CN108558352A - A kind of method prepared by tea set Intelligent Machining technique and its environmentally friendly tea tray - Google Patents

Abstract

The present invention announces a kind of method for providing tea set Intelligent Machining technique and its environmentally friendly tea tray preparation, belongs to tea set production field, is as follows：(1) processing step is formulated：The appearance of tea set is designed and the pattern of tea set appearance is designed using mapping software；(2) tea set prepares the determination of material：Choose kaolin, red china clay and yellow clay；(3) tea set makes：Processing is formed by technique, then dries in the shade and fires；(4) kiln discharge is handled：It fires after completing, tea set will be taken out first, then tea set is placed under fan, first cooled down with wind, then cooled down with water；The density of material for the firing that the present invention announces is big, especially improve firing temperature, solve the problems, such as the sintered material hardness and density that low-firing is not achieved, it solves and is unable to high-temperature firing seepage problem, it is a kind of completely new pottery art, and the technique undergone makes the aesthetics of tea set get a promotion, and reduces the recondition amount to the product later stage.

Description

A kind of intelligent processing technology of tea set and its preparation method of environment-friendly tea tray

technical field

The disclosure of the invention relates to a tea set preparation process and method, in particular to an intelligent tea set processing process and a method for preparing an environmentally friendly tea tray.

Background technique

With the popularity of tea culture in the past two years, the improvement of people's quality of life, and the demand for business reception, various teas have become holiday gifts and unit benefits. It also drives the demand for tea sets. Many tea lovers hope to have a unique set of tea sets. Among tea set products, tea trays are the easiest to customize, but traditional assembly line production is difficult to achieve such customization needs, which can only be realized through carving techniques. Traditional Although the engraving machine can improve the engraving production efficiency, because the material of the tea set is wood with low hardness, and the craftsmanship of the tea set is relatively fine, if the cutting path of the engraving machine is improper or the cutting tool is selected incorrectly, it will not only be difficult to achieve fine carving in the engraving process. Carving, and it is easy to produce burrs that affect product quality. Since consumers of customized tea sets usually have high requirements for the aesthetics of finished tea sets, the burrs of carved tea trays should be minimized. How to design a processing technology that can carve fine tea sets is a research. direction.

Contents of the invention

Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the disclosure of the present invention is to provide an intelligent tea set processing technology in the field of tea set preparation and a method for preparing an environmentally friendly tea tray.

In order to solve the above technical problems, the disclosure of the present invention provides the following technical solutions:

An intelligent processing technology for a tea set and a method for preparing an environment-friendly tea tray, the specific steps are as follows:

(1) Formulation of process steps: first design the appearance of the tea set, and before the design, inspect and synthesize the appearance of the tea set on the market, then construct a more suitable appearance, use drawing software to design the appearance of the tea set, and then draw the drawing The data is stored as an electronic document, and then the structural area of the tea set that can be engraved by the engraving machine is determined, and the area is imported into the CAM module of the engraving machine, and the size data obtained in advance statistical design is input into the CAM module of the engraving machine to determine the cutting path of the tool. Then in the CAM module of the engraving machine, firstly, the cutting path of the tool is layered according to the thickness of the material. Generally, when the thickness of the material exceeds 2 to 4 times the maximum cutting depth of the tool, layering is performed, and when cutting, the size of the pattern is small To the large, the order of the inside and then the outside, and when encountering the processing of the penetrating structure, milling is performed on the penetrating structure;

(2) Determination of tea set preparation materials: In this preparation method, kaolin, red china clay and yellow clay are selected, and then the three are mixed together, mixed according to the proportion of 1:2:2, and then crushed with a grinder, and then added 80 to 100 percent water is made into mud;

(3) Tea set production: The mud material obtained in step (2) is shaped by the process, then dried in the shade, and then the tea set itself is repaired to remove burrs, and then the spout and handle are made by hand, and they are combined with the pot body. After splicing together, the tea set is heated in a high-temperature chamber for 2 to 4 hours, and then the surface of the tea set is finely repaired manually, and then sent to the kiln for firing. The firing process needs to go through preheating, moisture removal, and the temperature ranges from low to High, up to 1100 degrees Celsius, after firing for 12 hours and 50 minutes, cool the kiln;

(4) Out of kiln treatment: After the firing is completed, the tea set will be taken out first, then placed under the fan, and the temperature will be lowered by blowing with the wind. Cool in clean water, then blow dry to get the finished product.

