CN108584468A - A kind of palette fork formula feeding device suitable for denitrating catalyst modification regeneration - Google Patents
A kind of palette fork formula feeding device suitable for denitrating catalyst modification regeneration Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 37
- 230000008929 regeneration Effects 0.000 title claims abstract description 19
- 238000011069 regeneration method Methods 0.000 title claims abstract description 19
- 230000004048 modification Effects 0.000 title claims abstract description 16
- 238000012986 modification Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 14
- 230000000694 effects Effects 0.000 claims abstract description 7
- 230000005484 gravity Effects 0.000 claims abstract description 5
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract 5
- 238000001514 detection method Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000006378 damage Effects 0.000 description 5
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- BIGPRXCJEDHCLP-UHFFFAOYSA-N ammonium bisulfate Chemical compound [NH4+].OS([O-])(=O)=O BIGPRXCJEDHCLP-UHFFFAOYSA-N 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8621—Removing nitrogen compounds
- B01D53/8625—Nitrogen oxides
- B01D53/8631—Processes characterised by a specific device
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/88—Handling or mounting catalysts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种脱硝催化剂再生领域,尤其是涉及一种适用于脱硝催化剂改性再生的托叉式上料装置。The invention relates to the field of regeneration of denitration catalysts, in particular to a fork-type feeding device suitable for modification and regeneration of denitration catalysts.
背景技术Background technique
对于烟气中存在和生成的SO3,虽然现有国家标准未对其排放作出明确限制,但其容易与NH3及水反应生成硫酸氢铵,导致催化剂失活、空预器堵塞及腐蚀等问题。此外,现有处理设备对于SO3的去除效果欠佳,SO3是电厂蓝烟/黄烟的罪魁祸首,也是酸雨的主要成因之一。因此,拓宽催化剂的温度窗口,同时控制SO3的生成及排放,对于实现电厂安全稳定运行具有重要保障作用。提高催化剂低温活性、降低催化剂二氧化硫转化率,是燃煤电厂实现全负荷脱硝、减轻SO3危害的重要措施。For the SO 3 existing and generated in the flue gas, although the existing national standards do not set clear restrictions on its emission, it is easy to react with NH3 and water to form ammonium bisulfate, leading to catalyst deactivation, air preheater blockage and corrosion, etc. . In addition, the existing treatment equipment is not effective in removing SO 3 , which is the main culprit of blue/yellow smoke in power plants and one of the main causes of acid rain. Therefore, widening the temperature window of the catalyst while controlling the generation and emission of SO 3 plays an important role in ensuring the safe and stable operation of the power plant. Improving the low-temperature activity of the catalyst and reducing the conversion rate of sulfur dioxide of the catalyst are important measures for coal-fired power plants to achieve full-load denitrification and reduce the harm of SO 3 .
我司为了:提高催化剂的低温活性,提高脱硝减排水平;进一步减少因脱硝系统氧化产生的SO3量,缓解硫酸氢铵导致的催化剂活性衰减及设备腐蚀问题;减少SO3的排放量,提高超低排放水平;拓宽电厂的燃煤煤质选用范围,降低发电成本。现我司对催化剂的生产方法、加工设备进行改进。Our company aims to: improve the low-temperature activity of the catalyst, improve the level of denitrification and emission reduction; further reduce the amount of SO 3 produced by the oxidation of the denitrification system, alleviate the catalyst activity decay and equipment corrosion caused by ammonium bisulfate; reduce SO 3 emissions, improve Ultra-low emission level; widen the selection range of coal-fired coal quality in power plants, and reduce power generation costs. Now our company improves the production method and processing equipment of the catalyst.
