CN108406324B - Rotary ultrasonic three-dimensional elliptical vibration immersion polishing fluid milling device and method - Google Patents
Rotary ultrasonic three-dimensional elliptical vibration immersion polishing fluid milling device and method Download PDFInfo
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- 238000005498 polishing Methods 0.000 title claims abstract description 60
- 238000003801 milling Methods 0.000 title claims abstract description 49
- 239000012530 fluid Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000007654 immersion Methods 0.000 title description 10
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 claims description 9
- 239000006061 abrasive grain Substances 0.000 claims description 7
- 229910003460 diamond Inorganic materials 0.000 claims description 5
- 239000010432 diamond Substances 0.000 claims description 5
- 239000002245 particle Substances 0.000 claims description 5
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims 14
- 238000002386 leaching Methods 0.000 claims 3
- 238000002604 ultrasonography Methods 0.000 claims 3
- 238000009413 insulation Methods 0.000 claims 1
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- 238000005516 engineering process Methods 0.000 abstract description 10
- 230000007547 defect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000005272 metallurgy Methods 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 description 12
- 238000002955 isolation Methods 0.000 description 9
- 239000002131 composite material Substances 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 3
- 238000003672 processing method Methods 0.000 description 3
- 238000005336 cracking Methods 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
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- 238000005054 agglomeration Methods 0.000 description 1
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- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000011153 ceramic matrix composite Substances 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
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- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
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Abstract
本发明旋转超声三维椭圆振动浸抛光液铣削加工装置及方法属于超声振动铣削技术领域,采用主轴旋转超声一维振动,工作台超声二维振动的分离式的加工形式,两者频率相同,相位不同的椭圆振动方式的装置还未见报道,将工件浸没在抛光液中三种技术耦合在一起对工件进行封闭加工,对扩展现有机床的加工范围,提高生产效率有显著改善。本发明拓展普通数控机床的加工范围,提高机床的加工效率,完成之前不能够加工的材料;提高加工硬脆材料的加工效率,通过旋转超声三维椭圆振动铣削可以将机床的转速提高,增加进给速率;提高难加工材料的表面纹理形貌,表面缺陷,微观组织,表面冶金化和表面力学性能。
The milling processing device and method of rotating ultrasonic three-dimensional elliptical vibration dipped in polishing fluid according to the present invention belong to the technical field of ultrasonic vibration milling, adopting a separate processing form of spindle rotating ultrasonic one-dimensional vibration and worktable ultrasonic two-dimensional vibration, both of which have the same frequency and different phases The device of the elliptical vibration mode has not been reported yet, and the three technologies of immersing the workpiece in the polishing liquid are coupled together to carry out closed processing of the workpiece, which can significantly improve the processing range of existing machine tools and increase production efficiency. The invention expands the processing range of ordinary numerical control machine tools, improves the processing efficiency of the machine tool, and completes materials that cannot be processed before; improves the processing efficiency of processing hard and brittle materials, and can increase the speed of the machine tool and increase the feed through rotating ultrasonic three-dimensional elliptical vibration milling. Speed; Improve the surface texture morphology, surface defects, microstructure, surface metallurgy and surface mechanical properties of difficult-to-machine materials.
Description
技术领域technical field
本发明属于超声振动铣削技术领域,特别是涉及到一种旋转超声三维椭圆振动浸液铣削加工装置及方法。The invention belongs to the technical field of ultrasonic vibration milling, and in particular relates to a rotating ultrasonic three-dimensional elliptical vibration immersion milling processing device and method.
背景技术Background technique
旋转超声振动加工具有其特有的优势,其工作频率大于20KHz,工作行程为10μm左右。旋转超声加工是一种复合特种加工技术,它复合了传统超声加工和普通磨削加工的材料去除方式,Rotary ultrasonic vibration processing has its unique advantages, its working frequency is greater than 20KHz, and its working stroke is about 10μm. Rotary ultrasonic machining is a composite special processing technology, which combines the material removal methods of traditional ultrasonic machining and ordinary grinding.
在提高硬脆材料去除效率、减小切削力、提高加工精度和表面完整性等方面具有显著优势。自旋转超声加工技术发明至今,国内外学者开展了大量的有关旋转超声加工装备及工艺的研究工作,并且已在主要的硬脆难加工材料和复合材料中得到实际应用。It has significant advantages in improving the removal efficiency of hard and brittle materials, reducing cutting force, improving machining accuracy and surface integrity. Since the invention of rotary ultrasonic machining technology, domestic and foreign scholars have carried out a lot of research work on rotary ultrasonic machining equipment and technology, and have been practically applied in the main hard, brittle and difficult-to-machine materials and composite materials.
