CN105771652A - Flue gas denitration method by taking manganese oxide as cyclic absorption medium - Google Patents
Flue gas denitration method by taking manganese oxide as cyclic absorption medium Download PDFInfo
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Abstract
本发明公开了一种以氧化锰为循环吸收介质的烟道气脱硝方法,加热硝酸锰生成二氧化氮气体和二氧化锰固体;向脱硫后的烟道气中通入二氧化氮气体,使用碱性吸收剂吸收脱硫烟道气中的SO2和NOx气体,生成硫酸盐和亚硝酸盐;使用含二氧化锰的酸性溶液作为吸收剂,吸收经一次脱硝后烟道气中的和与二氧化锰固体一起人为添加的NOx气体,生成硝酸锰。本发明使用来源广泛而价格便宜的碱性吸收剂为原料、循环使用氧化锰工作介质,可有效脱除烟道气中氧化氮NOx有毒气体,经过吸收处理,烟气中二氧化硫SO2≤1PPM,NOx≤50PPM,得到低成本副产高附加值产品亚硝酸盐,尤其是亚硝酸钙,可帮助企业在保护环境的同时有经济收益,彻底改变目前各相关企业沉重的经济负担。
The invention discloses a flue gas denitrification method using manganese oxide as a circulating absorption medium, heating manganese nitrate to generate nitrogen dioxide gas and manganese dioxide solid; passing nitrogen dioxide gas into the desulfurized flue gas, using Alkaline absorbent absorbs SO 2 and NO x gases in the desulfurization flue gas to generate sulfate and nitrite; use an acidic solution containing manganese dioxide as the absorbent to absorb and Manganese dioxide solids together with man-made NOx gas, generate manganese nitrate. The present invention uses alkaline absorbents with wide sources and cheap prices as raw materials and recycles manganese oxide working medium, which can effectively remove nitrogen oxide NOx toxic gases in flue gas. After absorption treatment, sulfur dioxide SO 2 in flue gas is ≤1PPM, NOx ≤ 50PPM, low-cost by-products of high value-added nitrite, especially calcium nitrite, can help enterprises to have economic benefits while protecting the environment, and completely change the current heavy economic burden on related enterprises.
Description
技术领域technical field
本发明属于脱硝技术领域,涉及煤、石油、天然气等化石燃料在固定式燃烧器中燃烧后产生的烟道气需要去除其中氧化氮NOx的一切行业和领域,具体涉及一种以氧化锰为循环吸收介质的烟道气脱硝方法。The invention belongs to the technical field of denitrification, and relates to all industries and fields in which nitrogen oxide NOx needs to be removed from the flue gas produced by burning fossil fuels such as coal, oil, and natural gas in a fixed burner, and specifically relates to a manganese oxide cycle Flue gas denitrification method with absorption medium.
背景技术Background technique
煤、石油、天然气等化石燃料经高温燃烧之后,烟道气中含有二氧化硫SO2和氧化氮NOx等酸性物质,多年来已经对大气和人类生存环境造成巨大破坏。国内外现有技术使用石灰石、氧化镁作为脱硫剂,可将烟道气中的二氧化硫SO2脱至100-200PPM;在高温烟道气中添加氨、尿素等还原剂,在无催化剂(简称SNCR)和严格控制添加数量的情况下,可将烟道气中的NOx脱除50-60%。SNCR法虽然投资少,但操作温度高(900-1200℃)、弹性小,氨逃逸率高容易引发二次污染,贮存液氨或氨水的管理也有较多麻烦。目前国内外大型电站普遍采用的SCR法,同样采用氨等还原剂,在250-400℃温度范围内、使用催化剂以及有氧气存在的条件下,可将NOx选择性还原为无害的氮气和水。SCR法脱硝率可达90%以上,缺点是需要对催化床中的流体速度、温度和浓度进行严格控制。催化床结构设计要求高,需要氨贮存系统、吹扫系统以及催化剂需要从国外进口,价格昂贵、易老化、再生时易造成二次污染,脱硝过程无产品、无直接收益。因此,SCR法给国内众多企业造成了沉重的经济负担。有研究成果在气相中添加臭氧,在液相中添加双氧水、氯酸盐、高价金属盐以及金属络合物的,可以达到较高的脱硝效果,大幅度增加运行成本的同时技术上大都不够成熟。After coal, oil, natural gas and other fossil fuels are burned at high temperature, the flue gas contains acidic substances such as sulfur dioxide SO 2 and nitrogen oxide NOx, which have caused great damage to the atmosphere and human living environment for many years. The existing technologies at home and abroad use limestone and magnesium oxide as desulfurizers, which can remove sulfur dioxide SO2 in the flue gas to 100-200PPM; ) and strictly control the amount of addition, the NOx in the flue gas can be removed by 50-60%. Although the SNCR method requires less investment, its operating temperature is high (900-1200°C), its elasticity is small, and its high ammonia escape rate is likely to cause secondary pollution. The management of storing liquid ammonia or ammonia water is also more troublesome. At present, the SCR method commonly used in large-scale power plants at home and abroad also uses reducing agents such as ammonia to selectively reduce NOx to harmless nitrogen and water in the temperature range of 250-400 ° C, using catalysts and the presence of oxygen. . The denitrification rate of the SCR method can reach more than 90%. The disadvantage is that the fluid velocity, temperature and concentration in the catalytic bed need to be strictly controlled. The design requirements of the catalytic bed structure are high, and ammonia storage system, purging system and catalyst need to be imported from abroad, which are expensive, easy to age, and easy to cause secondary pollution during regeneration. The denitrification process has no products and no direct benefits. Therefore, the SCR law has caused a heavy economic burden to many domestic enterprises. There are research results that adding ozone in the gas phase and adding hydrogen peroxide, chlorate, high-valent metal salts and metal complexes in the liquid phase can achieve a high denitrification effect, which greatly increases the operating cost and most of them are not mature enough in technology .
