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CN108544041A - Inner screw thread milling processing method - Google Patents

Inner screw thread milling processing method Download PDF

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Publication number
CN108544041A
CN108544041A CN201810728211.5A CN201810728211A CN108544041A CN 108544041 A CN108544041 A CN 108544041A CN 201810728211 A CN201810728211 A CN 201810728211A CN 108544041 A CN108544041 A CN 108544041A
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internal thread
axis
preset
point
thread
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CN108544041B (en
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陈小告
史智炜
胡自化
秦长江
毛美姣
宋铁军
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Xiangtan University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/32Thread cutting; Automatic machines specially designed therefor by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23GTHREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
    • B23G1/00Thread cutting; Automatic machines specially designed therefor
    • B23G1/44Equipment or accessories specially designed for machines or devices for thread cutting

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Numerical Control (AREA)

Abstract

本发明实施例公开了一种内螺纹铣削加工方法,用于多轴例如三轴数控机床加工内螺纹,所述内螺纹铣削加工方法包括:在所述三轴数控机床上安装转台;在所述三轴数控机床的主轴上安装角度头,根据所述内螺纹的类型调整所述角度头的轴线与所述主轴的轴线成预设摆动角并锁定所述角度头;装夹待加工工件并使得位于所述待加工工件上的底孔的轴线与所述转台的轴线重合;在所述角度头上安装螺纹铣刀;控制所述转台匀速转动,并启动主轴;控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。本发明实施例提供的内螺纹铣削加工方法可提升内螺纹的加工精度、螺纹表面光洁度,降低内螺纹的加工成本,经济效益明显。

The embodiment of the present invention discloses a method for internal thread milling, which is used for machining internal threads by a multi-axis, for example, three-axis CNC machine tool. The internal thread milling method includes: installing a turntable on the three-axis CNC machine tool; The angle head is installed on the main shaft of the three-axis CNC machine tool, and the axis of the angle head is adjusted according to the type of the internal thread to form a preset swing angle with the axis of the main shaft and the angle head is locked; the workpiece to be processed is clamped and made The axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable; a thread milling cutter is installed on the angle head; the turntable is controlled to rotate at a constant speed, and the main shaft is started; the thread milling cutter is controlled to pre- The feed speed is set to process the internal thread on the bottom hole according to the preset feed path. The internal thread milling processing method provided by the embodiment of the present invention can improve the processing accuracy of the internal thread and the surface finish of the thread, reduce the processing cost of the internal thread, and have obvious economic benefits.

Description

内螺纹铣削加工方法Internal thread milling method

技术领域technical field

本发明涉及数控加工技术领域,尤其涉及一种内螺纹铣削加工方法。The invention relates to the technical field of numerical control processing, in particular to an internal thread milling processing method.

背景技术Background technique

传统的螺纹加工方式有:车削、攻丝等。但这些加工方式均存在螺纹加工精度不高,螺纹表面光洁度差的缺点。另外,车削加工还存在不易断屑,切屑易缠绕刀具,或留于螺纹孔内的问题,而这都会使螺纹孔的加工质量大打折扣,同时也加剧了刀具的磨损,尤其是车削加工不适用于非对称类零件和大型零件的加工。而攻丝加工还存在丝锥易断裂、加工效率低、切削力大等缺点,且不适用于加工难加工材料。目前针对螺纹牙型角平分线垂直于锥体母线型圆锥螺纹的加工仍以车削为主。此外,部分厂家采用五轴数控机床铣削加工内螺纹,可以很好的克服传统加工方法的缺点,螺纹铣削加工具有加工精度高,螺纹表面光洁度好,不受螺纹旋向及尺寸限制,加工通用性好,切削力小,刀具寿命长等优点,但采用五轴数控机床铣削加工螺纹的成本非常高。Traditional thread processing methods include: turning, tapping, etc. However, these processing methods all have the disadvantages of low thread processing accuracy and poor thread surface finish. In addition, the turning process also has the problem that it is not easy to break chips, the chips are easy to wrap around the tool, or stay in the threaded hole, which will greatly reduce the processing quality of the threaded hole, and also increase the wear of the tool, especially turning. It is suitable for the processing of asymmetric parts and large parts. Tapping also has the disadvantages of easy breakage of the tap, low processing efficiency, and large cutting force, and is not suitable for processing difficult-to-machine materials. At present, turning is still the main processing method for the conical thread whose thread profile angle bisector is perpendicular to the cone generatrix. In addition, some manufacturers use five-axis CNC machine tools to mill internal threads, which can well overcome the shortcomings of traditional processing methods. Thread milling has high processing accuracy, good thread surface finish, and is not limited by thread direction and size. Processing versatility Well, the cutting force is small, the tool life is long, etc., but the cost of milling threads with a five-axis CNC machine tool is very high.

发明内容Contents of the invention

针对上述问题,本发明的实施例提供一种内螺纹铣削加工方法,以提高内螺纹的加工质量,降低加工成本。In view of the above problems, an embodiment of the present invention provides a method for milling an internal thread, so as to improve the processing quality of the internal thread and reduce the processing cost.

具体地,本发明实施例提供一种内螺纹铣削加工方法,用于三轴数控机床加工内螺纹,所述内螺纹铣削加工方法包括:在所述三轴数控机床上安装转台;在所述三轴数控机床的主轴上安装角度头,根据所述内螺纹的类型调整所述角度头的轴线与所述主轴的轴线成预设摆动角并锁定所述角度头,其中,当所述内螺纹的类型为牙型角平分线垂直于锥体母线的圆锥内螺纹时所述预设摆动角θ与所述内螺纹的锥度半角相等,当所述内螺纹的类型为牙型角平分线垂直于螺纹轴线的圆锥内螺纹或者为圆柱内螺纹时,所述预设摆动角θ为零;装夹待加工工件并使得位于所述待加工工件上的底孔的轴线与所述转台的轴线重合;在所述角度头上安装螺纹铣刀;控制所述转台匀速转动,并启动主轴;控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。Specifically, an embodiment of the present invention provides an internal thread milling method for machining internal threads on a three-axis CNC machine tool. The internal thread milling method includes: installing a turntable on the three-axis CNC machine tool; An angle head is installed on the main shaft of the CNC machine tool, and the axis of the angle head is adjusted to a preset swing angle with the axis of the main shaft according to the type of the internal thread, and the angle head is locked, wherein, when the internal thread When the type is a conical internal thread whose tooth profile angle bisector is perpendicular to the generatrix of the cone, the preset swing angle θ and the taper half angle of the internal thread equal, when the type of the internal thread is a conical internal thread whose tooth profile angle bisector is perpendicular to the thread axis or a cylindrical internal thread, the preset swing angle θ is zero; the workpiece to be processed is clamped so that it is located at the The axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable; a thread milling cutter is installed on the angle head; the turntable is controlled to rotate at a constant speed, and the main shaft is started; the thread milling cutter is controlled to preset feed The internal thread is machined on the bottom hole according to the preset feed path.