三维椭圆振动切削是一种新兴的加工技术,在一个椭圆周期内,刀具部分时间参与切削,其他时间与工件分离,分离时切削速度反向使得切屑与前刀面的摩擦力方向反转,更有利于切屑的排出,改善了刀具与已加工表面的摩擦状态,使表面质量进一步提高,同时大大降低了切削力;减少刀具磨损、延长刀具寿命:日本社本英二教授等人证明二维椭圆振动切削刀具寿命比一维振动切削刀具寿命更长;实现难加工材料切削。在超声振动加工中复合三维椭圆振动+切削加工可以提高加工硬脆材料的效率。Three-dimensional elliptical vibration cutting is an emerging processing technology. In an elliptical cycle, the tool participates in cutting part of the time, and the other time is separated from the workpiece. The cutting speed is reversed during separation, which reverses the direction of friction between the chip and the rake face, and more It is conducive to the discharge of chips, improves the friction state between the tool and the machined surface, further improves the surface quality, and greatly reduces the cutting force; reduces tool wear and prolongs tool life: Professor Eiji Japan and others have proved that two-dimensional elliptical vibration Cutting tool life is longer than that of one-dimensional vibrating cutting tools; realize cutting of difficult-to-machine materials. Combined three-dimensional elliptical vibration + cutting processing in ultrasonic vibration processing can improve the efficiency of processing hard and brittle materials.
因此现有技术当中亟需要一种新型的技术方案来解决硬脆材料和复合材料高效切削加工问题。Therefore, a novel technical solution is urgently needed in the prior art to solve the problem of high-efficiency cutting of hard and brittle materials and composite materials.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种旋转超声三维椭圆振动浸抛光液铣削加工装置及方法,针对硬脆材料加工过程中会产生崩碎,破裂,刀具磨损严重等问题和复合材料加工过程中会产生飞边,毛刺,分层和纤维拔出问题,利用旋转超声三维椭圆振动浸抛光液铣削加工方法实现对硬脆材料进行高效加工,利用超声波在液体中传播会产生空化作用的现象,对抛光磨粒进行加速,撞击工件表面形成二次加工,达到更好的工件表面完整性的作用。The technical problem to be solved by the present invention is to provide a milling processing device and method for milling with rotating ultrasonic three-dimensional elliptical vibration dipped in polishing fluid, aiming at problems such as chipping, cracking and serious tool wear during the processing of hard and brittle materials and the processing of composite materials. Problems such as flash, burr, delamination and fiber pull-out will occur in the process. Using the milling method of rotating ultrasonic three-dimensional elliptical vibration dipped in polishing fluid to achieve efficient processing of hard and brittle materials, the use of ultrasonic waves in the liquid will cause cavitation. , to accelerate the polishing abrasive grains, hit the surface of the workpiece to form secondary processing, and achieve better surface integrity of the workpiece.
旋转超声三维椭圆振动浸抛光液铣削加工装置,其特征是:包括隔振平台、Z向主轴系统、XY移动滑台系统、旋转超声一维振动铣削系统、超声二维振动平台、抛光液密封槽、超声波信号发生器以及中央控制系统;Rotary ultrasonic three-dimensional elliptical vibration immersion polishing liquid milling device, characterized by: including vibration isolation platform, Z-direction spindle system, XY moving slide system, rotary ultrasonic one-dimensional vibration milling system, ultrasonic two-dimensional vibration platform, polishing liquid sealing groove , ultrasonic signal generator and central control system;
所述Z向主轴系统包括Z向主轴动力系统、Z向主轴移动系统、龙门横梁以及龙门立柱,所述龙门立柱通过螺栓固定设置在隔震平台上,所述龙门横梁通过螺栓固定设置在龙门立柱的顶部,所述Z向主轴移动系统通过螺栓固定设置在龙门横梁上,所述Z向主轴动力系统通过螺栓固定设置在Z向主轴移动系统上;The Z-direction spindle system includes a Z-direction spindle power system, a Z-direction spindle movement system, a gantry beam and a gantry column. The gantry column is fixed on the shock-isolation platform by bolts, and the gantry beam is fixed on the gantry column by bolts. The top of the Z-direction spindle moving system is fixed on the gantry beam by bolts, and the Z-direction spindle power system is fixed on the Z-direction spindle movement system by bolts;