现有技术中,中国专利CN101982419公布了在加压下条件下用氮氧化物气体浸取软锰矿制取硝酸锰溶液的方法。由于软锰矿资源有限,该方法不能直接应用到范围更广的烟气脱硝领域。In the prior art, Chinese patent CN101982419 discloses a method of leaching pyrolusite with nitrogen oxide gas under pressure to prepare manganese nitrate solution. Due to the limited resources of pyrolusite, this method cannot be directly applied to a wider field of flue gas denitrification.
因此,市场急需一种投资少、操作费用低、运行稳定、可有效脱除烟道气中氧化氮NOx等有毒气体以及副产有附加值产品的新方法,帮助企业在保护环境的同时有经济收益。Therefore, the market urgently needs a new method with low investment, low operating cost, stable operation, effective removal of toxic gases such as nitrogen oxides NOx in flue gas, and by-products with value-added products, helping enterprises to protect the environment while maintaining economic efficiency. income.
发明内容Contents of the invention
针对现有技术中存在的软锰矿资源有限,脱硝成本高的技术问题,本发明的目的在于提供一种以氧化锰为循环吸收介质的烟道气脱硝方法。In view of the technical problems of limited pyrolusite resources and high denitrification cost in the prior art, the purpose of the present invention is to provide a flue gas denitrification method using manganese oxide as a circulating absorption medium.
本发明采取的技术方案为:The technical scheme that the present invention takes is:
一种以氧化锰为循环吸收介质的烟道气脱硝方法,包括如下步骤:A method for flue gas denitrification using manganese oxide as a circulating absorption medium, comprising the steps of:
热解硝酸锰;加热硝酸锰生成二氧化氮气体和二氧化锰固体;Pyrolysis of manganese nitrate; heating manganese nitrate to generate nitrogen dioxide gas and manganese dioxide solid;
一次脱硝:向脱硫后的烟道气中通入二氧化氮气体,使用碱性吸收剂吸收脱硫烟道气中的SO2和NOx气体,生成硫酸盐和亚硝酸盐;Primary denitrification: Nitrogen dioxide gas is introduced into the desulfurized flue gas, and alkaline absorbent is used to absorb SO 2 and NO x gases in the desulfurized flue gas to generate sulfate and nitrite;
二次脱硝:使用含二氧化锰的酸性溶液作为吸收剂,吸收经一次脱硝后烟道气中的和与二氧化锰固体一起人为添加的NOx气体,生成硝酸锰。Secondary denitrification: use an acidic solution containing manganese dioxide as an absorbent to absorb the NO x gas artificially added together with manganese dioxide solids in the flue gas after the first denitrification, and generate manganese nitrate.
进一步的,所述热解硝酸锰步骤中的硝酸锰采用二次脱硝中生成的硝酸锰。Further, the manganese nitrate in the step of pyrolyzing manganese nitrate is the manganese nitrate generated in the secondary denitration.
进一步的,所述一次脱硝步骤中的二氧化氮气体采用热解硝酸锰得到的二氧化氮气体。Further, the nitrogen dioxide gas in the first denitrification step is nitrogen dioxide gas obtained by pyrolyzing manganese nitrate.
更进一步的,所述一次脱硝步骤中通入的二氧化氮气体是使其进行一次脱硝之前混合气体中的NO2/NO摩尔比≤1。Furthermore, the nitrogen dioxide gas fed in the first denitration step is such that the NO 2 /NO molar ratio in the mixed gas before the first denitration is ≤1.
进一步的,所述一次脱硝步骤中生成的硫酸盐和亚硝酸盐,过滤掉固相,蒸发液相制成亚硝酸盐产品。Further, the sulfate and nitrite generated in the first denitrification step are filtered to remove the solid phase, and the liquid phase is evaporated to produce a nitrite product.
更进一步的,所述一次脱硝步骤中以氧化钙或氢氧化钙浆料吸收脱硫烟道中的SO2和NOx气体,生成硫酸钙和亚硝酸钙,过滤掉硫酸钙,蒸发浓缩亚硝酸钙溶液,制成亚硝酸钙产品,用作钢筋水泥缓蚀剂;Furthermore, calcium oxide or calcium hydroxide slurry is used to absorb SO in the desulfurization flue in the first denitrification step and NOx gas, generate calcium sulfate and calcium nitrite, filter out calcium sulfate, evaporate and concentrate calcium nitrite solution , made into calcium nitrite products, used as steel and cement corrosion inhibitors;
进一步的,所述热解硝酸锰步骤中,将硝酸锰水溶液直接喷入侧线中温烟气或加热空气中,使其在200-350℃之间分解产生二氧化氮和二氧化锰。Further, in the step of pyrolyzing manganese nitrate, the manganese nitrate aqueous solution is directly sprayed into the side line medium-temperature flue gas or heated air, so that it is decomposed at 200-350° C. to generate nitrogen dioxide and manganese dioxide.
进一步的,所述一次脱硝步骤中的碱性吸收剂设置为NaOH、Mg(OH)2、Fe(OH)3、CaO或Ca(OH)2中的任意一种。Further, the alkaline absorbent in the primary denitration step is set to be any one of NaOH, Mg(OH) 2 , Fe(OH) 3 , CaO or Ca(OH) 2 .
进一步的,所述二次脱硝步骤中二氧化锰的酸性溶液采用含二氧化锰和硝酸的混合溶液,其中,二氧化锰浓度为0.1%-5%,硝酸浓度为0-10%,操作温度设置为15-60℃。Further, the acidic solution of manganese dioxide in the second denitrification step adopts a mixed solution containing manganese dioxide and nitric acid, wherein the concentration of manganese dioxide is 0.1%-5%, the concentration of nitric acid is 0-10%, and the operating temperature is Set to 15-60°C.
