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CN108579408A - A kind of low-temperature catalyzed denitration method for flue gas - Google Patents

A kind of low-temperature catalyzed denitration method for flue gas Download PDF

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Publication number
CN108579408A
CN108579408A CN201810292954.2A CN201810292954A CN108579408A CN 108579408 A CN108579408 A CN 108579408A CN 201810292954 A CN201810292954 A CN 201810292954A CN 108579408 A CN108579408 A CN 108579408A
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flue gas
low temperature
low
catalyst
alkali metal
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王琼
张宾
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China Jiangsu Environmental Science And Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/80Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/341Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation
    • B01J37/344Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy
    • B01J37/346Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of electric or magnetic fields, wave energy or particle radiation of electromagnetic wave energy of microwave energy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
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  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Plasma & Fusion (AREA)
  • Toxicology (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Catalysts (AREA)

Abstract

The invention discloses a kind of low temperature catalyst denitration method for flue gas, nickel sulfate, zinc oxide, alkali metal hydroxide are used first as primary raw material and are introduced complex carrier and be prepared into low temperature catalyst, afterwards after the preposition low-temperature plasma generator of denitrification apparatus carries out low-temperature plasma processing flue gas, grey mode is set low through deduster cloth again, denitrating flue gas is carried out finally by the processing of denitrification apparatus;Compared with prior art, it has the following advantages:Suitable for low grey arrangement, it is suitable for low temperature extension denitration, there is higher denitration efficiency under cryogenic, it is not easy to causes catalyst poisoning to block, have excellent catalytic activity, environmental-friendly degree high, it is not easy to generate secondary pollution.

Description

A kind of low-temperature catalyzed denitration method for flue gas
Technical field
The present invention relates to denitration method for flue gas field more particularly to a kind of low-temperature catalyzed denitration method for flue gas.
Background technology
Nitrogen oxides includes multiple compounds, but main component is nitric oxide and nitrogen dioxide.Human activity discharge Oxynitrides is mainly caused by fuel combustion and chemical industry production, such as thermal power plant, chemical plant, steel mill Occurring source is moved etc. fixation occurring source and motor vehicle for having fuel combustion etc..In addition, industrial processes and resident living also can Generate a small amount of oxynitrides.Oxynitrides not only has a very strong toxic action to human body and animals and plants, or formed acid rain, The main reason for haze and photochemical fog, also participates in the destruction of ozone layer.Control and the pollution for administering nitrogen oxides are always The research hotspot in International Environmental Protection field, at present the nitrogen oxides control method of document report mainly selective catalytic reduction method, Absorption method and absorption process etc., control stationary source nitrogen oxides pollution it is most effective, it is most widely used be SCR denitration technology.
In SCR denitration technology, since industrial stationary source generally uses high ash more than, it is be easy to cause catalyst poisoning, is blocked Deng, service life is shortened, therefore develop the worth research of low temperature catalyst for being suitable for low grey arrangement, it is existing common Titanium dioxide is that the catalyst of carrier is being generally not no denitration effect less than 300 DEG C.
Therefore, new material, structure and environmentally friendly low temperature catalyst, and corresponding denitrating flue gas side are developed Method, makes that it is suitable under the system of low grey arrangement there is excellent denitration efficiency to be worth research.
Invention content
Goal of the invention:In order to solve the problems of in the prior art, the present invention proposes a kind of low-temperature catalyzed flue gas Method of denitration, fitting has higher denitration efficiency and denitration effect, it is not easy to catalyst poisoning be caused to block.