所述XY移动滑台系统包括X轴移动平台装置基座、X轴移动平台装置移动平台、X轴移动平台装置伺服电机、Y轴移动平台装置基座、Y轴移动平台装置移动平台以及Y轴移动平台装置伺服电机,所述X轴移动平台装置基座通过螺栓固定设置在隔振平台上;所述X轴移动平台装置伺服电机设置在X轴移动平台装置基座的侧面;所述X轴移动平台装置移动平台设置在X轴移动平台装置基座的上部;所述Y轴移动平台装置基座固定设置在X轴移动平台装置移动平台上;所述Y轴移动平台装置伺服电机设置在Y轴移动平台装置基座的侧面;所述Y轴移动平台装置移动平台设置在Y轴移动平台装置基座的上部;The XY mobile slide system includes an X-axis mobile platform device base, an X-axis mobile platform device mobile platform, an X-axis mobile platform device servo motor, a Y-axis mobile platform device base, a Y-axis mobile platform device mobile platform, and a Y-axis The servo motor of the mobile platform device, the base of the X-axis mobile platform device is fixed on the vibration isolation platform by bolts; the servo motor of the X-axis mobile platform device is arranged on the side of the base of the X-axis mobile platform device; the X-axis The mobile platform device mobile platform is arranged on the top of the base of the X-axis mobile platform device; the base of the Y-axis mobile platform device is fixedly arranged on the mobile platform of the X-axis mobile platform device; the servo motor of the Y-axis mobile platform device is arranged on the Y axis The side of the base of the Y-axis mobile platform device; the Y-axis mobile platform device mobile platform is arranged on the upper part of the Y-axis mobile platform device base;
所述旋转超声一维振动铣削系统包括旋转超声一维振动刀柄以及双刃端面铣刀,所述旋转超声一维振动刀柄包括旋转超声一维振动刀柄的变幅杆、旋转超声一维振动刀柄的平面安装部位、数控铣床专用拉钉、旋转超声一维振动刀柄的锥面安装部位以及旋转超声一维振动刀柄的换能器,旋转超声一维振动刀柄通过旋转超声一维振动刀柄的平面安装部位、数控铣床专用拉钉、旋转超声一维振动刀柄的锥面安装部位设置在Z向主轴动力系统的下部;The rotary ultrasonic one-dimensional vibration milling system includes a rotary ultrasonic one-dimensional vibration tool holder and a double-edged face milling cutter, and the rotary ultrasonic one-dimensional vibration tool holder includes a horn of a rotary ultrasonic one-dimensional vibration tool holder, a rotary ultrasonic one-dimensional The plane installation part of the vibrating tool holder, the special pulling nail for CNC milling machine, the cone surface installation part of the rotating ultrasonic one-dimensional vibrating tool holder and the transducer of the rotating ultrasonic one-dimensional vibrating tool holder, the rotating ultrasonic one-dimensional vibrating tool holder The plane installation part of the one-dimensional vibrating tool holder, the special pulling nail for CNC milling machine, and the tapered surface installation part of the rotating ultrasonic one-dimensional vibrating tool holder are set at the lower part of the Z-direction spindle power system;
所述超声二维振动平台通过超声二维振动平台夹持架设置在隔振平台上,超声二维振动平台上设置有工件夹具、超声二维振动平台的超声变幅杆、超声二维振动平台的超声换能器、超声二维振动平台的超声换能器的信号源接口以及超声二维振动平台的协同控制单元;The ultrasonic two-dimensional vibration platform is set on the vibration isolation platform through the ultrasonic two-dimensional vibration platform clamping frame, and the ultrasonic two-dimensional vibration platform is provided with a workpiece fixture, an ultrasonic horn of the ultrasonic two-dimensional vibration platform, and The ultrasonic transducer, the signal source interface of the ultrasonic transducer of the ultrasonic two-dimensional vibration platform, and the cooperative control unit of the ultrasonic two-dimensional vibration platform;
所述抛光液密封槽为上端开口的半封闭透明容器,设置在Y轴移动平台装置移动平台的上部,密封槽的内部设置有抛光液;The polishing liquid sealing groove is a semi-closed transparent container with an upper end opening, which is arranged on the upper part of the moving platform of the Y-axis moving platform device, and the inside of the sealing groove is provided with a polishing liquid;
所述超声波信号发生器以及中央控制系统均固定设置在隔振平台上部;所述中央控制系统以及超声波信号发生器分别与X轴移动平台装置伺服电机、Y轴移动平台装置伺服电机、Z向主轴动力系统、Z向主轴移动系统、旋转超声一维振动刀柄以及超声二维振动平台通过信号线连接;Both the ultrasonic signal generator and the central control system are fixedly arranged on the upper part of the vibration isolation platform; The power system, the Z-direction spindle moving system, the rotating ultrasonic one-dimensional vibration tool holder and the ultrasonic two-dimensional vibration platform are connected by signal lines;
所述双刃端面铣刀设置在旋转超声一维振动刀柄下端的弹簧套内,紧固安装。The double-edged face milling cutter is arranged in the spring sleeve at the lower end of the rotating ultrasonic one-dimensional vibrating handle, and is fastened and installed.
