CN108373953A - A kind of soapberry ferment handmade soap and preparation method thereof - Google Patents
A kind of soapberry ferment handmade soap and preparation method thereof Download PDFInfo
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- CN108373953A CN108373953A CN201810212407.9A CN201810212407A CN108373953A CN 108373953 A CN108373953 A CN 108373953A CN 201810212407 A CN201810212407 A CN 201810212407A CN 108373953 A CN108373953 A CN 108373953A
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D10/00—Compositions of detergents, not provided for by one single preceding group
- C11D10/04—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap
- C11D10/045—Compositions of detergents, not provided for by one single preceding group based on mixtures of surface-active non-soap compounds and soap based on non-ionic surface-active compounds and soap
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- Detergent Compositions (AREA)
Abstract
Description
技术领域technical field
本发明属于手工皂技术领域,具体涉及一种无患子酵素手工皂及其制备方法。The invention belongs to the technical field of handmade soaps, and in particular relates to a soapberry enzyme handmade soap and a preparation method thereof.
背景技术Background technique
无患子(Sapindusmukorossi Gaerth.)又被称为油患子(四川)、肥珠子(江西、湖南、广东)、肥皂果(云南河口)、苦患树(海南),目浪树(中国台湾)、鬼见愁等,也有称为肥皂树或洗手果的。无患子为无患子科无患子属的一种落叶乔木,广泛分布于东南亚各国、日本、中国台湾及淮河以南地区,具有十分广泛的利用价值。Soapberry (Sapindus mukorossi Gaerth.) is also known as Oil Sapin (Sichuan), Fat Pearl (Jiangxi, Hunan, Guangdong), Soap Fruit (Yunnan Hekou), Bitter Tree (Hainan), and Mulang Tree (Taiwan, China) , Gui Jianchou, etc., also known as soap tree or hand-washing fruit. Sapindus is a deciduous tree belonging to the family Sapindaceae. It is widely distributed in Southeast Asian countries, Japan, Taiwan and the south of the Huaihe River, and has a very wide range of utilization value.
无患子果皮含有大量无患子皂苷,是优良的植物表面活性剂,果皮的皂苷有三萜皂苷,它们都具有很强的表面活性作用,为天然的非离子型表面活性剂,可制造“天然无公害洗洁剂”。同时无患子三萜皂苷类已证实作用于人体皮肤有抗菌、杀菌和消炎功效。无患子皂苷也是优良的农药乳化剂,对棉蚜虫,红蜘蛛和甘薯金华昆虫等具有较好的杀虫效果。药理的研究表明,无患子果皮所含皂苷的成分中具有抗皮肤真菌和念珠菌作用、抑制肿瘤细胞增殖、抗幽门螺旋杆菌活性、保肝作用等多种生物活性。除了具有良好的去污效果外,无患子还含有氨基酸,维生素等天然营养素调理物质,具有抗菌,抗炎,抗头皮屑瘙痒等作用,对皮肤刺激性小,安全可靠,丰富的营养调理成分,使得无患子发展生物天然洗涤剂和天然化妆品等环保产品具有无法估量的潜力。此外,无患子树种树型美观、根系发达,可吸收汽车尾气、空气中二氧化硫等有害的气体,在绿化、水土保持、环保等方面也具有十分重要的价值。无患子皂苷对重金属具备广谱的洗脱作用,对铅、锰、铬、砷、汞等的洗脱率都在90%以上。Sapindus fruit peel contains a large amount of Sapindus sapinsin, which is an excellent plant surfactant. The saponin in the peel contains triterpene saponins, which all have strong surface activity. They are natural non-ionic surfactants, which can make "natural Pollution-free detergent". At the same time, triterpene saponins of Sapindus chinensis have been confirmed to have antibacterial, bactericidal and anti-inflammatory effects on human skin. Sapindus saponins are also excellent pesticide emulsifiers, and have good insecticidal effects on cotton aphids, spider mites and sweet potato Jinhua insects. Pharmacological studies have shown that the Sapindus fruit peel contains saponin components that have anti-dermatophyte and candida effects, inhibit tumor cell proliferation, anti-Helicobacter pylori activity, liver protection and other biological activities. In addition to having a good decontamination effect, Sapindus also contains natural nutrient conditioning substances such as amino acids and vitamins, which have antibacterial, anti-inflammatory, anti-dandruff and itching effects, are less irritating to the skin, are safe and reliable, and are rich in nutritional conditioning ingredients , so that the development of environmental protection products such as biological natural detergents and natural cosmetics has inestimable potential. In addition, Sapindus has beautiful tree shape and well-developed root system, which can absorb harmful gases such as automobile exhaust and sulfur dioxide in the air, and is also of great value in greening, water and soil conservation, and environmental protection. Sapindus saponin has a broad-spectrum elution effect on heavy metals, and the elution rate on lead, manganese, chromium, arsenic, mercury, etc. is above 90%.
现有技术中,以无患子为原料开发的洗护产品很多,但这些产品一般都是加入的无患子粗提液,皂苷量少,不仅皂苷提取成本高,且去污能力不理想。因此,这些产品的质量有待提高。In the prior art, there are many washing and care products developed with Sapindus chinensis as raw materials, but these products are generally added with crude extract of Sapindus chinensis, and the amount of saponin is small, not only the cost of saponin extraction is high, but also the decontamination ability is not ideal. Therefore, the quality of these products needs to be improved.
发明内容Contents of the invention
本发明的目的是提供一种无患子酵素手工皂及其制备方法,直接以无患子发酵液和厨房废油为原料,制备手工皂,无需皂苷提取步骤,成本低,产品去污能力好,可绿色生产。The purpose of the present invention is to provide a kind of soapberry enzyme handmade soap and its preparation method, directly use the soapberry fermented liquid and kitchen waste oil as raw materials to prepare handmade soap, no need for saponin extraction step, low cost, and good decontamination ability of the product , can be produced greenly.
