CN108581816A - Three-phase flow dynamic pressure cavitation polishing method and device - Google Patents
Three-phase flow dynamic pressure cavitation polishing method and device Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 205
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000007788 liquid Substances 0.000 claims abstract description 75
- 239000006061 abrasive grain Substances 0.000 claims abstract description 38
- 239000002245 particle Substances 0.000 claims description 35
- 239000012530 fluid Substances 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 18
- 239000000463 material Substances 0.000 claims description 12
- 230000008021 deposition Effects 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 9
- 230000008859 change Effects 0.000 claims description 8
- 238000007517 polishing process Methods 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims description 2
- 230000003287 optical effect Effects 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 238000003756 stirring Methods 0.000 claims description 2
- 238000005191 phase separation Methods 0.000 claims 2
- 230000008602 contraction Effects 0.000 claims 1
- 238000007540 photo-reduction reaction Methods 0.000 claims 1
- 238000000151 deposition Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 6
- 238000003672 processing method Methods 0.000 description 6
- 238000003754 machining Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
- B24B31/116—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work using plastically deformable grinding compound, moved relatively to the workpiece under the influence of pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
- B24B1/04—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes subjecting the grinding or polishing tools, the abrading or polishing medium or work to vibration, e.g. grinding with ultrasonic frequency
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
一种三相流动压空化抛光方法,自由曲面工件通过夹具固定于抛光液容器底部,圆柱形抛光工具与自由曲面工件不直接接触并且浸没于抛光液中,串并混联抛光平台控制抛光工具相对工件的位姿,使工具和工件表面始终保持一个微小的加工间隙;伺服电机通过连接装置驱动圆柱形抛光工具在工件上方高速旋转,使混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时产生挤压而提高了压力,产生动压;磨粒压入工件表面产生表面及亚表面损伤,实现工件表面极高精度的抛光。本发明在不造成表面及亚表面的损伤的前提下,提高抛光效率。
A three-phase flow pressure cavitation polishing method. The free-form surface workpiece is fixed on the bottom of the polishing liquid container through a fixture. The cylindrical polishing tool does not directly contact the free-form surface workpiece and is immersed in the polishing liquid. The serial-parallel parallel polishing platform controls the polishing tool. Relative to the position and posture of the workpiece, the tool and the surface of the workpiece always maintain a small processing gap; the servo motor drives the cylindrical polishing tool to rotate at high speed above the workpiece through the connecting device, so that the polishing liquid mixed with abrasive grains can be driven by the high-speed rotation of the tool Rotating together, the polishing liquid is squeezed when it passes through the wedge-shaped gap between the tool and the workpiece to increase the pressure and generate dynamic pressure; the abrasive grains are pressed into the surface of the workpiece to cause surface and sub-surface damage, achieving extremely high-precision polishing on the surface of the workpiece. The invention improves the polishing efficiency under the premise of not causing surface and subsurface damage.
Description
技术领域technical field
本发明涉及超精密加工技术领域,更具体的说,尤其涉及一种三相流动压空化抛光方法及装置。The invention relates to the technical field of ultra-precision machining, and more specifically relates to a three-phase flow pressure cavitation polishing method and device.
背景技术Background technique
随着科学技术的发展,超精密加工技术既是现代制造科学技术的重要发展方向,又是未来先进制造技术的重要基础。超精密加工的兴起,使目前大部分的工件的表面粗糙度等都得到了显著的改善,同时,产品的性能和可靠性也得到的提升。随之而来的问题是对不同领域的零件精度要求日益增高。为了得到更高的加工精度和表面质量,需要在精密光学零件和功能晶体材料表面实现超光滑表面加工。超光滑表面加工技术在超精密加工技术中占据着十分重要的地位,是一个国家科技水平与综合国力的重要体现。然而通常情况下,超光滑表面加工为了能够实现原子级材料的去除,加工的时候会采用很小的作用力对工件表面进行加工,加工时间往往较长,并且加工效率十分低下,同时加工成本也会很高。由此可见,如何在保证不造成表面及亚表面损伤的情况下提高加工效率、降低加工是精密制造领域急需解决的技术难题。With the development of science and technology, ultra-precision machining technology is not only an important development direction of modern manufacturing science and technology, but also an important basis for future advanced manufacturing technology. The rise of ultra-precision machining has significantly improved the surface roughness of most current workpieces, and at the same time, the performance and reliability of products have also been improved. The ensuing problem is that the precision requirements of parts in different fields are increasing day by day. In order to obtain higher processing accuracy and surface quality, it is necessary to realize ultra-smooth surface processing on the surface of precision optical parts and functional crystal materials. Ultra-smooth surface processing technology occupies a very important position in ultra-precision processing technology, and is an important embodiment of a country's scientific and technological level and comprehensive national strength. However, under normal circumstances, in order to achieve the removal of atomic-level materials in ultra-smooth surface processing, a small force is used to process the surface of the workpiece during processing. The processing time is often long, and the processing efficiency is very low. At the same time, the processing cost is also high. will be high. It can be seen that how to improve the processing efficiency and reduce the processing without causing surface and sub-surface damage is an urgent technical problem in the field of precision manufacturing.