As a further improvement scheme disclosed by the present invention: the size of the milling cutter used in the step (1) is kept at 0.5 to 0.8 times the size of the penetrating structure, so as to avoid excessive damage to the inner and outer surfaces of the penetrating structure.

As a further improvement plan disclosed by the present invention: the crushed material in the step (2) is filtered with a 200-mesh sieve to ensure that the particles of the soil meet the required size.

As a further improvement scheme announced by the present invention: the shade drying in the step (3) is divided into low-temperature shade drying, medium-temperature drying and high-temperature drying, the low-temperature shade drying temperature is 20 degrees Celsius, the medium-temperature drying temperature is 25 degrees Celsius, and the high-temperature drying The drying temperature is 30-35 degrees Celsius.

As a further improvement plan announced by the present invention: in the firing process in the step (3), the temperature is below 100 degrees Celsius for 4 hours, 100-400 degrees Celsius for 4 hours, 500-900 degrees Celsius for 4 hours, and 900 degrees Celsius for 4 hours. Fire at -1000°C for 30 minutes, and at 1100°C for 20 minutes.

Compared with prior art, the beneficial effect disclosed by the present invention is:

The fired material disclosed by the present invention has a high density, especially the fired temperature is increased, the problem of sintered hardness and density that cannot be achieved by low-temperature firing is solved, and the problem of water seepage that cannot be fired at high temperature is solved. The tea set of the present invention has a bright color , with ideal air permeability and exquisite craftsmanship, it is a brand-new ceramic art, and the craftsmanship experienced has improved the aesthetics of the tea set and reduced the workload of finishing the product later.

Detailed ways

The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.

Example 1

This embodiment provides an intelligent processing technology for tea sets and a method for preparing an environmentally friendly tea tray. The specific steps are as follows:

(1) Formulation of process steps: first design the appearance of the tea set, and before the design, inspect and synthesize the appearance of the tea set on the market, then construct a more suitable appearance, use drawing software to design the appearance of the tea set, and then draw the drawing The data is stored as an electronic document, and then the structural area of the tea set that can be engraved by the engraving machine is determined, and the area is imported into the CAM module of the engraving machine, and the size data obtained in advance statistical design is input into the CAM module of the engraving machine to determine the cutting path of the tool. Then in the CAM module of the engraving machine, firstly, the cutting path of the tool is layered according to the thickness of the material. Generally, when the thickness of the material exceeds 2 times the maximum cutting depth of the tool, layering is performed, and when cutting, the size of the pattern is from small to large. , in the order of inside and then outside, and when encountering the processing of the penetrating structure, mill the penetrating structure, and at the same time keep the size of the milling cutter used at 0.5 times the size of the penetrating structure to avoid excessive size Damage penetrating the inner and outer surfaces of the structure;

(2) Determination of tea set preparation materials: This preparation method selects kaolin, red china clay and yellow clay, and then mixes the three together, mixes them according to the ratio of 1:2:2, and then uses a pulverizer to crush them. Use a 200-mesh sieve to filter to ensure that the particles of the soil meet the required size, and then add 80% of water to make mud;

(3) Tea set making: the mud material obtained in step (2) is formed through a process, and then dried in the shade. The shade drying here is divided into low-temperature shade drying, medium-temperature drying and high-temperature drying. The low-temperature shade drying temperature is 20 degrees Celsius. The medium-temperature drying temperature is 25 degrees Celsius, and the high-temperature drying temperature is 30 degrees Celsius. Then the tea set itself is repaired, the burrs are removed, and then the spout and handle are made by hand, and they are spliced with the pot body. After heating the tea set for 2 hours, the surface of the tea set is finely repaired manually, and then sent to the kiln for firing. The firing process needs to go through preheating and dehumidification. The temperature goes from low to high, up to 1100 degrees Celsius, and firing for 12 hours Cool the kiln after 50 minutes, and fire at a temperature below 100 degrees Celsius for 4 hours, 100 degrees Celsius for 4 hours, 500 degrees Celsius for 4 hours, 900 degrees Celsius for 30 minutes, and 1100 degrees Celsius for 20 minutes;

(4) Out of kiln treatment: After the firing is completed, the tea set will be taken out first, then placed under the fan, and the temperature will be lowered by blowing with the wind. Cool in clean water, then blow dry to get the finished product.