所述抛光液磨粒成分包括金刚石抛光磨粒和氧化铈抛光磨粒。The abrasive particle composition of the polishing liquid includes diamond polishing abrasive particles and cerium oxide polishing abrasive particles.
所述超声波信号发生器同时为旋转超声一维振动刀柄以及超声二维振动平台输入超声波信号,信号同频率20KHz,不同相位。The ultrasonic signal generator simultaneously inputs ultrasonic signals for the rotating ultrasonic one-dimensional vibration tool holder and the ultrasonic two-dimensional vibration platform, and the signals have the same frequency of 20KHz and different phases.
旋转超声三维椭圆振动浸抛光液铣削加工方法,其特征是:采用旋转超声三维椭圆振动浸抛光液铣削加工装置进行加工,包括以下步骤,且以下步骤顺次进行,The milling processing method of rotating ultrasonic three-dimensional elliptical vibration dipped in polishing liquid is characterized in that: processing is carried out by using a rotating ultrasonic three-dimensional elliptical vibration dipped in polishing liquid milling processing device, including the following steps, and the following steps are carried out in sequence,
步骤一:根据待加工工件的材质,提前制备好待加工工件的形状和尺寸,选择铣刀的材质和尺寸;Step 1: According to the material of the workpiece to be processed, the shape and size of the workpiece to be processed are prepared in advance, and the material and size of the milling cutter are selected;
步骤二:将与所述步骤一中待加工工件相匹配的的抛光液注入到抛光液密封槽中,调整液面高度使其完全浸没工件;Step 2: Inject the polishing liquid that matches the workpiece to be processed in the step 1 into the sealing groove of the polishing liquid, and adjust the height of the liquid level to completely immerse the workpiece;
步骤三:根据待加工工件的形状,在中央控制系统中输入G代码,提前计算好刀具补偿,保证加工精度;Step 3: According to the shape of the workpiece to be processed, enter the G code in the central control system to calculate the tool compensation in advance to ensure the processing accuracy;
步骤四:调整旋转超声一维振动刀柄和安装工件的超声二维振动平台的输入超声信号频率和相位差,在单个周期内使刀具加工路径形成一个三维椭球,实现椭圆振动加工;Step 4: Adjust the input ultrasonic signal frequency and phase difference between the rotating ultrasonic one-dimensional vibration tool holder and the ultrasonic two-dimensional vibration platform on which the workpiece is installed, so that the tool processing path forms a three-dimensional ellipsoid in a single cycle to realize elliptical vibration processing;
步骤五:调整Z向主轴安装刀具的高度,进行Z向对刀;Step 5: Adjust the height of the tool installed on the Z-direction spindle, and perform Z-direction tool setting;
步骤六:调整XY二维平台将工件移动到刀具的正下方;Step 6: Adjust the XY two-dimensional platform to move the workpiece directly below the tool;
步骤七:刀具与工件保持一定距离,不能发生干涉,将G代码程序模拟一遍,确保程序正确,防止发生碰撞;Step 7: Keep a certain distance between the tool and the workpiece to prevent interference, and simulate the G code program to ensure that the program is correct and prevent collisions;
步骤八:程序验证正确之后,开始正式加工,先用单步执行程序的方式开始加工,观察每一步之后的加工状态,确认无误后进行连续加工。Step 8: After the program is verified to be correct, start formal processing. First, start processing by executing the program in a single step, observe the processing status after each step, and continue processing after confirming that it is correct.
通过上述设计方案,本发明可以带来如下有益效果:Through the above design scheme, the present invention can bring the following beneficial effects:
1、拓展普通数控机床的加工范围,提高机床的加工效率,,完成之前不能够加工的材料。1. Expand the processing range of ordinary CNC machine tools, improve the processing efficiency of machine tools, and complete materials that cannot be processed before.
2、提高加工硬脆材料的加工效率,通过旋转超声三维椭圆振动铣削可以将机床的转速提高,增加进给速率。2. To improve the processing efficiency of processing hard and brittle materials, the speed of the machine tool can be increased and the feed rate can be increased by rotating ultrasonic three-dimensional elliptical vibration milling.
3、提高难加工材料的表面纹理形貌,表面缺陷,微观组织,表面冶金化和表面力学性能。3. Improve the surface texture morphology, surface defects, microstructure, surface metallurgy and surface mechanical properties of difficult-to-machine materials.
附图说明Description of drawings
以下结合附图和具体实施方式对本发明作进一步的说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
图1为本发明旋转超声三维椭圆振动浸抛光液铣削加工装置结构示意图。Fig. 1 is a structural schematic diagram of a three-dimensional elliptical vibration immersion polishing liquid milling device of the present invention.
