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CN108392016B - Soft and hardness adjustable health-care sofa cushion and preparation method thereof - Google Patents

Soft and hardness adjustable health-care sofa cushion and preparation method thereof Download PDF

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CN108392016B
CN108392016B CN201810176155.9A CN201810176155A CN108392016B CN 108392016 B CN108392016 B CN 108392016B CN 201810176155 A CN201810176155 A CN 201810176155A CN 108392016 B CN108392016 B CN 108392016B
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spring
layer
sponge
sofa
cushion
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CN108392016A (en
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徐伟
徐立城
吴智慧
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Nanjing Forestry University
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/05Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers
    • A47C27/056Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays with padding material, e.g. foamed material, in top, bottom, or side layers with different layers of foamed material
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • A47C27/06Spring inlays
    • A47C27/061Spring inlays of adjustable resiliency
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/14Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays
    • A47C27/15Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with foamed material inlays consisting of two or more layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B68SADDLERY; UPHOLSTERY
    • B68GMETHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G7/00Making upholstery

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  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

本发明涉及软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、侧边层和底层、组合弹簧层和电源及控制箱;组合弹簧层位于芯层海绵面层、底层和侧边层中心,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧;电源及控制箱分两路电路连接每个组合弹簧的两个弹簧,使得两个弹簧中的电流方向相反。其制备方法包括:1)螺旋弹簧表面绝缘处理;2)袋包弹簧制备;3)接直流电导线;4)坐垫芯层组坯胶合;5)包覆沙发套。优点:1)运用磁场相互排斥力改变弹簧弹性势能,调节沙发坐垫软硬程度;2)通过磁场影响人体电流分布、荷电微粒的运动、膜系统的通透性和生物高分子的微距取向等,具有镇痛、消肿、促进血液及淋巴循环等作用。

Figure 201810176155

The invention relates to a health-care sofa cushion with adjustable hardness, comprising a sofa cushion cover, a core layer sponge surface layer, a side layer and a bottom layer, a combined spring layer, a power supply and a control box; the combined spring layer is located on the core layer sponge surface layer and the bottom layer. and the center of the side layer, the combined spring layer includes a plurality of combined springs formed by overlapping two springs; the power supply and the control box are connected by two circuits to the two springs of each combined spring, so that the current directions in the two springs are opposite. . The preparation method includes: 1) insulating the surface of the coil spring; 2) preparing the pocket spring; 3) connecting the direct current wire; 4) gluing the core layer of the seat cushion; 5) wrapping the sofa cover. Advantages: 1) Change the elastic potential energy of the spring by using the mutual repulsive force of the magnetic field, and adjust the softness and hardness of the sofa cushion; 2) The magnetic field affects the current distribution of the human body, the movement of charged particles, the permeability of the membrane system and the macro orientation of biopolymers It has the functions of analgesia, swelling, and promoting blood and lymph circulation.

Figure 201810176155

Description

软硬度可调节式保健沙发坐垫及其制备方法Soft and hardness adjustable health-care sofa cushion and preparation method thereof

技术领域technical field

本发明是一种软硬度可调节式保健沙发坐垫的制备方法,属于家具生产技术领域。The invention relates to a preparation method of a health-care sofa cushion with adjustable hardness and softness, and belongs to the technical field of furniture production.

背景技术Background technique

沙发坐垫是沙发的重要组成部分,也是与人体最直接的接触部位之一。不同的消费群体喜欢不同软硬程度的沙发坐垫,而常规工厂批量化生产的沙发(坐垫),其生产材料和规格基本统一,直接决定了沙发坐垫的软硬程度基本一致,无法让消费者有更多的选择余地。随着广大消费者对家居产品个性化需求的增加,针对不同消费者开发不同软硬程度座垫的沙发需求量也日益在增加。而软硬度可调式功能沙发坐垫的开发,可有效实现同一款沙发满足不同消费者的个性化需求。The sofa cushion is an important part of the sofa, and it is also one of the most direct contact parts with the human body. Different consumer groups like sofa cushions with different degrees of softness and hardness, while the production materials and specifications of sofas (cushions) mass-produced by conventional factories are basically the same, which directly determines that the degree of softness and hardness of sofa cushions is basically the same. More options. With the increase of consumers' personalized demand for household products, the demand for sofas with different degrees of softness and hardness for different consumers is also increasing. The development of functional sofa cushions with adjustable hardness and softness can effectively realize the same sofa to meet the individual needs of different consumers.

发明内容SUMMARY OF THE INVENTION

本发明提出的是一种软硬度可调节式保健沙发坐垫的制备方法,其目的在于提供一种软硬度可调的、能同时满足不同消费者的个性化需求的保健沙发坐垫的制备方法。The present invention proposes a preparation method of a health-care sofa cushion with adjustable hardness and softness, and aims to provide a preparation method of a health-care sofa cushion with adjustable hardness and can satisfy the individual needs of different consumers at the same time .

本发明的技术解决方案:软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层和电源及控制箱;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧,组合弹簧包裹于无纺布袋中;电源及控制箱分两路电路分别连接组合弹簧层中每个组合弹簧的两个弹簧,A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,使得两个弹簧中的电流方向相反。The technical solution of the present invention: soft and hardness adjustable health-care sofa cushion, including sofa cushion cover, core layer sponge surface layer, core layer sponge side layer, core layer sponge bottom layer, combined spring layer and power supply and control box; wherein The sofa cushion cover wraps the core layer of the sofa cushion. The core layer of the sofa cushion is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer from top to bottom, which are respectively glued and fixed by sponge glue, and the combined spring layer is located in the core layer. The sponge surface layer and the core layer sponge bottom layer are fixed in the side layer of the core layer sponge. The combined spring layer includes a plurality of combined springs formed by overlapping two springs. The combined springs are wrapped in non-woven bags; power supply and control The box is divided into two circuits, which are respectively connected to the two springs of each combined spring in the combined spring layer. In the A circuit, the first output end of the power supply and the control box is connected to the bottom end of the A spring, and the top of the A spring is connected to the power supply and the first output end of the control box. Input end; In circuit B, the second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the second input end of the power supply and the control box, so that the current directions in the two springs are opposite.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

(1)螺旋弹簧表面绝缘处理;(1) Insulation treatment on the surface of the coil spring;

(2)袋包弹簧制备;(2) Preparation of bag spring;

(3)接直流电导线;(3) Connect the DC wire;

(4)坐垫芯层组坯胶合;(4) The core layer of the seat cushion is glued together;

(5)包覆沙发套。(5) Cover the sofa cover.