另一方面,本发明实施例还提供一种内螺纹铣削加工方法,用于多轴机床加工内螺纹,所述多轴机床包括主轴且安装有转台,其特征在于,所述内螺纹铣削加工方法包括:在所述主轴上安装角度头,调整所述角度头的轴线与所述主轴的轴线成预设摆动角并锁定所述角度头;装夹待加工工件并使得位于所述待加工工件上的底孔的轴线与所述转台的轴线重合;在所述角度头上安装螺纹铣刀;控制所述转台匀速转动,并启动主轴;控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。On the other hand, an embodiment of the present invention also provides an internal thread milling method for machining internal threads on a multi-axis machine tool. The multi-axis machine tool includes a spindle and is equipped with a turntable. It is characterized in that the internal thread milling method It includes: installing an angle head on the main shaft, adjusting the axis of the angle head and the axis of the main shaft to form a preset swing angle and locking the angle head; clamping the workpiece to be processed so that it is located on the workpiece to be processed The axis of the bottom hole coincides with the axis of the turntable; install a thread milling cutter on the angle head; control the turntable to rotate at a constant speed, and start the main shaft; control the thread milling cutter to follow the preset feed rate The feed path processes the internal thread on the bottom hole.

在本发明一个实施例中,所述内螺纹为圆锥内螺纹,所述预设进刀路径上的进刀点L的坐标满足:In one embodiment of the present invention, the internal thread is a conical internal thread, and the coordinates of the feed point L on the preset feed path satisfy:

其中,XL为所述进刀点L的X轴坐标,YL为所述进刀点L的Y轴坐标,ZL为所述进刀点L的Z轴坐标,D为所述内螺纹大端面的基准直径,a为所述进刀点L到所述内螺纹的大端面距离,为所述内螺纹的锥度半角;Among them, X L is the X-axis coordinate of the described feed point L, Y L is the Y-axis coordinate of the described feed point L, Z L is the Z-axis coordinate of the described feed point L, and D is the internal thread The reference diameter of the large end face, a is the distance from the feed point L to the large end face of the internal thread, is the taper half angle of the internal thread;

所述预设进刀路径上的退刀点M的坐标满足:The coordinates of the retraction point M on the preset feed path satisfy:

其中,XM为所述退刀点M的X轴坐标,YM为所述退刀点M的Y轴坐标,ZM为所述退刀点M的Z轴坐标,H为所述内螺纹的螺纹深度。Wherein, X M is the X-axis coordinate of the retraction point M, Y M is the Y-axis coordinate of the retraction point M, Z M is the Z-axis coordinate of the retraction point M, and H is the internal thread the thread depth.

在本发明一个实施例中,所述内螺纹为牙型角平分线垂直于锥体母线的圆锥内螺纹,所述预设摆动角θ与所述内螺纹的锥度半角相等。In one embodiment of the present invention, the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the generatrix of the cone, and the preset swing angle θ is the same as the taper half angle of the internal thread equal.

在本发明一个实施例中,所述内螺纹为牙型角平分线垂直于螺纹轴线的圆锥内螺纹,所述预设摆动角θ为零。In one embodiment of the present invention, the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the thread axis, and the preset swing angle θ is zero.

在本发明一个实施例中,所述内螺纹为圆柱内螺纹,所述预设摆动角θ为零,所述预设进刀路径上的进刀点L的坐标满足:In one embodiment of the present invention, the internal thread is a cylindrical internal thread, the preset swing angle θ is zero, and the coordinates of the feed point L on the preset feed path satisfy:

其中,XL为所述进刀点L的X轴坐标,YL为所述进刀点L的Y轴坐标,ZL为所述进刀点L的Z轴坐标,D为所述内螺纹的公称直径,a为所述进刀点L到所述内螺纹的端面距离;Among them, X L is the X-axis coordinate of the described feed point L, Y L is the Y-axis coordinate of the described feed point L, Z L is the Z-axis coordinate of the described feed point L, and D is the internal thread The nominal diameter, a is the distance from the feed point L to the end face of the internal thread;

所述预设进刀路径上的退刀点M的坐标满足:The coordinates of the retraction point M on the preset feed path satisfy:

其中,XM为所述退刀点M的X轴坐标,YM为所述退刀点M的Y轴坐标,ZM为所述退刀点M的Z轴坐标,H为所述内螺纹的螺纹深度。Wherein, X M is the X-axis coordinate of the retraction point M, Y M is the Y-axis coordinate of the retraction point M, Z M is the Z-axis coordinate of the retraction point M, and H is the internal thread the thread depth.

在本发明一个实施例中,所述转台的转动速度n与所述预设进给速度f满足:In one embodiment of the present invention, the rotation speed n of the turntable and the preset feed speed f satisfy:

其中,p为所述内螺纹的螺距。Wherein, p is the pitch of the internal thread.

在本发明一个实施例中,所述内螺纹铣削加工方法还包括:控制所述螺纹铣刀按照预设退刀路径退回所述多轴机床的机床零点,其中所述预设退刀路径包括从退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧,再退至所述多轴机床的机床零点。In one embodiment of the present invention, the internal thread milling method further includes: controlling the thread milling cutter to return to the machine zero point of the multi-axis machine tool according to a preset tool retraction path, wherein the preset tool retraction path includes from The tool retraction point M is retracted to the axis of the internal thread in the radial direction, retracted from the axis of the internal thread to the outside of the end face of the internal thread along the axis, and then retracted to the machine zero point of the multi-axis machine tool .

又一方面,本发明实施例还提供一种内螺纹铣削加工方法,应用于多轴数控机床,包括步骤:控制转台匀速转动并启动主轴,其中所述转台上装夹有待加工工件、且所述待加工工件上的底孔的轴线与所述转台的轴线重合,所述主轴上通过角度头安装有螺纹铣刀,所述角度头的轴线与所述主轴的轴线成预设摆动角θ、且所述预设摆动角θ由所述底孔上欲加工形成的内螺纹的类型确定;控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹,其中所述预设进刀路径包括从进刀点L至退刀点M的直线路径;以及控制所述螺纹铣刀按照预设退刀路径退回至所述多轴机床的机床零点,其中所述预设退刀路径包括从所述退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧,再退至所述多轴机床的机床零点。In yet another aspect, the embodiment of the present invention also provides a method for internal thread milling, which is applied to a multi-axis numerical control machine tool, comprising the steps of: controlling the turntable to rotate at a uniform speed and starting the main shaft, wherein the workpiece to be processed is clamped on the turntable, and the to-be-processed The axis of the bottom hole on the workpiece coincides with the axis of the turntable, and a thread milling cutter is installed on the main shaft through an angle head, the axis of the angle head and the axis of the main shaft form a preset swing angle θ, and the The preset swing angle θ is determined by the type of internal thread to be formed on the bottom hole; the thread milling cutter is controlled to process the bottom hole on the bottom hole at a preset feed speed according to a preset feed path. Internal thread, wherein the preset feed path includes a straight path from the feed point L to the retraction point M; and controlling the thread milling cutter to return to the machine zero point of the multi-axis machine tool according to the preset retraction path, Wherein the preset tool withdrawal path includes withdrawing from the tool withdrawal point M in the radial direction to the axis of the internal thread, and withdrawing from the axis of the internal thread to the outside of the end surface of the internal thread along the axis , and then return to the machine zero point of the multi-axis machine tool.

