive.This
Sample can drag in order to hoist engine 5, be also convenient for the stop of digger chain 12, corresponding operating be carried out convenient for worker, to cost savings
It is beneficial.It will be appreciated that the first Roller conveyor and second tin roller line can also be designed to drive, it specifically can be according to reality
Border production requirement is selected.
First flexible boom hoisting 10 is used to for components being hung to the first workbench 14, and the second flexible boom hoisting 6 can
Realize in lifting range, the movement of horizontal plane any position, for after testing 12 blanking of digger chain and different location
Pile up vanning.The structure of the Roller conveyor of drive, the first flexible boom hoisting 10 and the second flexible boom hoisting 6 can not join
According to the prior art, details are not described herein again.
Specifically, incorporated by reference to Fig. 6 and Fig. 7, test wire 3 include descending branch abrasion plate 30, descending branch arch wearing plate 21,
Descending branch bent angle guide groove 22, lengthening guide groove 23, ascent stage bent angle guide groove 24, ascent stage arch wearing plate 25, ascent stage abrasion are flat
Plate 26, long L-type wearing plate 27, pillow underbeam 28 and short L-type wearing plate 29;
Descending branch abrasion plate 30 connects with pedestal 9, and descending branch bent angle guide groove 22 is set to descending branch abrasion plate 30
Side far from pedestal 9, descending branch arch wearing plate 21 are set to the side of the separate pedestal 9 of descending branch bent angle guide groove 22;
Ascent stage bent angle guide groove 24 and descending branch bent angle guide groove 22, ascent stage arch wearing plate 25 and descending branch arch are worn away
Plate 21, ascent stage abrasion plate 26 and descending branch abrasion plate 30 are symmetrically arranged;
Descending branch bent angle guide groove 22 is plugged by one end of a lengthening guide groove 23 and pillow underbeam 28, ascent stage bent angle guide groove
24 lengthen guide groove 23 by another plugs into the other end for resting the head on underbeam 28;
Descending branch abrasion plate 30, descending branch arch wearing plate 21 and descending branch bent angle guide groove 22 are configured to descending area,
Ascent stage bent angle guide groove 24, ascent stage arch wearing plate 25 and ascent stage abrasion plate 26 are configured to rising area, descending area and
Rising area is equipped with one short L-type wearing plate 29, the long L-type wearing plate 27 of setting where resting the head on underbeam 28.
Detailed, all parts of test wire 3 are detachably connected with pedestal 9.Each wearing plate produces in equipment use process
Raw abrasion, can regular dismounting replacement.
Specifically, test wire 3 further includes baffle plate and guide plate, baffle plate is removable installed in pedestal 9, descending area
The exit of inlet and rising area is equipped with baffle plate, and guide plate is removable installed in along the direction of travel of digger chain 12
Pedestal 9.It in order to which digger chain 12 is tested unqualified, when clamping stagnation is in guide groove, can be quickly disassembled, processing is abnormal.
It is detailed, the height of baffle plate not less than the 2/3 of rake 15 height of plate, guarantee digger chain 12 in test wire 3 according to
Defined track sliding, will not fly out or generate accident;Baffle plate two sides are arranged to horn mouth simultaneously, main to realize rake chain experiment
When guiding role, enable experiment when digger chain 12 smoothly enter test wire 3.
The principle of the present embodiment is:
By the production process observational study discovery to general digger chain, existing assembling environment is poor, by manually on ground
Face is directly assembled.Existing assembling environment is more chaotic simultaneously, not formed clear station, unfavorable standardized management on site.
The automatic production line device suitable for screen scarifier digger chain of the present embodiment when in use, digger chain in production process
12 are dragged by hoist engine 5, and the height that production line is set as convenient for artificial standing operation mitigates the working strength of assembler.Respectively
Working region is well defined, and is convenient for standardized administration.After finishing assembly can further progress experimentation examine, reduce work
When.Each area people improves production efficiency by reasonable distribution personnel the time required to each process simultaneously.It is simple to produce cable architecture, behaviour
Facilitate, it is at low cost.
In conclusion the automatic production line device suitable for screen scarifier digger chain of the invention, passes through pedestal 9, assembly line
1, the first storage line 2, test wire 3, second store the cooperation of line 4 and hoist engine 5, can more efficiently and conveniently produce digging
Chain 12 is dug, the automatic production line device suitable for screen scarifier digger chain has structure simple, and it is easy to operate, it is low in cost etc. excellent
Point significantly improves existing 12 production environment of digger chain, mitigates assembler work load.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.