为了实现这些零件的超光滑表面抛光,国内已经研制出了许多种超光滑表面加工方法。现有的超光滑表面加工方法,总体可以分成两类,一类通过加工工具与工件表面直接接触来进行加工,如:传统的利用砂带、砂轮或其它柔性材料作为工具进行的磨削、抛光等。这一类加工方法利用工具上的微细磨粒对工件表面形成的微切削以去除工件表面的微隆起,以达到抛光的效果。虽然加工效率较高,但是也有一定的缺点和局限性。In order to realize the ultra-smooth surface polishing of these parts, many ultra-smooth surface processing methods have been developed in China. The existing ultra-smooth surface processing methods can be generally divided into two categories. One category is processed by direct contact between the processing tool and the workpiece surface, such as: traditional grinding and polishing using abrasive belts, grinding wheels or other flexible materials as tools. Wait. This type of processing method uses the micro-cutting of the surface of the workpiece by the fine abrasive grains on the tool to remove the micro-protrusion on the surface of the workpiece to achieve the effect of polishing. Although the processing efficiency is high, it also has certain disadvantages and limitations.
1.由于磨粒的粒径大小不一,导致工具表面的磨粒抛光作用力不均匀,不可避免地对工件造成表面及亚表面损伤。1. Due to the different particle sizes of the abrasive grains, the polishing force of the abrasive grains on the tool surface is uneven, which inevitably causes surface and sub-surface damage to the workpiece.
2.由于工具接触式的加工方式,无法对一些外形结构比较特殊的工件进行加工,如工件的内壁、孔等部位,因工具难以伸入而无法进行加工。另一类加工方法则不依靠加工工具与工件表面直接接触进行抛光,如:流体抛光、电解抛光、化学抛光、磁研磨抛光等。这一类加工方法中,流体抛光的使用最为广泛。流体抛光是依靠高速流动的液体及其携带的磨粒冲刷工件表面达到抛光的目的。目前的二相流抛光方法同样存在一些缺点:2. Due to the tool contact processing method, some workpieces with special shape and structure cannot be processed, such as the inner wall of the workpiece, holes and other parts, which cannot be processed because the tool is difficult to penetrate. Another type of processing method does not rely on the direct contact between the processing tool and the workpiece surface for polishing, such as: fluid polishing, electrolytic polishing, chemical polishing, magnetic grinding and polishing, etc. In this type of processing method, fluid polishing is the most widely used. Fluid polishing relies on the high-speed flowing liquid and the abrasive particles carried to scour the surface of the workpiece to achieve the purpose of polishing. The current two-phase flow polishing method also has some disadvantages:
1.流体流速不高且流动方向单一。流体相对于工件表面的流速无法达到湍流状态,而处于流动方向单一的层流状态,使抛光液内的磨粒冲击方向一致,对工件产生划痕,造成表面及亚表面的损伤。1. The fluid velocity is not high and the flow direction is single. The flow velocity of the fluid relative to the surface of the workpiece cannot reach a turbulent state, but is in a laminar flow state with a single flow direction, which makes the impact direction of the abrasive particles in the polishing liquid consistent, scratches the workpiece, and causes damage to the surface and subsurface.
2.由于磨粒流动方向基本一致,导致只有贴于工件表面的一层磨粒起到抛光作用,抛光效率低下。2. Since the flow direction of the abrasive grains is basically the same, only a layer of abrasive grains attached to the surface of the workpiece plays a polishing role, and the polishing efficiency is low.
3.磨粒流的回收使用效率低下,在加工过程中产生磨粒沉积,影响抛光的效果和效率。3. The recycling efficiency of the abrasive flow is low, and abrasive deposits are generated during the processing, which affects the effect and efficiency of polishing.
发明内容Contents of the invention
为了克服现有的抛光方法的抛光效率较低的不足,本发明为了抛光自由曲面工件时,在不造成表面及亚表面的损伤的前提下,提高抛光效率,提出了一种三相流动压空化抛光方法及装置。In order to overcome the disadvantage of low polishing efficiency of the existing polishing methods, the present invention proposes a three-phase flow air compressor in order to improve the polishing efficiency without causing damage to the surface and sub-surface when polishing free-form surface workpieces. Chemical polishing method and device.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种三相流动压空化抛光方法,自由曲面工件通过夹具固定于抛光液容器底部,安装于容器上方的是由三自由度串联平台与三杆并联平台组成的串并混联平台,圆柱形抛光工具与伺服电机安装于串并混联平台末端;抛光液容器两侧装有磨粒流输送泵,输送泵通过磨粒流输送软管与另一侧的搅拌器相连;超声波发生器则安装于多自由度机械末端;圆柱形抛光工具与自由曲面工件不直接接触并且浸没于抛光液中,串并混联抛光平台控制抛光工具相对工件的位姿,使工具和工件表面始终保持一个微小的加工间隙;伺服电机通过连接装置驱动圆柱形抛光工具在工件上方高速旋转,使混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时产生挤压而提高了压力,产生动压;加入于抛光液中的磨粒在动压的作用下不断地近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除;通过调整安装在机械臂末端的超声波气泡发生器与工具之间的距离与角度,使变幅杆对准工具及工件之间的微间隙工作,在变幅杆末端产生空化气泡,空化气泡在超声波正压相和负压相作用下不断膨胀和压缩,经过液体动压区域时由于动压区域的压力变化,空化气泡发生溃灭;溃灭产生的能量驱动混有磨粒的抛光液,增大磨粒冲击速度,增加磨粒冲击随机性,提高抛光效率,避免磨粒单一方向的流动对工件产生划痕,同时避免工具工件直接接触,磨粒压入工件表面产生表面及亚表面损伤,实现工件表面极高精度的抛光。A three-phase flow pressure cavitation polishing method. The free-form surface workpiece is fixed on the bottom of the polishing liquid container through a fixture, and the series-parallel hybrid platform composed of a three-degree-of-freedom series platform and a three-bar parallel platform is installed above the container. Cylindrical The polishing tool and the servo motor are installed at the end of the serial-parallel hybrid platform; the abrasive flow delivery pump is installed on both sides of the polishing liquid container, and the delivery pump is connected to the agitator on the other side through the abrasive flow delivery hose; the ultrasonic generator is installed Based on the multi-degree-of-freedom mechanical end; the cylindrical polishing tool is not in direct contact with the free-form surface workpiece and is immersed