图2为本发明旋转超声三维椭圆振动浸抛光液铣削加工装置局部放大示意图。Fig. 2 is a partially enlarged schematic diagram of a rotary ultrasonic three-dimensional elliptical vibration immersion polishing liquid milling device of the present invention.
图3为本发明旋转超声三维椭圆振动浸抛光液铣削加工装置的旋转超声一维振动铣削系统结构示意图。Fig. 3 is a schematic diagram of the structure of the rotary ultrasonic one-dimensional vibration milling system of the rotary ultrasonic three-dimensional elliptical vibration immersion polishing liquid milling processing device of the present invention.
图4为本发明旋转超声三维椭圆振动浸抛光液铣削加工装置的超声二维振动平台结构示意图。Fig. 4 is a structural schematic diagram of the ultrasonic two-dimensional vibration platform of the rotary ultrasonic three-dimensional elliptical vibration immersion polishing fluid milling device of the present invention.
图5为本发明旋转超声三维椭圆振动浸抛光液铣削加工装置的XY移动滑台系统结构示意图。Fig. 5 is a schematic structural diagram of the XY moving sliding table system of the rotary ultrasonic three-dimensional elliptical vibration immersion polishing liquid milling device of the present invention.
图中101-双刃端面铣刀、102-旋转超声一维振动刀柄、103-旋转超声一维振动刀柄的变幅杆、104-旋转超声一维振动刀柄的平面安装部位、105-数控铣床专用拉钉、106-旋转超声一维振动刀柄的锥面安装部位、107-旋转超声一维振动刀柄的换能器、108-弹簧套、201-Z向主轴动力系统、202-Z向主轴移动系统、3-超声二维振动平台、301-待加工工件、302-超声二维振动平台夹持架、304-工件夹具、305-超声二维振动平台的超声变幅杆、306-超声二维振动平台的超声换能器、307-超声二维振动平台的超声换能器的信号源接口、308-超声二维振动平台的协同控制单元、401-中央控制系统、402-超声波信号发生器、501-龙门横梁、502-龙门立柱、601-Y轴移动平台装置伺服电机、602-X轴移动平台装置基座、603-Y轴移动平台装置基座、604-Y轴移动平台装置移动平台、605-X轴移动平台装置移动平台、606-X轴移动平台装置伺服电机、701-抛光液、702-抛光液密封槽、8-隔振平台。In the figure, 101-double-edged face milling cutter, 102-rotating ultrasonic one-dimensional vibrating tool holder, 103-horn of rotating ultrasonic one-dimensional vibrating tool holder, 104-plane installation part of rotating ultrasonic one-dimensional vibrating tool holder, 105- Pull nails for CNC milling machines, 106-cone mounting part of rotating ultrasonic one-dimensional vibrating tool holder, 107-transducer of rotating ultrasonic one-dimensional vibrating tool holder, 108-spring sleeve, 201-Z-direction spindle power system, 202- Z-direction spindle moving system, 3-ultrasonic two-dimensional vibration platform, 301-workpiece to be processed, 302-ultrasonic two-dimensional vibration platform clamping frame, 304-workpiece fixture, 305-ultrasonic horn of the ultrasonic two-dimensional vibration platform, 306 -Ultrasonic transducer of ultrasonic two-dimensional vibration platform, 307-Signal source interface of ultrasonic transducer of ultrasonic two-dimensional vibration platform, 308-Cooperative control unit of ultrasonic two-dimensional vibration platform, 401-Central control system, 402-Ultrasonic Signal generator, 501-gantry beam, 502-gantry column, 601-Y-axis mobile platform device servo motor, 602-X-axis mobile platform device base, 603-Y-axis mobile platform device base, 604-Y-axis mobile platform Device mobile platform, 605-X-axis mobile platform device mobile platform, 606-X-axis mobile platform device servo motor, 701-polishing liquid, 702-polishing liquid sealing groove, 8-vibration isolation platform.
具体实施方式Detailed ways
旋转超声三维椭圆振动浸抛光液铣削加工装置,如图1~图5所示,由以下八大部分组成,主要是包括隔振平台8、Z向主轴系统、XY移动滑台系统、旋转超声一维振动铣削系统、超声二维振动平台3、抛光液密封槽702、超声波信号发生器402以及中央控制系统401。The rotary ultrasonic three-dimensional elliptical vibration immersion polishing liquid milling device, as shown in Figures 1 to 5, consists of the following eight major parts, mainly including the vibration isolation platform 8, the Z-direction spindle system, the XY moving slide system, and the rotary ultrasonic one-dimensional Vibration milling system, ultrasonic two-dimensional vibration platform 3 , polishing fluid sealing tank 702 , ultrasonic signal generator 402 and central control system 401 .