更进一步的,所述操作温度设置为30-55℃。Furthermore, the operating temperature is set at 30-55°C.
一种以氧化锰为循环吸收介质的烟道气脱硝方法采用的脱硝装置,包括硝酸锰热解器、脱硝一塔和脱硝二塔:A denitrification device used in a flue gas denitrification method using manganese oxide as a circulating absorption medium, including a manganese nitrate pyrolyzer, a first denitrification tower and a second denitrification tower:
硝酸锰热解器:顶端通入侧线中温烟气,底端连接气固分离组件,该气固分离组件的部分气体通过气体混合器通入脱硝一塔中,剩余的气体和固体通过气固分离组件出口进入脱硝二塔中;Manganese nitrate pyrolyzer: the top is fed with side line medium-temperature flue gas, and the bottom is connected with a gas-solid separation component. Part of the gas from the gas-solid separation component is passed into the first denitrification tower through a gas mixer, and the remaining gas and solids are separated by gas-solid separation. The component outlet enters the second denitrification tower;
脱硝一塔:顶部通入碱循环槽中的碱性吸收剂,吸收脱硫烟道气中的SO2和NOx气体,底部通入气体混合器中来的混合气体,气体混合器中通入气固分离组件分离出的部分二氧化氮气体,脱硝一塔的出口气体直接通入脱硝二塔底部;Denitration Tower 1 : The top is fed into the alkaline absorbent in the alkali circulation tank to absorb SO2 and NOx gas in the desulfurization flue gas, the bottom is fed into the mixed gas from the gas mixer, and the gas-solid Part of the nitrogen dioxide gas separated by the separation module is directly passed into the bottom of the second denitrification tower from the outlet gas of the first denitrification tower;
脱硝二塔:顶部通入锰循环槽中含二氧化锰的酸性溶液,底部通入出脱硝一塔的烟道气和气固分离组件中剩余的另一部分二氧化氮气体以及二氧化锰固体,所述锰循环槽和硝酸锰热解器连接。The second denitrification tower: the top is passed into the acidic solution containing manganese dioxide in the manganese circulation tank, and the bottom is passed into the flue gas leaving the first denitrification tower and another part of nitrogen dioxide gas and manganese dioxide solids remaining in the gas-solid separation component. The manganese circulation tank is connected with the manganese nitrate pyrolyzer.
进一步的,所述碱循环槽和亚钙蒸发器连接,亚硫酸钙被烟气中的氧气氧化为硫酸钙并被过滤掉,亚钙蒸发器蒸发亚硝酸钙成浓溶液,进一步制成亚硝酸钙产品。Further, the alkali circulation tank is connected with the calcium nitrite evaporator, the calcium sulfite is oxidized to calcium sulfate by the oxygen in the flue gas and filtered out, and the calcium nitrite evaporator evaporates the calcium nitrite into a concentrated solution, which is further produced into nitrous acid calcium products.
本发明的有益效果为:The beneficial effects of the present invention are:
1、本发明使用氧化锰为工作介质,脱硝产物硝酸锰经过热分解后产生二氧化氮气体和二氧化锰固体,自产的二氧化氮NO2可以强化难溶气体NO的吸收,二氧化锰固体可以将脱硝产物亚硝酸盐氧化为硝酸盐,保证氧化氮气体NOX持续吸收的同时,生成可重复使用的硝酸锰。本发明充分利用氮、锰化合物的热变价技术,只消耗硝酸锰热分解的热量,就能实现氮氧化物的高效回收利用。1. The present invention uses manganese oxide as the working medium, and the denitrification product manganese nitrate produces nitrogen dioxide gas and manganese dioxide solid after thermal decomposition, and the self-produced nitrogen dioxide NO can strengthen the absorption of insoluble gas NO, and manganese dioxide The solid can oxidize the denitrification product nitrite to nitrate to ensure the continuous absorption of nitrogen oxide gas NO X and generate reusable manganese nitrate. The invention makes full use of the thermal price change technology of nitrogen and manganese compounds, only consumes the heat of thermal decomposition of manganese nitrate, and can realize high-efficiency recovery and utilization of nitrogen oxides.
2、本发明使用来源广泛而价格便宜的碱性吸收剂为原料、循环使用氧化锰工作介质,可有效脱除烟道气中氧化氮NOX有毒气体,得到低成本副产高附加值产品亚硝酸盐,不需要添加另外的还原剂、催化剂或氧化剂即能高效脱除烟道气中的SO2、NOx有害成分,脱硝液可浓缩加工成亚硝酸盐产品。2. The present invention uses alkaline absorbents with wide sources and cheap prices as raw materials, and recycles manganese oxide working media, which can effectively remove nitrogen oxides NO X toxic gases in flue gas, and obtain low-cost by-products and high value-added products such as Nitrate can efficiently remove harmful components of SO 2 and NO x in the flue gas without adding additional reducing agents, catalysts or oxidants, and the denitrification solution can be concentrated and processed into nitrite products.
3、本发明中人为的将二氧化氮气体通入脱硝一塔并使混合气体中的NO2/NO(摩尔比)≤1,吸收剂优选为氧化钙CaO或氢氧化钙Ca(OH)2,可使循环使用之后得到吸收液浓缩加工成亚硝酸钙产品,作为钢筋水泥缓蚀剂,副产品的市场销量前景广阔,带来巨大的经济效益。3. In the present invention, the nitrogen dioxide gas is artificially passed into the first denitrification tower and the NO 2 /NO (molar ratio) in the mixed gas is ≤1. The absorbent is preferably calcium oxide CaO or calcium hydroxide Ca(OH) 2 , the absorption liquid obtained after recycling can be concentrated and processed into calcium nitrite products. As a corrosion inhibitor for reinforced concrete, the market sales of by-products have broad prospects and bring huge economic benefits.