在本发明一个实施例中,所述响应用户操作、并控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹的步骤包括:获取所述内螺纹的螺纹直径D、螺距p、所述进刀点L至所述螺纹端面的距离a、螺纹深度H以及锥度半角根据所述内螺纹的螺距p和所述转台的转速n计算所述预设进给速度f,其中所述预设进给速度f满足:判断所述锥度半角是否为零,当所述锥度半角为非零时按照第一公式集计算所述进刀点L和所述退到点M的坐标以确定所述预设进刀路径,当所述锥度半角为零时以第二方式计算所述进刀点L和所述退到点M的坐标以确定所述预设进刀路径;以及控制所述螺纹铣刀以预设进给速度按照预设进刀路径加工所述内螺纹。In one embodiment of the present invention, the step of responding to the user's operation and controlling the thread milling cutter to process the internal thread on the bottom hole at a preset feed speed according to a preset feed path includes: obtaining The thread diameter D of the internal thread, the pitch p, the distance a from the feed point L to the thread end surface, the thread depth H, and the taper half angle The preset feed speed f is calculated according to the pitch p of the internal thread and the rotation speed n of the turntable, wherein the preset feed speed f satisfies: Determine the taper half angle is zero when the taper half-angle When it is non-zero, calculate the coordinates of the entry point L and the retraction point M according to the first formula set to determine the preset entry path, when the taper half-angle When it is zero, calculate the coordinates of the feed point L and the retraction point M in a second manner to determine the preset feed path; and control the thread milling cutter to advance according to the preset feed speed The tool path processes the internal thread.

上述技术方案可以具有如下优点:本发明实施例通过在三轴或四轴数控机床上配置转台和角度头,然后根据待加工内螺纹的类型及相关参数设置相对应的角度头预设摆动角θ,并与转台配合按照预设进刀路径完成内螺纹的加工。本发明实施例提供的内螺纹铣削加工方法可提升内螺纹的加工精度、螺纹表面光洁度,降低内螺纹的加工成本,经济效益明显。The above technical solution may have the following advantages: In the embodiment of the present invention, a turntable and an angle head are configured on a three-axis or four-axis CNC machine tool, and then the corresponding preset swing angle θ of the angle head is set according to the type of internal thread to be processed and related parameters , and cooperate with the turntable to complete the machining of internal threads according to the preset feed path. The internal thread milling processing method provided by the embodiment of the present invention can improve the processing accuracy of the internal thread and the surface finish of the thread, reduce the processing cost of the internal thread, and have obvious economic benefits.

附图说明Description of drawings

为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without making creative efforts.

图1为本发明实施例提供的一种内螺纹铣削加工方法的流程示意图;Fig. 1 is a schematic flow chart of an internal thread milling method provided by an embodiment of the present invention;

图2为本发明实施例的一种多轴机床的结构示意图;Fig. 2 is a schematic structural view of a multi-axis machine tool according to an embodiment of the present invention;

图3为本发明实施例的一种转台的结构示意图;3 is a schematic structural view of a turntable according to an embodiment of the present invention;

图4a和图4b分别为本发明实施例的一种角度头的主视图和角度头的轴测视图;Figure 4a and Figure 4b are the front view and the axonometric view of an angle head of an embodiment of the present invention, respectively;

图5a和图5b为本发明实施例的两种圆锥内螺纹的牙型示意图,其中图5a为牙型角平分线垂直于锥体母线的圆锥内螺纹,图5b为牙型角平分线垂直于轴线的圆锥内螺纹;Fig. 5 a and Fig. 5 b are the tooth form schematic diagrams of two kinds of conical internal threads of the embodiment of the present invention, wherein Fig. 5 a is the conical internal thread whose tooth form angle bisector is perpendicular to the cone generatrix, and Fig. 5 b is the tooth form angle bisector perpendicular to Conical internal thread of the axis;

图6a、图6b为本发明实施例的待加工工件上的底孔结构示意图,其中,图6a中的底孔为圆锥内螺纹的底孔,图6b中的底孔为圆柱内螺纹的底孔;Figure 6a and Figure 6b are schematic diagrams of the structure of the bottom hole on the workpiece to be processed according to the embodiment of the present invention, wherein the bottom hole in Figure 6a is a bottom hole of a conical internal thread, and the bottom hole in Figure 6b is a bottom hole of a cylindrical internal thread ;

图7a、图7b和图7c分别为本发明实施例的牙型角平分线垂直于锥体母线的圆锥内螺纹、牙型角平分线垂直于螺纹轴线的圆锥内螺纹、以及圆柱螺纹的加工示意图;Fig. 7a, Fig. 7b and Fig. 7c are respectively the processing schematic diagrams of the conical internal thread with the tooth profile angle bisector perpendicular to the cone generatrix, the conical internal thread with the tooth profile angle bisector perpendicular to the thread axis, and the cylindrical thread of the embodiment of the present invention ;

图8为本发明实施例提供的另一种内螺纹铣削加工方法的流程示意图。Fig. 8 is a schematic flowchart of another internal thread milling method provided by an embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

参见图1、图2和图3,其中图1为本发明实施例提供的一种内螺纹铣削加工方法的流程示意图,图2为本发明实施例的一种多轴机床的结构示意图,以及图3为本发明实施例的一种转台的结构示意图。本发明实施例提供的内螺纹铣削加工方法适用于多轴机床加工内螺纹。此处的多轴机床1(参见图2)可例如为三轴(X-Y-Z)数控机床但需在多轴机床1的工作台11上另外安装一个转台2(参见图3),或者例如为自带转台2的四轴(X-Y-Z-C)机床。转台2可例如为数控转台。所述数控转台与多轴机床1连接并通过伺服系统(图中未示出)进行控制。转台2可与多轴机床1的三轴(X-Y-Z)联动。转台2上可装夹待加工工件3。待加工工件3可为对称回转类零件和小型零件,也可以为非对称类零件和大型零件。在加工螺纹前,待加工工件3上已提前加工好底孔31(参见图6a)。本发明实施例提供的内螺纹铣削加工方法即是在底孔31内壁上加工内螺纹。此外,多轴机床1上设置有主轴12。Referring to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 is a schematic flow chart of an internal thread milling method provided by an embodiment of the present invention, Fig. 2 is a schematic structural view of a multi-axis machine tool according to an embodiment of the present invention, and Fig. 3 is a schematic structural diagram of a turntable according to an embodiment of the present invention. The internal thread milling processing method provided by the embodiment of the present invention is suitable for machining internal threads by a multi-axis machine tool. The multi-axis machine tool 1 (see FIG. 2 ) here can be, for example, a three-axis (X-Y-Z) CNC machine tool but a turntable 2 (see FIG. 3 ) needs to be installed on the workbench 11 of the multi-axis machine tool 1 (see FIG. 3 ), or, for example, a self-contained Four-axis (X-Y-Z-C) machine tool with rotary table 2. The turntable 2 can be, for example, a numerically controlled turntable. The numerical control turntable is connected with the multi-axis machine tool 1 and controlled by a servo system (not shown in the figure). The turntable 2 can be linked with the three axes (X-Y-Z) of the multi-axis machine tool 1 . The workpiece 3 to be processed can be clamped on the turntable 2 . The workpiece 3 to be processed can be symmetrical rotary parts and small parts, or asymmetrical parts and large parts. Before the thread is processed, the bottom hole 31 has been processed in advance on the workpiece 3 to be processed (see FIG. 6 a ). The internal thread milling method provided by the embodiment of the present invention is to process the internal thread on the inner wall of the bottom hole 31 . Furthermore, a spindle 12 is provided on the multi-spindle machine tool 1 .