所述Z向主轴系统,包括Z向主轴动力系统201,Z向主轴移动系统202,龙门横梁501和龙门立柱502。Z向主轴动力系统201通过螺栓固定到Z向主轴移动系统202上,Z向主轴移动系统202通过螺栓固定到龙门固定到龙门横梁501上,龙门横梁501通过螺栓固定到龙门立柱502上,龙门立柱502通过螺栓固定到隔振平台8上,Z向主轴动力系统201可以带动旋转超声一维振动刀柄102进行转动并沿着Z向主轴移动系统202进行移动。The Z-direction spindle system includes a Z-direction spindle power system 201 , a Z-direction spindle movement system 202 , a gantry beam 501 and a gantry column 502 . The Z-direction spindle power system 201 is fixed to the Z-direction spindle moving system 202 by bolts, the Z-direction spindle movement system 202 is fixed to the gantry beam 501 by bolts, the gantry beam 501 is fixed to the gantry column 502 by bolts, and the gantry column 502 is fixed on the vibration isolation platform 8 by bolts, and the Z-direction spindle power system 201 can drive the rotating ultrasonic one-dimensional vibration tool holder 102 to rotate and move along the Z-direction spindle moving system 202 .
所述XY移动滑台系统,包括X轴移动平台装置和Y轴移动平台装置。所述X轴移动平台装置包括X轴移动平台装置基座602,X轴移动平台装置移动平台605和X轴移动平台装置伺服电机606;所述Y轴移动平台装置包括Y轴移动平台装置基座603,Y轴移动平台装置移动平台604和Y轴移动平台装置伺服电机601;X轴移动平台装置基座602通过螺栓固定到隔振平台8上,Y轴移动平台装置基座603固定到X轴移动平台装置移动平台605上,可以通过中央控制系统401沿着X和Y向进行移动。The XY moving slide system includes an X-axis moving platform device and a Y-axis moving platform device. Described X-axis mobile platform device comprises X-axis mobile platform device base 602, X-axis mobile platform device mobile platform 605 and X-axis mobile platform device servo motor 606; Described Y-axis mobile platform device comprises Y-axis mobile platform device base 603, the Y-axis mobile platform device mobile platform 604 and the Y-axis mobile platform device servo motor 601; the X-axis mobile platform device base 602 is fixed to the vibration isolation platform 8 by bolts, and the Y-axis mobile platform device base 603 is fixed to the X-axis The mobile platform device on the mobile platform 605 can move along the X and Y directions through the central control system 401 .
所述旋转超声一维振动铣削系统,包括旋转超声一维振动刀柄102,旋转超声一维振动刀柄的变幅杆103,旋转超声一维振动刀柄的平面安装部位104,数控铣床专用拉钉105,旋转超声一维振动刀柄的锥面安装部位106和旋转超声一维振动刀柄的换能器107;旋转超声一维振动刀柄106安装到Z向主轴动力系统201的主轴锥孔内,将101双刃端面铣刀安装到Z向主轴动力系统201,旋转超声一维振动刀柄106可以沿着Z轴的轴线进行超声振动。The rotating ultrasonic one-dimensional vibrating milling system includes a rotating ultrasonic one-dimensional vibrating tool holder 102, a horn 103 for rotating the ultrasonic one-dimensional vibrating tool holder, a plane mounting part 104 for rotating the ultrasonic one-dimensional vibrating tool holder, and a special puller for CNC milling machines. The nail 105, the tapered surface mounting part 106 of the rotating ultrasonic one-dimensional vibrating tool holder and the transducer 107 of the rotating ultrasonic one-dimensional vibrating tool holder; the rotating ultrasonic one-dimensional vibrating tool holder 106 is installed on the spindle taper hole of the Z-direction spindle power system 201 Inside, the 101 double-edged face milling cutter is installed on the Z-direction spindle power system 201, and the rotating ultrasonic one-dimensional vibrating handle 106 can perform ultrasonic vibration along the axis of the Z-axis.
所述安装工件的超声二维振动平台3,包括工件夹具304,超声二维振动平台的超声变幅杆305,超声二维振动平台的超声换能器306,超声二维振动平台的超声换能器的信号源接口307和超声二维振动平台的协同控制单元308。The ultrasonic two-dimensional vibration platform 3 for installing workpieces includes a workpiece fixture 304, an ultrasonic horn 305 of the ultrasonic two-dimensional vibration platform, an ultrasonic transducer 306 of the ultrasonic two-dimensional vibration platform, and an ultrasonic transducer of the ultrasonic two-dimensional vibration platform. The signal source interface 307 of the instrument and the coordinated control unit 308 of the ultrasonic two-dimensional vibration platform.