in the polishing liquid. The series-parallel polishing platform controls the posture of the polishing tool relative to the workpiece, so that the tool and the workpiece surface always maintain a small distance. Processing gap; the servo motor drives the cylindrical polishing tool to rotate at high speed above the workpiece through the connecting device, so that the polishing liquid mixed with abrasive particles rotates together under the action of the high-speed rotation of the tool, and the polishing liquid passes through the wedge-shaped gap between the tool and the workpiece. Squeezing increases the pressure and generates dynamic pressure; the abrasive grains added to the polishing liquid continuously impact the microscopic raised part of the workpiece surface at an approximately horizontal angle under the action of dynamic pressure, forming a certain material removal for the workpiece; through Adjust the distance and angle between the ultrasonic bubble generator installed at the end of the mechanical arm and the tool, so that the horn is aligned with the micro-gap between the tool and the workpiece, and cavitation bubbles are generated at the end of the horn. The ultrasonic positive pressure phase and negative pressure phase continuously expand and compress, and when passing through the liquid dynamic pressure area, due to the pressure change in the dynamic pressure area, the cavitation bubbles collapse; the energy generated by the collapse drives the polishing liquid mixed with abrasive particles, Increase the impact velocity of abrasive grains, increase the randomness of abrasive grain impact, improve polishing efficiency, avoid scratches caused by the flow of abrasive grains in one direction, and avoid direct contact between tools and workpieces, and abrasive grains press into the surface of the workpiece to cause surface and sub-surface damage , to achieve extremely high-precision polishing of the workpiece surface.
进一步,抛光过程中为了避免抛光液中的磨粒沉积,利用磨粒流输送软管将搅拌器与安装在抛光液容器两侧的两个磨粒流输送泵连接成一条磨粒流循环系统。Further, in order to avoid the deposition of abrasive particles in the polishing liquid during the polishing process, the agitator is connected with two abrasive flow delivery pumps installed on both sides of the polishing liquid container to form an abrasive flow circulation system by using the abrasive flow delivery hose.
再进一步,圆柱形抛光工具表面或光滑或开有沟槽,自由曲面工件通过夹具固定于抛光液容器底部,工具与工件都完全浸没于混有磨粒的抛光液中;三杆并联平台安装于三自由度串联平台的Z方向导轨上组成串并混联平台,抛光工具安装在串并混联机构末端,由串联平台沿X、Y、Z方向控制工具的位置,并联平台控制工具的姿态,使抛光工具相对于工件的位姿可以精确控制。Furthermore, the surface of the cylindrical polishing tool is either smooth or has grooves, and the free-form surface workpiece is fixed on the bottom of the polishing liquid container through a fixture. Both the tool and the workpiece are completely immersed in the polishing liquid mixed with abrasive grains; the three-bar parallel platform is installed on the The Z-direction guide rail of the three-degree-of-freedom series platform forms a series-parallel hybrid platform. The polishing tool is installed at the end of the serial-parallel hybrid mechanism. The serial platform controls the position of the tool along the X, Y, and Z directions, and the parallel platform controls the attitude of the tool. The pose of the polishing tool relative to the workpiece can be precisely controlled.
更进一步,工具在工件上方保持微间隙的同时伺服电机驱动抛光工具高速旋转,混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时因产生挤压而提高了压力,产生动压;加入于抛光液中的磨粒在动压的作用下不断地近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除。Furthermore, the servo motor drives the polishing tool to rotate at a high speed while the tool maintains a small gap above the workpiece. The polishing liquid mixed with abrasive particles rotates together under the action of the high-speed rotation of the tool. When the polishing liquid passes through the wedge-shaped gap between the tool and the workpiece due to Squeeze occurs to increase the pressure and generate dynamic pressure; under the action of dynamic pressure, the abrasive particles added to the polishing liquid continuously impact the microscopic raised part of the workpiece surface at an approximately horizontal angle, forming a certain amount of material removal on the workpiece.
超声波气泡发生器通过连接装置安装于多自由度机械臂末端,多自由度机械臂不断调整超声波发生器变幅杆相对于动压区域的位姿,使变幅杆末端产生的空化气泡正好经过动压区域。超声波气泡发生器工作时,变幅杆末端产生大量空化气泡,空化气泡在超声波正压相和负压相作用下不断膨胀和收缩,经过液体动压区域时由于动压区域的压力变化,空化气泡发生快速溃灭。The ultrasonic bubble generator is installed at the end of the multi-degree-of-freedom manipulator through the connecting device, and the multi-degree-of-freedom manipulator continuously adjusts the position of the horn of the ultrasonic generator relative to the dynamic pressure area, so that the cavitation bubbles generated at the end of the horn just pass through dynamic pressure area. When the ultrasonic bubble generator is working, a large number of cavitation bubbles are generated at the end of the horn. The cavitation bubbles continue to expand and contract under the action of the ultrasonic positive pressure phase and negative pressure phase. When passing through the liquid dynamic pressure area due to the pressure change in the dynamic pressure area, Rapid collapse of cavitation bubbles occurs.