具体地,请参阅图1至图7,本发明实施例提供的内螺纹铣削加工方法包括:Specifically, referring to Fig. 1 to Fig. 7, the internal thread milling processing method provided by the embodiment of the present invention includes:

步骤S11,在主轴12上安装角度头13,调整角度头13的轴线与主轴12的轴线成预设摆动角θ后,锁定角度头13(参见图4a和图4b)。具体而言,主轴12的轴线与转台2的轴线平行。预设摆动角θ的取值根据所述内螺纹的参数例如所述内螺纹的螺纹类型确定。所述内螺纹包括圆锥内螺纹和圆柱内螺纹。圆锥内螺纹包括牙型角平分线垂直于锥体母线的圆锥内螺纹(参见图5a)和牙型角平分线垂直于轴线的圆锥内螺纹(参见图5b)。Step S11, install the angle head 13 on the main shaft 12, adjust the axis of the angle head 13 and the axis of the main shaft 12 to form a preset swing angle θ, and then lock the angle head 13 (see Fig. 4a and Fig. 4b). Specifically, the axis of the spindle 12 is parallel to the axis of the turntable 2 . The value of the preset swing angle θ is determined according to the parameters of the internal thread, such as the thread type of the internal thread. The internal thread includes conical internal thread and cylindrical internal thread. The conical internal thread includes the conical internal thread whose tooth profile angle bisector is perpendicular to the cone generatrix (see Figure 5a) and the conical internal thread whose tooth profile angle bisector is perpendicular to the axis (see Figure 5b).

如图5a所示,当所述内螺纹为牙型角平分线垂直于锥体母线的圆锥内螺纹时,角度头13的预设摆动角θ满足:As shown in Figure 5a, when the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the generatrix of the cone, the preset swing angle θ of the angle head 13 satisfies:

其中,锥度半角为所述内螺纹的锥体母线与所述内螺纹孔的轴线之间的夹角。Among them, the taper half angle is the angle between the generatrix of the cone of the internal thread and the axis of the internal thread hole.

如图5b所示,当所述内螺纹为牙型角平分线垂直于螺纹轴线的圆锥内螺纹时,角度头13的预设摆动角θ为零,即角度头13的轴线与主轴12的轴线重合。As shown in Figure 5b, when the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the thread axis, the preset swing angle θ of the angle head 13 is zero, that is, the axis of the angle head 13 and the axis of the main shaft 12 coincide.

当所述内螺纹为圆柱螺纹时,其牙型角平分线也垂直于所述内螺纹的轴线,因此,角度头13的预设摆动角θ为零,即角度头13的轴线与主轴12的轴线重合。When the internal thread is a cylindrical thread, its profile angle bisector is also perpendicular to the axis of the internal thread, therefore, the preset swing angle θ of the angle head 13 is zero, that is, the axis of the angle head 13 and the axis of the main shaft 12 The axes coincide.

步骤S13,装夹待加工工件3并使得位于待加工工件3上的底孔31的轴线与转台2的轴线重合。具体而言,将待加工工件3装夹至转台2上,并调整待加工工件3的位置以使待加工工件3上的底孔31的轴线与转台2的轴线重合。如图6a所示,当所述内螺纹为圆锥螺纹例如螺纹牙型角平分线垂直于锥体母线型的圆锥螺纹时,底孔31为圆锥孔。如图6b所示,当所述内螺纹为圆柱螺纹时,底孔31为圆孔。Step S13 , clamping the workpiece 3 to be processed so that the axis of the bottom hole 31 on the workpiece 3 coincides with the axis of the turntable 2 . Specifically, the workpiece 3 to be processed is clamped on the turntable 2 , and the position of the workpiece 3 to be processed is adjusted so that the axis of the bottom hole 31 on the workpiece 3 to be processed coincides with the axis of the turntable 2 . As shown in FIG. 6 a , when the internal thread is a conical thread such as a conical thread whose thread profile angle bisector is perpendicular to the generatrix of the cone, the bottom hole 31 is a conical hole. As shown in Figure 6b, when the internal thread is a cylindrical thread, the bottom hole 31 is a round hole.

步骤S15,在角度头13上安装螺纹铣刀14。当然,在安装好螺纹铣刀14后,需要完成对刀工作。Step S15 , installing the thread milling cutter 14 on the angle head 13 . Of course, after the thread milling cutter 14 is installed, the tool setting work needs to be completed.

步骤S17,匀速转动转台2,启动主轴12。Step S17 , rotating the turntable 2 at a constant speed, and starting the main shaft 12 .

步骤S19,控制螺纹铣刀14以预设进给速度f、按照预设进刀路径在底孔31上加工出所述内螺纹。此处的控制螺纹铣刀14运动,可以理解为控制待加工工件3相对于螺纹铣刀14做相对运动。预设进给速度f满足:Step S19, controlling the thread milling cutter 14 to process the internal thread on the bottom hole 31 at a preset feed rate f and according to a preset feed path. Controlling the movement of the thread milling cutter 14 here can be understood as controlling the relative movement of the workpiece 3 to be processed relative to the thread milling cutter 14 . The preset feed rate f satisfies:

其中,p为所述内螺纹的螺距,n为转台2的转动速度。Wherein, p is the pitch of the internal thread, and n is the rotation speed of the turntable 2 .

所述预设进刀路径可例如包括从机床零点至进刀点L的路径和从进刀点L至退刀点M的路径。The preset cutting path may, for example, include a path from the zero point of the machine tool to the cutting point L and a path from the cutting point L to the retracting point M.

机床零点为由机床制造商规定的机床原点,是机床坐标系的原点。机床零点不仅是在机床上建立工件坐标系的基准点,而且还是机床调试和零件加工的基准点。The machine zero point is the origin of the machine tool specified by the machine tool manufacturer, which is the origin of the machine tool coordinate system. The zero point of the machine tool is not only the reference point for establishing the workpiece coordinate system on the machine tool, but also the reference point for machine tool debugging and part processing.

从机床零点至进刀点L的路径可例如为直线路径,当然也可以是曲线路径等其它形式路径。The path from the zero point of the machine tool to the tool entry point L may be, for example, a straight line path, and of course may also be a curved path or other paths.

从进刀点L至退刀点M的路径典型地为直线路径。进刀点L和退刀点M的坐标因待加工的所述内螺纹的类型和参数的不同而不同。通常以底孔31上端面的中心O为编程坐标原点(参见图7a、图7b、图7c)。当然,也可以采用其他点作为编程坐标原点,本发明不以此为限。The path from the entry point L to the exit point M is typically a straight path. The coordinates of the entry point L and the exit point M are different due to the type and parameters of the internal thread to be processed. Usually, the center O of the upper end surface of the bottom hole 31 is used as the programming coordinate origin (see Fig. 7a, Fig. 7b, Fig. 7c). Of course, other points can also be used as the programming coordinate origin, and the present invention is not limited thereto.

如图7a所示,当所述内螺纹为牙型角平分线垂直于锥体母线的圆锥内螺纹时,角度头13的预设摆动角θ与锥度半角相等,因此,螺纹铣刀14的轴线与所述内螺纹的轴线(也即Z轴)之间的夹角等于从进刀点L至退刀点M的路径与螺纹铣刀14的轴线方向平行(如图7a所示),也与XOZ平面内所述内螺纹的锥体母线平行。As shown in Figure 7a, when the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the generatrix of the cone, the preset swing angle θ of the angle head 13 is related to the taper half angle equal, therefore, the angle between the axis of the thread milling cutter 14 and the axis of the internal thread (that is, the Z axis) is equal to The path from the entry point L to the exit point M is parallel to the axial direction of the thread milling cutter 14 (as shown in FIG. 7 a ), and also parallel to the generatrix of the cone of the internal thread in the XOZ plane.