所述抛光液密封槽702,内部设置有抛光液701,抛光液密封槽702为透明上端开口的半封闭的容器,超声二维振动平台3通过侧面防水通道伸入到抛光液中进行加工。The polishing liquid sealing groove 702 is provided with a polishing liquid 701 inside, and the polishing liquid sealing groove 702 is a semi-closed container with a transparent upper end opening, and the ultrasonic two-dimensional vibration platform 3 extends into the polishing liquid through the side waterproof channel for processing.
所述超声波信号发生器402同时为旋转超声一维振动刀柄102和超声二维振动平台3同时输入超声波信号,信号同频率20KHz,不同相位。The ultrasonic signal generator 402 simultaneously inputs ultrasonic signals for the rotating ultrasonic one-dimensional vibrating tool handle 102 and the ultrasonic two-dimensional vibrating platform 3, the signals have the same frequency of 20KHz and different phases.
所述中央控制系统401,通过操作系统的G代码控制装置的XYZ三轴的运动。The central control system 401 controls the XYZ three-axis movement of the device through the G code of the operating system.
所述X轴移动平台装置伺服电机606、Y轴移动平台装置伺服电机601、Z轴主轴动力系统201和Z轴主轴移动系统202的控制开关和旋转超声一维振动刀柄和安装工件的超声二维振动平台均通过信号线连接到中央控制系统401和超声波信号发生器402。The servo motor 606 of the X-axis mobile platform device, the servo motor 601 of the Y-axis mobile platform device, the control switch of the Z-axis spindle power system 201 and the Z-axis spindle movement system 202, the rotating ultrasonic one-dimensional vibrating tool holder and the ultrasonic two-dimensional vibration tool for installing the workpiece All three-dimensional vibration platforms are connected to the central control system 401 and the ultrasonic signal generator 402 through signal lines.
所述抛光液701中的磨粒成分包括金刚石抛光磨粒和氧化铈抛光磨粒两种磨粒成分,质地坚硬的金刚石磨粒负责提高抛光效率,质地偏软的氧化铈抛光磨粒负责精密抛光。The abrasive grain composition in the polishing liquid 701 includes two abrasive grain components: diamond polishing grain and cerium oxide polishing grain. The hard diamond grain is responsible for improving the polishing efficiency, and the soft cerium oxide polishing grain is responsible for precision polishing. .
所述加工刀具是硬质合金双刃端面铣刀101,安装在旋转超声一维振动刀柄102下端的弹簧套108之中,紧固安装。The processing tool is a hard alloy double-edged face milling cutter 101, which is installed in the spring sleeve 108 at the lower end of the rotating ultrasonic one-dimensional vibrating handle 102, and is fastened and installed.
旋转超声三维椭圆振动浸抛光液铣削加工方法,其特征是:采用旋转超声三维椭圆振动浸抛光液铣削加工装置进行加工,包括以下步骤,且以下步骤顺次进行,The milling processing method of rotating ultrasonic three-dimensional elliptical vibration dipped in polishing liquid is characterized in that: processing is carried out by using a rotating ultrasonic three-dimensional elliptical vibration dipped in polishing liquid milling processing device, including the following steps, and the following steps are carried out in sequence,
步骤一:根据待加工工件301的材质,提前制备好待加工工件的形状和尺寸,选择铣刀的材质和尺寸;Step 1: According to the material of the workpiece 301 to be processed, the shape and size of the workpiece to be processed are prepared in advance, and the material and size of the milling cutter are selected;
步骤二:将与所述步骤一中待加工工件相匹配的的抛光液注入到抛光液密封槽702中,调整液面高度使其完全浸没工件;Step 2: Inject the polishing liquid that matches the workpiece to be processed in the step 1 into the sealing groove 702 of the polishing liquid, and adjust the height of the liquid level to completely immerse the workpiece;
步骤三:根据待加工工件301的形状,在中央控制系统401中输入G代码,提前计算好刀具补偿,保证加工精度;Step 3: According to the shape of the workpiece 301 to be processed, enter the G code in the central control system 401 to calculate the tool compensation in advance to ensure the machining accuracy;
步骤四:Step four:
调整旋转超声一维振动刀柄102和安装工件的超声二维振动平台3的输入超声信号频率和相位差,在单个周期内使刀具加工路径形成一个三维椭球,实现椭圆振动加工;Adjust the frequency and phase difference of the input ultrasonic signal between the rotating ultrasonic one-dimensional vibrating tool handle 102 and the ultrasonic two-dimensional vibrating platform 3 on which the workpiece is installed, so that the machining path of the tool forms a three-dimensional ellipsoid in a single cycle to realize elliptical vibration processing;
步骤五:调整Z向主轴安装刀具的高度,进行Z向对刀;Step 5: Adjust the height of the tool installed on the Z-direction spindle, and perform Z-direction tool setting;
步骤六:调整XY二维平台将工件移动到刀具的正下方;Step 6: Adjust the XY two-dimensional platform to move the workpiece directly below the tool;
步骤七:刀具与工件保持一定距离,不能发生干涉,将G代码程序模拟一遍,确保程序正确,防止发生碰撞;Step 7: Keep a certain distance between the tool and the workpiece to prevent interference, and simulate the G code program to ensure that the program is correct and prevent collisions;
步骤八:程序验证正确之后,开始正式加工,先用单步执行程序的方式开始加工,观察每一步之后的加工状态,确认无误后进行连续加工。Step 8: After the program is verified to be correct, start formal processing. First, start processing by executing the program in a single step, observe the processing status after each step, and continue processing after confirming that it is correct.