在现有脱硝催化剂的再生生产中,涉及的SCR脱硝催化剂模块的体积、质量较大,另外,催化剂模块长时间浸渍、清洗处理导致其达到了饱和含水量,此时的催化剂模块机械强度较低,操作不当极易造成催化剂破损,更加大了运输及上料的困难。通常采用吊装装置装卸、运输,从一个区域吊运至另一个区域。但现有方法的局限性在于厂房内必须配备有行走天车,并且将物料搬运到行走天车上固定。因物件质量较大,搬运极为不便,需要大量的人力,搬运过程中易导致物件外形尺寸的破坏,直接影响物件的质量的破坏。从而导致在催化剂的再生生产中,催化剂性能达不到预期的效果。同时也存在生产效率低下、人工成本高的问题。In the regeneration production of the existing denitration catalyst, the volume and mass of the SCR denitration catalyst module involved are relatively large. In addition, the catalyst module has been impregnated and cleaned for a long time, causing it to reach saturated water content. At this time, the mechanical strength of the catalyst module is low. , Improper operation can easily cause damage to the catalyst, which makes transportation and feeding more difficult. Usually, lifting devices are used for loading, unloading, transportation, and lifting from one area to another. However, the limitation of the existing method is that the workshop must be equipped with a traveling crane, and the materials are transported to and fixed on the traveling crane. Due to the large mass of the object, it is extremely inconvenient to carry and requires a lot of manpower. During the process of carrying, it is easy to cause damage to the shape and size of the object, which directly affects the damage to the quality of the object. As a result, in the regeneration production of the catalyst, the performance of the catalyst cannot reach the expected effect. At the same time, there are also problems of low production efficiency and high labor costs.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种适用于脱硝催化剂改性再生的托叉式上料装置,操作简便,实现自动化,结构简单,维护便利。The technical problem to be solved by the present invention is to provide a fork-type feeding device suitable for the modification and regeneration of the denitrification catalyst, which is easy to operate, automatic, simple in structure and convenient in maintenance.
本发明解决上述技术问题所采用的技术方案为:一种适用于脱硝催化剂改性再生的托叉式上料装置,包括铺设的轨道、动力装置、可沿轨道移动的上料装置、设置在轨道一端的装载小车与控制柜,所述的轨道上设置有用于检测上料装置、装载小车状态的触发开关组件,所述的触发开关组件、动力装置与控制柜连接,所述的上料装置包括底座、横置在底座中部的转轴、以及与转轴活动连接的翻转平台,所述的翻转平台上设置有托叉,托叉卡入物料,上料装置沿导轨移动到装载小车旁,翻转平台绕转轴旋转后到达装载小车上方,物料在重力作用下落到装载小车内。The technical solution adopted by the present invention to solve the above technical problems is: a fork-type feeding device suitable for the modification and regeneration of denitrification catalysts, including a laid track, a power device, a feeding device that can move along the track, and a One end of the loading trolley and the control cabinet, the track is provided with a trigger switch assembly for detecting the status of the feeding device and the loading trolley, the trigger switch assembly, the power device are connected to the control cabinet, and the feeding device includes The base, the rotating shaft horizontally placed in the middle of the base, and the turning platform movably connected with the rotating shaft, the turning platform is provided with a support fork, the supporting fork is stuck into the material, the feeding device moves along the guide rail to the side of the loading trolley, and the turning platform rotates around After the rotating shaft rotates, it reaches the top of the loading trolley, and the material falls into the loading trolley under the action of gravity.
本发明进一步的优选方案:还包括构成封闭式图形的回转线路,所述的装载小车安装在回转线路上且沿着装载小车移动。A further preferred solution of the present invention: it also includes a rotary circuit forming a closed figure, and the loading trolley is installed on the rotary circuit and moves along the loading trolley.
本发明进一步的优选方案:所述的触发开关组件包括第一触发开关、以及检测装载小车内重的第三触发开关,所述的装载小车运动到上料位置与第一触发开关接触连接。A further preferred solution of the present invention: the trigger switch assembly includes a first trigger switch and a third trigger switch for detecting the internal weight of the loading trolley, and the loading trolley moves to the loading position and is in contact with the first trigger switch.
本发明进一步的优选方案:所述的触发开关组件包括设置在轨道一端的第二触发开关与设置在轨道另一端的第六触发开关,所述的第二触发开关将检测到上料装置运动到轨道一端的相应位置,第六触发开关将检测到上料装置运动到轨道另一端的相应位置。A further preferred solution of the present invention: the trigger switch assembly includes a second trigger switch set at one end of the track and a sixth trigger switch set at the other end of the track, and the second trigger switch will detect that the feeding device moves to The corresponding position at one end of the track, the sixth trigger switch will detect that the feeding device moves to the corresponding position at the other end of the track.
本发明进一步的优选方案:所述的底座两端分别安装有第四触发开关与第五触发开关,所述的翻转平台组件安置在底座上且与第五触发开关接触连接。A further preferred solution of the present invention: a fourth trigger switch and a fifth trigger switch are respectively installed at both ends of the base, and the reversing platform assembly is placed on the base and is in contact with the fifth trigger switch.