本发明提供了一种无患子色手工皂的制备方法,包括以下步骤:The invention provides a kind of preparation method of soapberry color handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
S11,废油预处理S11, waste oil pretreatment
S111,脱胶S111, degumming
厨房废油先经过过滤除去不溶性杂质,再水浴加热到40~50℃,加入磷酸混合,其中厨房废油与磷酸的体积比例为10:1~2,得到的油-酸混合液在40~ 50℃下搅拌10min,室温静置使胶质凝聚,将上层的油相液体和凝聚物分离,对油相液体进行水浴加热处理,得到脱胶油脂;Kitchen waste oil is first filtered to remove insoluble impurities, then heated in a water bath to 40-50°C, and mixed with phosphoric acid. The volume ratio of kitchen waste oil to phosphoric acid is 10:1-2, and the obtained oil-acid mixture is Stir at ℃ for 10 minutes, stand at room temperature to coagulate the colloid, separate the oil phase liquid and the condensate in the upper layer, and heat the oil phase liquid in a water bath to obtain degummed grease;
S112,脱色、除味S112, decolorization, deodorization
将S111的脱胶油脂加热到95~105℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:1~2,然后将吸附后的白土与脱胶油脂混合物进行压滤,收集的滤液为脱色废油;Heat the degummed grease of S111 to 95-105°C, mix it with activated clay, the mass ratio of degummed grease to activated clay is 3:1-2, and then press-filter the adsorbed mixture of clay and degummed grease, and the collected filtrate is decolorized waste oil;
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:量取40g/100ml的氢氧化钠溶液、95%的乙醇溶液、所述脱色废油,其中所述氢氧化钠溶液:乙醇溶液:脱色废油的体积比例为3:4:3;S121, measure the raw materials for making soap: measure 40g/100ml of sodium hydroxide solution, 95% ethanol solution, and the decolorized waste oil, wherein the volume ratio of the sodium hydroxide solution: ethanol solution: decolorized waste oil is 3:4:3;
S122,皂化:采用热皂化法或者冷皂化法,将S121量取的原料混合后皂化,得到皂化液;S122, saponification: using a hot saponification method or a cold saponification method, saponifying the raw materials measured in S121 to obtain a saponification liquid;
S123,盐析:将所述皂化液倒入饱和氯化钠溶液中,并且饱和氯化钠溶液的体积与S121中各原料体积之和相等,搅拌至形成肥皂絮状物皂胶,过滤并收集絮状物皂胶;S123, salting out: pour the saponified solution into a saturated sodium chloride solution, and the volume of the saturated sodium chloride solution is equal to the sum of the volumes of the raw materials in S121, stir until soap flocs are formed, filter and collect floc soap gum;
S124,定型:将絮状物皂胶放入模具中,在小于等于30℃的条件下保温 24~48h,得到定型的皂基;S124, setting the shape: put the floc soap gel into the mold, and keep it warm for 24-48 hours under the condition of 30°C or less to obtain the shaped soap base;
S2,制备无患子酵素手工皂S2, preparing Sapindus enzyme handmade soap
将无患子发酵液浓缩成胶态,将所述皂基融化后与胶态无患子发酵液融合,定型,得到无患子酵素手工皂。Concentrating the sapindus fermented liquid into a colloidal state, melting the soap base and merging with the colloidal sapindus fermented liquid, and finalizing the shape to obtain the sapindus fermented soap.
优选的,上述无患子酵素手工皂的制备方法,所述热皂化法步骤如下:将 S121中量取的氢氧化钠溶液、乙醇溶液和脱色废油混合,加入沸石,加热,并不断搅拌,使溶液微沸腾,观察液面,当表面出现薄膜时停止加热,得到皂化液。Preferably, the preparation method of the above-mentioned Sapindus japonica enzyme handmade soap, the steps of the hot saponification method are as follows: mix the sodium hydroxide solution, ethanol solution and decolorized waste oil measured in S121, add zeolite, heat, and constantly stir, Make the solution boil slightly, observe the liquid level, stop heating when a film appears on the surface, and obtain a saponified liquid.
优选的,上述无患子酵素手工皂的制备方法,所述冷皂化法的步骤如下:将量取的脱色废油预热至45~50℃,得到溶液A;将量取的氢氧化钠溶液和乙醇溶液混合,预热至45~50℃,得到溶液B;将溶液B加入溶液A中,持续搅拌直至完全皂化,得到皂化液。Preferably, in the preparation method of the above-mentioned sapinsia chinensis enzyme handmade soap, the steps of the cold saponification method are as follows: preheat the measured decolorized waste oil to 45-50°C to obtain solution A; prepare the measured sodium hydroxide solution Mix with ethanol solution, preheat to 45-50°C to obtain solution B; add solution B to solution A, keep stirring until complete saponification, and obtain saponified liquid.
优选的,上述无患子酵素手工皂的制备方法,判断完全皂化的标准是:取几滴皂化液放入试管中,加2-5滴蒸馏水,100℃水浴加热并不断振摇,如果这时没有油滴游离出,则表示已经完全皂化。Preferably, for the preparation method of the above-mentioned sapinsia chinensis enzyme handmade soap, the criterion for judging complete saponification is: put a few drops of saponified solution into a test tube, add 2-5 drops of distilled water, heat in a water bath at 100°C and shake continuously, if at this time No oil droplets come out, which means complete saponification.
优选的,上述无患子酵素手工皂的制备方法,S2中,所述皂基融化后与辅料混合后再与胶态无患子发酵液融合,所述辅料为护肤剂、香味剂或者染色剂。Preferably, in the preparation method of the above-mentioned sapinsia chinensis enzyme handmade soap, in S2, the soap base is melted and then mixed with auxiliary materials and then fused with the colloidal sapinsia sativa fermented liquid, and the auxiliary materials are skin care agents, flavoring agents or dyeing agents .
优选的,上述无患子酵素手工皂的制备方法,所述护肤剂为蜂蜜、牛乳、巧克力粉或者动物油脂。Preferably, in the preparation method of the above-mentioned Sapindus ferment handmade soap, the skin care agent is honey, milk, chocolate powder or animal fat.
优选的,上述无患子酵素手工皂的制备方法,无患子酵素手工皂的具体制备方法如下:S21,取无患子发酵液水浴加热,浓缩成胶态,得到胶态发酵液;Preferably, the preparation method of the above-mentioned Sapindus fermented handmade soap is as follows: S21, take Sapindus fermented liquid and heat it in a water bath, concentrate it into a colloidal state, and obtain a colloidal fermented liquid;
S22,取做好的皂基加热融化,将融化的皂基倒入胶态发酵液中得到混合物,不断搅拌,控制温度在40~50℃,搅拌10min后,将混合物倒入模具中, 25~35℃烘干,将烘干的皂基取出,在阴凉的地方放置2-3d完成定型,得到无患子酵素手工皂。S22, heat and melt the prepared soap base, pour the melted soap base into the colloidal fermentation liquid to obtain the mixture, keep stirring, control the temperature at 40-50°C, stir for 10 minutes, pour the mixture into the mold, 25-50°C Dry at 35°C, take out the dried soap base, place it in a cool place for 2-3 days to complete the setting, and obtain Sapindus enzyme handmade soap.
优选的,上述无患子酵素手工皂的制备方法,所述无患子发酵液的制备方法按如下:分别称取洁净、烘干、剪碎的柠檬皮和洁净、烘干、剪碎的无患子果皮,混合后加入发酵瓶中,取无菌水加入发酵瓶中,其中,柠檬皮、无患子果皮、无菌水的质量比为1:3:12,调整溶液pH至7.8~8.2,用一层保鲜膜密封发酵瓶,自然发酵7天,发酵期间每隔两天对发酵液进行放气,发酵完成后过滤去除残留果皮,收集的滤液为无患子发酵液。Preferably, the preparation method of the above-mentioned Sapindus ferment handmade soap, the preparation method of the Sapindus fermented liquid is as follows: take clean, dried, shredded lemon peel and clean, dried, shredded lemon peel respectively. Sapinberry peel, mix and add to the fermentation bottle, take sterile water and add it to the fermentation bottle, wherein, the mass ratio of lemon peel, Sapinberry peel, and sterile water is 1:3:12, adjust the pH of the solution to 7.8-8.2 , seal the fermentation bottle with a layer of plastic wrap, and ferment naturally for 7 days. During the fermentation period, the fermentation liquid is degassed every two days. After the fermentation is completed, the residual peel is removed by filtration.
本发明还提供了一种根据上述任一制备方法制成的无患子酵素手工皂。The present invention also provides a Sapindus enzyme handmade soap made according to any one of the above preparation methods.