Example 2

This embodiment provides an intelligent processing technology for tea sets and a method for preparing an environmentally friendly tea tray. The specific steps are as follows:

(1) Formulation of process steps: first design the appearance of the tea set, and before the design, inspect and synthesize the appearance of the tea set on the market, then construct a more suitable appearance, use drawing software to design the appearance of the tea set, and then draw the drawing The data is stored as an electronic document, and then the structural area of the tea set that can be engraved by the engraving machine is determined, and the area is imported into the CAM module of the engraving machine, and the size data obtained in advance statistical design is input into the CAM module of the engraving machine to determine the cutting path of the tool. Then in the CAM module of the engraving machine, firstly, the cutting path of the tool is layered according to the thickness of the material. Generally, when the thickness of the material exceeds 3 times the maximum cutting depth of the tool, layering is performed, and when cutting, the size of the pattern is from small to large. , in the order of the inside and then the outside, and when encountering the processing of the penetrating structure, mill the penetrating structure, and at the same time keep the size of the milling cutter used at 0.65 times the size of the penetrating structure to avoid excessive Damage penetrating the inner and outer surfaces of the structure;

(2) Determination of tea set preparation materials: This preparation method selects kaolin, red china clay and yellow clay, and then mixes the three together, mixes them according to the ratio of 1:2:2, and then uses a pulverizer to crush them. Use a 200-mesh sieve to filter to ensure that the particles of the soil meet the required size, and then add 90% of water to make mud;

(3) Tea set making: the mud material obtained in step (2) is formed through a process, and then dried in the shade. The shade drying here is divided into low-temperature shade drying, medium-temperature drying and high-temperature drying. The low-temperature shade drying temperature is 20 degrees Celsius. The medium-temperature drying temperature is 25 degrees Celsius, and the high-temperature drying temperature is 33 degrees Celsius. Then, the tea set itself is repaired, the burrs are removed, and then the spout and handle are made by hand, and they are spliced together with the pot body, and then placed in a high-temperature room. After heating the tea set for 3 hours, the surface of the tea set is finely repaired manually, and then it is sent into the kiln for firing. The firing process needs to go through preheating and moisture removal. The temperature goes from low to high, up to 1100 degrees Celsius, and firing for 12 hours Cool the kiln after 50 minutes, and fire at a temperature below 100 degrees Celsius for 4 hours, 250 degrees Celsius for 4 hours, 700 degrees Celsius for 4 hours, 950 degrees Celsius for 30 minutes, and 1100 degrees Celsius for 20 minutes;

(4) Out of kiln treatment: After the firing is completed, the tea set will be taken out first, then placed under the fan, and the temperature will be lowered by blowing with the wind. Cool in clean water, then blow dry to get the finished product.

Example 3

This embodiment provides an intelligent processing technology for tea sets and a method for preparing an environmentally friendly tea tray. The specific steps are as follows:

(1) Formulation of process steps: first design the appearance of the tea set, and before the design, inspect and synthesize the appearance of the tea set on the market, then construct a more suitable appearance, use drawing software to design the appearance of the tea set, and then draw the drawing The data is stored as an electronic document, and then the structural area of the tea set that can be engraved by the engraving machine is determined, and the area is imported into the CAM module of the engraving machine, and the size data obtained in advance statistical design is input into the CAM module of the engraving machine to determine the cutting path of the tool. Then in the CAM module of the engraving machine, firstly, the cutting path of the tool is layered according to the thickness of the material. Generally, when the thickness of the material exceeds 4 times the maximum cutting depth of the tool, layering is performed, and when cutting, the size of the pattern is from small to large. , in the order of inside and then outside, and when encountering the processing of the penetrating structure, mill the penetrating structure, and at the same time keep the size of the milling cutter used at 0.8 times the size of the penetrating structure to avoid excessive size Damage penetrating the inner and outer surfaces of the structure;

(2) Determination of tea set preparation materials: This preparation method selects kaolin, red china clay and yellow clay, and then mixes the three together, mixes them according to the ratio of 1:2:2, and then uses a pulverizer to crush them. Use a 200-mesh sieve to filter to ensure that the particles of the soil meet the required size, and then add 100% water to make mud;

