CN108364775A - Energy taking device and its design method based on converter valve busbar square wave current - Google Patents
Energy taking device and its design method based on converter valve busbar square wave current Download PDFInfo
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Abstract
本发明涉及一种基于换流阀母排方波电流的取能装置及其设计方法,该方法包含如下步骤:S1:提取换流阀母排方波电流关键参数;S2:计算取能装置的线圈的功率特性;S3:根据换流阀母排的形状选择取能装置的磁芯材料及形状,并分析计算出取能装置;S4:对设计的取能装置进行仿真,并搭建试验平台对取能装置进行性能测试。本发明通过对基于电磁感应原理的磁芯和信号处理电路的各项参数进行理论分析、仿真研究和实验测试,提出出一种高性能的高压侧感应取能装置的设计方法。
The present invention relates to an energy harvesting device based on the square wave current of the converter valve busbar and a design method thereof. The method includes the following steps: S1: extracting key parameters of the square wave current of the converter valve busbar; S2: calculating the energy harvesting device Power characteristics of the coil; S3: Select the magnetic core material and shape of the energy harvesting device according to the shape of the converter valve busbar, and analyze and calculate the energy harvesting device; S4: Simulate the designed energy harvesting device, and build a test platform to Energy harvesting device for performance testing. The present invention proposes a design method of a high-performance high-voltage side induction energy harvesting device through theoretical analysis, simulation research and experimental testing of various parameters of the magnetic core and signal processing circuit based on the principle of electromagnetic induction.
Description
技术领域technical field
本发明属于电能转换设备技术领域,涉及一种基于换流阀母排方波电流的取能装置设计方法。The invention belongs to the technical field of electric energy conversion equipment, and relates to a design method of an energy harvesting device based on the square wave current of a bus bar of a converter valve.
背景技术Background technique
伴随着电力系统的不断发展完善和电网的高速发展,当前我国的电网规模已经跃居世界第一位,但是我国能源资源分布与能源需求之间存在逆向分布矛盾,导致我国发电能源和用电负荷的分布极不均衡。为克服能源结构性的矛盾,国家电网公司提出“建设统一坚强智能电网”的战略目标,特高压电网作为坚强智能电网的骨干网架,是实现电网“坚强”与“智能”的重要环节,特高压直流电网所具备的输送容量大、损耗小、送电距离远等一系列优点,决定了其作为坚强智能电网构架中大容量远距离输电的重要载体。With the continuous development and improvement of the power system and the rapid development of the power grid, the current scale of my country's power grid has leapt to the first place in the world, but there is a reverse distribution contradiction between the distribution of energy resources and energy demand in our country, which has caused the power generation energy and power load in our country to distribution is extremely uneven. In order to overcome the contradiction of energy structure, the State Grid Corporation put forward the strategic goal of "building a unified strong smart grid". The high-voltage direct current grid has a series of advantages such as large transmission capacity, small loss, and long transmission distance, which determine that it is an important carrier for large-capacity long-distance transmission in a strong smart grid framework.
换流阀是特高压直流输电系统的核心设备,一旦发生故障会很大程度影响特高压直流电网的运行可靠性。The converter valve is the core equipment of the UHV DC transmission system. Once a fault occurs, it will greatly affect the operation reliability of the UHV DC grid.
换流阀长期运行在电、磁、热等多物理场交织的复杂环境中,决定了换流阀运行可靠性相对薄弱的特点。由于换流阀运行电压等级过高,无法对换流阀设备的运行状态进行近距离直接观测,这使得运行人员无法在第一时间得知换流阀设备各部分的运行状况,有可能导致换流阀设备“带病运行”。这给换流阀的运行带来很大风险,即便故障概率极小,也可能造成极大的经济损失。The long-term operation of the converter valve in a complex environment intertwined with multiple physical fields such as electricity, magnetism and heat determines the relatively weak operating reliability of the converter valve. Because the operating voltage level of the converter valve is too high, it is impossible to directly observe the operating status of the converter valve equipment at close range, which makes it impossible for the operator to know the operating status of each part of the converter valve equipment at the first time, which may lead to Flow valve equipment "running sick". This brings great risks to the operation of the converter valve, even if the failure probability is extremely small, it may cause great economic losses.