与现有技术相比,本发明提供的无患子色手工皂及其制备方法,具有以下有益效果:Compared with the prior art, the Sapindus color handmade soap provided by the present invention and its preparation method have the following beneficial effects:
(1)日常生活中,很多家庭炸鱼、炸薯条、炸油条及抽油烟机中产生的废油成为食之有毒、弃之感觉浪费的“鸡肋”。油炸后剩下的油脂其酸败速度会大大加快,而酸败的油脂会产生很多的有害物质,食用轻则会引起腹泻,严重的可引起肝脏疾病,另外油炸后剩在油里的残留物经过反复加热就会生成像杂环胺、苯并芘等致癌物质,对人体有很大的危害。在生活中,这些厨房废油到底该如何处理,成为一个社会难题。本发明以厨房废油制备手工皂的皂基,达到废物的重新利用,为厨房废油提供了一种新用途,减少了资源浪费,且降低了无患子手工皂的制作成本。(1) In daily life, the waste oil produced in many household fried fish, French fries, deep-fried dough sticks and range hoods has become a "chicken rib" that is poisonous to eat and wasteful to discard. The rancidity rate of the oil left after frying will be greatly accelerated, and the rancid oil will produce a lot of harmful substances, which can cause diarrhea if eaten lightly, and liver disease if it is serious. In addition, the residue left in the oil after frying After repeated heating, carcinogens such as heterocyclic amines and benzopyrene will be generated, which are very harmful to the human body. In life, how to deal with these kitchen waste oils has become a social problem. The invention uses the kitchen waste oil to prepare the soap base of the handmade soap, achieves waste reuse, provides a new application for the kitchen waste oil, reduces waste of resources, and reduces the production cost of the soapberry handmade soap.
(2)本发明采用磷酸处理厨房废余油脂,其胶质被磷酸凝聚,油中重金属还能与磷酸形成磷酸盐沉淀,有利油脂澄清。通过对无患子水浸提液进行生物发酵处理,发酵后的无患子水浸提液皂苷含量高,糖及蛋白质、色素等杂质含量低,起泡能力、去污能力、抑菌能力均比市售普通洗涤剂强,充分利用无患子中天然皂苷,温和无刺激,对皮肤的养护作用尤为突出,既可用作洗面,卸妆,又可用作沐浴用。(2) The present invention adopts phosphoric acid to treat kitchen waste oil, and its colloid is condensed by phosphoric acid, and heavy metals in oil can also form phosphate precipitation with phosphoric acid, which is beneficial to oil clarification. Through the biological fermentation treatment of the water extract of Sapindus chinensis, the fermented water extract of Sapindus chinensis has high content of saponin, low content of impurities such as sugar, protein, and pigment, and average foaming ability, decontamination ability, and antibacterial ability. It is stronger than common detergents in the market, fully utilizes the natural saponin in Sapindus chinensis, is mild and non-irritating, and has a particularly prominent effect on skin care. It can be used not only for face washing, makeup removal, but also for bathing.
具体实施方式Detailed ways
下面结合具体实施方式对本发明进行详细说明,但应当理解本发明的保护范围并不受具体实施方式的限制。下列实施例中未注明具体条件的试验方法,通常按照常规条件操作,未注明的实验材料来源均为市售,由于不涉及发明点,故不对其步骤进行详细描述。The present invention will be described in detail below in conjunction with specific embodiments, but it should be understood that the protection scope of the present invention is not limited by specific embodiments. The test methods that do not indicate specific conditions in the following examples are usually operated according to conventional conditions, and the sources of unindicated experimental materials are commercially available. Since they do not involve the invention point, the steps are not described in detail.
本发明提供了一种无患子色手工皂的制备方法,包括以下步骤:The invention provides a kind of preparation method of soapberry color handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
厨房废油制作皂基的反应原理如下:The reaction principle of making soap base from kitchen waste oil is as follows:
本发明利用皂化法将油脂与碱直接进行皂化反应制取皂基,原理用以下化学反应式表示:The present invention utilizes saponification method to directly carry out saponification reaction of oil and alkali to prepare soap base, and the principle is represented by the following chemical reaction formula:
将厨房废油与氢氧化钠进行皂化反应,得到高级脂肪酸或混合脂肪酸的碱性盐类,它的化学通式可表示为:RCOONa,上式中R代表长碳链烷基,并生产甘油。产生的皂基具有良好的洗涤、去污、清洁、润肤等作用。The kitchen waste oil is saponified with sodium hydroxide to obtain basic salts of higher fatty acids or mixed fatty acids. Its general chemical formula can be expressed as: RCOONa, where R represents a long carbon chain alkyl group, and glycerin is produced. The resulting soap base has good washing, decontamination, cleaning, moisturizing and other functions.
制备皂基的步骤如下:The steps for preparing soap base are as follows:
S11,废油预处理S11, waste oil pretreatment
厨房废油除了含脂肪酸甘油酯外,还含有不少在油脂中呈悬浮或沉淀状态的沙泥、食物残渣等不溶性的固体杂质,以及在油脂中呈溶解或乳化状态的游离脂肪酸、磷脂、色素、蛋白质等杂质。为了达到制皂的要求,必须对油脂进行预处理,包括脱胶、脱色处理两个过程。本发明实验采用的主要原料为大学食堂的厨房废油。In addition to fatty acid glycerides, kitchen waste oil also contains a lot of insoluble solid impurities such as silt and food residues in the state of suspension or precipitation in the oil, as well as free fatty acids, phospholipids, and pigments in the state of dissolution or emulsification in the oil. , protein and other impurities. In order to meet the requirements of soap making, oil must be pretreated, including two processes of degumming and decolorization. The main raw material that the experiment of the present invention adopts is the kitchen waste oil of university cafeteria.
S111,脱胶S111, degumming
脱胶是指去除油脂中磷酯、蛋白质以及其他胶质和黏液质。胶质的存在降低了油脂的使用价值和稳定性,导致皂基产品质量下降。为达到脱胶目的,本发明采用磷酸处理油脂,胶质被磷酸凝聚,同时油中重金属还能与磷酸形成磷酸盐沉淀。脱胶步骤如下:Degumming refers to the removal of phospholipids, proteins, and other colloids and mucus in oils and fats. The existence of colloids reduces the use value and stability of oils and fats, resulting in a decline in the quality of soap-based products. In order to achieve the purpose of degumming, the present invention adopts phosphoric acid to treat grease, colloid is coagulated by phosphoric acid, and heavy metals in oil can form phosphate precipitation with phosphoric acid at the same time. The degumming steps are as follows:
厨房废油先经过过滤除去泥沙、纤维素等不溶性杂质,再水浴加热到40~ 50℃,送入恒温磁力混合器,与磷酸混合,其中厨房废油与磷酸的体积比例为 10:1~2,得到的油-酸混合液在40~50℃搅拌10min,取出静置使胶质凝聚,含有凝聚物的油脂在搅拌过程中与热水混合,使凝聚物等胶体杂质吸水呈小胶粒存在,然后将上层油相液体和凝聚物分离,对油相液体进行水浴加热处理,以除去水分和空气,后得到脱胶油脂。Kitchen waste oil is first filtered to remove insoluble impurities such as sediment and cellulose, then heated in a water bath to 40-50°C, sent to a constant temperature magnetic mixer, and mixed with phosphoric acid. The volume ratio of kitchen waste oil to phosphoric acid is 10:1- 2. Stir the obtained oil-acid mixture at 40-50°C for 10 minutes, take it out and let it stand still to coagulate the colloid, and mix the oil containing coagulation with hot water during the stirring process, so that the colloidal impurities such as colloid absorb water and form small colloidal particles Then the upper oil phase liquid and the condensate are separated, and the oil phase liquid is heated in a water bath to remove moisture and air, and finally degummed grease is obtained.