本发明的有益效果:Beneficial effects of the present invention:

1)运用磁场间产生的相互排斥力,改变弹簧的弹性势能,使得沙发坐垫的软硬程度可调节;1) Using the mutual repulsive force generated between the magnetic fields to change the elastic potential energy of the spring, the softness and hardness of the sofa cushion can be adjusted;

2)结构简明,制备方法简单,沙发坐垫可调节程度高;2) The structure is simple, the preparation method is simple, and the sofa cushion is highly adjustable;

3)通过磁场对人体的作用影响人体电流分布、荷电微粒的运动、膜系统的通透性和生物高分子的微距取向等,使组织细胞的生理、生化过程改变,具有镇痛、消肿、促进血液及淋巴循环等作用。3) The effect of the magnetic field on the human body affects the current distribution of the human body, the movement of charged particles, the permeability of the membrane system and the macro orientation of biopolymers, etc., so as to change the physiological and biochemical processes of tissue cells, with analgesia, elimination swelling, and promote blood and lymph circulation.

附图说明Description of drawings

附图1是沙发坐垫结构示意图。1 is a schematic diagram of the structure of a sofa cushion.

附图2是制备工艺流程图。Accompanying drawing 2 is the preparation process flow chart.

附图3是单个弹簧及电路结构立体示意图。FIG. 3 is a three-dimensional schematic diagram of a single spring and a circuit structure.

附图4是弹簧圈横截面磁场方向示意图。Figure 4 is a schematic diagram of the magnetic field direction in the cross section of the coil.

图中1是沙发坐垫套、2是芯层海绵面层、3是芯层海绵侧边层、4是芯层海绵底层、5是组合弹簧层、6是电源及控制箱、7是开关、8是电路、9是电路、10是弹簧圈。In the figure, 1 is the sofa cushion cover, 2 is the surface layer of the core sponge, 3 is the side layer of the core sponge, 4 is the bottom layer of the core sponge, 5 is the combined spring layer, 6 is the power supply and control box, 7 is the switch, 8 is the circuit, 9 is the circuit, and 10 is the spring coil.

具体实施方式Detailed ways

软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层和电源及控制箱;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧,组合弹簧包裹于无纺布袋中;电源及控制箱分两路电路分别连接组合弹簧层中每个组合弹簧的两个弹簧,A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,使得两个弹簧中的电流方向相反。Soft and hardness adjustable health care sofa cushion, including sofa cushion cover, core layer sponge surface layer, core layer sponge side layer, core layer sponge bottom layer, combined spring layer and power supply and control box; the sofa cushion cover wraps the sofa cushion core The core layer of the sofa cushion is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer from top to bottom, which are respectively glued and fixed by sponge glue, and the combined spring layer is located in the core layer sponge surface layer and the core layer sponge. The middle of the bottom layer is fixed in the side layer of the core layer of sponge. The combined spring layer includes a plurality of combined springs formed by overlapping two springs. The combined springs are wrapped in non-woven bags; the power supply and the control box are connected by two circuits respectively. The two springs of each combined spring in the combined spring layer, in the A circuit, the first output end of the power supply and the control box is connected to the bottom end of the A spring, and the top end of the A spring is connected to the first input end of the power supply and the control box; in the B circuit, The second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the second input end of the power supply and the control box, so that the current directions in the two springs are opposite.

所述组合弹簧层由多个无纺布包裹的组合弹簧纵横排列而成,纵向、横向上每排弹簧的数量均为6个。The composite spring layer is composed of a plurality of composite springs wrapped by non-woven fabrics arranged vertically and horizontally, and the number of each row of springs in the vertical and horizontal directions is 6.

制备所述的软硬度可调节式保健沙发坐垫的方法,包括以下步骤:The method for preparing the described softness and hardness adjustable health-care sofa cushion includes the following steps:

(1)螺旋弹簧表面绝缘处理;(1) Insulation treatment on the surface of the coil spring;

(2)袋包弹簧制备;(2) Preparation of bag spring;

(3)接直流电导线;(3) Connect the DC wire;

(4)坐垫芯层组坯胶合;(4) The core layer of the seat cushion is glued together;

(5)包覆沙发套。(5) Cover the sofa cover.

所述步骤(1)螺旋弹簧表面绝缘处理,包括如下工艺步骤:The step (1) of the surface insulation treatment of the coil spring includes the following process steps:

1)将100份氢氧化钠溶于200份水中,再加入30份亚硝酸钠和15份硝酸钠,使其完全溶解,添加200份水进行稀释,然后加入10份铁粉,加热至沸腾,温度控制在100~120℃;1) Dissolve 100 parts of sodium hydroxide in 200 parts of water, then add 30 parts of sodium nitrite and 15 parts of sodium nitrate to dissolve it completely, add 200 parts of water for dilution, then add 10 parts of iron powder, heat to boiling, The temperature is controlled at 100~120℃;

2)将螺旋弹簧完全浸入煮沸的溶液中,放置20~30min,使弹簧表面形成一层蓝黑色的氧化膜;2) Completely immerse the coil spring in the boiling solution, and place it for 20-30 minutes to form a blue-black oxide film on the surface of the spring;

3)将螺旋弹簧从碱性溶液中取出,放置于冷水中漂洗3~5min,再放置于30~50℃的温水中漂洗2~3min,去除吸附在弹簧表面上的碱性溶液;3) Take the coil spring out of the alkaline solution, rinse it in cold water for 3 to 5 minutes, and then rinse it in warm water at 30 to 50°C for 2 to 3 minutes to remove the alkaline solution adsorbed on the surface of the spring;

4)将除去表面碱性溶液的弹簧放置于浓度为2~3%的、40~50℃的肥皂水中,浸泡3~4min, 然后用30~50℃的温水冲洗两次;放置于80~100℃的锭子油中处理 3~5min,取出后放置8~10min至弹簧表面上的油液滴净,最后将弹簧表面擦干。4) Place the spring with the surface alkaline solution removed in soapy water with a concentration of 2-3% at 40-50°C, soak it for 3-4 minutes, and then rinse it twice with warm water at 30-50°C; Treat in spindle oil at ℃ for 3 to 5 minutes, take it out and place it for 8 to 10 minutes until the oil drops on the surface of the spring, and finally wipe the surface of the spring dry.

所述步骤(2)袋包弹簧制备,包括如下工艺步骤:The step (2) of preparing the bag spring includes the following process steps:

1)将两个自由高度为130mm、圆盘直径为90mm的弹簧嵌入式合并,使其重合,用锌铝合金丝对两个弹簧的顶部和底部进行捆扎,形成组合式弹簧;1) Insert and merge two springs with a free height of 130mm and a disc diameter of 90mm to make them overlap, and bundle the top and bottom of the two springs with zinc-aluminum alloy wires to form a combined spring;

2)缝制一端开口的无纺布口袋,无纺布口袋的内径为90~92mm,深度为130~135mm;2) Sew a non-woven pocket with an open end, the inner diameter of the non-woven pocket is 90-92mm, and the depth is 130-135mm;

3)将组合式弹簧放入一端开口的无纺布口袋后,缝合无纺布袋的开口端,形成圆柱形袋包弹簧;3) After putting the combined spring into the non-woven bag with one end open, sew the open end of the non-woven bag to form a cylindrical bag spring;

4)将单个的圆柱形袋包弹簧纵横排列,纵向、横向每排弹簧的数量均为6个,相邻接触的两个袋包弹簧无纺布接触面用热熔胶胶合。4) Arrange the single cylindrical bag springs vertically and horizontally, the number of springs in each row is 6 vertically and horizontally, and glue the non-woven contact surfaces of two adjacent bag springs with hot melt adhesive.