Technical solution:To achieve these objectives, the present invention takes following technical scheme:A kind of low-temperature catalyzed denitrating flue gas side Method includes the following steps:
(1) preparation of low temperature catalyst:By nickel sulfate, zinc oxide, alkali metal hydroxide merging microwave radiation reaction dress In setting, setting microwave power is 200-300W, and adjusting pH is 6-7, reacts 4-6min, obtains nickel sulfate zinc oxide alkali metal Hydroxide compound mixture;By silica, nylon fiber, recessed soil with 3:1:3 mass ratio merging microwave radiation reaction dress In setting, setting microwave power is 150-200W, and adjusting pH is 6-7, reacts 7-9min, obtains complex carrier;By the compound load of step In body, nickel sulfate zinc oxide alkali metal hydroxide compound mixture merging supercritical reaction kettle, Vltrasonic device, control are opened Temperature processed is 120-180 DEG C, pressure 6-10MPa, is entered after ionic liquid is pressurizeed by high-pressure pump after reaction 18-20min anti- It answers in kettle, the reaction was continued 5-12min;It opens pressure relief opening and the pressure in supercritical reaction kettle is dropped into normal pressure, obtain powder;It will receive Absolute ethyl alcohol is added in the powder of collection, and 350-450 DEG C of evaporation drying 1.5-2.5h is carried out in Rotary Evaporators and obtains catalyst Head product;Composite catalyst head product is calcined into 1-2h at 900-1100 DEG C, obtains required catalyst;
(2) denitration pre-treatment 1:Low-temperature plasma generator is set in denitrification apparatus front end, pending flue gas enters After low-temperature plasma generator, temperature setting is 10-15 DEG C;Gas flow is set as 300-400mL/min;React 3- It is handled into next device after 8min;
(3) denitration pre-treatment 2:Double dust collection arranged side by side is set before denitrification apparatus, after low-temperature plasma generator Device carries out low ash arrangement;
(4) denitration process:Using SCR methods, denitrification reducing agent is prepared with liquefied ammonia, every stove arranges a SCR reactor, Denitrification apparatus is designed according to 100% fume treatment at full capacity, the low temperature catalyst prepared using step (1);By " 2+1 " pattern cloth Three layers of catalyst are set, denitrification apparatus main design parameters are:Unit load 500MW;100-200 DEG C of temperature;Smoke moisture 10%.
More preferably, nickel sulfate described in step (1), zinc oxide, alkali metal hydroxide mass ratio be 3:2:1.
Further, alkali metal hydroxide described in step (1) is potassium hydroxide.
More preferably, nylon fiber described in step (1) is nylon 11 or nylon 22.
More preferably, ionic liquid described in step (1) is alkyl quaternaries compound ions liquid.
More preferably, complex carrier, nickel sulfate zinc oxide alkali metal hydroxide described in step (1) are compound mixed The mass ratio for closing object is 4:1.
More preferably, the additive amount of absolute ethyl alcohol described in step (1) is 2-3 times of powder volume.
More preferably, double dust collection device described in step (3) is bag filter.
More preferably, the specific surface area of low temperature catalyst described in step (4) is 350-450m2/m3
Advantageous effect:A kind of low-temperature catalyzed denitration method for flue gas provided by the invention has following compared with prior art Advantage:Suitable for low grey arrangement, it is suitable for low temperature extension denitration, there is higher denitration efficiency under cryogenic, no It is be easy to cause catalyst poisoning blocking, has excellent catalytic activity, environmental-friendly degree high, it is not easy to generate secondary pollution.