S112,脱色、除味S112, decolorization, deodorization
厨房废油以及S111的脱胶油脂会夹带色素或烹饪残留物产生色素,因此需进行脱色处理。本发明采用物理吸附法对厨房废油进行脱色处理,使用活性白土等吸附剂褪去废油中的色素,活性白土的主要成分是SiO2和Al2O3。具体步骤如下:Kitchen waste oil and degummed grease of S111 will entrain pigment or produce pigment from cooking residue, so decolorization treatment is required. The invention adopts a physical adsorption method to decolorize kitchen waste oil, and uses activated clay and other adsorbents to remove the pigment in the waste oil. The main components of activated clay are SiO 2 and Al 2 O 3 . Specific steps are as follows:
将S111的脱胶油脂加热到95~105℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:1~2,使其脱色,然后将吸附后的白土与脱胶油脂混合物用压滤机进行压滤,能使二者分离的压滤参数均适用于本发明的方案,收集的滤液为脱色废油。脱色过程中不但可以淡化厨房废油的颜色,而且可以去除部分不良嗅味。Heat the degummed oil of S111 to 95-105°C, mix it with activated clay, the mass ratio of degummed oil and activated clay is 3:1-2, make it decolorized, and then filter the mixture of adsorbed clay and degummed oil with a filter press Carry out pressure filtration, the pressure filtration parameter that can make the two separate all is suitable for the scheme of the present invention, and the filtrate that collects is decolorized waste oil. During the decolorization process, it can not only dilute the color of kitchen waste oil, but also remove some bad smells.
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:量取40g/100ml的氢氧化钠溶液、95%的乙醇溶液、所述脱色废油,其中所述氢氧化钠溶液:乙醇溶液:脱色废油的体积比例为3:4:3;其中加乙醇溶液只是为了让油易溶于氢氧化钠溶液中,使反应更完全。S121, measure the raw materials for making soap: measure 40g/100ml of sodium hydroxide solution, 95% ethanol solution, and the decolorized waste oil, wherein the volume ratio of the sodium hydroxide solution: ethanol solution: decolorized waste oil is 3:4:3; the addition of ethanol solution is just to make the oil easily soluble in sodium hydroxide solution and make the reaction more complete.
S122,皂化:采用热皂化法或者冷皂化法,将S121量取的原料原料混合后皂化,得到皂化液;S122, saponification: using a hot saponification method or a cold saponification method, saponifying the raw materials measured in S121 to obtain a saponification solution;
所述热皂化法步骤如下:将S121中量取的氢氧化钠溶液、乙醇溶液和脱色废油混合,加入沸石,加热,并不断搅拌,使溶液微沸腾,观察液面,当表面出现薄膜时停止加热,得到皂化液。此时,得到的是硬脂酸钠,其余还有剩余的碱、盐水以及生成的甘油等物质。由于脂肪酸钠密度比溶液密度小,出现漂浮物,表明脂肪酸钠已经生成。The steps of the hot saponification method are as follows: mix the sodium hydroxide solution, ethanol solution and decolorized waste oil measured in S121, add zeolite, heat, and keep stirring to make the solution boil slightly, observe the liquid level, when a film appears on the surface Heating was stopped to obtain a saponified liquid. At this point, what is obtained is sodium stearate, and there are other substances such as residual alkali, brine, and generated glycerin. Since the density of fatty acid sodium is smaller than that of the solution, floating objects appear, indicating that fatty acid sodium has been generated.
所述冷皂化法的步骤如下:将量取的脱色废油放入烧杯中,然后预热至45 ~50℃,得到溶液A;将量取的氢氧化钠溶液和乙醇溶液混合,预热至45~50℃,得到溶液B;将溶液B加入溶液A中,持续搅拌直至完全皂化,得到皂化液。判断完全皂化的标准是:取几滴皂化液放入试管中,加2-5滴蒸馏水,100℃水浴加热并不断振摇,如果这时没有油滴游离出,则表示已经完全皂化,如果有油滴游离出则说明皂化尚未完全,需将油脂继续皂化,再次检验,直至完全皂化。The steps of the cold saponification method are as follows: put the measured decolorized waste oil into a beaker, and then preheat to 45-50°C to obtain solution A; mix the measured sodium hydroxide solution and ethanol solution, and preheat to 45-50°C to obtain solution B; add solution B to solution A, and continue stirring until complete saponification to obtain a saponified solution. The standard for judging complete saponification is: put a few drops of saponification liquid into a test tube, add 2-5 drops of distilled water, heat in a water bath at 100°C and shake continuously. The free oil droplets indicate that the saponification is not complete, and the oil needs to be saponified continuously and tested again until it is completely saponified.
S123,盐析:将S122中皂化好的皂化液倒入饱和氯化钠溶液中,并且饱和氯化钠溶液的体积与S121中各原料体积之和相等,搅拌至形成肥皂絮状物皂胶。搅拌可使硬脂酸钠在盐溶液中分离出来,由于肥皂比食盐水的密度小,所以漂浮在溶液上面,下层是生成甘油和过量的碱以及食盐水等,待硬质酸钠全部从盐溶液中盐析出来后,过滤并收集絮状物皂胶。S123, salting out: Pour the saponified solution saponified in S122 into a saturated sodium chloride solution, and the volume of the saturated sodium chloride solution is equal to the sum of the volumes of the raw materials in S121, and stir until soap flocs are formed. Stirring can separate sodium stearate in the salt solution. Since soap is less dense than salt water, it floats on the solution, and the lower layer is to generate glycerin, excess alkali and salt water. After salting out in the solution, filter and collect the floc saponin.
S124,定型:将絮状物皂胶放入模具中,在小于等于30℃的条件下保温24~48h,得到定型的皂基。温度不能大于30℃,避免皂基受热熔化,不易成型。S124, setting the shape: putting the floc soap gel into the mold, and keeping it warm for 24-48 hours under the condition of 30° C. or less, to obtain the shaped soap base. The temperature should not exceed 30°C to prevent the soap base from being heated and melted, which is not easy to form.