为对换流阀设备做出及时的状态评估和故障诊断,更好保障设备的正常运行,需要建立一个完善的在线监测和状态评估诊断系统。在线监测系统的传感器和监测数据的处理、传输都需要一个稳定的取能装置,因此,为在线监测系统研究一套实用性强的取能装置具有重要的意义。In order to make timely status assessment and fault diagnosis of converter valve equipment and better ensure the normal operation of the equipment, it is necessary to establish a complete online monitoring and status assessment and diagnosis system. The sensors of the online monitoring system and the processing and transmission of monitoring data all need a stable energy harvesting device. Therefore, it is of great significance to study a set of practical energy harvesting devices for the online monitoring system.
目前,已有文献报道的在线取能装置主要是应用于交流输电系统正弦电流工况下的在线监测系统。但由于直流输电换流阀母排流过的电流是方波电流,为了给换流阀的在线监测系统提供一种长期可靠的低压电源,重新对换流阀母排的方波电流这种特殊工况的感应取能方法进行分析设计具有重要意义。At present, the online energy harvesting devices reported in the literature are mainly applied to the online monitoring system under the sinusoidal current condition of the AC transmission system. However, since the current flowing through the busbar of the DC converter valve is a square wave current, in order to provide a long-term reliable low-voltage power supply for the on-line monitoring system of the converter valve, the square wave current of the busbar of the converter valve, which is a special It is of great significance to analyze and design the induction energy harvesting method of working conditions.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种基于换流阀母排方波电流的取能装置及其设计方法,通过对基于电磁感应原理的磁芯和信号处理电路的各项参数进行理论分析、仿真研究和实验测试,设计出一种高性能的高压侧感应取能装置。In view of this, the object of the present invention is to provide an energy harvesting device based on the square wave current of the converter valve busbar and its design method, by theoretically analyzing the parameters of the magnetic core and signal processing circuit based on the principle of electromagnetic induction , simulation research and experimental testing, a high-performance high-voltage side induction energy harvesting device is designed.
为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
基于换流阀母排方波电流的取能装置设计方法,该方法包含如下步骤:A method for designing an energy harvesting device based on the square wave current of the converter valve busbar, the method includes the following steps:
S1:提取换流阀母排方波电流关键参数;S1: Extract the key parameters of the square wave current of the busbar of the converter valve;
S2:计算取能装置的线圈的功率特性;S2: Calculate the power characteristics of the coil of the energy harvesting device;
S3:根据换流阀母排的形状选择取能装置的磁芯材料及形状,并分析计算出取能装置;S3: Select the magnetic core material and shape of the energy harvesting device according to the shape of the converter valve busbar, and analyze and calculate the energy harvesting device;
S4:对设计的取能装置进行仿真,并搭建试验平台对取能装置进行性能测试。S4: Simulate the designed energy harvesting device, and build a test platform to test the performance of the energy harvesting device.
进一步,步骤S2具体包含如下步骤:Further, step S2 specifically includes the following steps:
S21:计算取能装置的二次侧电压有效值;S21: Calculate the effective value of the secondary side voltage of the energy harvesting device;
S22:计算取能装置的二次侧功率特性。S22: Calculate the secondary side power characteristics of the energy harvesting device.
进一步,步骤S3中所述铁芯形状为U形环或圆环形。Further, the shape of the iron core in step S3 is a U-shaped ring or a circular ring.
进一步,步骤S3具体为:Further, step S3 is specifically:
S31:根据磁芯材料的磁导率,矫顽力,电阻率和饱和磁感应强度选择磁芯材料;S31: Select the magnetic core material according to the magnetic permeability, coercive force, resistivity and saturation magnetic induction of the magnetic core material;
S32:对磁芯的磁阻以及磁饱和进行分析,并确定磁芯尺寸;S32: Analyze the magnetic resistance and magnetic saturation of the magnetic core, and determine the size of the magnetic core;
S33:计算取能装置的线圈匝数;S33: Calculate the coil turns of the energy harvesting device;
S34:设计取能装置的线圈匝间绝缘。S34: Design the inter-turn insulation of the coil of the energy harvesting device.