所述磨粒流循环系统由两个磨粒流输送泵、搅拌器和磨粒流输送软管组成。两个磨粒流输送泵分别安装于抛光加工平台两侧,通过磨粒流输送软管与另一侧的搅拌器相连。液固二相磨粒流循环系统能有效避免磨粒沉积于抛光液容器底部,提高磨粒流的回收使用效率,从而提升抛光效率。The abrasive flow circulation system is composed of two abrasive flow delivery pumps, an agitator and abrasive flow delivery hoses. Two abrasive flow delivery pumps are respectively installed on both sides of the polishing processing platform, and are connected to the agitator on the other side through abrasive flow delivery hoses. The liquid-solid two-phase abrasive flow circulation system can effectively prevent the abrasive particles from depositing at the bottom of the polishing liquid container, improve the recovery and use efficiency of the abrasive flow, and thus improve the polishing efficiency.
一种三相流动压空化抛光装置,所述装置包括三自由度串联平台、三杆并联平台、混有磨粒的抛光液、磨粒流输送泵、磨粒流输送软管、搅拌器、多自由度机械臂、工件、抛光液容器、夹具、伺服电机、联轴器、抛光工具和超声波气泡发生器,安装于抛光液容器上方的三自由度串联平台主要由X、Y、Z方向导轨组成,三个方向的导轨分别由电机驱动,用于控制抛光工具的位置;三杆并联平台由动平台与静平台组成,其中动平台由三根可伸缩杆组成,用于控制抛光工具的姿态;三杆并联平台安装于三自由度串联平台的Z方向导轨上组成串并混联平台,抛光工具与伺服电机相连安装在串并混联机构末端,使抛光工具与工件保持微间隙的同时高速旋转,产生动压区域;自由曲面工件则通过夹具固定于抛光液容器底部,并且完全浸没于混有磨粒的抛光液中;两个磨粒流输送泵分别安装于抛光液容器两侧,通过磨粒流输送软管与另一侧搅拌器相连,用于避免抛光过程中的磨粒沉积;超声波气泡发生器通过连接装置安装于多自由度机械臂末端,使超声波发生器变幅杆末端产生的空化气泡正好经过动压区域。A three-phase flow pressure cavitation polishing device, the device includes a three-degree-of-freedom series platform, a three-bar parallel platform, a polishing liquid mixed with abrasive particles, an abrasive flow delivery pump, an abrasive flow delivery hose, an agitator, Multi-degree-of-freedom mechanical arm, workpiece, polishing liquid container, fixture, servo motor, coupling, polishing tool and ultrasonic bubble generator, the three-degree-of-freedom series platform installed above the polishing liquid container is mainly composed of X, Y, Z direction guide rails The guide rails in three directions are respectively driven by motors to control the position of the polishing tool; the three-bar parallel platform is composed of a dynamic platform and a static platform, and the dynamic platform is composed of three telescopic rods to control the attitude of the polishing tool; The three-bar parallel platform is installed on the Z-direction guide rail of the three-degree-of-freedom series platform to form a series-parallel hybrid platform. The polishing tool is connected to the servo motor and installed at the end of the serial-parallel hybrid mechanism, so that the polishing tool and the workpiece can rotate at high speed while maintaining a small gap. , to generate a dynamic pressure area; the free-form surface workpiece is fixed on the bottom of the polishing liquid container by a fixture, and is completely immersed in the polishing liquid mixed with abrasive particles; two abrasive flow delivery pumps are respectively installed on both sides of the polishing liquid container, through the abrasive The particle flow delivery hose is connected to the agitator on the other side to avoid abrasive particle deposition during the polishing process; the ultrasonic bubble generator is installed at the end of the multi-degree-of-freedom mechanical arm through a connecting device, so that the ultrasonic bubble generator at the end of the horn Cavitation bubbles pass right through the dynamic pressure region.
所述抛光工具为圆柱形抛光工具,圆柱形抛光工具则通过连接装置与伺服电机相连安装于三杆并联平台末端,工具表面为带沟槽或光滑。The polishing tool is a cylindrical polishing tool, and the cylindrical polishing tool is connected with a servo motor through a connecting device and installed at the end of the three-bar parallel platform, and the surface of the tool is grooved or smooth.
两个磨粒流输送泵分别安装于抛光加工平台两侧,通过磨粒流输送软管与搅拌器和抛光液容器相连;磨粒流循环系统在抛光过程中不停地对抛光容器中的磨粒流进行循环搅拌与输送。Two abrasive flow delivery pumps are respectively installed on both sides of the polishing processing platform, and are connected with the agitator and the polishing liquid container through the abrasive flow delivery hose; The granular flow is stirred and transported circularly.
本发明的有益效果主要表现在:在不造成表面及亚表面的损伤的前提下,提高抛光效率。The beneficial effects of the present invention are mainly manifested in: improving the polishing efficiency without causing surface and sub-surface damage.
附图说明Description of drawings
图1为本发明三相流动压空化抛光装置的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the three-phase flow cavitation polishing device of the present invention.
图2为本发明三相流动压空化抛光装置的局部结构示意图。Fig. 2 is a schematic diagram of a partial structure of a three-phase flow cavitation polishing device of the present invention.