Specific implementation mode
Embodiment 1:
A kind of low-temperature catalyzed denitration method for flue gas, includes the following steps:
(1) preparation of low temperature catalyst:By nickel sulfate, zinc oxide, alkali metal hydroxide merging microwave radiation reaction dress In setting, setting microwave power is 200W, and it is 6 to adjust pH, reacts 4min, obtains nickel sulfate zinc oxide alkali metal hydroxide Compound mixture;By silica, nylon fiber, recessed soil with 3:1:In 3 mass ratio merging microwave radiation reaction unit, setting Microwave power is 150W, and it is 6 to adjust pH, reacts 7min, obtains complex carrier;Step complex carrier, nickel sulfate are aoxidized Zinc alkali metal hydroxide compound mixture is placed in supercritical reaction kettle, opens Vltrasonic device, controlled at 120- DEG C, Pressure is 6MPa, reacts and enters in reaction kettle after ionic liquid being pressurizeed by high-pressure pump after 20min, the reaction was continued 12min;It beats It opens pressure relief opening and the pressure in supercritical reaction kettle is dropped into normal pressure, obtain powder;Absolute ethyl alcohol is added in the powder of collection, is being revolved Turn to carry out 350 DEG C of evaporation drying 2.5h in evaporimeter and obtains catalyst head product;By composite catalyst head product at 900 DEG C Lower calcining 2h, obtains low temperature catalyst;
Wherein, the nickel sulfate, zinc oxide, alkali metal hydroxide mass ratio be 3:2:1;The alkali metal hydroxide Object is potassium hydroxide;The nylon fiber is nylon 11;The ionic liquid is alkyl quaternaries compound ions liquid Body;The complex carrier, nickel sulfate zinc oxide alkali metal hydroxide compound mixture mass ratio be 4:1;The nothing The additive amount of water-ethanol is 2-3 times of powder volume.
(2) denitration pre-treatment 1:Low-temperature plasma generator is set in denitrification apparatus front end, pending flue gas enters After low-temperature plasma generator, temperature setting is 10-15 DEG C;Gas flow is set as 300-400mL/min;React 3- It is handled into next device after 8min;
(3) denitration pre-treatment 2:Before denitrification apparatus, double cloth bags arranged side by side are set after low-temperature plasma generator Deduster carries out low ash arrangement;
(4) denitration process:Using SCR methods, denitrification reducing agent is prepared with liquefied ammonia, every stove arranges a SCR reactor, Denitrification apparatus is designed according to 100% fume treatment at full capacity, the low temperature catalyst prepared using step (1);By " 2+1 " pattern cloth Three layers of catalyst are set, denitrification apparatus main design parameters are:Unit load 500MW;100-200 DEG C of temperature;Smoke moisture 10%; The specific surface area of the low temperature catalyst is 350-450m2/m3
Embodiment 2:
A kind of low-temperature catalyzed denitration method for flue gas, includes the following steps:
(1) preparation of low temperature catalyst:By nickel sulfate, zinc oxide, alkali metal hydroxide merging microwave radiation reaction dress In setting, setting microwave power is 300W, and it is 7 to adjust pH, reacts 6min, obtains nickel sulfate zinc oxide alkali metal hydroxide Compound mixture;By silica, nylon fiber, recessed soil with 3:1:In 3 mass ratio merging microwave radiation reaction unit, setting Microwave power is 200W, and it is 7 to adjust pH, reacts 9min, obtains complex carrier;By complex carrier, nickel sulfate zinc oxide alkali Metal hydroxides compound mixture is placed in supercritical reaction kettle, opens Vltrasonic device, and controlled at 180 DEG C, pressure is 10MPa reacts and enters in reaction kettle after ionic liquid being pressurizeed by high-pressure pump after 20min, the reaction was continued 12min;Open pressure release Pressure in supercritical reaction kettle is dropped to normal pressure by mouth, obtains powder;Absolute ethyl alcohol is added in the powder of collection, in rotary evaporation 450 DEG C of evaporation drying 1.5h is carried out in instrument obtains catalyst head product;Composite catalyst head product is calcined at 900 DEG C 1h obtains low temperature catalyst.
Wherein, the nickel sulfate, zinc oxide, alkali metal hydroxide mass ratio be 3:2:1;The alkali metal hydroxide Object is potassium hydroxide;The nylon fiber is nylon 22;Ionic liquid is alkyl quaternaries compound ions liquid; The complex carrier, nickel sulfate zinc oxide alkali metal hydroxide compound mixture mass ratio be 4:1;The anhydrous second The additive amount of alcohol is 2-3 times of powder volume.