4、本发明向脱硫气体中补充NO2气体,有利于烟气中的NO的吸收;在脱硝吸收液中引入MnO2,可将吸收液中的亚硝酸盐及时转化为对应的硝酸盐,强化吸收过程进行。强化NO气体吸收和亚硝酸盐转化的NO2、MnO2、为副产品Mn(NO3)2的热分解产物。经过二次吸收处理,烟气中二氧化硫SO2≤1PPM,NOx≤50PPM,循环吸收过程无废水排放,投资少、操作费用低、运行稳定。4. The present invention supplements NO 2 gas into the desulfurization gas, which is beneficial to the absorption of NO in the flue gas; introducing MnO 2 into the denitrification absorption liquid can convert the nitrite in the absorption liquid into corresponding nitrate in time, and strengthen the The absorption process takes place. NO 2 , MnO 2 , which enhance NO gas absorption and nitrite conversion, are thermal decomposition products of by-product Mn(NO 3 ) 2 . After secondary absorption treatment, sulfur dioxide SO 2 in the flue gas is ≤1PPM, NOx≤50PPM, no waste water discharge during the cycle absorption process, low investment, low operating cost, and stable operation.
5、本发明产生二氧化氮气体和二氧化锰固体的方法,是将硝酸Mn(NO3)2浓溶液直接喷入高温烟气与空气的混合气体中,使其在200-350℃之间加热,分解产生二氧化氮气体和二氧化锰固体循环用于强化烟道气脱硝过程,充分利用高温烟气的热量,只消耗部分热量,能大幅度降低烟气脱硝成本。5. The method for producing nitrogen dioxide gas and manganese dioxide solid in the present invention is to directly spray the concentrated solution of Mn(NO 3 ) 2 into the mixed gas of high-temperature flue gas and air so that the temperature is between 200-350°C. Heating and decomposing to produce nitrogen dioxide gas and manganese dioxide solid circulation are used to strengthen the flue gas denitrification process, make full use of the heat of high-temperature flue gas, consume only part of the heat, and can greatly reduce the cost of flue gas denitrification.
6、本方法适用于各种化石燃料燃烧废气的脱硫脱硝以及硝酸尾气治理领域,可帮助企业在保护环境的同时有经济收益,彻底改变目前各相关企业沉重的经济负担。6. This method is applicable to the desulfurization and denitrification of various fossil fuel combustion waste gases and the treatment of nitric acid tail gas. It can help enterprises to have economic benefits while protecting the environment, and completely change the current heavy economic burden on related enterprises.
附图说明Description of drawings
图1为本发明中脱硝装置的整体工艺流程示意图。Fig. 1 is a schematic diagram of the overall process flow of the denitrification device in the present invention.
其中,1、脱硝一塔;2、碱循环槽;3、钙循环泵;4、亚钙蒸发器;5、气体混合器;6、硝酸锰分解器;7、气固分离组件;8、脱硝二塔;9、锰循环槽;10、锰循环泵;11、硝酸锰蒸发器;12、浓锰泵。Among them, 1. Denitration tower; 2. Alkali circulation tank; 3. Calcium circulation pump; 4. Calcium evaporator; 5. Gas mixer; 6. Manganese nitrate decomposer; 7. Gas-solid separation component; 8. Denitration Second tower; 9. Manganese circulation tank; 10. Manganese circulation pump; 11. Manganese nitrate evaporator; 12. Concentrated manganese pump.
具体实施方式detailed description
为使对本发明的脱硝、亚硝酸钙制造以及氧化锰再生和产生二氧化氮NO2气体的化学原理和实现方式有进一步的了解,特说明如下:In order to make denitrification of the present invention, calcium nitrite manufacture and manganese oxide regeneration and produce nitrogen dioxide NO The chemical principle and the realization of gas have further understanding, special explanation is as follows:
实施例1Example 1
一种以氧化锰为循环吸收介质的烟道气脱硝方法,包括如下步骤:A method for flue gas denitrification using manganese oxide as a circulating absorption medium, comprising the steps of:
热解硝酸锰;加热硝酸锰生成二氧化氮气体和二氧化锰固体;Pyrolysis of manganese nitrate; heating manganese nitrate to generate nitrogen dioxide gas and manganese dioxide solid;
一次脱硝:向脱硫后的烟道气中通入二氧化氮气体,使用氧化钙或氢氧化钙为吸收剂吸收脱硫烟道气中的SO2和NOx气体,生成硫酸钙和亚硝酸钙;Primary denitrification: nitrogen dioxide gas is introduced into the desulfurized flue gas, and calcium oxide or calcium hydroxide is used as an absorbent to absorb SO 2 and NO x gases in the desulfurized flue gas to generate calcium sulfate and calcium nitrite;
二次脱硝:使用含二氧化锰的酸性溶液作为吸收剂,吸收经一次脱硝后烟道气中的和与二氧化锰固体一起人为添加的NOx气体,生成硝酸锰。Secondary denitrification: use an acidic solution containing manganese dioxide as an absorbent to absorb the NO x gas artificially added together with manganese dioxide solids in the flue gas after the first denitrification, and generate manganese nitrate.
进一步的,所述热解硝酸锰步骤中的硝酸锰采用二次脱硝中生成的硝酸锰。Further, the manganese nitrate in the step of pyrolyzing manganese nitrate is the manganese nitrate generated in the secondary denitration.
进一步的,所述一次脱硝步骤中的二氧化氮气体采用热解硝酸锰得到的二氧化氮气体。Further, the nitrogen dioxide gas in the first denitrification step is nitrogen dioxide gas obtained by pyrolyzing manganese nitrate.
更进一步的,所述一次脱硝步骤中通入的二氧化氮气体是使其进行一次脱硝之前混合气体中的摩尔比NO2/NO≤1。Furthermore, the nitrogen dioxide gas fed in the first denitration step is such that the molar ratio NO 2 /NO in the mixed gas before the first denitration is ≤1.