进刀点L的坐标满足:The coordinates of the tool entry point L satisfy:

其中,XL为所述进刀点L的X轴坐标,YL为所述进刀点L的Y轴坐标,ZL为所述进刀点L的Z轴坐标,D为所述内螺纹的基准直径(所述内螺纹的大端面的基本大径),a为进刀点L到所述内螺纹的大端面(也称基准平面)距离。Among them, X L is the X-axis coordinate of the described feed point L, Y L is the Y-axis coordinate of the described feed point L, Z L is the Z-axis coordinate of the described feed point L, and D is the internal thread The reference diameter (the basic major diameter of the large end surface of the internal thread), a is the distance from the feed point L to the large end surface (also called the reference plane) of the internal thread.

退刀点M的坐标满足:The coordinates of tool withdrawal point M satisfy:

其中,XM为所述退刀点M的X轴坐标,YM为所述退刀点M的Y轴坐标,ZM为所述退刀点M的Z轴坐标,H为所述内螺纹的螺纹深度。Wherein, X M is the X-axis coordinate of the retraction point M, Y M is the Y-axis coordinate of the retraction point M, Z M is the Z-axis coordinate of the retraction point M, and H is the internal thread the thread depth.

如图7b所示,当所述内螺纹为牙型角平分线垂直于螺纹轴线的圆锥内螺纹时,角度头13的预设摆动角θ为零,因此螺纹铣刀14的轴线与所述内螺纹的轴线(也即Z轴)平行。从进刀点L至退刀点M的路径与XOZ平面内所述内螺纹的锥体母线平行。进刀点L的坐标满足公式(3),退刀点M的坐标满足公式(4)。As shown in Figure 7b, when the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the thread axis, the preset swing angle θ of the angle head 13 is zero, so the axis of the thread milling cutter 14 is in line with the internal thread The axes of the threads (ie the Z axis) are parallel. The path from the entry point L to the exit point M is parallel to the generatrix of the cone of the internal thread in the XOZ plane. The coordinates of the tool entry point L satisfy the formula (3), and the coordinates of the tool withdrawal point M satisfy the formula (4).

如图7c所示,当所述内螺纹为圆柱内螺纹时,角度头13的预设摆动角θ为零,因此螺纹铣刀14的轴线与所述内螺纹的轴线(也即Z轴)平行。从进刀点L至退刀点M的路径与螺纹铣刀14的轴线方向平行。As shown in Figure 7c, when the internal thread is a cylindrical internal thread, the preset swing angle θ of the angle head 13 is zero, so the axis of the thread milling cutter 14 is parallel to the axis of the internal thread (that is, the Z axis) . The path from the entry point L to the exit point M is parallel to the axial direction of the thread milling cutter 14 .

进刀点L的坐标满足:The coordinates of the tool entry point L satisfy:

其中,D为所述内螺纹的公称直径,a为进刀点L到所述内螺纹的端面距离。Wherein, D is the nominal diameter of the internal thread, and a is the distance from the feed point L to the end face of the internal thread.

退刀点M的坐标满足:The coordinates of tool withdrawal point M satisfy:

其中,H为所述内螺纹的螺纹深度。Wherein, H is the thread depth of the internal thread.

首先控制螺纹铣刀14从所述机床零点移动至进刀点L,然后控制螺纹铣刀14以预设进给速度f按照从进刀点L至退刀点M的路径在底孔31上加工出所述内螺纹。First control the thread milling cutter 14 to move from the zero point of the machine tool to the feed point L, and then control the thread milling cutter 14 to process on the bottom hole 31 according to the path from the feed point L to the retraction point M at a preset feed speed f out the internal thread.

当然,本实施例提供的一种内螺纹铣削加工方法还包括退刀步骤。具体地,所述退刀步骤包括控制螺纹铣刀14按照预设退刀路径退回所述机床零点。所述预设退刀路径可例如包括从退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向(图7a、图7b、图7c中的Z轴正方向)退至所述内螺纹的端面外侧以及退至所述机床零点。此处,从退刀点M沿径向方向退至所述内螺纹的轴线处可以理解为螺纹铣刀不动,而是待加工工件相对螺纹铣刀运动;从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧可以理解为螺纹铣刀随着主轴沿所述内螺纹的轴线方向运动,而待加工工件不动;退至所述多轴机床的机床零点也可以理解为螺纹铣刀不动,而是待加工工件相对螺纹铣刀运动。当然,也可以为能实现相同功能的其他控制方式。Of course, the internal thread milling method provided in this embodiment also includes a tool retracting step. Specifically, the tool retracting step includes controlling the thread milling cutter 14 to retract to the machine zero point according to a preset tool retracting path. The preset tool retraction path may, for example, include retracting from the tool retraction point M in the radial direction to the axis of the internal thread, and from the axis of the internal thread along the axial direction (in Fig. 7a, Fig. 7b, Fig. 7c). positive direction of the Z axis) to the outside of the end face of the internal thread and to the zero point of the machine tool. Here, retracting from the tool retraction point M to the axis of the internal thread in the radial direction can be understood as the thread milling cutter does not move, but the workpiece to be processed moves relative to the thread milling cutter; from the axis of the internal thread along the Retreating in the axial direction to the outside of the end face of the internal thread can be understood as the thread milling cutter moves along the axial direction of the internal thread with the spindle, while the workpiece to be processed does not move; retreating to the machine zero point of the multi-axis machine tool can also be understood The thread milling cutter does not move, but the workpiece to be processed moves relative to the thread milling cutter. Of course, other control methods that can realize the same function are also possible.

此处值得一提的是,所述预设进刀路径和所述预设退刀路径可以通过人工规划得到,也可以通过CAD/CAM软件规划得到。另外,多轴机床典型地为多轴联动的数控机床,所有的加工动作均通过数控加工程序控制完成。此外,所述预设进刀路径和所述预设退刀路径的规划需考虑螺纹铣刀14的刀具半径和所述内螺纹的牙型高度。再者,所述预设进刀路径和所述预设退刀路径可以为单次加工路径,也可以为多次加工路径,这可根据具体的螺纹参数和加工条件确定。It is worth mentioning here that the preset feed path and the preset retract path can be obtained through manual planning, or can be obtained through CAD/CAM software planning. In addition, multi-axis machine tools are typically multi-axis linkage CNC machine tools, and all machining actions are controlled by CNC machining programs. In addition, the planning of the preset feed path and the preset retract path needs to consider the cutter radius of the thread milling cutter 14 and the profile height of the internal thread. Furthermore, the preset feed path and the preset retract path can be a single processing path or multiple processing paths, which can be determined according to specific thread parameters and processing conditions.

为便于更好地理解本发明实施例,下面通过加工一个螺纹深度H为40mm的PZ39的右旋圆锥螺纹举例详细说明本发明实施例提供的内螺纹铣削加工方法。In order to facilitate a better understanding of the embodiment of the present invention, an example of processing a PZ39 right-handed conical thread with a thread depth H of 40mm will be used as an example to describe the internal thread milling method provided by the embodiment of the present invention.