本发明进一步的优选方案:所述的翻转平台组件与液压缸连接,液压缸带动翻转平台组件绕转轴旋转,翻转后的翻转平台与第四触发开关接触连接。A further preferred solution of the present invention: the turning platform assembly is connected with a hydraulic cylinder, and the hydraulic cylinder drives the turning platform assembly to rotate around the rotation axis, and the turned turning platform is contacted and connected with the fourth trigger switch.
本发明进一步的优选方案:所述的底座的底部设置有沿轨道运动的多个滚轮。A further preferred solution of the present invention: the bottom of the base is provided with a plurality of rollers moving along the track.
与现有技术相比,本发明的优点在于设置在轨道一端的装载小车是负责载料的。而铺设的轨道、可沿轨道移动的上料装置,则是为了实现取料以及将物料运送并放置到装载小车上。上料装置包括底座、横置在底座中部的转轴、以及与转轴活动连接的翻转平台,所述的翻转平台上设置有托叉,托叉卡入物料,上料装置沿导轨移动到装载小车旁,翻转平台绕转轴旋转后到达装载小车上方,物料在重力作用下落到装载小车内。操作简便,过程可实现自动化控制。本发明的整体设备简单,便于维护,有效提高生产效率、降低人工成本。并且由此可以提高催化剂的制备精度,提高催化剂性能。Compared with the prior art, the present invention has the advantage that the loading trolley arranged at one end of the track is responsible for loading materials. The laid track and the feeding device that can move along the track are used to realize the retrieving and delivery of the material and place it on the loading trolley. The feeding device includes a base, a rotating shaft placed horizontally in the middle of the base, and an overturning platform movably connected with the rotating shaft. The overturning platform is provided with a support fork, which is stuck into the material, and the feeding device moves along the guide rail to the side of the loading trolley. , the overturning platform rotates around the shaft and reaches the top of the loading trolley, and the materials fall into the loading trolley under the action of gravity. The operation is simple and the process can be automatically controlled. The overall equipment of the present invention is simple, easy to maintain, effectively improves production efficiency and reduces labor cost. In addition, the preparation precision of the catalyst can be improved, and the performance of the catalyst can be improved.
附图说明Description of drawings
图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.
具体实施方式Detailed ways
下面结合附图,对本发明作详细的说明。Below in conjunction with accompanying drawing, the present invention is described in detail.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
如图1所示:一种适用于脱硝催化剂改性再生的托叉式上料装置,包括铺设的轨道1、动力装置8、可沿轨道1移动的上料装置、设置在轨道1一端的装载小车2与控制柜3,轨道1上设置有用于检测上料装置、装载小车2状态的触发开关组件,触发开关组件、动力装置8与控制柜3连接,上料装置包括底座4、横置在底座4中部的转轴5、以及与转轴5活动连接的翻转平台6,翻转平台6上设置有托叉,托叉卡入物料,上料装置沿导轨移动到装载小车2旁,翻转平台6绕转轴5旋转后到达装载小车2上方,物料在重力作用下落到装载小车2内。带托叉的翻转平台6具有两个功效,其一为使物件进行翻转,其二为将物件放置于回转线上的装载小车2上。As shown in Figure 1: a fork-type feeding device suitable for modification and regeneration of denitrification catalysts, including a laid track 1, a power unit 8, a feeding device that can move along the track 1, and a loading device installed at one end of the track 1 The trolley 2 is connected to the control cabinet 3, and the track 1 is provided with a trigger switch assembly for detecting the status of the feeding device and the loading trolley 2. The trigger switch assembly and the power device 8 are connected to the control cabinet 3. The feeding device includes a base 4, placed horizontally on the The rotating shaft 5 in the middle of the base 4 and the turning platform 6 that is movably connected with the rotating shaft 5, the turning platform 6 is provided with a supporting fork, the supporting fork is stuck into the material, the feeding device moves to the side of the loading trolley 2 along the guide rail, and the turning platform 6 revolves around the rotating shaft 5 After rotating, it reaches the top of the loading trolley 2, and the material falls into the loading trolley 2 under the action of gravity. The overturning platform 6 with fork has two functions, one is to make the object overturn, and the other is to place the object on the loading trolley 2 on the turning line.