使用氧化锰为工作介质,脱硝产物硝酸锰经过热分解后产生二氧化氮气体和二氧化锰固体,自产的二氧化氮NO2可以强化难溶气体NO的吸收,二氧化锰固体可以将脱硝产物亚硝酸盐氧化为硝酸盐,保证氧化氮气体持续吸收的同时,生成可重复使用的硝酸锰,充分利用氮、锰化合物的热变价技术,只消耗硝酸锰热分解的热量,就能实现氮氧化物的高效回收利用。Using manganese oxide as the working medium, the denitrification product manganese nitrate is thermally decomposed to produce nitrogen dioxide gas and manganese dioxide solid. The self-produced nitrogen dioxide NO 2 can strengthen the absorption of insoluble gas NO, and the manganese dioxide solid can denitrify The product nitrite is oxidized to nitrate, which ensures the continuous absorption of nitrogen oxide gas and generates reusable manganese nitrate. By making full use of the thermal price conversion technology of nitrogen and manganese compounds, nitrogen can be realized by only consuming the heat of thermal decomposition of manganese nitrate. Efficient recycling of oxides.
进一步的,所述一次脱硝步骤中过滤掉硫酸钙,蒸发亚硝酸钙制成亚硝酸钙产品,作为钢筋水泥缓蚀剂。Further, calcium sulfate is filtered out in the first denitrification step, and calcium nitrite is evaporated to produce calcium nitrite product, which is used as a corrosion inhibitor for reinforced concrete.
进一步的,所述热解硝酸锰步骤中,将硝酸锰水溶液直接喷入侧线中温烟气或加热空气中,使其在200-350℃之间分解产生二氧化氮和二氧化锰,分解产生二氧化氮气体和二氧化锰固体循环用于强化烟道气脱硝过程,充分利用高温烟气的热量,只消耗部分热量,能大幅度降低烟气脱硝成本。Further, in the step of pyrolyzing manganese nitrate, the manganese nitrate aqueous solution is directly sprayed into the side line medium-temperature flue gas or heated air, so that it decomposes at 200-350°C to produce nitrogen dioxide and manganese dioxide, and decomposes to produce nitrogen dioxide and manganese dioxide. Nitrogen oxide gas and manganese dioxide solid circulation are used to strengthen the flue gas denitrification process, make full use of the heat of high-temperature flue gas, consume only part of the heat, and greatly reduce the cost of flue gas denitrification.
进一步的,所述一次脱硝步骤中的碱性吸收剂设置为NaOH、Mg(OH)2、Fe(OH)3、CaO或Ca(OH)2中的任意一种,得到低成本副产高附加值产品亚硝酸盐,不需要添加另外的还原剂、催化剂或氧化剂即能高效脱除烟道气中的SO2、NOx有害成分,脱硝液可浓缩加工成亚硝酸盐产品。Further, the alkaline absorbent in the first denitrification step is set to any one of NaOH, Mg(OH) 2 , Fe(OH) 3 , CaO or Ca(OH) 2 to obtain low-cost by-products and high additional The value product nitrite can efficiently remove harmful components of SO 2 and NO x in the flue gas without adding additional reducing agents, catalysts or oxidants, and the denitrification solution can be concentrated and processed into nitrite products.
更进一步的,所述碱性吸收剂优选为氧化钙CaO或氢氧化钙Ca(OH)2,可使循环使用之后得到吸收液浓缩加工成亚硝酸钙产品,作为钢筋水泥缓蚀剂,副产品的市场销量前景广阔,带来巨大的经济效益。Furthermore, the alkaline absorbent is preferably calcium oxide CaO or calcium hydroxide Ca(OH) 2 , which can concentrate and process the absorption liquid obtained after recycling into calcium nitrite products, which can be used as steel cement corrosion inhibitors and by-products The sales volume in the market has a broad prospect and brings huge economic benefits.
进一步的,所述二次脱硝步骤中二氧化锰的酸性溶液采用含二氧化锰和硝酸的混合溶液,其中,二氧化锰浓度为0.1%-5%,硝酸浓度为0-10%,操作温度设置为15-60℃,在脱硝吸收液中引入MnO2,可将吸收液中的亚硝酸盐及时转化为对应的硝酸盐,强化吸收过程进行。强化NO气体吸收和亚硝酸盐转化的NO2、MnO2、为副产品Mn(NO3)2的热分解产物。经过二次吸收处理,烟气中二氧化硫SO2≤1PPM,NOx≤50PPM,循环吸收过程无废水排放,投资少、操作费用低、运行稳定。Further, the acidic solution of manganese dioxide in the second denitrification step adopts a mixed solution containing manganese dioxide and nitric acid, wherein the concentration of manganese dioxide is 0.1%-5%, the concentration of nitric acid is 0-10%, and the operating temperature is Set it at 15-60°C, and introduce MnO 2 into the denitrification absorption liquid, which can convert the nitrite in the absorption liquid into corresponding nitrate in time, and strengthen the absorption process. NO 2 , MnO 2 , which enhance NO gas absorption and nitrite conversion, are thermal decomposition products of by-product Mn(NO 3 ) 2 . After secondary absorption treatment, sulfur dioxide SO 2 in the flue gas is ≤1PPM, NOx≤50PPM, no waste water discharge during the cycle absorption process, low investment, low operating cost, and stable operation.
更进一步的,所述操作温度设置为30-55℃。Furthermore, the operating temperature is set at 30-55°C.