(2) denitration pre-treatment 1:Low-temperature plasma generator is set in denitrification apparatus front end, pending flue gas enters After low-temperature plasma generator, temperature setting is 10-15 DEG C;Gas flow is set as 300-400mL/min;React 3- It is handled into next device after 8min;
(3) denitration pre-treatment 2:Before denitrification apparatus, double cloth bags arranged side by side are set after low-temperature plasma generator Deduster carries out low ash arrangement;
(4) denitration process:Using SCR methods, denitrification reducing agent is prepared with liquefied ammonia, every stove arranges a SCR reactor, Denitrification apparatus is designed according to 100% fume treatment at full capacity, the low temperature catalyst prepared using step (1);By " 2+1 " pattern cloth Three layers of catalyst are set, denitrification apparatus main design parameters are:Unit load 500MW;100-200 DEG C of temperature;Smoke moisture 10%; The specific surface area of the low temperature catalyst is 350-450m2/m3
Embodiment 3:
A kind of low-temperature catalyzed denitration method for flue gas, includes the following steps:
(1) preparation of low temperature catalyst:By nickel sulfate, zinc oxide, alkali metal hydroxide merging microwave radiation reaction dress In setting, it is 6.5 that setting microwave power, which is 250 adjusting pH,;5min is reacted, nickel sulfate zinc oxide alkali metal hydroxide is obtained Compound mixture;By silica, nylon fiber, recessed soil with 3:1:In 3 mass ratio merging microwave radiation reaction unit, setting Microwave power is 175W, and it is 6.5 to adjust pH, reacts 8min, obtains complex carrier;By complex carrier, nickel sulfate zinc oxide Alkali metal hydroxide compound mixture is placed in supercritical reaction kettle, opens Vltrasonic device, controlled at 150 DEG C, pressure For 8MPa, reacts and enter in reaction kettle after ionic liquid being pressurizeed by high-pressure pump after 19min, the reaction was continued 8min;Open pressure release Pressure in supercritical reaction kettle is dropped to normal pressure by mouth, obtains powder;Composite catalyst head product is calcined at 1000 DEG C 1.5h obtains low temperature catalyst;
Wherein, the nickel sulfate, zinc oxide, alkali metal hydroxide mass ratio be 3:2:1;The alkali metal hydroxide Object is potassium hydroxide;The nylon fiber is nylon 11;The ionic liquid is alkyl quaternaries compound ions liquid Body;The complex carrier, nickel sulfate zinc oxide alkali metal hydroxide compound mixture mass ratio be 4:1;The nothing The additive amount of water-ethanol is 2-3 times of powder volume.
(2) denitration pre-treatment 1:Low-temperature plasma generator is set in denitrification apparatus front end, pending flue gas enters After low-temperature plasma generator, temperature setting is 10-15 DEG C;Gas flow is set as 300-400mL/min;React 3- It is handled into next device after 8min;
(3) denitration pre-treatment 2:Before denitrification apparatus, double cloth bags arranged side by side are set after low-temperature plasma generator Deduster carries out low ash arrangement;
(4) denitration process:Using SCR methods, denitrification reducing agent is prepared with liquefied ammonia, every stove arranges a SCR reactor, Denitrification apparatus is designed according to 100% fume treatment at full capacity, the low temperature catalyst prepared using step (1);By " 2+1 " pattern cloth Three layers of catalyst are set, denitrification apparatus main design parameters are:Unit load 500MW;100-200 DEG C of temperature;Smoke moisture 10%; The specific surface area of the low temperature catalyst is 350-450m2/m3
To 3 gathered data of embodiment 1- embodiments, denitration efficiency is calculated, calculation formula is as follows:
Denitration efficiency=(reactor inlet nitrogen oxide mass concentration-reactor inlet nitrogen oxide mass concentration)/anti- Answer device inlet nitrogen oxides mass concentration;
2) test result:
1 embodiment 1-3 of table is compared with comparative example denitration efficiency
Embodiment 1 Embodiment 2 Embodiment 3
Denitration efficiency 0.96 0.96 0.95
As it can be seen from table 1 a kind of denitration efficiency of low-temperature catalyzed denitration method for flue gas of the present invention has excellent up to 0.96 Different denitration effect.