所述步骤(3)接直流电导线,包括如下工艺步骤:The step (3) connecting the direct current wire includes the following process steps:

1)将电源及控制箱与组合弹簧的上下两端通过穿过袋包弹簧无纺布的直流电导线相连;电路被分为两路:A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端。1) Connect the power supply and the control box to the upper and lower ends of the combined spring through the direct current wire passing through the non-woven fabric of the bag spring; the circuit is divided into two circuits: In the A circuit, the first output end of the power supply and the control box is connected to A The bottom end of the spring, the top end of the A spring is connected to the first input end of the power supply and the control box; in the circuit B, the second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the power supply and the second input end of the control box .

2)采用电压18~36V,电流5~10mA,电功率为0.18~0.36W的直流电源,A电路中的A弹簧线圈里电流自下而上,B电路中的B弹簧线圈里电流自上而下,由于两条电路电流方向相反,所以磁场方向也相反,从而产生相互排斥的力;2) Using a DC power supply with a voltage of 18-36V, a current of 5-10mA, and an electric power of 0.18-0.36W, the current in the A spring coil in the A circuit is bottom-up, and the current in the B spring coil in the B circuit is top-down. , since the currents of the two circuits are in opposite directions, the magnetic fields are also in opposite directions, resulting in mutually repulsive forces;

3)改变电压和电流的大小,弹簧线圈中的磁场大小发生改变,从而使两弹簧的相互排斥力发生改变,从而调节沙发坐垫的软硬程度。3) Change the magnitude of the voltage and current, and the magnetic field in the spring coil changes, so that the mutual repulsive force of the two springs changes, thereby adjusting the softness and hardness of the sofa cushion.

所述步骤(4)坐垫芯层组坯胶合,包括如下工艺步骤:The step (4) of gluing the core layer of the seat cushion includes the following process steps:

1)裁剪两块厚度为20~30mm、边长为500~600mm的海绵,分别作为软硬度可调节式保健沙发坐垫的芯层海绵底层和芯层海绵面层,在其内表面喷涂固含量25%~35%、粘度2000~2500cps的海绵胶,施胶量为50g/㎡~60g/㎡;1) Cut two pieces of sponge with a thickness of 20-30mm and a side length of 500-600mm, respectively as the bottom layer of the core sponge and the surface layer of the core sponge of the adjustable hardness of the health care sofa cushion, and spray the solid content on the inner surface of the sponge. 25%~35% sponge glue with viscosity of 2000~2500cps, the sizing amount is 50g/㎡~60g/㎡;

2)裁剪四块宽为100~130mm、长为400~600mm、厚度为10~15mm的海绵作为芯层海绵侧边层,放置于芯层內坯底层面的上表面,沿芯层海绵底层的四边对齐胶合,中间留有空心处;四块芯层海绵侧边层结合处喷涂固含量25%~35%、粘度2000~2500cps的海绵胶,施胶量为50g/㎡~60g/㎡;2) Cut out four pieces of sponge with a width of 100-130mm, a length of 400-600mm and a thickness of 10-15mm as the side layer of the core sponge, and place them on the upper surface of the bottom surface of the inner blank of the core layer, along the bottom of the core sponge. The four sides are aligned and glued, leaving a hollow in the middle; the joints of the four core layer sponges are sprayed with sponge glue with a solid content of 25% to 35% and a viscosity of 2000 to 2500cps, and the amount of glue is 50g/㎡~60g/㎡;

3)将袋包弹簧放置于述空心处后,将内表面涂胶的芯层海绵面层放置于袋包弹簧上面,涂胶面向内与袋包弹簧接合,并与芯层海绵侧边层对齐胶合,制成沙发座垫內坯;3) After placing the bag spring in the hollow place, place the inner surface of the core sponge surface coated with glue on the bag spring, the glued surface is inwardly engaged with the bag spring, and aligned with the side layer of the core sponge Glue to make the inner blank of sofa seat cushion;

4)沙发坐垫内嵌的袋包弹簧中,每个弹簧上下端部的直流电导线均通过坐垫芯层侧面穿出海绵,形成电流回路。4) In the pocket springs embedded in the sofa cushion, the DC wires at the upper and lower ends of each spring pass through the sponge through the side of the core layer of the cushion to form a current loop.

所述步骤(5)包覆沙发套:根据內坯的尺寸规格,裁剪和缝制沙发面料,制成沙发套,包覆于坐垫芯层上,制得软硬度可调节式保健沙发坐垫。The step (5) wrapping the sofa cover: according to the size specification of the inner blank, cut and sew the sofa fabric to make the sofa cover, which is covered on the core layer of the cushion to obtain the softness and hardness adjustable health care sofa cushion.

所述袋包弹簧无纺布接触面用热熔胶胶合为“三点”胶合法,即将热熔胶滴涂在接触处的上、中、下位置,再经冷却固化后胶合。The contact surface of the bag-wrapped spring non-woven fabric is glued with hot-melt glue in a "three-point" glue method, that is, the hot-melt glue is dripped on the upper, middle and lower positions of the contact, and then glued after cooling and solidification.

下面结合附图对本发明技术方案进一步说明The technical solution of the present invention will be further described below in conjunction with the accompanying drawings

如附图1所示,软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧,组合弹簧包裹于无纺布袋中。As shown in Figure 1, the softness and hardness adjustable health-care sofa cushion includes a sofa cushion cover, a core layer sponge surface layer, a core layer sponge side layer, a core layer sponge bottom layer, and a combined spring layer; wherein the sofa cushion cover wraps the sofa The core layer of the seat cushion, the core layer of the sofa seat cushion from top to bottom is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer, which are respectively glued and fixed by sponge glue, and the combined spring layer is located between the core layer sponge surface layer and the core layer. The middle of the bottom layer of the layer of sponge is fixed in the side layer of the core layer of sponge, and the combined spring layer includes a plurality of combined springs formed by overlapping two springs, and the combined springs are wrapped in a non-woven bag.