下面结合化学反应方程式进一步说明本发明中的技术方案:Further illustrate technical scheme in the present invention below in conjunction with chemical reaction equation:
一种以氧化锰为循环吸收介质的烟道气脱硝方法,具体包括如下步骤:A flue gas denitrification method using manganese oxide as a circulating absorption medium, specifically comprising the following steps:
(1)向脱硫后的烟道气中补充部分二氧化氮气体之后,进入脱硝一塔,以氧化钙或氢氧化钙料浆吸收脱硫烟道气中的SO2和NOx气体,生成亚硫酸钙Ca(SO3)2和亚硝酸钙Ca(NO2)2水溶液:(1) After adding some nitrogen dioxide gas to the desulfurized flue gas, it enters the first denitrification tower, absorbs SO2 and NOx gases in the desulfurized flue gas with calcium oxide or calcium hydroxide slurry, and generates calcium sulfite Ca(SO 3 ) 2 and calcium nitrite Ca(NO 2 ) 2 aqueous solution:
Ca(OH)2+SO2→CaSO3+H2OCa(OH) 2 +SO 2 →CaSO 3 +H 2 O
CaSO3+1/2O2→CaSO4↓CaSO 3 +1/2O 2 →CaSO 4 ↓
Ca(OH)2+NO+NO2→Ca(NO2)2+H2OCa(OH) 2 +NO+NO 2 →Ca(NO 2 ) 2 +H 2 O
过滤掉硫酸钙CaSO4,蒸发浓缩亚硝酸钙溶液,制成亚硝酸钙产品,用作钢筋水泥缓蚀剂;Filter out calcium sulfate CaSO 4 , evaporate and concentrate calcium nitrite solution to make calcium nitrite product, which is used as corrosion inhibitor for reinforced concrete;
(2)出脱硝一塔的烟道气与热解硝酸锰产生的部分二氧化氮气体、二氧化锰固体一起进入脱硝二塔,被含有二氧化锰的酸性悬浮液吸收:(2) The flue gas leaving the first denitrification tower enters the second denitrification tower together with part of the nitrogen dioxide gas and manganese dioxide solid produced by pyrolysis of manganese nitrate, and is absorbed by the acidic suspension containing manganese dioxide:
NO+NO2+H2O→2HNO2 NO+NO 2 +H 2 O→2HNO 2
HNO2+HNO3+MnO2→Mn(NO3)2+H2OHNO 2 +HNO 3 +MnO 2 →Mn(NO 3 ) 2 +H 2 O
2NO2+H2O→HNO2+HNO3 2NO 2 +H 2 O→HNO 2 +HNO 3
(3)出脱硝二塔后的烟道气直接或加热后排放,循环吸收液中Mn(NO3)2超过10%以后,取出浓缩成30-55%的浓溶液;将硝酸锰浓溶液引入200-350℃高温气流中加热分解,所述循环吸收介质循环再生的化学反应如下:(3) The flue gas after leaving the second denitrification tower is discharged directly or after being heated. After the Mn(NO 3 ) 2 in the circulating absorption liquid exceeds 10%, take out the concentrated solution concentrated into 30-55%; introduce the concentrated manganese nitrate solution into Heating and decomposing in 200-350°C high-temperature airflow, the chemical reaction of the cyclic regeneration of the cyclic absorption medium is as follows:
Mn(NO3)2=MnO2+2NO2↑Mn(NO 3 ) 2 =MnO 2 +2NO 2 ↑
通过气固分离组合设备,部分不含二氧化锰的NO2混合气体与脱硫气体一起进入脱硝一塔,含二氧化锰的NO2部分混合气体进入脱硝二塔。Through the gas-solid separation combination equipment, part of the NO 2 mixed gas without manganese dioxide enters the first denitrification tower together with the desulfurization gas, and part of the NO 2 mixed gas containing manganese dioxide enters the second denitrification tower.
实施例2Example 2
一种以氧化锰为循环吸收介质的烟道气脱硝方法采用的脱硝装置,包括硝酸锰热解器、脱硝一塔和脱硝二塔:A denitrification device used in a flue gas denitrification method using manganese oxide as a circulating absorption medium, including a manganese nitrate pyrolyzer, a first denitrification tower and a second denitrification tower:
硝酸锰热解器:顶端通入侧线中温烟气,底端连接气固分离组件,该气固分离组件的一部分气体出口通过气体混合器通入脱硝一塔中,气固分离组件的另一部分气体和固体出口通入脱硝二塔中;Manganese nitrate pyrolyzer: the top end is fed with the side line medium-temperature flue gas, and the bottom end is connected to the gas-solid separation component. A part of the gas outlet of the gas-solid separation component is passed into the first denitrification tower through the gas mixer, and the other part of the gas-solid separation component is and the solid outlet are passed into the second denitrification tower;
脱硝一塔:顶部通入碱循环槽中的碱性吸收剂,吸收脱硫烟道气中的SO2和NOx气体,底部通入气体混合器中来的混合气体,气体混合器中通入气固分离组件分离出的部分二氧化氮气体,脱硝一塔的出口气体直接通入脱硝二塔底部;Denitration Tower 1 : The top is fed into the alkaline absorbent in the alkali circulation tank to absorb SO2 and NOx gas in the desulfurization flue gas, the bottom is fed into the mixed gas from the gas mixer, and the gas-solid Part of the nitrogen dioxide gas separated by the separation module is directly passed into the bottom of the second denitrification tower from the outlet gas of the first denitrification tower;
脱硝二塔:顶部通入锰循环槽中含二氧化锰的酸性溶液,底部通入出脱硝一塔的烟道气和气固分离组件中剩余的另一部分二氧化氮气体和二氧化锰固体,所述锰循环槽和硝酸锰热解器连接。The second denitrification tower: the top is passed into the acidic solution containing manganese dioxide in the manganese circulation tank, and the bottom is passed into the flue gas leaving the first denitrification tower and another part of nitrogen dioxide gas and manganese dioxide solids remaining in the gas-solid separation component. The manganese circulation tank is connected with the manganese nitrate pyrolyzer.