S2,制备无患子绿色手工皂S2, preparation of sapindus green handmade soap
将无患子发酵液浓缩成胶态,将S124中所述皂基融化后与胶态无患子发酵液融合,定型,得到无患子酵素手工皂。具体步骤如下:Concentrating the sapindella fermented liquid into a colloidal state, melting the soap base described in S124 and merging with the colloidal sapindala fermented liquid, and finalizing the shape to obtain the sapindella enzyme handmade soap. Specific steps are as follows:
S21,将无患子发酵液水浴加热,浓缩成胶态,得到胶态发酵液;S21, heating the Sapindus fermented liquid in a water bath, concentrating it into a colloidal state, and obtaining a colloidal fermented liquid;
S22,取做好的皂基加热融化,此过程的温度不宜过高,以免皂基烧焦,将融化的皂基倒入胶态发酵液中得到混合物,不断用玻璃棒搅拌,控制温度在 40~50℃,搅拌10min后,将混合物倒入模具中,将模具放在烘干箱中25~35℃烘干,将烘干的皂基取出,在阴凉的地方放置2~3d至定型,得到无患子酵素手工皂,其中25~35℃烘干避免皂基受热熔化,不易成型。S22, take the prepared soap base and heat it to melt. The temperature in this process should not be too high, so as not to burn the soap base. Pour the melted soap base into the colloidal fermentation liquid to obtain a mixture, and keep stirring with a glass rod to control the temperature at 40 ~50°C, after stirring for 10 minutes, pour the mixture into the mold, put the mold in a drying oven at 25-35°C to dry, take out the dried soap base, and place it in a cool place for 2-3 days until it is shaped, and you can get Soapberry enzyme handmade soap, which is dried at 25-35°C to prevent the soap base from being heated and melted, which is not easy to shape.
皂基加热融化后与辅料混合以提高皂基品质。所述辅料为无患子酵素浓缩液、护肤剂、香味剂或者染色剂,所述护肤剂为蜂蜜、牛乳、巧克力粉或者动物油脂。蜂蜜、牛乳具有润肤作用,巧克力粉起到活化面部血管和营养肌肤的作用,动物油脂可以制作出皂体较硬的洗衣皂;为了使手工皂更加美观,可以在制备过程中添加一些天然的染色物质,如胡萝卜素,绿茶素、橘皮提取物等天然染色剂。从而赋予环保皂基多彩缤纷的颜色变化,柔和的色彩丰富了皂基的可视效果,增加了其产品的品质和推广价值;为了让其具有优雅的香气,依据个人喜好添加自己喜欢的天然精油或者自己提取的天然香料,从而使皂基在使用过程中散发出优雅怡人的气味。After the soap base is heated and melted, it is mixed with auxiliary materials to improve the quality of the soap base. The auxiliary material is a sapinsia ferment concentrate, a skin care agent, a flavoring agent or a dyeing agent, and the skin care agent is honey, milk, chocolate powder or animal fat. Honey and milk can moisturize the skin, chocolate powder can activate facial blood vessels and nourish the skin, and animal fat can make laundry soap with a hard soap body; in order to make the handmade soap more beautiful, some natural soap can be added during the preparation process. Dyeing substances, such as carotene, green tea, orange peel extract and other natural dyes. In this way, the environmentally friendly soap base is endowed with colorful color changes, and the soft color enriches the visual effect of the soap base, increasing the quality and promotion value of its products; in order to make it have an elegant aroma, add your favorite natural essential oils according to your personal preferences Or the natural fragrance extracted by oneself, so that the soap base emits an elegant and pleasant smell during use.
具体包括以下实施例。Specifically include the following examples.
实施例1Example 1
一种无患子酵素手工皂的制备方法,包括以下步骤:A preparation method of soapberry enzyme handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
S11,废油预处理S11, waste oil pretreatment
S111,脱胶S111, degumming
厨房废油先经过过滤除去不溶性杂质,再水浴加热到40℃,加入磷酸混合,其中厨房废油与磷酸的体积比例为10:1,得到的油-酸混合液在40℃、1000rpm 下搅拌10min,室温静置使胶质凝聚,将上层的油相液体和凝聚物分离,对油相液体进行100℃水浴加热处理,水浴时间为2h,得到脱胶油脂;Kitchen waste oil is first filtered to remove insoluble impurities, then heated to 40°C in a water bath, and mixed with phosphoric acid. The volume ratio of kitchen waste oil to phosphoric acid is 10:1, and the obtained oil-acid mixture is stirred at 40°C and 1000rpm for 10 minutes , stand still at room temperature to coagulate the colloid, separate the oil phase liquid and the condensate in the upper layer, and heat the oil phase liquid in a water bath at 100 ° C for 2 hours to obtain degummed grease;
S112,脱色、除味S112, decolorization, deodorization
将S111的脱胶油脂加热到95℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:1,然后将吸附后的白土与脱胶油脂混合物进行压滤,收集的滤液为脱色废油;Heat the degummed grease of S111 to 95°C, mix it with activated clay, the mass ratio of degummed grease to activated clay is 3:1, then press-filter the adsorbed mixture of clay and degummed grease, and the collected filtrate is decolorized waste oil;
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:利用量筒量取60ml 40g/100ml的氢氧化钠溶液、 80ml95%的乙醇溶液、60ml的所述脱色废油;S121, measure the raw materials for making soap: use a graduated cylinder to measure 60ml of 40g/100ml sodium hydroxide solution, 80ml of 95% ethanol solution, and 60ml of the decolorized waste oil;
S122,皂化:采用热皂化法将S121量取的原料混合后皂化,得到皂化液;S122, saponification: saponify the raw materials measured in S121 by hot saponification method to obtain a saponification liquid;
将S121中量取的氢氧化钠溶液、乙醇溶液和脱色废油混合到500ml烧杯中,将盛有原料的烧杯放在三脚架上加热,并用玻璃棒不断搅拌,加入沸石,防止氢氧化钠溶液溅到手上,待溶液沸腾后改用小火加热,使溶液微沸腾,不断搅拌,不要使溶液溢出,观察液面,当表面出现一层薄膜时停止加热,得到皂化液。Mix the sodium hydroxide solution, ethanol solution and decolorized waste oil measured in S121 into a 500ml beaker, heat the beaker containing the raw materials on a tripod, and stir continuously with a glass rod, add zeolite to prevent the sodium hydroxide solution from splashing After the solution boils, use low heat to heat the solution to slightly boil, keep stirring, do not let the solution overflow, observe the liquid level, stop heating when a film appears on the surface, and obtain a saponified solution.
S123,盐析:将200ml所述皂化液倒入200ml饱和氯化钠溶液中,搅拌至形成肥皂絮状物皂胶,过滤并收集絮状物皂胶;S123, salting out: pour 200ml of the saponified solution into 200ml of saturated sodium chloride solution, stir until soap flocs are formed, filter and collect the flocs;
S124,定型:将絮状物皂胶放入模具中,在30℃的条件下保温24h,得到定型的皂基;S124, setting the shape: putting the floc soap gel into the mold, and keeping it warm for 24 hours at 30°C to obtain a shaped soap base;
S2,制备无患子酵素手工皂S2, preparing Sapindus enzyme handmade soap
将无患子发酵液浓缩成胶态、将胶态无患子发酵液与所述皂基融合,得到无患子酵素手工皂。Concentrating the sapindus fermented liquid into a colloidal state, and merging the colloidal sapindus fermented liquid with the soap base to obtain the sapindella enzyme handmade soap.