(3) Tea set making: the mud material obtained in step (2) is formed through a process, and then dried in the shade. The shade drying here is divided into low-temperature shade drying, medium-temperature drying and high-temperature drying. The low-temperature shade drying temperature is 20 degrees Celsius. The medium-temperature drying temperature is 25 degrees Celsius, and the high-temperature drying temperature is 35 degrees Celsius. Then the tea set itself is repaired, the burrs are removed, and then the spout and handle are made by hand, and they are spliced with the pot body. After heating the tea set for 4 hours, the surface of the tea set is finely repaired manually, and then sent to the kiln for firing. The firing process needs to go through preheating and dehumidification. The temperature goes from low to high, up to 1100 degrees Celsius, and firing for 12 hours Cool the kiln after 50 minutes, and fire at a temperature below 100 degrees Celsius for 4 hours, 400 degrees Celsius for 4 hours, 900 degrees Celsius for 4 hours, 1000 degrees Celsius for 30 minutes, and 1100 degrees Celsius for 20 minutes;

(4) Out of kiln treatment: After the firing is completed, the tea set will be taken out first, then placed under the fan, and blown with the wind to cool down first. When the temperature drops to 50 degrees Celsius, then put it into clear water with a temperature of 10 degrees Celsius Cool and then blow dry to get the finished product.

The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation, and within the knowledge of those of ordinary skill in the art, it can also be made without departing from the purpose of this patent. Variations.

Claims (5)

1. A kind of tea set intelligent processing technology and the method for its environmental protection tea tray preparation, it is characterized in that, concrete steps are as follows: (1) Formulation of process steps: first design the appearance of the tea set, and before the design, inspect and synthesize the appearance of the tea set on the market, then construct a more suitable appearance, use drawing software to design the appearance of the tea set, and then draw the drawing The data is stored as an electronic document, and then the structural area of the tea set that can be engraved by the engraving machine is determined, and the area is imported into the CAM module of the engraving machine, and the size data obtained in advance statistical design is input into the CAM module of the engraving machine to determine the cutting path of the tool. Then in the CAM module of the engraving machine, firstly, the cutting path of the tool is layered according to the thickness of the material. Generally, when the thickness of the material exceeds 2 to 4 times the maximum cutting depth of the tool, layering is performed, and when cutting, the size of the pattern is small To the large, the order of the inside and then the outside, and when encountering the processing of the penetrating structure, milling is performed on the penetrating structure; (2) Determination of tea set preparation materials: In this preparation method, kaolin, red china clay and yellow clay are selected, and then the three are mixed together, mixed according to the proportion of 1:2:2, and then crushed with a grinder, and then added 80 to 100 percent water is made into mud; (3) Tea set production: The mud material obtained in step (2) is shaped by the process, then dried in the shade, and then the tea set itself is repaired to remove burrs, and then the spout and handle are made by hand, and they are combined with the pot body. After splicing together, the tea set is heated in a high-temperature chamber for 2 to 4 hours, and then the surface of the tea set is finely repaired manually, and then sent to the kiln for firing. The firing process needs to go through preheating, moisture removal, and the temperature ranges from low to High, up to 1100 degrees Celsius, after firing for 12 hours and 50 minutes, cool the kiln; (4) Out of kiln treatment: After the firing is completed, the tea set will be taken out first, then placed under the fan, and the temperature will be lowered by blowing with the wind. Cool in clean water, then blow dry to get the finished product. 2. The tea set intelligent processing technology and the method for preparing the environment-friendly tea tray according to claim 1, wherein the size of the milling cutter used in the step (1) is 0.5 to 0.8 times the size of the penetration structure , to avoid excessive damage to penetrate the inner and outer surfaces of the structure. 3. The tea set intelligent processing technology and the method for preparing the environment-friendly tea tray according to claim 1, wherein the crushed material in the step (2) is filtered with a 200-mesh sieve to ensure that the particles of the soil meet the required size . 4. The intelligent processing technology of tea set according to claim 1 and the method for preparing the environment-friendly tea tray thereof, is characterized in that, the drying in the shade in the step (3) is divided into drying in the shade at low temperature, drying at medium temperature and drying at high temperature, and the drying temperature at low temperature is It is 20 degrees Celsius, and the described middle temperature drying temperature is 25 degrees Celsius, and the high temperature drying temperature is 30-35 degrees Celsius. 5. The tea set intelligent processing technology and the method for preparing the environment-friendly tea tray according to claim 1, characterized in that, in the step (3), during the firing process, the temperature is below 100 degrees Celsius and fired for 4 hours, and the temperature is 100-400 degrees Celsius. Firing for 4 hours, 500-900 degrees Celsius for 4 hours, 900-1000 degrees Celsius for 30 minutes, and 1100 degrees Celsius for 20 minutes.