进一步的,所述碱循环槽和亚钙蒸发器连接,亚硫酸钙被烟气中的氧气氧化为硫酸钙并被过滤掉,亚钙蒸发器蒸发浓缩亚硝酸钙溶液,进一步制成亚硝酸钙产品。Further, the alkali circulation tank is connected to the calcium nitrite evaporator, the calcium sulfite is oxidized to calcium sulfate by the oxygen in the flue gas and filtered out, the calcium nitrite solution is evaporated and concentrated by the calcium nitrite evaporator, and further made into calcium nitrite product.
下面通过各个部件之间的连接关系进一步说明本发明中脱硝装置形成的脱硝系统。The denitration system formed by the denitration device in the present invention will be further described below through the connection relationship between the various components.
一种以氧化锰为循环吸收介质的烟道气脱硝装置,包括脱硝一塔、碱循环槽、钙循环泵、亚钙蒸发器、气体混合器、硝酸锰分解器、气固分离组件、脱硝二塔、锰循环槽、锰循环泵、硝酸锰蒸发器和浓锰泵,所述脱硝一塔顶端通过烟气管道和脱硝二塔连接,脱硝一塔和脱硝二塔的底部分别设置有碱循环槽和锰循环槽,碱循环槽一端通过钙循环泵和脱硝一塔上端连接,碱循环槽另一端通过管道连接亚钙蒸发器;锰循环槽一端通过锰循环泵和脱硝二塔上端连接,锰循环槽另一端连接硝酸锰蒸发器,硝酸锰蒸发器通过浓锰泵和硝酸锰分解器连接,硝酸锰分解器的顶端通入侧线中温烟气,硝酸锰分解器的底端连接气固分离组件,气固分离组件一端和脱硝二塔下端连接,气固分离组件另一端连接气体混合器,气体混合器一端通入烟道气,气体混合器另一端和脱硝一塔下端连接。A flue gas denitration device using manganese oxide as a circulating absorption medium, including a denitrification tower, an alkali circulation tank, a calcium circulation pump, a calcium evaporator, a gas mixer, a manganese nitrate decomposer, a gas-solid separation component, and a denitrification second Tower, manganese circulation tank, manganese circulation pump, manganese nitrate evaporator and concentrated manganese pump, the top of the first denitrification tower is connected to the second denitrification tower through a flue gas pipeline, and the bottoms of the first denitrification tower and the second denitrification tower are respectively equipped with alkali circulation tanks One end of the alkali circulation tank is connected to the upper end of the first denitration tower through a calcium circulation pump, and the other end of the alkali circulation tank is connected to the calcium evaporator through a pipeline; one end of the manganese circulation tank is connected to the upper end of the second denitration tower through a manganese circulation pump, and the manganese circulation The other end of the tank is connected to the manganese nitrate evaporator, and the manganese nitrate evaporator is connected to the manganese nitrate decomposer through a concentrated manganese pump. One end of the gas-solid separation component is connected to the lower end of the second denitrification tower, the other end of the gas-solid separation component is connected to a gas mixer, one end of the gas mixer is fed with flue gas, and the other end of the gas mixer is connected to the lower end of the first denitrification tower.
本发明通过气固分离组合设备,部分不含二氧化锰的NO2混合气体与脱硫气体一起进入脱硝一塔,含二氧化锰的NO2部分混合气体进入脱硝二塔,含有氧化氮NOx的烟道气与自产的部分二氧化氮NO2一起通入脱硝一塔,与吸收液中的碱性吸收剂反应生成亚硝酸盐(当碱性吸收剂选择为氧化钙或氢氧化钙浆料时,与吸收液中的氢氧化钙反应生成亚硝酸钙);出脱硝一塔的烟道气仍含有少量氧化氮NOx,再次混入自产二氧化氮和二氧化锰一起进入脱硝二塔,脱硝二塔中的循环吸收液是混有二氧化锰的酸性水溶液,在酸性条件下,二氧化锰将脱硝产物亚硝酸氧化成硝酸同时生成硝酸锰。蒸发浓缩得到浓硝酸锰溶液;将浓硝酸锰溶液喷入200-350℃侧线烟气中,生成自产二氧化氮气体和二氧化锰固体,循环通入脱硝一、二塔。经过二次吸收处理,烟气中二氧化硫SO2≤1PPM,NOx≤50PPM。In the present invention, through the gas-solid separation combination equipment, part of the NO mixed gas without manganese dioxide enters the first denitrification tower together with the desulfurization gas, and part of the mixed gas containing manganese dioxide NO2 enters the second denitrification tower, and the flue gas containing nitrogen oxides NOx The flue gas and part of the self-produced nitrogen dioxide NO 2 pass into the first denitrification tower, and react with the alkaline absorbent in the absorption liquid to form nitrite (when the alkaline absorbent is calcium oxide or calcium hydroxide slurry , react with calcium hydroxide in the absorption liquid to form calcium nitrite); the flue gas leaving the first denitrification tower still contains a small amount of nitrogen oxide NOx, which is mixed with self-produced nitrogen dioxide and manganese dioxide and enters the second denitrification tower together. The circulating absorption liquid in the tower is an acidic aqueous solution mixed with manganese dioxide. Under acidic conditions, manganese dioxide oxidizes the denitrification product nitrous acid into nitric acid and simultaneously generates manganese nitrate. Concentrated manganese nitrate solution is obtained by evaporation and concentration; the concentrated manganese nitrate solution is sprayed into the side stream flue gas at 200-350°C to generate self-produced nitrogen dioxide gas and manganese dioxide solid, which are circulated into the first and second denitrification towers. After secondary absorption treatment, the sulfur dioxide SO 2 in the flue gas is ≤1PPM, and the NOx is ≤50PPM.