S21,量筒量取200ml的无患子发酵液,水浴加热,浓缩至20ml,此时的无患子发酵液已经浓缩成胶态,得到胶态发酵液;S21, the measuring cylinder measures 200ml of Sapindus fermented liquid, heats it in a water bath, and concentrates it to 20ml. At this time, the Sapindus fermented liquid has been concentrated into a colloidal state to obtain a colloidal fermented liquid;
S22,取200g做好的皂基加热融化,将融化的皂基倒入胶态发酵液中得到混合物,不断搅拌,控制温度在40℃,搅拌10min后,将混合物倒入模具中, 25℃烘干,将烘干的皂基取出,在阴凉的地方放置2d完成定型,得到无患子酵素手工皂。S22, take 200g of the prepared soap base and heat it to melt, pour the melted soap base into the colloidal fermentation liquid to obtain the mixture, keep stirring, control the temperature at 40°C, stir for 10min, pour the mixture into the mold, and bake at 25°C After drying, take out the dried soap base, place it in a cool place for 2 days to complete the setting, and obtain Sapindus enzyme handmade soap.
实施例2Example 2
一种无患子酵素手工皂的制备方法,包括以下步骤:A preparation method of soapberry enzyme handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
S11,废油预处理S11, waste oil pretreatment
S111,脱胶S111, degumming
厨房废油先经过过滤除去不溶性杂质,再水浴加热到50℃,加入磷酸混合,其中厨房废油与磷酸的体积比例为10:2,得到的油-酸混合液在50℃、1000rpm 下搅拌10min,室温静置使胶质凝聚,将上层的油相液体和凝聚物分离,对油相液体进行100℃水浴加热处理,水浴时间为2h,得到脱胶油脂;Kitchen waste oil is first filtered to remove insoluble impurities, then heated to 50°C in a water bath, and mixed with phosphoric acid. The volume ratio of kitchen waste oil to phosphoric acid is 10:2, and the obtained oil-acid mixture is stirred at 50°C and 1000rpm for 10 minutes , stand still at room temperature to coagulate the colloid, separate the oil phase liquid and the condensate in the upper layer, and heat the oil phase liquid in a water bath at 100 ° C for 2 hours to obtain degummed grease;
S112,脱色、除味S112, decolorization, deodorization
将S111的脱胶油脂加热到105℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:2,然后将吸附后的白土与脱胶油脂混合物进行压滤,收集的滤液为脱色废油;Heat the degummed oil of S111 to 105°C, mix it with activated clay, the mass ratio of degummed oil and activated clay is 3:2, then press filter the adsorbed mixture of clay and degummed oil, and the collected filtrate is decolorized waste oil;
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:利用量筒量取60ml 40g/100ml的氢氧化钠溶液、 80ml95%的乙醇溶液、60ml的所述脱色废油;S121, measure the raw materials for making soap: use a graduated cylinder to measure 60ml of 40g/100ml sodium hydroxide solution, 80ml of 95% ethanol solution, and 60ml of the decolorized waste oil;
S122,皂化:采用热皂化法将S121量取的原料混合后皂化,得到皂化液;S122, saponification: saponify the raw materials measured in S121 by hot saponification method to obtain a saponification solution;
将S121中量取的氢氧化钠溶液、乙醇溶液和脱色废油混合到500ml烧杯中,将盛有原料的烧杯放在三脚架上加热,并用玻璃棒不断搅拌,加入沸石,防止氢氧化钠溶液溅到手上,待溶液沸腾后改用小火加热,使溶液微沸腾,不断搅拌,不要使溶液溢出,观察液面,当表面出现一层薄膜时停止加热,得到皂化液。Mix the sodium hydroxide solution, ethanol solution and decolorized waste oil measured in S121 into a 500ml beaker, heat the beaker containing the raw materials on a tripod, and stir continuously with a glass rod, add zeolite to prevent the sodium hydroxide solution from splashing After the solution boils, use low heat to heat the solution to slightly boil, keep stirring, do not let the solution overflow, observe the liquid level, stop heating when a film appears on the surface, and obtain a saponified solution.
S123,盐析:将200ml所述皂化液倒入200ml饱和氯化钠溶液中,搅拌至形成肥皂絮状物皂胶,过滤并收集絮状物皂胶;S123, salting out: pour 200ml of the saponified solution into 200ml of saturated sodium chloride solution, stir until soap flocs are formed, filter and collect the flocs;
S124,定型:将絮状物皂胶放入模具中,在25℃的条件下保温24h,得到定型的皂基;S124, setting the shape: putting the floc soap gel into the mold, and keeping it warm for 24 hours at 25°C to obtain a shaped soap base;
S2,制备无患子酵素手工皂S2, preparing Sapindus enzyme handmade soap
将无患子发酵液浓缩成胶态、将胶态无患子发酵液与所述皂基融合,得到无患子酵素手工皂。Concentrating the sapindus fermented liquid into a colloidal state, and merging the colloidal sapindus fermented liquid with the soap base to obtain the sapindella enzyme handmade soap.
S21,量筒量取200ml的无患子发酵液,水浴加热,浓缩至20ml,此时的无患子发酵液已经浓缩成胶态,得到胶态发酵液;S21, the measuring cylinder measures 200ml of Sapindus fermented liquid, heats it in a water bath, and concentrates it to 20ml. At this time, the Sapindus fermented liquid has been concentrated into a colloidal state to obtain a colloidal fermented liquid;
S22,取200g做好的皂基加热融化,将融化的皂基倒入胶态发酵液中得到混合物,不断搅拌,控制温度在50℃,搅拌10min后,将混合物倒入模具中, 35℃烘干,将烘干的皂基取出,在阴凉的地方放置3d完成定型,得到无患子酵素手工皂。S22, take 200g of prepared soap base and heat it to melt, pour the melted soap base into the colloidal fermentation liquid to obtain the mixture, keep stirring, control the temperature at 50°C, after stirring for 10min, pour the mixture into the mold, and bake at 35°C After drying, take out the dried soap base, place it in a cool place for 3D to complete the setting, and get Sapindus enzyme handmade soap.