还包括构成封闭式图形的回转线路7,装载小车2安装在回转线路7上且沿着装载小车2移动。It also includes a rotary circuit 7 forming a closed figure, and the loading trolley 2 is installed on the rotary circuit 7 and moves along the loading trolley 2 .
触发开关组件包括第一触发开关11、以及检测装载小车2内重的第三触发开关13,装载小车2运动到上料位置与第一触发开关11接触连接。The trigger switch assembly includes a first trigger switch 11 and a third trigger switch 13 for detecting the inner weight of the loading trolley 2 , and the loading trolley 2 moves to the loading position and is in contact with the first trigger switch 11 .
触发开关组件包括设置在轨道1一端的第二触发开关12与设置在轨道1另一端的第六触发开关16,第二触发开关12将检测到上料装置运动到轨道1一端的相应位置,第六触发开关16将检测到上料装置运动到轨道1另一端的相应位置。The trigger switch assembly includes a second trigger switch 12 arranged at one end of the track 1 and a sixth trigger switch 16 arranged at the other end of the track 1. The second trigger switch 12 will detect that the feeding device moves to a corresponding position at one end of the track 1. Six trigger switches 16 will detect that the feeding device moves to the corresponding position at the other end of the track 1 .
底座4两端分别安装有第四触发开关14与第五触发开关15,翻转平台6组件安置在底座4上且与第五触发开关15接触连接。A fourth trigger switch 14 and a fifth trigger switch 15 are respectively installed at both ends of the base 4 , and the turning platform 6 component is placed on the base 4 and is connected to the fifth trigger switch 15 .
翻转平台6组件与液压缸17连接,液压缸17带动翻转平台6组件绕转轴5旋转,翻转后的翻转平台6与第四触发开关14接触连接。The turning platform 6 component is connected with the hydraulic cylinder 17, and the hydraulic cylinder 17 drives the turning platform 6 component to rotate around the rotating shaft 5, and the turned turning platform 6 is connected with the fourth trigger switch 14 in contact.
底座4的底部设置有沿轨道1运动的多个滚轮18。The bottom of the base 4 is provided with a plurality of rollers 18 moving along the track 1 .
上料装置上装载好物料后,将由第一触发开关11检测装载小车是否到位,到位后,上料装置将沿底下的轨道1行进。当第二触发开关12检测到上料装置前轮后,上料装置停止运动。当第三触发开关13检测到装载小车2为空时,液压缸17进行动作,将物件翻转并放置于装载小车上。第四触发开关14检测到翻转到位信号后,上料装置进行后退动作,退回至第六触发开关16处,即轨道1起点,动力装置8复位。After loading the material on the feeding device, the first trigger switch 11 will detect whether the loading trolley is in place. After the loading device is in place, the feeding device will advance along the track 1 below. After the second trigger switch 12 detects the front wheel of the feeding device, the feeding device stops moving. When the third trigger switch 13 detects that the loading trolley 2 is empty, the hydraulic cylinder 17 acts to turn the object over and place it on the loading trolley. After the fourth trigger switch 14 detects the inversion signal, the feeding device moves back to the sixth trigger switch 16, which is the starting point of the track 1, and the power unit 8 resets.
本发明的设计,提高了催化剂改性再生的规范化生产水平,解决了再生中搬运导致的催化剂破损等问题,为实现催化剂低温活性的提高、脱硝系统SO2氧化率降低提供了生产技术支撑。进而可拓宽催化剂的活性温度窗口,缓解硫酸氢铵导致的催化剂活性衰减及设备腐蚀问题;减少SO3的排放量,提高超低排放水平等目的。The design of the present invention improves the standardized production level of catalyst modification and regeneration, solves the problems of catalyst damage caused by handling during regeneration, and provides production technical support for improving the low - temperature activity of the catalyst and reducing the SO2 oxidation rate of the denitrification system. In turn, it can widen the active temperature window of the catalyst, alleviate the catalyst activity attenuation and equipment corrosion problems caused by ammonium bisulfate; reduce SO 3 emissions, and improve ultra-low emission levels and other purposes.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.
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CN111439540A (en) * | 2020-04-27 | 2020-07-24 | 浙江浙能催化剂技术有限公司 | A device for automatically loading and unloading objects on a rotary line and a method of using the same |
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