实施例3Example 3
下面以脱硝一塔(下塔)和脱硝二塔(上塔)采用上下并列排布方式组成的脱硝系统为例,进一步说明本发明中的烟道气脱硝方法。Taking the denitrification system composed of the first denitrification tower (lower tower) and the second denitrification tower (upper tower) arranged side by side as an example, the flue gas denitrification method in the present invention will be further described.
脱硝填料塔总高2000mm,上、下各1000mm,直径50mm;操作温度35℃,向脱硝下塔底部通入含NO350ppm、NO2450ppm、O26.2%的模拟混合气体5L/min,塔中部洒入2%Ca(OH)2悬浊液,液气比(L/G)=6.5。测量下塔出口气体中NO87ppm、NO262ppm。将下塔出口气体直接通入上塔底部,塔顶洒入1‰MnO2、3%HNO3的悬浊液,液气比(L/G)=10,测量上塔出口气体中NO28ppm、NO221ppm。The total height of the denitrification packed tower is 2000mm, the upper and lower parts are 1000mm, and the diameter is 50mm; the operating temperature is 35°C, and 5L/min of simulated mixed gas containing NO350ppm , NO2 450ppm, O26 . Add 2% Ca(OH) 2 suspension, liquid-gas ratio (L/G)=6.5. Measure NO87ppm and NO2 62ppm in the outlet gas of the lower tower. Directly pass the gas from the outlet of the lower tower to the bottom of the upper tower, sprinkle the suspension of 1‰MnO 2 and 3% HNO 3 into the top of the tower, the liquid-gas ratio (L/G)=10, measure NO28ppm, NO 2 21ppm.
实施例4Example 4
下面以脱硝一塔和脱硝二塔采用左右平行排布方式组成的脱硝系统为例,进一步说明本发明中的烟道气脱硝方法。Taking the denitrification system composed of the first denitrification tower and the second denitrification tower arranged in parallel left and right as an example, the flue gas denitrification method in the present invention will be further described.
如图1所示,脱硝一塔、脱硝二塔各高为5000mm的填料塔,直径1000mm,进脱硝塔烟气流量12000NM3/h,温度55℃,与硝酸锰分解工序来的二氧化氮气体混合,一起通入脱硝一塔底部,测得气体组成为SO272ppm、NO378ppm、NO2502ppm,一塔顶部洒入2%Ca(OH)2悬浊液,液气比(L/G)=3.5。测量一塔出口气体中NO71ppm、NO242ppm。将脱硝一塔出口气体直接通入脱硝二塔底部,塔顶洒入1‰MnO2、2%HNO3的悬浊液,液气比(L/G)=6,测量上塔出口气体中NO21ppm、NO216ppm,SO22ppm。As shown in Figure 1, the first denitrification tower and the second denitrification tower are packed towers with a height of 5000mm and a diameter of 1000mm. Mix them and pass them into the bottom of the first denitrification tower. The measured gas composition is SO 2 72ppm, NO378ppm, and NO 2 502ppm. Sprinkle 2% Ca(OH) 2 suspension into the top of the first tower, and the liquid-gas ratio (L/G)= 3.5. Measure NO71ppm and NO 2 42ppm in the outlet gas of the first tower. The outlet gas of the first denitrification tower is passed directly to the bottom of the second denitrification tower, and the suspension of 1‰MnO 2 and 2% HNO 3 is sprinkled on the top of the tower, the liquid-gas ratio (L/G)=6, and the NO21ppm in the outlet gas of the upper tower is measured , NO 2 16ppm, SO 2 2ppm.
不断补充Ca(OH)2连续运行48小时后脱硝一塔的脱硝液体含Ca(NO3)26.8%,蒸发浓缩为含量95%的亚硝酸钙产品。After continuously supplementing Ca(OH) 2 and running continuously for 48 hours, the denitrification liquid in the first denitrification tower contains 6.8% Ca(NO 3 ) 2 , which is evaporated and concentrated into a calcium nitrite product with a content of 95%.
取连续运行96小时后脱硝二塔的脱硝液体含Mn(NO3)25.3%,蒸发成50%浓溶液,喷入320℃侧线烟气中,测得Mn(NO3)2分解率89%,新生成的NO2气体与侧线混合气体经气固分离之后分别引入脱硝一塔、脱硝二塔,循环强化烟气中NOX气体吸收和吸收液中亚硝酸根转化为硝酸根。After 96 hours of continuous operation, the denitrification liquid of the second denitrification tower containing 5.3% Mn(NO 3 ) 2 was evaporated into a 50% concentrated solution, sprayed into the side stream gas at 320°C, and the decomposition rate of Mn(NO 3 ) 2 was measured to be 89% , the newly generated NO 2 gas and the side stream mixed gas are introduced into the first denitration tower and the second denitration tower after gas-solid separation, and the circulation strengthens the absorption of NO X gas in the flue gas and the conversion of nitrite in the absorption liquid into nitrate.
以上所述并非是对本发明的限制,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明实质范围的前提下,还可以做出若干变化、改型、添加或替换,这些改进和变化也应视为本发明的保护范围。The above is not a limitation of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the essential scope of the present invention, some changes, modifications, additions or substitutions can also be made, these Improvements and changes should also be regarded as the protection scope of the present invention.
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CN106861410A (en) * | 2017-01-13 | 2017-06-20 | 青岛科技大学 | A kind of take manganous hydroxide as the flue gas deep desulfuration denitration dry type integral method for circulating working media |
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CN109200807A (en) * | 2018-09-14 | 2019-01-15 | 潍坊职业学院 | A kind of method of denitration of desulfurization fume |
CN115253671A (en) * | 2022-08-13 | 2022-11-01 | 嘉兴复翼环保科技有限公司 | NO capable of assisting power by utilizing 2 Method for realizing SCR (selective catalytic reduction) efficient denitration by using generated additive |
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