实施例3Example 3
一种无患子酵素手工皂的制备方法,包括以下步骤:A preparation method of soapberry enzyme handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
S11,废油预处理S11, waste oil pretreatment
S111,脱胶S111, degumming
厨房废油先经过过滤除去不溶性杂质,再水浴加热到45℃,加入磷酸混合,其中厨房废油与磷酸的体积比例为10:1.5,得到的油-酸混合液在45℃、 1000rpm下搅拌10min,室温静置使胶质凝聚,将上层的油相液体和凝聚物分离,对油相液体进行100℃水浴加热处理,水浴时间为2h,得到脱胶油脂;Kitchen waste oil is first filtered to remove insoluble impurities, then heated to 45°C in a water bath, and mixed with phosphoric acid, wherein the volume ratio of kitchen waste oil to phosphoric acid is 10:1.5, and the obtained oil-acid mixture is stirred at 45°C and 1000rpm for 10 minutes , stand still at room temperature to coagulate the colloid, separate the oil phase liquid and the condensate in the upper layer, and heat the oil phase liquid in a water bath at 100 ° C for 2 hours to obtain degummed grease;
S112,脱色、除味S112, decolorization, deodorization
将S111的脱胶油脂加热到100℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:1.5,然后将吸附后的白土与脱胶油脂混合物进行压滤,收集的滤液为脱色废油;Heating the degummed grease of S111 to 100°C, mixing it with activated clay, the mass ratio of degummed grease to activated clay is 3:1.5, and then performing pressure filtration on the adsorbed mixture of clay and degummed grease, and the collected filtrate is decolorized waste oil;
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:利用量筒量取60ml 40g/100ml的氢氧化钠溶液、 80ml95%的乙醇溶液、60ml的所述脱色废油;S121, measure the raw materials for making soap: use a graduated cylinder to measure 60ml of 40g/100ml sodium hydroxide solution, 80ml of 95% ethanol solution, and 60ml of the decolorized waste oil;
S122,皂化:采用冷皂化法将S121量取的原料混合后皂化,得到皂化液;S122, saponification: using the cold saponification method to saponify the raw materials measured in S121 after mixing to obtain a saponification liquid;
所述冷皂化法的步骤如下:将量取的脱色废油预热至50℃,得到溶液A;将量取的氢氧化钠溶液和乙醇溶液混合,预热至50℃,得到溶液B;将溶液B 加入溶液A中,持续搅拌直至完全皂化,得到皂化液;The steps of the cold saponification method are as follows: preheat the measured decolorized waste oil to 50°C to obtain solution A; mix the measured sodium hydroxide solution and ethanol solution, and preheat to 50°C to obtain solution B; Add solution B to solution A, and continue to stir until it is completely saponified to obtain a saponified solution;
S123,盐析:将200ml所述皂化液倒入200ml饱和氯化钠溶液中,搅拌至形成肥皂絮状物皂胶,过滤并收集絮状物皂胶;S123, salting out: pour 200ml of the saponified solution into 200ml of saturated sodium chloride solution, stir until soap flocs are formed, filter and collect the flocs;
S124,定型:将絮状物皂胶放入模具中,在30℃的条件下保温48h,得到定型的皂基;S124, setting the shape: putting the floc soap gel into the mold, and keeping it warm for 48 hours at 30°C to obtain a shaped soap base;
S2,制备无患子酵素手工皂S2, preparing Sapindus enzyme handmade soap
将无患子发酵液浓缩成胶态、将胶态无患子发酵液与所述皂基融合,得到无患子酵素手工皂。Concentrating the sapindus fermented liquid into a colloidal state, and merging the colloidal sapindus fermented liquid with the soap base to obtain the sapindella enzyme handmade soap.
S21,量筒量取200ml的无患子发酵液,水浴加热,浓缩至20ml,此时的无患子发酵液已经浓缩成胶态,得到胶态发酵液;S21, the measuring cylinder measures 200ml of Sapindus fermented liquid, heats it in a water bath, and concentrates it to 20ml. At this time, the Sapindus fermented liquid has been concentrated into a colloidal state to obtain a colloidal fermented liquid;
S22,取200g做好的皂基加热融化,将融化的皂基倒入胶态发酵液中得到混合物,不断搅拌,控制温度在45℃,搅拌10min后,将混合物倒入模具中, 30℃烘干,将烘干的皂基取出,在阴凉的地方放置2.5d完成定型,得到无患子酵素手工皂。S22, take 200g of prepared soap base and heat it to melt, pour the melted soap base into the colloidal fermentation liquid to obtain the mixture, keep stirring, control the temperature at 45°C, stir for 10min, pour the mixture into the mold, and bake at 30°C Dry, take out the dried soap base, place it in a cool place for 2.5 days to complete the setting, and obtain Sapindus enzyme handmade soap.
实施例4Example 4
一种无患子酵素手工皂的制备方法,包括以下步骤:A preparation method of soapberry enzyme handmade soap, comprising the following steps:
S1,制备皂基S1, preparation of soap base
S11,废油预处理S11, waste oil pretreatment
S111,脱胶S111, degumming
厨房废油先经过过滤除去不溶性杂质,再水浴加热到42℃,加入磷酸混合,其中厨房废油与磷酸的体积比例为10:1,得到的油-酸混合液在42℃、1000rpm 下搅拌10min,室温静置使胶质凝聚,将上层的油相液体和凝聚物分离,对油相液体进行100℃水浴加热处理,水浴时间为2h,得到脱胶油脂;Kitchen waste oil is first filtered to remove insoluble impurities, then heated to 42°C in a water bath, and mixed with phosphoric acid. The volume ratio of kitchen waste oil to phosphoric acid is 10:1, and the obtained oil-acid mixture is stirred at 42°C and 1000rpm for 10 minutes , stand still at room temperature to coagulate the colloid, separate the oil phase liquid and the condensate in the upper layer, and heat the oil phase liquid in a water bath at 100 ° C for 2 hours to obtain degummed grease;
S112,脱色、除味S112, decolorization, deodorization
将S111的脱胶油脂加热到98℃,与活性白土混合,脱胶油脂与活性白土的质量比例为3:1,然后将吸附后的白土与脱胶油脂混合物进行压滤,收集的滤液为脱色废油;Heat the degummed grease of S111 to 98°C, mix it with activated clay, the mass ratio of degummed grease to activated clay is 3:1, then press filter the adsorbed mixture of clay and degummed grease, and the collected filtrate is decolorized waste oil;
S12,利用所述脱色废油制备皂基S12, using the decolorized waste oil to prepare soap base
S121,量取制肥皂的原料:利用量筒量取60ml 40g/100ml的氢氧化钠溶液、 80ml95%的乙醇溶液、60ml的所述脱色废油;S121, measure the raw materials for making soap: use a graduated cylinder to measure 60ml of 40g/100ml sodium hydroxide solution, 80ml of 95% ethanol solution, and 60ml of the decolorized waste oil;
S122,皂化:采用冷皂化法将S121量取的原料混合后皂化,得到皂化液;S122, saponification: using the cold saponification method to saponify the raw materials measured in S121 after mixing to obtain a saponification liquid;
所述冷皂化法的步骤如下:将量取的脱色废油预热至45℃,得到溶液A;将量取的氢氧化钠溶液和乙醇溶液混合,预热至45℃,得到溶液B;将溶液B 加入溶液A中,持续搅拌直至完全皂化,得到皂化液。The steps of the cold saponification method are as follows: preheat the measured decolorized waste oil to 45°C to obtain solution A; mix the measured sodium hydroxide solution and ethanol solution, and preheat to 45°C to obtain solution B; Add solution B to solution A, and continue to stir until it is completely saponified to obtain a saponified solution.
S123,盐析:将200ml所述皂化液倒入200ml饱和氯化钠溶液中,搅拌至形成肥皂絮状物皂胶,过滤并收集絮状物皂胶;S123, salting out: pour 200ml of the saponified solution into 200ml of saturated sodium chloride solution, stir until soap flocs are formed, filter and collect the flocs;
S124,定型:将絮状物皂胶放入模具中,在30℃的条件下保温36h,得到定型的皂基;S124, setting the shape: putting the floc soap gel into the mold, and keeping it warm at 30°C for 36 hours to obtain a shaped soap base;
S2,制备无患子酵素手工皂S2, preparing Sapindus enzyme handmade soap
将无患子发酵液浓缩成胶态、将胶态无患子发酵液与所述皂基融合,得到无患子酵素手工皂。Concentrating the sapindus fermented liquid into a colloidal state, and merging the colloidal sapindus fermented liquid with the soap base to obtain the sapindella enzyme handmade soap.