图中,1-Z方向导轨电机、2-X方向导轨电机、14-Y方向导轨电机、3-Y方向导轨、4-X方向导轨、5-静平台、6-动平台、7-混有磨粒的抛光液、8(11)-磨粒流输送泵、9-磨粒流输送软管、10-搅拌器、12-Z方向导轨、13-多自由度机械臂、15-工件、16-抛光液容器、17-工件夹具、18-可伸缩杆、19-可伸缩杆电机、20-伺服电机、21-联轴器、22-带沟槽的圆柱形抛光工具、23-联轴器、24-超声波气泡发生器。In the figure, 1-Z direction guide rail motor, 2-X direction guide rail motor, 14-Y direction guide rail motor, 3-Y direction guide rail, 4-X direction guide rail, 5-static platform, 6-moving platform, 7-mixed Abrasive polishing liquid, 8(11)-abrasive flow delivery pump, 9-abrasive flow delivery hose, 10-stirrer, 12-Z direction guide rail, 13-multi-degree-of-freedom mechanical arm, 15-workpiece, 16 -Polishing liquid container, 17-workpiece fixture, 18-extensible rod, 19-extensible rod motor, 20-servo motor, 21-coupling, 22-cylindrical polishing tool with groove, 23-coupling , 24-ultrasonic bubble generator.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
参照图1和图2,一种三相流动压空化抛光方法,自由曲面工件通过夹具固定于抛光液容器底部,安装于容器上方的是由三自由度串联平台与三杆并联平台组成的串并混联平台,圆柱形抛光工具与伺服电机安装于串并混联平台末端;抛光液容器两侧装有磨粒流输送泵,输送泵通过磨粒流输送软管与另一侧的搅拌器相连;超声波发生器则安装于多自由度机械末端;圆柱形抛光工具与自由曲面工件不直接接触并且浸没于抛光液中,串并混联抛光平台控制抛光工具相对工件的位姿,使工具和工件表面始终保持一个微小的加工间隙;伺服电机通过连接装置驱动圆柱形抛光工具在工件上方高速旋转,使混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时产生挤压而提高了压力,产生动压;加入于抛光液中的磨粒在动压的作用下不断地近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除;通过调整安装在机械臂末端的超声波气泡发生器与工具之间的距离与角度,使变幅杆对准工具及工件之间的微间隙工作,在变幅杆末端产生空化气泡,空化气泡在超声波正压相和负压相作用下不断膨胀和压缩,经过液体动压区域时由于动压区域的压力变化,空化气泡发生溃灭;溃灭产生的能量驱动混有磨粒的抛光液,增大磨粒冲击速度,增加磨粒冲击随机性,提高抛光效率,避免磨粒单一方向的流动对工件产生划痕,同时避免工具工件直接接触,磨粒压入工件表面产生表面及亚表面损伤,实现工件表面极高精度的抛光。Referring to Figure 1 and Figure 2, a three-phase flow pressure cavitation polishing method, the free-form surface workpiece is fixed on the bottom of the polishing liquid container through a fixture, and the serial platform composed of a three-degree-of-freedom series platform and a three-bar parallel platform is installed above the container. Parallel hybrid platform, cylindrical polishing tools and servo motors are installed at the end of the serial parallel hybrid platform; abrasive flow delivery pumps are installed on both sides of the polishing liquid container, and the delivery pump communicates with the agitator on the other side through the abrasive flow delivery hose The ultrasonic generator is installed at the end of the multi-degree-of-freedom machine; the cylindrical polishing tool is not in direct contact with the free-form surface workpiece and is immersed in the polishing liquid. The workpiece surface always maintains a small processing gap; the servo motor drives the cylindrical polishing tool to rotate at high speed above the workpiece through the connecting device, so that the polishing liquid mixed with abrasive particles rotates together under the action of the high-speed rotation of the tool, and the polishing liquid passes through the tool and the workpiece. The wedge-shaped gap between them is squeezed to increase the pressure and generate dynamic pressure; under the action of dynamic pressure, the abrasive grains added to the polishing liquid continuously impact the microscopic convex part of the workpiece surface at an approximate horizontal angle, which is harmful to the workpiece. A certain material removal is formed; by adjusting the distance and angle between the ultrasonic bubble generator installed at the end of the mechanical arm and the tool, the horn is aligned with the micro gap between the tool and the workpiece, and a void is generated at the end of the horn. Cavitation bubbles, cavitation bubbles continue to expand and compress under the action of ultrasonic positive pressure phase and negative pressure phase, when passing through the liquid dynamic pressure area due to the pressure change in the dynamic pressure area, the cavitation bubbles collapse; the energy generated by the collapse drives the mixing Polishing liquid with abrasive grains increases the impact velocity of abrasive grains, increases the randomness of abrasive grain impact, improves polishing efficiency, avoids scratches caused by the flow of abrasive grains in one direction, and avoids direct contact between tools and workpieces, and abrasive grains are pressed into the workpiece Surface and sub-surface damage are generated on the surface to achieve extremely high-precision polishing of the workpiece surface.
进一步,抛光过程中为了避免抛光液中的磨粒沉积,利用磨粒流输送软管将搅拌器与安装在抛光液容器两侧的两个磨粒流输送泵连接成一条磨粒流循环系统。Further, in order to avoid the deposition of abrasive particles in the polishing liquid during the polishing process, the agitator is connected with two abrasive flow delivery pumps installed on both sides of the polishing liquid container by the abrasive flow delivery hose to form an abrasive flow circulation system.