进一步,步骤S32具体为:Further, step S32 is specifically:
S321:选取圆环形磁芯,假定磁芯工作在线性区域,计算磁芯磁导;S321: Select a circular magnetic core, assume that the magnetic core works in a linear region, and calculate the magnetic core permeability;
S322:计算刚进入饱和状态时候的最大励磁电流;S322: Calculate the maximum excitation current when just entering the saturation state;
S323:按照平均磁路长度和截面积周长之和最小的原则来设计磁芯尺寸。S323: Design the size of the magnetic core according to the principle that the sum of the average magnetic path length and the perimeter of the cross-sectional area is the smallest.
进一步,步骤S33中取能装置的线圈匝数满足:Further, the number of coil turns of the energy-taking device in step S33 satisfies:
其中,e为感应电势,n为线圈匝数,μeq为等效磁导率,w为铁芯内径与外径的宽度,s为铁芯的厚度。Among them, e is the induced potential, n is the number of turns of the coil, μ eq is the equivalent magnetic permeability, w is the width of the inner diameter and outer diameter of the iron core, and s is the thickness of the iron core.
进一步,步骤S4具体为:Further, step S4 is specifically:
S41:根据磁芯参数对磁芯进行建模,并将磁芯接入激励源;S41: Modeling the magnetic core according to the magnetic core parameters, and connecting the magnetic core to an excitation source;
S42:将激励源设置为工频电流,并改变施加工频电流的幅值,对磁芯一次侧进行空载测试,测试并记录磁芯二次侧的输出电压幅值;S42: Set the excitation source as a power frequency current, and change the amplitude of the applied power frequency current, conduct a no-load test on the primary side of the magnetic core, test and record the output voltage amplitude of the secondary side of the magnetic core;
S43:将工频电流更换成固定幅值的方波电流,对磁芯一次侧进行空载测试,测试并记录磁芯二次侧的输出电压幅值;S43: Replace the power frequency current with a square wave current with a fixed amplitude, conduct a no-load test on the primary side of the magnetic core, test and record the output voltage amplitude of the secondary side of the magnetic core;
S44:将磁芯二次侧接入信号处理模块构成取能电路,并接入负载等效电路;S44: connect the secondary side of the magnetic core to the signal processing module to form an energy-taking circuit, and connect to the load equivalent circuit;
S45:施加激励并改变负载等效电阻的阻值,测试负载端电压变化情况,并进行统计,得出结论;S45: apply excitation and change the resistance value of the load equivalent resistance, test the change of the load terminal voltage, and make statistics to draw a conclusion;
S46:搭建试验平台,调试试验电路,对所设计的取能装置进行测试,获取真实环境下取能装置的性能表现。S46: Build the test platform, debug the test circuit, test the designed energy harvesting device, and obtain the performance of the energy harvesting device in the real environment.
进一步,所述信号处理模块包含依次连接的整流电路、滤波电容和稳压电路,所述整流电路连接至所述磁芯二次侧,所述稳压电路连接至所述负载等效电路。Further, the signal processing module includes a rectification circuit, a filter capacitor and a voltage stabilization circuit connected in sequence, the rectification circuit is connected to the secondary side of the magnetic core, and the voltage stabilization circuit is connected to the load equivalent circuit.
基于换流阀母排方波电流的取能装置,所述取能装置的磁芯呈对开口环形,分为一次侧磁芯和二次侧磁芯,且分别绕制有一次侧线圈和二次侧线圈,所述磁芯采用硅钢片制成,在两个开口处均设置有气隙片并通过弹簧卡簧压紧,所述取能装置用于高压线路中提取线路参数。The energy harvesting device based on the square wave current of the busbar of the converter valve, the magnetic core of the energy harvesting device is in the shape of a ring with opposite openings, and is divided into a primary side magnetic core and a secondary side magnetic core, and is wound with a primary side coil and a secondary side coil respectively. As for the secondary side coil, the magnetic core is made of silicon steel sheet, and air gap sheets are arranged at the two openings, which are compressed by spring circlips. The energy harvesting device is used to extract line parameters from high-voltage lines.
进一步,所述的一次侧线圈和二次侧线圈的线圈匝间绝缘采用聚酯薄膜绕制而成。Further, the turn-to-turn insulation of the primary side coil and the secondary side coil is made of polyester film.