S21,量筒量取200ml的无患子发酵液,水浴加热,浓缩至20ml,此时的无患子发酵液已经浓缩成胶态,得到胶态发酵液;S21, the measuring cylinder measures 200ml of Sapindus fermented liquid, heats it in a water bath, and concentrates it to 20ml. At this time, the Sapindus fermented liquid has been concentrated into a colloidal state to obtain a colloidal fermented liquid;
S22,取200g做好的皂基加热融化,将融化的皂基倒入胶态发酵液中得到混合物,不断搅拌,控制温度在48℃,搅拌10min后,将混合物倒入模具中, 28℃烘干,将烘干的皂基取出,在阴凉的地方放置2d完成定型,得到无患子酵素手工皂。S22, take 200g of prepared soap base and heat it to melt, pour the melted soap base into the colloidal fermentation liquid to obtain the mixture, keep stirring, control the temperature at 48°C, stir for 10min, pour the mixture into the mold, and bake at 28°C After drying, take out the dried soap base, place it in a cool place for 2 days to complete the setting, and obtain Sapindus enzyme handmade soap.
本发明制备的皂基具有很强的可融性和可塑性,依据个人喜好选择不同形状的模具,皂体最终就会呈现出不同的形状,从而满足不同人群的个性化需求。The soap base prepared by the present invention has strong meltability and plasticity, and if molds of different shapes are selected according to personal preference, the soap body will finally present different shapes, thereby satisfying the individual needs of different groups of people.
实施例1~4中,所述无患子发酵液的制备方法按如下:分别称取洁净、烘干、剪碎的柠檬皮和洁净、烘干、剪碎的无患子果皮,混合后加入发酵瓶中,取无菌水加入发酵瓶中,其中,柠檬皮、无患子果皮、无菌水的质量比为1:3: 12,用氢氧化钠或者盐酸调整溶液pH至7.8~8.2(实施例1调节7.8~7.9,实施例2调节7.9~8.0,实施例1调节8.0~8.1,实施例1调节8.1~8.2),用一层保鲜膜密封发酵瓶,自然发酵7天,发酵期间每隔两天对发酵液进行放气,发酵完成后过滤去除残留果皮,收集的滤液为无患子发酵液。In Examples 1 to 4, the preparation method of the Sapindus fermented liquid is as follows: Weigh the cleaned, dried, and shredded lemon peel and the cleaned, dried, shredded Sapindus pericarp, and add them after mixing. In the fermentation bottle, get sterile water and add it to the fermentation bottle, wherein the mass ratio of lemon peel, sapindus fruit peel, and sterile water is 1:3:12, and the pH of the solution is adjusted to 7.8 to 8.2 with sodium hydroxide or hydrochloric acid ( Embodiment 1 adjusts 7.8~7.9, embodiment 2 adjusts 7.9~8.0, embodiment 1 adjusts 8.0~8.1, embodiment 1 adjusts 8.1~8.2), seal the fermentation bottle with one deck plastic wrap, ferment naturally for 7 days, every The fermented liquid is degassed every two days, and after the fermentation is completed, the residual peel is removed by filtration, and the collected filtrate is the Sapindus fermented liquid.
利用上述实施例1~4的方法制成的无患子发酵液中有能够显著抑制杂菌的活性物质,具有很好的抑菌作用,抑菌实验表明,将实施例1~4的方法制成的手工皂溶于水,向溶液中加入大肠杆菌后,在15min内的灭菌率分别为 45.80%、45.9%1、46.32%、46.51%,在30min内的灭菌率内为49.56%、49.78%、 49.82%、49.90%;向溶液中加入枯草芽孢杆菌后,在15min内的灭菌率内为 56.48%、56.87%、57.24%、57.35%,在30min内的灭菌率内为64.51%、65.47%、64.68%、65.47%。而与市售某品牌洗涤剂相比,该市售洗涤剂溶于水,向溶液中加入大肠杆菌后在15min内的灭菌率内为35.60%,在30min内的灭菌率内为45.56%;向溶液中加入枯草芽孢杆菌后,在15min内的灭菌率内为46.72%,在30min内的灭菌率内为52.11%。There are active substances that can significantly inhibit miscellaneous bacteria in the Sapindus fermented liquid that utilizes the method for above-mentioned embodiment 1~4 to make, have good bacteriostasis, antibacterial experiment shows, the method for embodiment 1~4 is prepared The handmade soap was dissolved in water, and after Escherichia coli was added to the solution, the sterilization rates within 15 minutes were 45.80%, 45.9%, 46.32%, and 46.51%, and the sterilization rates within 30 minutes were 49.56%, 49.56%, 49.78%, 49.82%, 49.90%; after adding Bacillus subtilis to the solution, the sterilization rate within 15min was 56.48%, 56.87%, 57.24%, 57.35%, and the sterilization rate within 30min was 64.51% , 65.47%, 64.68%, 65.47%. Compared with a commercially available detergent of a certain brand, this commercially available detergent is soluble in water, and after adding Escherichia coli to the solution, the sterilization rate within 15 minutes is 35.60%, and the sterilization rate within 30 minutes is 45.56%. ; After adding Bacillus subtilis to the solution, the sterilization rate within 15min was 46.72%, and the sterilization rate within 30min was 52.11%.
根据国家标准GB/T 13174-2008中去污力测定方法进行实验,配成相同浓度的洗涤溶液之后,测定实施例1~4以及市售洗涤剂的去污力,以去污比值P 表示,计算公式为:Carry out experiment according to detergency measuring method in national standard GB/T 13174-2008, after being made into the washing solution of same concentration, measure the detergency of embodiment 1~4 and commercially available detergent, represent with decontamination ratio P, The calculation formula is:
P=(R11-R12)/(R21-R22) (1)P=(R 11 -R 12 )/(R 21 -R 22 ) (1)
式(1)中,R11为实施例样品洗涤后布片的反射率,R12为实施例样品洗涤 1前布片的反射率,R21为市售样品洗涤后布片的反射率,R22为市售样品洗涤前布片的反射率。In formula (1), R 11 is the reflectance of the cloth sheet after washing of the embodiment sample, R 12 is the reflectance of the cloth sheet before washing 1 of the embodiment sample, R 21 is the reflectance of the cloth sheet after the commercially available sample is washed, R 22 is the reflectance of the cloth of the commercial sample before washing.
结果显示,分别将实施例1~4的手工皂与市售的洗涤剂相比,测定出的P 值分别为1.5、1.3、1.3、1.4,本发明实施例1~4制成的手工皂的去污能力也优于普通市售洗涤剂。我们研究还发现实施例1~4制成的手工皂的起泡能力也优于普通市售洗涤剂。The results show that the P values measured are respectively 1.5, 1.3, 1.3, and 1.4 by comparing the handmade soaps of Examples 1 to 4 with commercially available detergents, and the handmade soaps made by Examples 1 to 4 of the present invention The decontamination ability is also better than ordinary commercially available detergents. Our research also finds that the foaming ability of the handmade soaps made by Examples 1-4 is also better than that of common commercially available detergents.
尽管已描述了本发明的优选实施例,但本领域内的技术人员一旦得知了基本创造性概念,则可对这些实施例作出另外的变更和修改。所以,所附权利要求意欲解释为包括优选实施例以及落入本发明范围的所有变更和修改。While preferred embodiments of the invention have been described, additional changes and modifications to these embodiments can be made by those skilled in the art once the basic inventive concept is appreciated. Therefore, it is intended that the appended claims be construed to cover the preferred embodiment as well as all changes and modifications which fall within the scope of the invention.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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