如附图2所示,软硬度可调节式保健沙发坐垫的制备方法包括以下步骤:(1)螺旋弹簧表面绝缘处理;(2)组合弹簧包裹无纺布制备袋包弹簧;(3)接直流电导线;(4)坐垫芯层组坯胶合;(5)包覆沙发套。As shown in FIG. 2 , the preparation method of the cushion of a health-care sofa with adjustable hardness includes the following steps: (1) insulating the surface of the coil spring; (2) combining the springs by wrapping the non-woven fabric to prepare the bag-wrapped spring; (3) connecting the Direct current wire; (4) gluing the core layer of the seat cushion; (5) wrapping the sofa cover.

如附图3所示,将直流电导线分别穿过袋包弹簧无纺布上下两端面,分别与弹簧上下端部相连,电路被分为两路分别接入两弹簧线圈的顶端和底端。A电路中,火线接口接底端,零线接口接顶端;B电路中,火线接口接顶部,零线接口接底部。As shown in Figure 3, the direct current wires are respectively passed through the upper and lower ends of the bag-wrapped spring non-woven fabric, and are respectively connected with the upper and lower ends of the spring. In circuit A, the live wire interface is connected to the bottom, and the neutral interface is connected to the top; in circuit B, the live wire interface is connected to the top, and the neutral interface is connected to the bottom.

如附图4所示,采用直流电源的电压18~36V,电流5~10mA,电功率为0.18~0.36W,A弹簧线圈中电流自下而上,B弹簧中电流自上而下,由于两弹簧中电流方向相反,所以线圈中的磁场方向也相反,从而产生相互排斥的力。As shown in Figure 4, the voltage of the DC power supply is 18-36V, the current is 5-10mA, and the electric power is 0.18-0.36W. The current in the A spring coil is from bottom to top, and the current in the B spring is from top to bottom. The currents in the coils are in opposite directions, so the magnetic fields in the coils are also in opposite directions, creating mutually repulsive forces.

实施例1Example 1

软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层和电源及控制箱;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧,组合弹簧包裹于无纺布袋中;电源及控制箱分两路电路分别连接组合弹簧层中每个组合弹簧的两个弹簧,A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,使得两个弹簧中的电流方向相反。Soft and hardness adjustable health care sofa cushion, including sofa cushion cover, core layer sponge surface layer, core layer sponge side layer, core layer sponge bottom layer, combined spring layer and power supply and control box; the sofa cushion cover wraps the sofa cushion core The core layer of the sofa cushion is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer from top to bottom, which are respectively glued and fixed by sponge glue, and the combined spring layer is located in the core layer sponge surface layer and the core layer sponge. The middle of the bottom layer is fixed in the side layer of the core layer of sponge. The combined spring layer includes a plurality of combined springs formed by overlapping two springs. The combined springs are wrapped in non-woven bags; the power supply and the control box are connected by two circuits respectively. The two springs of each combined spring in the combined spring layer, in the A circuit, the first output end of the power supply and the control box is connected to the bottom end of the A spring, and the top end of the A spring is connected to the first input end of the power supply and the control box; in the B circuit, The second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the second input end of the power supply and the control box, so that the current directions in the two springs are opposite.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

(1)螺旋弹簧表面绝缘处理;(1) Insulation treatment on the surface of the coil spring;

(2)袋包弹簧制备;(2) Preparation of bag spring;

(3)接直流电导线;(3) Connect the DC wire;

(4)坐垫芯层组坯胶合;(4) The core layer of the seat cushion is glued together;

(5)包覆沙发套。(5) Cover the sofa cover.

1、螺旋弹簧表面绝缘处理1. Surface insulation treatment of coil spring

采用碱性氧化工艺对螺旋弹簧表面进行绝缘处理,使弹簧钢丝表面形成一层绝缘氧化膜,在其外层主要是四氧化三铁,内层为氧化亚铁,可有效防止在弹簧通电时漏电,同时增强弹簧的抗腐蚀能力。The surface of the coil spring is insulated by an alkaline oxidation process, so that an insulating oxide film is formed on the surface of the spring steel wire. , while enhancing the corrosion resistance of the spring.

(1)将100份氢氧化钠溶于200份水中,再缓慢加入30份亚硝酸钠和15份硝酸钠,使其完全溶解,再添加200份水进行稀释,然后加入10份纯净的铁粉, 并加热至沸腾,温度控制在100℃。(1) Dissolve 100 parts of sodium hydroxide in 200 parts of water, slowly add 30 parts of sodium nitrite and 15 parts of sodium nitrate to dissolve it completely, add 200 parts of water for dilution, and then add 10 parts of pure iron powder , and heated to boiling, the temperature was controlled at 100 ℃.

(2)将螺旋弹簧完全浸入煮沸的碱性溶液中,放置30min,使弹簧表面形成一层蓝黑色的氧化膜。(2) Fully immerse the coil spring in the boiled alkaline solution and leave it for 30 minutes to form a blue-black oxide film on the surface of the spring.

(3)将螺旋弹簧从碱性溶液中取出,放置于冷水中漂洗5min,再放置于温水(30℃)中漂洗3min,以去除吸附在弹簧表面上的碱性溶液。(3) Take the coil spring out of the alkaline solution, rinse it in cold water for 5 minutes, and then rinse it in warm water (30°C) for 3 minutes to remove the alkaline solution adsorbed on the surface of the spring.

(4)将弹簧除去表面上的碱性溶液后,放置于浓度为3%的温肥皂水中(40℃)3min, 然后用温水(30℃)冲洗二次后,放置于100℃的锭子油中处理 5min,取出后放置10min,使吸附在弹簧表面上的油液滴净,最后用干净的抹布将弹簧表面擦干即可。(4) After removing the alkaline solution on the surface of the spring, place it in warm soapy water with a concentration of 3% (40°C) for 3 minutes, then rinse it twice with warm water (30°C), and place it in spindle oil at 100°C Treat for 5 minutes, take it out and place it for 10 minutes to make the oil droplets adsorbed on the surface of the spring clean, and finally wipe the surface of the spring with a clean rag.

2、袋包弹簧制备2. Preparation of bag spring

(1)将自由高度为130mm、圆盘直径为90mm的两个弹簧进行嵌入式合并,使其处于基本重合的状态,并用锌铝合金丝对弹簧组合的顶部和底部进行捆扎,形成组合式弹簧。(1) The two springs with a free height of 130mm and a disc diameter of 90mm are embedded and merged so that they are in a basically overlapping state, and the top and bottom of the spring combination are bundled with zinc-aluminum alloy wires to form a combined spring. .

(2)缝制一端开口的无纺布口袋,使无纺布口袋的内径在90mm,口袋内深度在130mm。(2) Sew a non-woven pocket with one end open so that the inner diameter of the non-woven pocket is 90mm and the inner depth of the pocket is 130mm.

(3)将组合式弹簧放入一端开口的无纺布口袋后,缝制无纺布袋的开口端,并使袋内弹簧处理一种自由且充满的状态。(3) After putting the combined spring into the non-woven bag with one end open, sew the open end of the non-woven bag, and make the spring in the bag in a free and full state.