It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, It can also make several improvements, these improvement also should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of low temperature catalyst denitration method for flue gas, it is characterised in that include the following steps:
(1) preparation of low temperature catalyst:Nickel sulfate, zinc oxide, alkali metal hydroxide are placed in microwave radiation reaction unit, Setting microwave power is 200-300W, and adjusting pH is 6-7, reacts 4-6min, obtains nickel sulfate zinc oxide alkali metal hydrogen-oxygen Compound compound mixture;By silica, nylon fiber, recessed soil with 3:1:In 3 mass ratio merging microwave radiation reaction unit, Setting microwave power is 150-200W, and adjusting pH is 6-7, reacts 7-9min, obtains complex carrier;By step complex carrier, sulphur In sour nickel zinc oxide alkali metal hydroxide compound mixture merging supercritical reaction kettle, Vltrasonic device, control temperature are opened Degree is 120-180 DEG C, pressure 6-10MPa, enters reaction kettle after ionic liquid is pressurizeed by high-pressure pump after reaction 18-20min In, the reaction was continued 5-12min;It opens pressure relief opening and the pressure in supercritical reaction kettle is dropped into normal pressure, obtain powder;By collection Absolute ethyl alcohol is added in powder, and 350-450 DEG C of evaporation drying 1.5-2.5h is carried out in Rotary Evaporators and obtains catalyst primiparity Object;Composite catalyst head product is calcined into 1-2h at 900-1100 DEG C, obtains required catalyst;
(2) denitration pre-treatment 1:Low-temperature plasma generator is set in denitrification apparatus front end, pending flue gas enters low temperature After plasma generator, temperature setting is 10-15 DEG C;Gas flow is set as 300-400mL/min;It is laggard to react 3-8min Enter next device to be handled;
(3) denitration pre-treatment 2:Double dust collection device arranged side by side is set before denitrification apparatus, after low-temperature plasma generator, into The low ash arrangement of row;
(4) denitration process:Using SCR methods, denitrification reducing agent is prepared with liquefied ammonia, every stove arranges a SCR reactor, according to full 100% fume treatment of load designs denitrification apparatus, the low temperature catalyst prepared using step (1);By three layers of " 2+1 " mode arrangement Catalyst, denitrification apparatus main design parameters are:Unit load 500MW;100-200 DEG C of temperature;Smoke moisture 10%.
2. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:Sulfuric acid described in step (1) Nickel, zinc oxide, alkali metal hydroxide mass ratio be 3:2:1.
3. low temperature catalyst denitration method for flue gas as claimed in claim 2, it is characterised in that:Alkali metal described in step (1) Hydroxide is potassium hydroxide.
4. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:Nylon described in step (1) Fiber is nylon 11 or nylon 22.
5. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:Ion described in step (1) Liquid is alkyl quaternaries compound ions liquid.
6. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:It is compound described in step (1) Carrier, nickel sulfate zinc oxide alkali metal hydroxide compound mixture mass ratio be 4:1.
7. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:It is anhydrous described in step (1) The additive amount of ethyl alcohol is 2-3 times of powder volume.
8. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:It is double described in step (3) to remove Dirt device is bag filter.
9. low temperature catalyst denitration method for flue gas according to claim 1, it is characterised in that:Low temperature described in step (4) The specific surface area of catalyst is 350-450m2/m3
CN201810292954.2A 2018-04-04 2018-04-04 A kind of low-temperature catalyzed denitration method for flue gas Pending CN108579408A (en)

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CN112570023A (en) * 2020-12-28 2021-03-30 太原理工大学 Ionic liquid modified CuY molecular sieve catalyst and preparation method and application thereof
CN112570023B (en) * 2020-12-28 2022-12-27 太原理工大学 Ionic liquid modified CuY molecular sieve catalyst and preparation method and application thereof

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Application publication date: 20180928