PZ39螺纹为牙型角平分线垂直于锥体母线的圆锥内螺纹,其基准平面上的螺纹大径D=39mm,中经为37.643mm,小径为36.286mm,螺距P=2mm,锥度半角PZ39螺纹的铣削加工方法包括:The PZ39 thread is a conical internal thread whose tooth angle bisector is perpendicular to the cone generatrix. The major diameter of the thread on the reference plane is D=39mm, the middle diameter is 37.643mm, the minor diameter is 36.286mm, the pitch P=2mm, and the taper half angle The milling method of PZ39 thread includes:

1)在三轴数控机床的工作台上安装固定好转台。1) Install and fix the turntable on the workbench of the three-axis CNC machine tool.

2)在主轴上安装角度头,调整角度头的轴线与主轴的轴线成预设摆动角的夹角后,锁定角度头。2) Install the angle head on the main shaft, adjust the axis of the angle head and the axis of the main shaft to form a preset swing angle After the included angle, lock the angle head.

3)装夹待加工工件并使得位于待加工工件上的底孔的轴线与转台的轴线重合。3) Clamp the workpiece to be processed so that the axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable.

4)在角度头上安装螺纹铣刀。4) Install the thread milling cutter on the angle head.

5)匀速转动数控转台,启动主轴。数控转台以n=60r/min的转速逆时针转动。主轴转速为600~700r/min。5) Turn the CNC turntable at a constant speed and start the spindle. The CNC turntable rotates counterclockwise at a speed of n=60r/min. The spindle speed is 600~700r/min.

6)螺纹铣刀的进给速度f为:6) The feed rate f of the thread milling cutter is:

7)取进刀点L到所述内螺纹的基准平面的距离a=5mm。进刀点L坐标值为:7) Take the distance a=5mm from the tool entry point L to the reference plane of the internal thread. The L coordinate value of the tool entry point is:

即进刀点L的坐标为(19.800,0,5)。That is, the coordinates of the tool entry point L are (19.800, 0, 5).

退刀点M坐标值为:The M coordinate value of the tool retraction point is:

YM=0Y M =0

ZM=-H=-40Z M = -H = -40

即退刀点M的坐标为(17.103,0,-40)。That is, the coordinates of the tool retraction point M are (17.103, 0, -40).

控制螺纹铣刀以进给速度f=2.5mm/s、按照预设进刀路径从机床零点走刀至进刀点L(19.800,0,5),再从进刀点L(19.800,0,5)直线走刀至退刀点M(17.103,0,-40)在底孔上加工出PZ39内螺纹。Control the thread milling cutter to feed from the zero point of the machine tool to the feed point L(19.800, 0, 5) according to the preset feed path at the feed speed f=2.5mm/s, and then from the feed point L(19.800, 0, 5) Run the tool in a straight line to the retract point M (17.103, 0, -40) to process the PZ39 internal thread on the bottom hole.

8)控制螺纹铣刀按照预设退刀路径从退刀点M(17.103,0,-40)沿径向方向退刀至PZ39内螺纹轴线处的点(0,0,-40),再从点(0,0,-40)沿PZ39内螺纹轴线方向(Z正向)退刀至PZ39内螺纹的端面外侧的点(0,0,100),最后再退回至机床零点以完成PZ39内螺纹的铣削加工过程。8) Control the thread milling cutter to retract from the retract point M (17.103, 0, -40) in the radial direction to the point (0, 0, -40) on the axis of the PZ39 internal thread according to the preset retract path, and then from Point (0, 0, -40) retracts along the PZ39 internal thread axis direction (Z positive direction) to the point (0, 0, 100) outside the end face of the PZ39 internal thread, and finally returns to the machine zero to complete the PZ39 internal thread milling process.

综上所述,本发明实施例通过在多轴数控机床上配置转台和角度头,然后根据待加工内螺纹的类型及相关参数设置相对应的角度头预设摆动角θ,并与转台配合按照预设进刀路径完成内螺纹的加工。本发明实施例提供的内螺纹铣削加工方法还可提升内螺纹的加工质量例如加工精度、螺纹表面光洁度等。另外,与采用五轴机床铣削加工内螺纹的方法相比,本发明实施例提供的内螺纹铣削加工方法极大地降低了内螺纹的加工成本,经济效益明显。再者,本发明实施例提供的内螺纹铣削加工方法不但能加工对称类零件和小型零件上的圆柱内螺纹和圆锥内螺纹,而且能加工非对称类零件和大型零件上的圆柱内螺纹和圆锥内螺纹,加工范围广。In summary, the embodiment of the present invention configures a turntable and an angle head on a multi-axis CNC machine tool, and then sets the corresponding angle head preset swing angle θ according to the type of internal thread to be processed and related parameters, and cooperates with the turntable according to The preset feed path completes the machining of internal threads. The internal thread milling processing method provided by the embodiment of the present invention can also improve the processing quality of the internal thread, such as processing accuracy, thread surface finish, and the like. In addition, compared with the method of milling internal threads using a five-axis machine tool, the internal thread milling method provided by the embodiment of the present invention greatly reduces the processing cost of internal threads, and has obvious economic benefits. Furthermore, the internal thread milling method provided by the embodiment of the present invention can not only process cylindrical internal threads and conical internal threads on symmetrical parts and small parts, but also process cylindrical internal threads and conical internal threads on asymmetrical parts and large parts. Internal thread, wide processing range.

另外,本发明实施例还提供另一种内螺纹铣削加工方法。所述内螺纹铣削加工方法适用于多轴机床。所述多轴机床设置有控制器以及安装有与所述控制器相对应的数控系统。所述多轴机床可根据用户操作以及根据用户输入的相关参数计算预设进给速度和预设进刀路径等,并根据所述预设进给速度和所述预设进刀路径完成内螺纹铣削加工。这样一来可在提升内螺纹加工质量的同时,简化内螺纹加工操作,提升加工效率。如图8所示,所述内螺纹铣削加工方法的步骤包括:In addition, the embodiment of the present invention also provides another internal thread milling method. The internal thread milling method is suitable for multi-axis machine tools. The multi-axis machine tool is provided with a controller and a numerical control system corresponding to the controller. The multi-axis machine tool can calculate the preset feed speed and preset feed path according to the user operation and the relevant parameters input by the user, and complete the internal thread according to the preset feed speed and the preset feed path Milling. In this way, while improving the quality of internal thread processing, the internal thread processing operation is simplified and the processing efficiency is improved. As shown in Figure 8, the steps of the internal thread milling method include:

1)控制转台匀速转动并启动主轴。所述多轴机床例如通过响应用户操作如触发操作按钮控制转台匀速转动并启动主轴。其中,所述多轴机床上的转台上装夹有待加工工件、且所述待加工工件上的底孔的轴线与所述转台的轴线重合,所述主轴上通过角度头安装有螺纹铣刀,所述角度头的轴线与所述主轴的轴线成预设摆动角θ、且所述预设摆动角θ由所述底孔上欲加工形成的内螺纹的类型确定。1) Control the turntable to rotate at a constant speed and start the spindle. The multi-axis machine tool, for example, controls the turntable to rotate at a constant speed and starts the spindle by responding to user operations such as triggering an operation button. Wherein, a workpiece to be processed is clamped on the turntable on the multi-axis machine tool, and the axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable, and a thread milling cutter is installed on the main shaft through an angle head, so The axis of the angle head and the axis of the main shaft form a preset swing angle θ, and the preset swing angle θ is determined by the type of internal thread to be formed on the bottom hole.