再进一步,圆柱形抛光工具表面或光滑或开有沟槽,自由曲面工件通过夹具固定于抛光液容器底部,工具与工件都完全浸没于混有磨粒的抛光液中;三杆并联平台安装于三自由度串联平台的Z方向导轨上组成串并混联平台,抛光工具安装在串并混联机构末端,由串联平台沿X、Y、Z方向控制工具的位置,并联平台控制工具的姿态,使抛光工具相对于工件的位姿可以精确控制。Furthermore, the surface of the cylindrical polishing tool is either smooth or has grooves, and the free-form surface workpiece is fixed on the bottom of the polishing liquid container through a fixture. Both the tool and the workpiece are completely immersed in the polishing liquid mixed with abrasive grains; the three-bar parallel platform is installed on the The Z-direction guide rail of the three-degree-of-freedom series platform forms a series-parallel hybrid platform. The polishing tool is installed at the end of the serial-parallel hybrid mechanism. The serial platform controls the position of the tool along the X, Y, and Z directions, and the parallel platform controls the attitude of the tool. The pose of the polishing tool relative to the workpiece can be precisely controlled.
更进一步,工具在工件上方保持微间隙的同时伺服电机驱动抛光工具高速旋转,混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时因产生挤压而提高了压力,产生动压;加入于抛光液中的磨粒在动压的作用下不断地近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除。Furthermore, the servo motor drives the polishing tool to rotate at a high speed while the tool maintains a small gap above the workpiece. The polishing liquid mixed with abrasive particles rotates together under the action of the high-speed rotation of the tool. When the polishing liquid passes through the wedge-shaped gap between the tool and the workpiece due to Squeeze occurs to increase the pressure and generate dynamic pressure; under the action of dynamic pressure, the abrasive particles added to the polishing liquid continuously impact the microscopic raised part of the workpiece surface at an approximately horizontal angle, forming a certain amount of material removal on the workpiece.
超声波气泡发生器通过连接装置安装于多自由度机械臂末端,多自由度机械臂不断调整超声波发生器变幅杆相对于动压区域的位姿,使变幅杆末端产生的空化气泡正好经过动压区域。超声波气泡发生器工作时,变幅杆末端产生大量空化气泡,空化气泡在超声波正压相和负压相作用下不断膨胀和收缩,经过液体动压区域时由于动压区域的压力变化,空化气泡发生快速溃灭。The ultrasonic bubble generator is installed at the end of the multi-degree-of-freedom manipulator through the connecting device, and the multi-degree-of-freedom manipulator continuously adjusts the position of the horn of the ultrasonic generator relative to the dynamic pressure area, so that the cavitation bubbles generated at the end of the horn just pass through dynamic pressure area. When the ultrasonic bubble generator is working, a large number of cavitation bubbles are generated at the end of the horn. The cavitation bubbles continue to expand and contract under the action of the ultrasonic positive pressure phase and negative pressure phase. When passing through the liquid dynamic pressure area due to the pressure change in the dynamic pressure area, Rapid collapse of cavitation bubbles occurs.
所述磨粒流循环系统由两个磨粒流输送泵、搅拌器和磨粒流输送软管组成。两个磨粒流输送泵分别安装于抛光加工平台两侧,通过磨粒流输送软管与另一侧的搅拌器相连。液固二相磨粒流循环系统能有效避免磨粒沉积于抛光液容器底部,提高磨粒流的回收使用效率,从而提升抛光效率。The abrasive flow circulation system is composed of two abrasive flow delivery pumps, an agitator and abrasive flow delivery hoses. Two abrasive flow delivery pumps are respectively installed on both sides of the polishing processing platform, and are connected to the agitator on the other side through abrasive flow delivery hoses. The liquid-solid two-phase abrasive flow circulation system can effectively prevent the abrasive particles from depositing at the bottom of the polishing liquid container, improve the recovery and use efficiency of the abrasive flow, and thus improve the polishing efficiency.