(4)将单个的圆柱形袋包弹簧纵横排列,组合成方形体,相邻两个袋包弹簧无纺布接触面用热熔胶胶合,采用“三点”胶合方式,即将热熔胶滴涂在接触部位的上、中、下位置,再经冷却固化后胶合而成。(4) Arrange the single cylindrical bag springs vertically and horizontally to form a square, and glue the contact surfaces of the two adjacent bag springs with hot melt adhesive. It is coated on the upper, middle and lower positions of the contact parts, and then glued after cooling and curing.

3、接直流电导线3. Connect the DC wire

(1)将直流电导线分别穿过袋包弹簧无纺布上下两端面,分别与弹簧上下端部相连,电路被分为两路分别接入两弹簧线圈的顶端和底端。A电路中,火线接口接底端,零线接口接顶端;B电路中,火线接口接顶部,零线接口接底部。(1) Pass the direct current wires through the upper and lower ends of the non-woven bag spring, respectively, and connect them to the upper and lower ends of the spring, respectively. In circuit A, the live wire interface is connected to the bottom, and the neutral interface is connected to the top; in circuit B, the live wire interface is connected to the top, and the neutral interface is connected to the bottom.

(2)采用直流电源的电压18~36V,电流5~10mA,电功率为0.18~0.36W,A电路中弹簧线圈中电流自下而上,B电路中弹簧中电流自上而下,由于两弹簧中电流方向相反,所以线圈中的磁场方向也相反,从而产生相互排斥的力。(2) The voltage of the DC power supply is 18~36V, the current is 5~10mA, and the electric power is 0.18~0.36W. The current in the spring coil in circuit A is from bottom to top, and the current in the spring in circuit B is from top to bottom. The currents in the coils are in opposite directions, so the magnetic fields in the coils are also in opposite directions, creating mutually repulsive forces.

(3)通过改变电压和电流的大小,使弹簧线圈中的磁场大小发生改变,从而使两弹簧的相互排斥力发生改变,实现沙发坐垫的软硬程度可调节。(3) By changing the magnitude of voltage and current, the size of the magnetic field in the spring coil is changed, so that the mutual repulsive force of the two springs is changed, and the softness and hardness of the sofa cushion can be adjusted.

4、坐垫芯层组坯胶合4. Cushion core layer grouping and gluing

(1)裁剪厚度为20mm、边长为500的海绵,作为芯层內坯底层面和上层面,在其向内的一面喷涂海绵胶,固含量35%、粘度2000cps、施胶量50g/㎡。(1) Cut a sponge with a thickness of 20mm and a side length of 500. As the bottom and upper layers of the inner blank of the core layer, spray sponge glue on the inward side, with a solid content of 35%, a viscosity of 2000cps, and a sizing amount of 50g/㎡ .

(2)将宽为100mm、长为490mm、厚度为10mm四块方柱形海绵放置于芯层底层面上,并沿底层面海绵的四边对齐胶合,四块方柱形海绵结合处也按上述方法喷涂海绵胶。(2) Place four square cylindrical sponges with a width of 100 mm, a length of 490 mm and a thickness of 10 mm on the bottom surface of the core layer, and align and glue them along the four sides of the bottom surface sponge. Method Spray sponge glue.

(3)将袋包弹簧放置于述空心处后,将单面涂胶的上层面海绵放置于芯层上面,涂胶面向内与袋包弹簧接合,并与四周对齐胶合,制成沙发座垫或软包的內坯。(3) After placing the bag spring in the hollow place, place the single-sided glued upper sponge on the core layer, the glued surface is inwardly engaged with the bag spring, and aligned and glued with the surrounding to make a sofa seat cushion Or the inner blank of the soft package.

(4)沙发坐垫内嵌的袋包弹簧中,每个弹簧上下端部的直流电导线均通过坐垫芯层侧面穿出海绵,使其形成电流回路。(4) In the pocket springs embedded in the sofa cushion, the DC wires at the upper and lower ends of each spring pass through the sponge through the side of the core layer of the cushion to form a current loop.

5、包覆沙发套5. Covered sofa cover

根据一定规格要求,对沙发面料进行裁剪和缝制,制成沙发套,并将坐垫芯层包覆其,制备成沙发坐垫。According to certain specifications, the sofa fabric is cut and sewn to make a sofa cover, and the core layer of the cushion is wrapped around it to prepare a sofa cushion.

实施例2Example 2

软硬度可调节式保健沙发坐垫,包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层和电源及控制箱;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧重合而成的组合弹簧,组合弹簧包裹于无纺布袋中;电源及控制箱分两路电路分别连接组合弹簧层中每个组合弹簧的两个弹簧,A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,使得两个弹簧中的电流方向相反。Soft and hardness adjustable health sofa cushion, including sofa cushion cover, core layer sponge surface layer, core layer sponge side layer, core layer sponge bottom layer, combined spring layer and power supply and control box; the sofa cushion cover wraps the sofa cushion core The core layer of the sofa cushion is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer from top to bottom, which are respectively glued and fixed by sponge glue, and the combined spring layer is located in the core layer sponge surface layer and the core layer sponge. The middle of the bottom layer is fixed in the side layer of the core layer of sponge. The combined spring layer includes a plurality of combined springs formed by overlapping two springs. The combined springs are wrapped in non-woven bags; the power supply and the control box are connected by two circuits respectively. The two springs of each combined spring in the combined spring layer, in the A circuit, the first output end of the power supply and the control box is connected to the bottom end of the A spring, and the top end of the A spring is connected to the first input end of the power supply and the control box; in the B circuit, The second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the second input end of the power supply and the control box, so that the current directions in the two springs are opposite.

其制备方法包括以下步骤:Its preparation method comprises the following steps:

(1)螺旋弹簧表面绝缘处理;(1) Insulation treatment on the surface of the coil spring;

(2)袋包弹簧制备;(2) Preparation of bag spring;

(3)接直流电导线;(3) Connect the DC wire;

(4)坐垫芯层组坯胶合;(4) The core layer of the seat cushion is glued together;

(5)包覆沙发套。(5) Cover the sofa cover.

1、螺旋弹簧表面绝缘处理1. Surface insulation treatment of coil spring

采用碱性氧化工艺对螺旋弹簧表面进行绝缘处理,使弹簧钢丝表面形成一层绝缘氧化膜,在其外层主要是四氧化三铁,内层为氧化亚铁,可有效防止在弹簧通电时漏电,同时增强弹簧的抗腐蚀能力。The surface of the coil spring is insulated by an alkaline oxidation process, so that an insulating oxide film is formed on the surface of the spring steel wire. , while enhancing the corrosion resistance of the spring.