本发明中的抛光液加工是通过铣刀旋转带动抛光液701进行流动,通过超声波使抛光液中的液体发生空化作用,消除纳米级抛光液磨粒的团聚现象,使加速的磨粒对工件表面产生撞击作用,在完成旋转超声三维椭圆振动铣削之后对已加工表面进行抛光二次加工,对降低表面粗糙度值和残余应力有显著作用。Polishing liquid processing in the present invention is to drive polishing liquid 701 to flow by milling cutter rotation, and the liquid in polishing liquid is cavitated by ultrasonic wave, eliminates the agglomeration phenomenon of nano-scale polishing liquid abrasive grain, makes the abrasive grain of acceleration The impact effect occurs on the surface. After the rotary ultrasonic three-dimensional elliptical vibration milling is completed, the processed surface is polished and secondary processed, which has a significant effect on reducing the surface roughness value and residual stress.
本发明提出了旋转超声三维椭圆振动浸抛光液铣削加工方法,采用主轴旋转超声一维振动,工作台超声二维振动的分离式的加工形式,两者频率相同,相位不同的椭圆振动方式的装置还未见报道,将工件浸没在抛光液中三种技术耦合在一起对工件进行封闭加工,对扩展现有机床的加工范围,提高生产效率有显著改善。The present invention proposes a three-dimensional rotating ultrasonic elliptical vibration immersion polishing fluid milling method, which adopts a separate processing form of spindle rotating ultrasonic one-dimensional vibration and worktable ultrasonic two-dimensional vibration. It has not been reported that the three technologies of immersing the workpiece in the polishing solution are coupled together to carry out closed processing of the workpiece, which has a significant improvement in expanding the processing range of existing machine tools and increasing production efficiency.
本发明针对硬脆材料加工过程中会产生崩碎,破裂,刀具磨损严重等问题和复合材料加工过程中会产生飞边,毛刺,分层和纤维拔出问题,利用旋转超声三维椭圆振动浸抛光液铣削加工方法实现对硬脆材料进行高效加工,其中利用三种技术进行加工,首先,旋转超声振动加工技术,目前学术界和工程界都利用这种技术进行了大量的研究和应用,其在硬脆难加工材料,碳纤维增强树脂基复合材料和连续纤维增韧陶瓷基复合材料上应用广泛;然后,三维椭圆振动切削在金刚石切削和难加工材料上也有许多报道;最后将这两种技术的加工区浸没在抛光液里进行加工,利用超声波在液体中传播会产生空化作用的现象,对抛光磨粒进行加速,撞击工件表面形成二次加工,达到更好的工件表面完整性的作用。The invention aims at problems such as chipping, cracking and severe tool wear during the processing of hard and brittle materials and flashes, burrs, delamination and fiber pulling out during the processing of composite materials, and utilizes rotating ultrasonic three-dimensional elliptical vibration dipping and polishing The liquid milling processing method realizes the efficient processing of hard and brittle materials. Three technologies are used for processing. First, the rotary ultrasonic vibration processing technology. At present, academia and engineering circles have used this technology to carry out a lot of research and application. It is in Hard and brittle difficult-to-machine materials, carbon fiber reinforced resin matrix composites and continuous fiber toughened ceramic matrix composites are widely used; then, there are many reports on three-dimensional elliptical vibration cutting in diamond cutting and difficult-to-machine materials; finally, the two technologies The processing area is immersed in the polishing liquid for processing, and the use of ultrasonic waves to propagate in the liquid will produce cavitation, accelerate the polishing abrasive particles, and hit the surface of the workpiece to form secondary processing to achieve better surface integrity of the workpiece.
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