一种三相流动压空化抛光装置,包括1-Z方向导轨电机、2-X方向导轨电机、3-Y方向导轨、4-X方向导轨、5-静平台、6-动平台、7-混有磨粒的抛光液、8(11)-磨粒流输送泵、9-磨粒流输送软管、10-搅拌器、12-Z方向导轨、13-多自由度机械臂、14-Y方向导轨电机、15-自由曲面工件、16-抛光液容器、17-工件夹具、18-可伸缩杆、19-可伸缩杆电机、20-伺服电机、21-联轴器、22-带沟槽的圆柱形抛光工具、23-联轴器、24-超声波气泡发生器。;所述的自由曲面工件15通过工件夹具17固定于抛光液容器16底部,并且完全浸没于混有磨粒的抛光液7内;三自由度串联平台主要由X方向导轨4、Y方向导轨3、Z方向导轨12组成并且安装于抛光液容器16上方,三个方向的导轨分别由导轨电机1、2、14驱动;三杆并联平台主要由静平台5与动平台6组成,其中动平台6主要由三根可伸缩杆18组成。三杆并联平台安装于三自由度串联平台的Z方向导轨12末端组成串并混联平台。带沟槽的圆柱形抛光工具22与伺服电机20相连安装在串并混联机构末端,使抛光工具与工件保持微间隙的同时高速旋转,产生动压区域。两个磨粒流输送泵8、11分别安装于抛光液容器16两侧,通过磨粒流输送软管9与另一侧搅拌器10相连,用于避免抛光过程中的磨粒沉积。超声波气泡发生器24安装于多自由度机械臂13末端。A three-phase flow pressure cavitation polishing device, including 1-Z direction guide rail motor, 2-X direction guide rail motor, 3-Y direction guide rail, 4-X direction guide rail, 5-static platform, 6-moving platform, 7- Polishing liquid mixed with abrasive particles, 8(11)-abrasive flow delivery pump, 9-abrasive flow delivery hose, 10-stirrer, 12-Z direction guide rail, 13-multi-degree-of-freedom mechanical arm, 14-Y Direction rail motor, 15-free-form surface workpiece, 16-polishing liquid container, 17-workpiece fixture, 18-extensible rod, 19-extensible rod motor, 20-servo motor, 21-coupling, 22-with groove The cylindrical polishing tool, 23-coupling, 24-ultrasonic bubble generator. The free-form surface workpiece 15 is fixed on the bottom of the polishing liquid container 16 by the workpiece fixture 17, and is completely immersed in the polishing liquid 7 mixed with abrasive grains; the three-degree-of-freedom series platform is mainly composed of the X direction guide rail 4 and the Y direction guide rail 3 , Z-direction guide rail 12 and is installed above the polishing liquid container 16, the guide rails in three directions are respectively driven by guide rail motors 1, 2, 14; the three-bar parallel platform is mainly composed of a static platform 5 and a moving platform 6, of which the moving platform 6 It mainly consists of three telescopic rods 18. The three-bar parallel platform is installed at the end of the Z-direction guide rail 12 of the three-degree-of-freedom series platform to form a series-parallel hybrid platform. The grooved cylindrical polishing tool 22 is connected with the servo motor 20 and installed at the end of the series-parallel hybrid mechanism, so that the polishing tool and the workpiece can rotate at a high speed while maintaining a small gap to generate a dynamic pressure area. Two abrasive flow delivery pumps 8 and 11 are respectively installed on both sides of the polishing liquid container 16, and are connected to the agitator 10 on the other side through the abrasive flow delivery hose 9 to avoid abrasive deposition during the polishing process. The ultrasonic bubble generator 24 is installed at the end of the multi-degree-of-freedom mechanical arm 13 .
三相流动压空化抛光装置工作时,串并混联抛光平台控制圆柱形抛光工具相对于工件的位姿,使抛光工具与工件表面始终保持一个微小的加工间隙,工具与工件完全浸没在抛光液中。由伺服电机驱动圆柱形抛光工具高速旋转,使混有磨粒的抛光液在工具高速旋转的作用下一起旋转,产生动压。抛光液中的磨粒在动压流的作用下源源不断地通过加工间隙,并以近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除。超声波气泡发生机构不断调整变幅杆相对于动压区域的位姿,使变幅杆末端产生的空化气泡正好经过液体动压区域。由于动压区域压力变化,促使空化云溃灭,溃灭产生的能量驱动混有磨粒的抛光液,增大磨粒冲击速度,增加磨粒冲击随机性,提高抛光效率,避免磨粒单一方向的流动对工件产生划痕,实现工件表面极高精度的抛光。随着抛光进行,磨粒流循环系统对抛光容器中的磨粒进行循环输送,避免抛光液中的磨粒沉积。三相流动压空化抛光装置主要包括串并混联抛光平台、磨粒流循环系统、超声波气泡发生机构、工件、抛光液容器、夹具、抛光工具、混有磨粒的抛光液。When the three-phase flow pressure cavitation polishing device is working, the series-parallel hybrid polishing platform controls the posture of the cylindrical polishing tool relative to the workpiece, so that the polishing tool and the workpiece surface always maintain a small processing gap, and the tool and the workpiece are completely immersed in the polishing in the liquid. The cylindrical polishing tool is driven by a servo motor to rotate at high speed, so that the polishing liquid mixed with abrasive particles rotates together under the action of the high-speed rotation of the tool to generate dynamic pressure. The abrasive particles in the polishing liquid continuously pass through the machining gap under the action of the dynamic pressure flow, and impact the microscopic raised part of the workpiece surface at an approximately horizontal angle, forming a certain material removal on the workpiece. The ultrasonic bubble generating mechanism constantly adjusts the posture of the horn relative to the dynamic pressure area, so that the cavitation bubbles generated at the end of the horn just pass through the hydrodynamic pressure area. Due to the pressure change in the dynamic pressure area, the cavitation cloud collapses, and the energy generated by the collapse drives the polishing liquid mixed with abrasive grains, increases the impact velocity of abrasive grains, increases the randomness of abrasive grain impact, improves polishing efficiency, and avoids single abrasive grains The flow in the direction will scratch the workpiece and realize the extremely high-precision polishing of the surface of the workpiece. As the polishing progresses, the abrasive particle flow circulation system circulates the abrasive particles in the polishing container to avoid the deposition of abrasive particles in the polishing liquid. The three-phase flow compression cavitation polishing device mainly includes a series-parallel hybrid polishing platform, an abrasive particle flow circulation system, an ultrasonic bubble generating mechanism, a workpiece, a polishing liquid container, a fixture, a polishing tool, and a polishing liquid mixed with abrasive particles.