(1)将100份氢氧化钠溶于200份水中,再缓慢加入30份亚硝酸钠和15份硝酸钠,使其完全溶解,再添加200份水进行稀释,然后加入10份纯净的铁粉, 并加热至沸腾,温度控制在110℃。(1) Dissolve 100 parts of sodium hydroxide in 200 parts of water, slowly add 30 parts of sodium nitrite and 15 parts of sodium nitrate to dissolve it completely, add 200 parts of water for dilution, and then add 10 parts of pure iron powder , and heated to boiling, the temperature was controlled at 110 ℃.

(2)将螺旋弹簧完全浸入煮沸的碱性溶液中,放置27min,使弹簧表面形成一层蓝黑色的氧化膜。(2) Fully immerse the coil spring in the boiled alkaline solution and leave it for 27 minutes to form a blue-black oxide film on the surface of the spring.

(3)将螺旋弹簧从碱性溶液中取出,放置于冷水中漂洗4.5min,再放置于温水(45℃)中漂洗2.3min,以去除吸附在弹簧表面上的碱性溶液。(3) Take the coil spring out of the alkaline solution, rinse it in cold water for 4.5 minutes, and then rinse it in warm water (45°C) for 2.3 minutes to remove the alkaline solution adsorbed on the surface of the spring.

(4)将弹簧除去表面上的碱性溶液后,放置于浓度为2.4%的温肥皂水中(45℃)3.5min, 然后用温水(40℃)冲洗二次后,放置于93℃的锭子油中处理 4min,取出后放置9min,使吸附在弹簧表面上的油液滴净,最后用干净的抹布将弹簧表面擦干即可。(4) After removing the alkaline solution on the surface of the spring, place it in warm soapy water with a concentration of 2.4% (45°C) for 3.5 minutes, then rinse it twice with warm water (40°C), and place it in 93°C spindle oil Treat in medium for 4 minutes, take it out and leave it for 9 minutes to make the oil droplets adsorbed on the surface of the spring clean, and finally wipe the surface of the spring with a clean rag.

2、袋包弹簧制备2. Preparation of bag spring

(1)将自由高度为130mm、圆盘直径为90mm的两个弹簧进行嵌入式合并,使其处于基本重合的状态,并用锌铝合金丝对弹簧组合的顶部和底部进行捆扎,形成组合式弹簧。(1) The two springs with a free height of 130mm and a disc diameter of 90mm are embedded and merged so that they are in a basically overlapping state, and the top and bottom of the spring combination are bundled with zinc-aluminum alloy wires to form a combined spring. .

(2)缝制一端开口的无纺布口袋,使无纺布口袋的内径在92mm,口袋内深度在132mm。(2) Sew a non-woven pocket with one end open so that the inner diameter of the non-woven pocket is 92mm and the inner depth of the pocket is 132mm.

(3)将组合式弹簧放入一端开口的无纺布口袋后,缝制无纺布袋的开口端,并使袋内弹簧处理一种自由且充满的状态。(3) After putting the combined spring into the non-woven bag with one end open, sew the open end of the non-woven bag, and make the spring in the bag in a free and full state.

(4)将单个的圆柱形袋包弹簧纵横排列,组合成方形体,纵横弹簧数量均为6个,相邻两个袋包弹簧无纺布接触面用热熔胶胶合,采用“三点”胶合方式,即将热熔胶滴涂在接触部位的上、中、下位置,再经冷却固化后胶合而成。(4) Arrange the single cylindrical bag springs vertically and horizontally to form a square body. The number of vertical and horizontal springs is 6. The non-woven contact surfaces of two adjacent bag springs are glued with hot melt adhesive, using "three points" The gluing method is to apply the hot melt adhesive to the upper, middle and lower positions of the contact part, and then glue it after cooling and curing.

3、接直流电导线3. Connect the DC wire

(1)将直流电导线分别穿过袋包弹簧无纺布上下两端面,分别与弹簧上下端部相连,电路被分为两路分别接入两弹簧线圈的顶端和底端。A电路中,火线接口接底端,零线接口接顶端;B电路中,火线接口接顶部,零线接口接底部。(1) Pass the direct current wires through the upper and lower ends of the non-woven bag spring, respectively, and connect them to the upper and lower ends of the spring, respectively. In circuit A, the live wire interface is connected to the bottom, and the neutral interface is connected to the top; in circuit B, the live wire interface is connected to the top, and the neutral interface is connected to the bottom.

(2)采用直流电源的电压18~36V,电流5~10mA,电功率为0.18~0.36W,A电路中弹簧线圈中电流自下而上,B电路中弹簧中电流自上而下,由于两弹簧中电流方向相反,所以线圈中的磁场方向也相反,从而产生相互排斥的力。(2) The voltage of the DC power supply is 18~36V, the current is 5~10mA, and the electric power is 0.18~0.36W. The current in the spring coil in circuit A is from bottom to top, and the current in the spring in circuit B is from top to bottom. The currents in the coils are in opposite directions, so the magnetic fields in the coils are also in opposite directions, creating mutually repulsive forces.

(3)通过改变电压和电流的大小,使弹簧线圈中的磁场大小发生改变,从而使两弹簧的相互排斥力发生改变,实现沙发坐垫的软硬程度可调节。(3) By changing the magnitude of voltage and current, the size of the magnetic field in the spring coil is changed, so that the mutual repulsive force of the two springs is changed, and the softness and hardness of the sofa cushion can be adjusted.

4、坐垫芯层组坯胶合4. Cushion core layer grouping and gluing

(1)裁剪厚度为25mm、边长为550mm的海绵,作为芯层內坯底层面和上层面,在其向内的一面喷涂海绵胶,固含量29%、粘度2250cps、施胶量56g/㎡。(1) Cut a sponge with a thickness of 25mm and a side length of 550mm, as the bottom and upper layers of the inner blank of the core layer, spray sponge glue on the inward side of the sponge, with a solid content of 29%, a viscosity of 2250cps, and a sizing amount of 56g/㎡ .

(2)将宽为120mm、长为540mm、厚度为10mm的四块方柱形海绵放置于芯层底层面上,并沿底层面海绵的四边对齐胶合,四块方柱形海绵结合处也按上述方法喷涂海绵胶。(2) Place four square cylindrical sponges with a width of 120 mm, a length of 540 mm and a thickness of 10 mm on the bottom surface of the core layer, and align and glue them along the four sides of the bottom surface sponge. The above method sprays the sponge glue.

(3)将袋包弹簧放置于述空心处后,将单面涂胶的上层面海绵放置于芯层上面,涂胶面向内与袋包弹簧接合,并与四周对齐胶合,制成沙发座垫或软包的內坯。(3) After placing the bag spring in the hollow place, place the single-sided glued upper sponge on the core layer, the glued surface is inwardly engaged with the bag spring, and aligned and glued with the surrounding to make a sofa seat cushion Or the inner blank of the soft package.