2)控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。所述预设进刀路径包括从进刀点L至退刀点M的直线路径。具体地,首先所述多轴机床例如通过响应用户输入操作获取相关参数例如所述内螺纹的螺纹直径D、螺距p、进刀点L至内螺纹端面的距离a、螺纹深度H以及锥度半角等。然后,根据所述内螺纹的螺距p和所述转台的转速n按照公式(2)计算预设进给速度f。再者,判断锥度半角是否为零,当锥度半角为非零时,表示所述内螺纹为圆锥内螺纹,螺纹直径D为所述内螺纹大端面的基准直径,进刀点L至内螺纹端面的距离a为进刀点L到所述内螺纹的大端面的距离,则以第一方式例如按照公式(3)和公式(4)计算进刀点L和退到点M的坐标以确定所述预设进刀路径;当锥度半角为零,表示所述内螺纹为圆柱内螺纹,螺纹直径D为所述内螺纹的公称直径,进刀点L至内螺纹端面的距离a为进刀点L到所述内螺纹的端面的距离,则以第二方式例如按照公式(5)和公式(6)计算进刀点L和退到点M的坐标以确定所述预设进刀路径。最后,控制所述螺纹铣刀以预设进给速度按照预设进刀路径加工出所述内螺纹。2) Controlling the thread milling cutter to process the internal thread on the bottom hole according to a preset feeding path at a preset feed speed. The preset cutting path includes a straight line from the cutting point L to the cutting point M. Specifically, firstly, the multi-axis machine tool obtains relevant parameters such as the thread diameter D of the internal thread, the pitch p, the distance a from the feed point L to the end surface of the internal thread, the thread depth H, and the taper half angle by, for example, responding to user input operations. Wait. Then, the preset feed speed f is calculated according to the formula (2) according to the pitch p of the internal thread and the rotation speed n of the turntable. Furthermore, to determine the taper half angle Whether it is zero, when the taper half angle When it is non-zero, it means that the internal thread is a conical internal thread, the thread diameter D is the reference diameter of the large end face of the internal thread, and the distance a from the feed point L to the end face of the internal thread is the distance a from the feed point L to the internal thread The distance of the large end face, then in the first way, for example, calculate the coordinates of the feed point L and the retreat point M to determine the preset feed path according to formula (3) and formula (4); when the taper half angle is zero, indicating that the internal thread is a cylindrical internal thread, the thread diameter D is the nominal diameter of the internal thread, and the distance a from the feed point L to the end face of the internal thread is the distance from the feed point L to the end face of the internal thread , then calculate the coordinates of the entry point L and the retraction point M in a second manner, for example, according to formula (5) and formula (6) to determine the preset path of entry. Finally, the thread milling cutter is controlled to process the internal thread at a preset feed speed according to a preset feed path.

3)控制螺纹铣刀按照预设退刀路径退回至所述多轴机床的机床零点,其中所述预设退刀路径包括从退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧,再退至所述多轴机床的机床零点。3) Control the thread milling cutter to retreat to the machine zero point of the multi-axis machine tool according to the preset tool retraction path, wherein the preset tool retraction path includes retracting from the tool retraction point M to the axis of the internal thread in the radial direction . Retreat from the axis of the internal thread to the outside of the end surface of the internal thread along the axis direction, and then return to the machine zero point of the multi-axis machine tool.

最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims (10)