所述的串并混联抛光平台由三杆并联平台和三自由度串联平台组成。三自由度串联平台主要由X、Y、Z方向导轨组成,三杆并联平台安装于三自由度串联平台的Z方向导轨上,三个方向的导轨分别由电机驱动;三杆并联平台主要由动平台与静平台组成,其中动平台主要由三根可伸缩杆组成,圆柱形抛光工具则通过连接装置与伺服电机相连安装于三杆并联平台末端,工具表面可带沟槽也可光滑。串联平台沿X、Y、Z方向控制工具的位置,并联平台控制工具的姿态,使抛光工具相对于工件的位姿可以精确控制。The series-parallel hybrid polishing platform is composed of a three-bar parallel platform and a three-degree-of-freedom series platform. The three-degree-of-freedom series platform is mainly composed of guide rails in X, Y, and Z directions. The three-bar parallel platform is installed on the Z-direction guide rail of the three-degree-of-freedom series platform. The guide rails in the three directions are respectively driven by motors; The platform is composed of a static platform, and the dynamic platform is mainly composed of three retractable rods. The cylindrical polishing tool is connected to the servo motor through a connecting device and installed at the end of the three-bar parallel platform. The surface of the tool can be grooved or smooth. The serial platform controls the position of the tool along the X, Y, and Z directions, and the parallel platform controls the attitude of the tool, so that the posture of the polishing tool relative to the workpiece can be precisely controlled.
所述的工具在工件上方保持微间隙,伺服电机驱动抛光工具高速旋转,混有磨粒的抛光液在工具高速旋转的作用下一起旋转,抛光液经过工具与工件之间的楔形间隙时因产生挤压而提高了压力,产生动压。加入于抛光液中的磨粒在动压的作用下不断地近似水平的角度去冲击工件表面微观凸起的部分,对工件形成一定的材料去除。The tool maintains a small gap above the workpiece, the servo motor drives the polishing tool to rotate at high speed, and the polishing liquid mixed with abrasive grains rotates together under the action of the high-speed rotation of the tool. When the polishing liquid passes through the wedge-shaped gap between the tool and the workpiece, due to Extrusion increases the pressure and generates dynamic pressure. Under the action of dynamic pressure, the abrasive particles added to the polishing liquid continuously impact the microscopic raised part of the workpiece surface at an approximately horizontal angle, forming a certain amount of material removal on the workpiece.
所述的超声波气泡发生机构由超声波气泡发生器与多自由度机械臂组成。超声波气泡发生器通过连接装置安装于多自由度机械臂末端,且不限于机械臂,可调节超声波发生器末端位姿的任何装置即可。多自由度机械臂不断调整超声波发生器变幅杆相对于动压区域的位姿,使变幅杆末端产生的空化气泡正好经过动压区域。超声波气泡发生器工作时,变幅杆末端产生大量空化气泡,空化气泡在超声波正压相和负压相作用下不断膨胀和收缩,经过液体动压区域时由于动压区域的压力变化,空化气泡发生快速溃灭。The ultrasonic bubble generating mechanism is composed of an ultrasonic bubble generator and a multi-degree-of-freedom mechanical arm. The ultrasonic bubble generator is installed at the end of the multi-degree-of-freedom mechanical arm through a connecting device, and is not limited to the mechanical arm, any device that can adjust the pose of the end of the ultrasonic generator is sufficient. The multi-degree-of-freedom mechanical arm continuously adjusts the pose of the sonotrode horn relative to the dynamic pressure area, so that the cavitation bubbles generated at the end of the horn just pass through the dynamic pressure area. When the ultrasonic bubble generator is working, a large number of cavitation bubbles are generated at the end of the horn. The cavitation bubbles continue to expand and contract under the action of the ultrasonic positive pressure phase and negative pressure phase. When passing through the liquid dynamic pressure area due to the pressure change in the dynamic pressure area, Rapid collapse of cavitation bubbles occurs.
所述的材料去除是液体动压和空化溃灭对磨粒运动状态和分布改变的综合结果,提高了抛光效率,避免工件表面及亚表面损伤,达到均匀一致抛光的效果。The material removal is a comprehensive result of changes in the movement state and distribution of abrasive grains caused by hydrodynamic pressure and cavitation collapse, which improves polishing efficiency, avoids damage to the surface and subsurface of the workpiece, and achieves a uniform polishing effect.
所述的磨粒流循环系统由两个磨粒流输送泵与搅拌器组成。两个磨粒流输送泵分别安装于抛光加工平台两侧,通过磨粒流输送软管与搅拌器和抛光液容器相连。磨粒流循环系统在抛光过程中不停地对抛光容器中的磨粒流进行循环搅拌与输送,避免磨粒沉积于抛光液容器底部,提高磨粒流的回收使用效率,从而提升抛光效率。The abrasive flow circulation system is composed of two abrasive flow delivery pumps and an agitator. Two abrasive flow delivery pumps are respectively installed on both sides of the polishing processing platform, and are connected with the agitator and the polishing liquid container through abrasive flow delivery hoses. The abrasive flow circulation system continuously stirs and conveys the abrasive flow in the polishing container during the polishing process, avoiding the deposition of abrasive particles at the bottom of the polishing liquid container, improving the recovery and use efficiency of the abrasive flow, thereby improving the polishing efficiency.
上述实施例只是本发明的较佳实施例,并不是对本发明技术方案的限制,只要是不经过创造性劳动即可在上述实施例的基础上实现的技术方案,均应视为落入本发明专利的权利保护范围内。The above-described embodiments are only preferred embodiments of the present invention, and are not limitations to the technical solutions of the present invention. As long as they are technical solutions that can be realized on the basis of the above-mentioned embodiments without creative work, they should be regarded as falling into the scope of the patent of the present invention. within the scope of protection of rights.
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