(4)沙发坐垫内嵌的袋包弹簧中,每个弹簧上下端部的直流电导线均通过坐垫芯层侧面穿出海绵,使其形成电流回路。(4) In the pocket springs embedded in the sofa cushion, the DC wires at the upper and lower ends of each spring pass through the sponge through the side of the core layer of the cushion to form a current loop.

5、包覆沙发套5. Covered sofa cover

根据一定规格要求,对沙发面料进行裁剪和缝制,制成沙发套,并将坐垫芯层包覆其,制备成沙发坐垫。According to certain specifications, the sofa fabric is cut and sewn to make a sofa cover, and the core layer of the cushion is wrapped around it to prepare a sofa cushion.

Claims (8)

1.软硬度可调节式保健沙发坐垫,其特征是包括沙发坐垫套、芯层海绵面层、芯层海绵侧边层、芯层海绵底层、组合弹簧层和电源及控制箱;其中沙发坐垫套包裹沙发坐垫芯层,沙发坐垫芯层从上自下依次为芯层海绵面层、芯层海绵侧边层与芯层海绵底层,分别通过海绵胶胶合固定,组合弹簧层位于芯层海绵面层与芯层海绵底层中间,固定于芯层海绵侧边层内,组合弹簧层包括多个由两个弹簧嵌入式合并重合而成的组合弹簧;电源及控制箱分两路电路分别连接组合弹簧层中每个组合弹簧的两个弹簧,A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,使得两个弹簧中的电流方向相反;每个弹簧上下端部的直流电导线均通过坐垫芯层侧面穿出海绵,使其形成电流回路;所述组合弹簧层由多个无纺布包裹的组合弹簧纵横排列而成,纵向、横向上每排弹簧的数量均为6个。1. The softness and hardness adjustable type health care sofa cushion is characterized in that it comprises a sofa cushion cover, a core layer sponge surface layer, a core layer sponge side layer, a core layer sponge bottom layer, a combined spring layer and a power supply and a control box; wherein the sofa cushion The cover wraps the core layer of the sofa cushion, the core layer of the sofa cushion from top to bottom is the core layer sponge surface layer, the core layer sponge side layer and the core layer sponge bottom layer, which are respectively glued and fixed by sponge glue, and the combined spring layer is located on the core layer sponge surface. The middle layer and the bottom layer of the core layer sponge are fixed in the side layer of the core layer sponge. The combined spring layer includes a plurality of combined springs formed by embedding two springs and overlapping them; the power supply and the control box are divided into two circuits to connect the combined springs respectively. The two springs of each combined spring in the layer, in the A circuit, the first output end of the power supply and the control box is connected to the bottom end of the A spring, and the top end of the A spring is connected to the first input end of the power supply and the control box; in the B circuit, the power supply and the first input end of the control box are connected. The second output end of the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the power supply and the second input end of the control box, so that the current directions in the two springs are opposite; the direct current wires at the upper and lower ends of each spring pass through the cushion core The sponge is pierced through the side of the layer to form a current loop; the composite spring layer is formed by a plurality of composite springs wrapped with non-woven fabrics arranged vertically and horizontally, and the number of each row of springs is 6 vertically and horizontally. 2.制备如权利要求1所述的软硬度可调节式保健沙发坐垫的方法,其特征是包括以下步骤:(1)螺旋弹簧表面绝缘处理;2. The method for preparing the cushion of a health-care sofa with adjustable hardness and softness as claimed in claim 1, characterized by comprising the following steps: (1) insulating the surface of the coil spring; (2)袋包弹簧制备;(2) Preparation of bag spring; (3)接直流电导线;(3) Connect the DC wire; (4)坐垫芯层组坯胶合;(4) The core layer of the seat cushion is glued together; (5)包覆沙发套。(5) Cover the sofa cover. 3.根据权利要求2所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述步骤(1)螺旋弹簧表面绝缘处理,包括如下工艺步骤:3. The method for preparing a cushion of a health-care sofa with adjustable hardness and softness according to claim 2, characterized in that the step (1) surface insulation treatment of the coil spring includes the following process steps: 1)将100份氢氧化钠溶于200份水中,再加入30份亚硝酸钠和15份硝酸钠,使其完全溶解,添加200份水进行稀释,然后加入10份铁粉,加热,温度控制在100~120℃;1) Dissolve 100 parts of sodium hydroxide in 200 parts of water, then add 30 parts of sodium nitrite and 15 parts of sodium nitrate to dissolve it completely, add 200 parts of water for dilution, then add 10 parts of iron powder, heat, temperature control at 100~120℃; 2)将螺旋弹簧完全浸入碱性溶液中,放置20~30min,使弹簧表面形成一层蓝黑色的氧化膜;2) Completely immerse the coil spring in the alkaline solution and leave it for 20-30 minutes to form a blue-black oxide film on the surface of the spring; 3)将螺旋弹簧从碱性溶液中取出,放置于冷水中漂洗3~5min,再放置于30~50℃的温水中漂洗2~3min,去除吸附在弹簧表面上的碱性溶液;3) Take the coil spring out of the alkaline solution, rinse it in cold water for 3 to 5 minutes, and then rinse it in warm water at 30 to 50°C for 2 to 3 minutes to remove the alkaline solution adsorbed on the surface of the spring; 4)将除去表面碱性溶液的弹簧放置于浓度为2~3%的、40~50℃的肥皂水中,浸泡3~4min,然后用30~50℃的温水冲洗两次;放置于80~100℃的锭子油中处理 3~5min,取出后放置8~10min至弹簧表面上的油液滴净,最后将弹簧表面擦干。4) Place the spring with the surface alkaline solution removed in soapy water with a concentration of 2-3% at 40-50°C, soak it for 3-4 minutes, and then rinse it twice with warm water at 30-50°C; place it at 80-100°C. Treat in spindle oil at ℃ for 3 to 5 minutes, take it out and place it for 8 to 10 minutes until the oil drops on the surface of the spring, and finally wipe the surface of the spring dry. 4.根据权利要求2所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述步骤(2)袋包弹簧制备,包括如下工艺步骤:4. The method for preparing a cushion of a health-care sofa with adjustable hardness and softness according to claim 2, characterized in that the step (2) of preparing a pocket spring includes the following process steps: 1)将两个自由高度为130mm、圆盘直径为90mm的弹簧嵌入式合并,使其重合,用锌铝合金丝对两个弹簧的顶部和底部进行捆扎,形成组合弹簧;1) Insert and merge two springs with a free height of 130mm and a disc diameter of 90mm to make them overlap, and bundle the top and bottom of the two springs with zinc-aluminum alloy wires to form a combined spring; 2)缝制一端开口的无纺布口袋,无纺布口袋的内径为90~92mm,深度为130~135mm;2) Sew a non-woven pocket with an open end, the inner diameter of the non-woven pocket is 90-92mm, and the depth is 130-135mm; 3)将组合式弹簧放入一端开口的无纺布口袋后,缝合无纺布袋的开口端,形成圆柱形袋包弹簧;3) After putting the combined spring into the non-woven bag with one end open, sew the open end of the non-woven bag to form a cylindrical bag spring; 4)将单个的圆柱形袋包弹簧纵横排列,纵向、横向每排弹簧的数量均为6个,相邻接触的两个袋包弹簧无纺布接触面用热熔胶胶合。