1.一种内螺纹铣削加工方法,用于三轴数控机床加工内螺纹,其特征在于,所述内螺纹铣削加工方法包括:1. A kind of internal thread milling processing method, is used for three-axis numerical control machine tool processing internal thread, it is characterized in that, described internal thread milling processing method comprises: 在所述三轴数控机床上安装转台;A turntable is installed on the three-axis CNC machine tool; 在所述三轴数控机床的主轴上安装角度头,根据所述内螺纹的类型调整所述角度头的轴线与所述主轴的轴线成预设摆动角并锁定所述角度头,其中,当所述内螺纹的类型为牙型角平分线垂直于锥体母线的圆锥内螺纹时所述预设摆动角θ与所述内螺纹的锥度半角相等,当所述内螺纹的类型为牙型角平分线垂直于螺纹轴线的圆锥内螺纹或者为圆柱内螺纹时,所述预设摆动角θ为零;Install an angle head on the main shaft of the three-axis CNC machine tool, adjust the axis of the angle head to a preset swing angle with the axis of the main shaft according to the type of the internal thread and lock the angle head, wherein, when the The type of the internal thread is a conical internal thread whose tooth profile angle bisector is perpendicular to the generatrix of the cone. When the preset swing angle θ and the taper half angle of the internal thread Equal, when the type of the internal thread is a conical internal thread whose tooth profile angle bisector is perpendicular to the thread axis or a cylindrical internal thread, the preset swing angle θ is zero; 装夹待加工工件并使得位于所述待加工工件上的底孔的轴线与所述转台的轴线重合;Clamping the workpiece to be processed so that the axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable; 在所述角度头上安装螺纹铣刀;installing a thread milling cutter on the angle head; 控制所述转台匀速转动,并启动主轴;Control the turntable to rotate at a constant speed, and start the main shaft; 控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。Controlling the thread milling cutter to process the internal thread on the bottom hole at a preset feed speed according to a preset feed path. 2.一种内螺纹铣削加工方法,用于多轴机床加工内螺纹,所述多轴机床包括主轴且安装有转台,其特征在于,所述内螺纹铣削加工方法包括:2. A method of internal thread milling, for multi-axis machine tool processing internal thread, said multi-axis machine tool includes a main shaft and a turntable is installed, it is characterized in that, said internal thread milling method comprises: 在所述主轴上安装角度头,调整所述角度头的轴线与所述主轴的轴线成预设摆动角并锁定所述角度头;Install an angle head on the main shaft, adjust the axis of the angle head to a preset swing angle with the axis of the main shaft and lock the angle head; 装夹待加工工件并使得位于所述待加工工件上的底孔的轴线与所述转台的轴线重合;Clamping the workpiece to be processed so that the axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable; 在所述角度头上安装螺纹铣刀;installing a thread milling cutter on the angle head; 控制所述转台匀速转动,并启动主轴;Control the turntable to rotate at a constant speed, and start the main shaft; 控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹。Controlling the thread milling cutter to process the internal thread on the bottom hole at a preset feed speed according to a preset feed path. 3.如权利要求2所述的内螺纹铣削加工方法,其特征在于,所述内螺纹为圆锥内螺纹,所述预设进刀路径上的进刀点L的坐标满足:3. The internal thread milling method according to claim 2, wherein the internal thread is a conical internal thread, and the coordinates of the feed point L on the preset feed path satisfy: 其中,XL为所述进刀点L的X轴坐标,YL为所述进刀点L的Y轴坐标,ZL为所述进刀点L的Z轴坐标,D为所述内螺纹大端面的基准直径,a为所述进刀点L到所述内螺纹的大端面距离,为所述内螺纹的锥度半角;Among them, X L is the X-axis coordinate of the described feed point L, Y L is the Y-axis coordinate of the described feed point L, Z L is the Z-axis coordinate of the described feed point L, and D is the internal thread The reference diameter of the large end face, a is the distance from the feed point L to the large end face of the internal thread, is the taper half angle of the internal thread; 所述预设进刀路径上的退刀点M的坐标满足:The coordinates of the retraction point M on the preset feed path satisfy: 其中,XM为所述退刀点M的X轴坐标,YM为所述退刀点M的Y轴坐标,ZM为所述退刀点M的Z轴坐标,H为所述内螺纹的螺纹深度。Wherein, X M is the X-axis coordinate of the retraction point M, Y M is the Y-axis coordinate of the retraction point M, Z M is the Z-axis coordinate of the retraction point M, and H is the internal thread the thread depth. 4.如权利要求3所述的内螺纹铣削加工方法,其特征在于,所述内螺纹为牙型角平分线垂直于锥体母线的圆锥内螺纹,所述预设摆动角θ与所述内螺纹的锥度半角相等。4. The internal thread milling method according to claim 3, wherein the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the generatrix of the cone, and the preset swing angle θ is the same as the internal thread. Thread taper half angle equal. 5.如权利要求3所述的内螺纹铣削加工方法,其特征在于,所述内螺纹为牙型角平分线垂直于螺纹轴线的圆锥内螺纹,所述预设摆动角θ为零。5 . The internal thread milling method according to claim 3 , wherein the internal thread is a conical internal thread whose profile angle bisector is perpendicular to the thread axis, and the preset swing angle θ is zero. 6.如权利要求2所述的内螺纹铣削加工方法,其特征在于,所述内螺纹为圆柱内螺纹,所述预设摆动角θ为零,所述预设进刀路径上的进刀点L的坐标满足:6. The internal thread milling method according to claim 2, wherein the internal thread is a cylindrical internal thread, the preset swing angle θ is zero, and the feed point on the preset feed path The coordinates of L satisfy: 其中,XL为所述进刀点L的X轴坐标,YL为所述进刀点L的Y轴坐标,ZL为所述进刀点L的Z轴坐标,D为所述内螺纹的公称直径,a为所述进刀点L到所述内螺纹的端面距离;Among them, X L is the X-axis coordinate of the described feed point L, Y L is the Y-axis coordinate of the described feed point L, Z L is the Z-axis coordinate of the described feed point L, and D is the internal thread The nominal diameter, a is the distance from the feed point L to the end face of the internal thread; 所述预设进刀路径上的退刀点M的坐标满足:The coordinates of the retraction point M on the preset feed path satisfy: 其中,XM为所述退刀点M的X轴坐标,YM为所述退刀点M的Y轴坐标,ZM为所述退刀点M的Z轴坐标,H为所述内螺纹的螺纹深度。Wherein, X M is the X-axis coordinate of the retraction point M, Y M is the Y-axis coordinate of the retraction point M, Z M is the Z-axis coordinate of the retraction point M, and H is the internal thread the thread depth. 7.如权利要求2所述的内螺纹铣削加工方法,其特征在于,所述转台的转动速度n与所述预设进给速度f满足:7. The internal thread milling method according to claim 2, wherein the rotation speed n of the turntable and the preset feed speed f satisfy: 其中,p为所述内螺纹的螺距。Wherein, p is the pitch of the internal thread. 8.如权利要求2所述的内螺纹铣削加工方法,其特征在于,还包括:8. The internal thread milling method according to claim 2, further comprising: 控制所述螺纹铣刀按照预设退刀路径退回所述多轴机床的机床零点,其中所述预设退刀路径包括从退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧,再退至所述多轴机床的机床零点。Controlling the thread milling cutter to return to the machine zero point of the multi-axis machine tool according to the preset tool retraction path, wherein the preset tool retraction path includes retracting from the tool retraction point M to the axis of the internal thread in the radial direction, Retreat from the axis of the internal thread to the outside of the end face of the internal thread along the axis direction, and then retreat to the machine zero point of the multi-axis machine tool. 9.一种内螺纹铣削加工方法,应用于多轴数控机床,其特征在于,包括步骤:9. A method for internal thread milling, applied to a multi-axis numerical control machine tool, characterized in that it comprises the steps of: 控制转台匀速转动并启动主轴,其中所述转台上装夹有待加工工件、且所述待加工工件上的底孔的轴线与所述转台的轴线重合,所述主轴上通过角度头安装有螺纹铣刀,所述角度头的轴线与所述主轴的轴线成预设摆动角θ、且所述预设摆动角θ由所述底孔上欲加工形成的内螺纹的类型确定;Control the turntable to rotate at a constant speed and start the main shaft, wherein the workpiece to be processed is clamped on the turntable, and the axis of the bottom hole on the workpiece to be processed coincides with the axis of the turntable, and a thread milling cutter is installed on the main shaft through an angle head , the axis of the angle head and the axis of the main shaft form a preset swing angle θ, and the preset swing angle θ is determined by the type of internal thread to be formed on the bottom hole; 控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹,其中所述预设进刀路径包括从进刀点L至退刀点M的直线路径;以及控制所述螺纹铣刀按照预设退刀路径退回至所述多轴机床的机床零点,其中所述预设退刀路径包括从所述退刀点M沿径向方向退至所述内螺纹的轴线处、从所述内螺纹的轴线处沿轴线方向退至所述内螺纹的端面外侧,再退至所述多轴机床的机床零点。Controlling the thread milling cutter to process the internal thread on the bottom hole according to a preset feed path at a preset feed speed, wherein the preset feed path includes from the feed point L to the retraction point M and controlling the thread milling cutter to retreat to the machine zero point of the multi-axis machine tool according to the preset retraction path, wherein the preset retraction path includes retracting from the retraction point M in the radial direction to The axis of the internal thread retreats from the axis of the internal thread to the outside of the end surface of the internal thread along the axis direction, and then retreats to the machine zero point of the multi-axis machine tool. 10.如权利要求9所述的内螺纹铣削加工方法,其特征在于,所述控制所述螺纹铣刀以预设进给速度按照预设进刀路径在所述底孔上加工出所述内螺纹的步骤包括:10. The internal thread milling method according to claim 9, characterized in that, said controlling said thread milling cutter to process said internal thread milling cutter on said bottom hole at a preset feed speed according to a preset feed path. The threading steps include: 获取所述内螺纹的螺纹直径D、螺距p、所述进刀点L至所述内螺纹端面的距离a、螺纹深度H以及锥度半角 Obtain the thread diameter D, pitch p, the distance a from the feed point L to the end face of the internal thread, thread depth H, and taper half angle of the internal thread 根据所述内螺纹的螺距p和所述转台的转速n计算所述预设进给速度f,其中所述预设进给速度f满足: The preset feed speed f is calculated according to the pitch p of the internal thread and the rotation speed n of the turntable, wherein the preset feed speed f satisfies: 判断所述锥度半角是否为零,当所述锥度半角为非零时以第一方式计算所述进刀点L和所述退到点M的坐标以确定所述预设进刀路径,当所述锥度半角为零时以第二方式计算所述进刀点L和所述退到点M的坐标以确定所述预设进刀路径;以及控制所述螺纹铣刀以预设进给速度按照预设进刀路径加工所述内螺纹。Determine the taper half angle is zero when the taper half-angle When it is non-zero, calculate the coordinates of the entry point L and the retraction point M in the first way to determine the preset entry path, when the taper half-angle When it is zero, calculate the coordinates of the feed point L and the retraction point M in a second manner to determine the preset feed path; and control the thread milling cutter to advance according to the preset feed speed The tool path processes the internal thread.
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CN116174765A (en) * 2023-03-07 2023-05-30 中山迈雷特数控技术有限公司 Screw thread suppression system and deep hole drill machine tool

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