4) Arrange the single cylindrical bag springs vertically and horizontally, the number of springs in each row is 6 vertically and horizontally, and glue the non-woven contact surfaces of two adjacent bag springs with hot melt adhesive. 5.根据权利要求2所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述步骤(3)接直流电导线,包括如下工艺步骤:5. The method for preparing a cushion of a health-care sofa with adjustable softness and hardness according to claim 2, wherein the step (3) is connected to a direct current wire, comprising the following process steps: 1)将电源及控制箱与组合弹簧的上下两端通过穿过袋包弹簧无纺布的直流电导线相连;电路被分为两路:A电路中,电源及控制箱的第一输出端连接A弹簧底端,A弹簧顶端连接电源及控制箱的第一输入端;B电路中,电源及控制箱的第二输出端连接B弹簧顶端,B弹簧底端连接电源及控制箱的第二输入端,1) Connect the power supply and the control box to the upper and lower ends of the combined spring through the direct current wire passing through the non-woven fabric of the bag spring; the circuit is divided into two circuits: In the A circuit, the first output end of the power supply and the control box is connected to A The bottom end of the spring, the top end of the A spring is connected to the first input end of the power supply and the control box; in the circuit B, the second output end of the power supply and the control box is connected to the top end of the B spring, and the bottom end of the B spring is connected to the power supply and the second input end of the control box , 2)采用电压18~36V,电流5~10mA,电功率为0.18~0.36W的直流电源,A电路中的A弹簧线圈里电流自下而上,B电路中的B2) Using a DC power supply with a voltage of 18-36V, a current of 5-10mA, and an electric power of 0.18-0.36W, the current in the A spring coil in the A circuit is bottom-up, and the B in the B circuit 弹簧线圈里电流自上而下,由于两条电路电流方向相反,所以磁场方向也相反,从而产生相互排斥的力;The current in the spring coil is from top to bottom. Since the current directions of the two circuits are opposite, the direction of the magnetic field is also opposite, resulting in a mutually repulsive force; 3)改变电压和电流的大小,弹簧线圈中的磁场大小发生改变,使两弹簧的相互排斥力发生改变,从而调节沙发坐垫的软硬程度。3) Change the magnitude of the voltage and current, and the magnetic field in the spring coil changes, which changes the mutual repulsive force of the two springs, thereby adjusting the softness and hardness of the sofa cushion. 6.根据权利要求2所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述步骤(4)坐垫芯层组坯胶合,包括如下工艺步骤:6. The method for preparing a cushion of a health-care sofa with adjustable hardness and softness according to claim 2, wherein the step (4) gluing the core layer of the cushion, comprises the following process steps: 1)裁剪两块厚度为20~30mm、边长为500~600mm的海绵,分别作为软硬度可调节式保健沙发坐垫的芯层海绵底层和芯层海绵面层,在其内表面喷涂固含量25%~35%、粘度2000~2500cps的海绵胶,施胶量为50g/㎡~60g/㎡;1) Cut two pieces of sponge with a thickness of 20-30mm and a side length of 500-600mm, respectively as the bottom layer of the core sponge and the surface layer of the core sponge of the adjustable hardness of the health care sofa cushion, and spray the solid content on the inner surface of the sponge. 25%~35% sponge glue with viscosity of 2000~2500cps, the sizing amount is 50g/㎡~60g/㎡; 2)裁剪四块宽为100~130mm、长为400~600mm、厚度为10~15mm的海绵作为芯层海绵侧边层,放置于芯层內坯底层面的上表面,沿芯层海绵底层的四边对齐胶合,中间留有空心处;四块芯层海绵侧边层结合处喷涂固含量25%~35%、粘度2000~2500cps的海绵胶,施胶量为50g/㎡~60g/㎡;2) Cut out four pieces of sponge with a width of 100-130mm, a length of 400-600mm and a thickness of 10-15mm as the side layer of the core sponge, and place them on the upper surface of the bottom surface of the inner blank of the core layer, along the bottom of the core sponge. The four sides are aligned and glued, leaving a hollow in the middle; the joints of the four core layer sponges are sprayed with sponge glue with a solid content of 25% to 35% and a viscosity of 2000 to 2500cps, and the amount of glue is 50g/㎡~60g/㎡; 3)将袋包弹簧放置于述空心处后,将内表面涂胶的芯层海绵面层放置于袋包弹簧上面,涂胶面向内与袋包弹簧接合,并与芯层海绵侧边层对齐胶合,制成沙发座垫內坯;3) After placing the bag spring in the hollow place, place the inner surface of the core sponge surface coated with glue on the bag spring, the glued surface is inwardly engaged with the bag spring, and aligned with the side layer of the core sponge Glue to make the inner blank of sofa seat cushion; 4)沙发坐垫内嵌的袋包弹簧中,每个弹簧上下端部的直流电导线均通过坐垫芯层侧面穿出海绵,形成电流回路。4) In the pocket springs embedded in the sofa cushion, the DC wires at the upper and lower ends of each spring pass through the sponge through the side of the core layer of the cushion to form a current loop. 7.根据权利要求2所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述步骤(5)包覆沙发套:根据內坯的尺寸规格,裁剪和缝制沙发面料,制成沙发套,包覆于坐垫芯层上,制得软硬度可调节式保健沙发坐垫。7. The method for preparing a health-care sofa cushion with adjustable hardness according to claim 2, characterized in that the step (5) wrapping the sofa cover: cutting and sewing the sofa fabric according to the size specification of the inner blank, A sofa cover is made and covered on the core layer of the seat cushion to obtain a softness and hardness adjustable health care sofa seat cushion. 8.根据权利要求4所述的软硬度可调节式保健沙发坐垫的制备方法,其特征是所述袋包弹簧无纺布接触面用热熔胶胶合为“三点”胶合法,即将热熔胶滴涂在接触处的上、中、下位置,再经冷却固化后胶合。8. The preparation method of the soft-hardness adjustable health-care sofa seat cushion according to claim 4, wherein the contact surface of the bag-wrapped spring non-woven fabric is glued with hot-melt glue into a "three-point" glue method, which is to heat The melt glue is applied to the upper, middle and lower positions of the contact, and then glued after cooling and solidification.
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