本发明的有益效果在于:通过对基于电磁感应取能原理的取能磁芯和信号处理电路的各项参数进行理论分析、仿真研究和实验测试,设计出一种性能较好的高压侧感应取能电源结构。The beneficial effect of the present invention is that: through theoretical analysis, simulation research and experimental testing of the energy harvesting magnetic core based on the principle of electromagnetic induction energy harvesting and various parameters of the signal processing circuit, a high-voltage side induction harvester with better performance is designed. energy structure.
(1)对磁芯进行建模仿真采用AnsoftMaxwell分别建立C型及U型的闭合磁芯和开气隙磁芯模型,仿真分析影响输出电能的主要因素,采用在磁芯接口处加入适当宽度气隙的方案来抑制磁芯过早的进入饱和状态。在母线电流较大时,取能磁芯仍工作在非饱和状态,从而为后端设备提供充足的能量。(1) Modeling and simulating the magnetic core Using Ansoft Maxwell to establish C-shaped and U-shaped closed magnetic cores and open air-gapped magnetic core models, simulation analysis of the main factors affecting the output power, using the appropriate width of the core interface to add air The gap scheme is used to prevent the core from entering the saturation state prematurely. When the bus current is large, the energy-taking magnetic core still works in a non-saturated state, thus providing sufficient energy for the back-end equipment.
(2)对设计的感应电源信号处理模块进行了实验测试,在实验室搭建实验平台,焊接并调试了处理电路。对实验波形进行分析,确定了电路的可行性。(2) Experimental tests were carried out on the designed signal processing module of the inductive power supply. An experimental platform was built in the laboratory, and the processing circuit was welded and debugged. The experiment waveform is analyzed to confirm the feasibility of the circuit.
附图说明Description of drawings
为了使本发明的目的、技术方案和有益效果更加清楚,本发明提供如下附图进行说明:In order to make the purpose, technical scheme and beneficial effect of the present invention clearer, the present invention provides the following drawings for illustration:
图1为本发明流程图;Fig. 1 is a flowchart of the present invention;
图2为本发明取能装置原理图;Fig. 2 is a schematic diagram of the energy harvesting device of the present invention;
图3为本发明实施例磁芯形状示意图;Fig. 3 is the schematic diagram of the magnetic core shape of the embodiment of the present invention;
图4为本发明实施例磁芯形状示仿真示意图;Fig. 4 is the simulation schematic diagram showing the magnetic core shape of the embodiment of the present invention;
图5为本发明实施例圆环形磁芯截面结构示意图;Fig. 5 is a schematic diagram of a cross-sectional structure of a circular magnetic core according to an embodiment of the present invention;
图6为本发明实施例取能装置空载电流电压关系示意图;Fig. 6 is a schematic diagram of the no-load current and voltage relationship of the energy harvesting device according to the embodiment of the present invention;
图7为本发明实施例取能电路示意图;7 is a schematic diagram of an energy-taking circuit according to an embodiment of the present invention;
图8为本发明实施例取能电路仿真电路图;FIG. 8 is a simulation circuit diagram of an energy-taking circuit according to an embodiment of the present invention;
图9为本发明实施例取能装置负载输出功率曲线图;Fig. 9 is a curve diagram of the load output power of the energy harvesting device according to the embodiment of the present invention;
图10为本发明实施例取能装置安装示意图。Fig. 10 is a schematic diagram of the installation of an energy harvesting device according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合附图,对本发明的优选实施例进行详细的描述。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
如图1所示为本发明流程图,本发明实施例包含如下步骤:As shown in Figure 1 is the flowchart of the present invention, the embodiment of the present invention comprises the following steps:
步骤一,换流阀母排方波电流关键参数提取Step 1: Extract the key parameters of the square wave current of the busbar of the converter valve
800kV换流阀晶闸管母排方波电流是幅值恒定为4500A、频率50Hz、占空比为1/3,上升沿、下降沿均约0.8ms的方波电流。方波电流会在上升沿、下降沿产生变化磁场,根据电磁感应定律,可以用闭合线圈感应出电压,从而获取电能。The square wave current of the 800kV converter valve thyristor busbar is a square wave current with a constant amplitude of 4500A, a frequency of 50Hz, a duty cycle of 1/3, and a rising edge and falling edge of about 0.8ms. The square wave current will generate a changing magnetic field on the rising and falling edges. According to the law of electromagnetic induction, a closed coil can be used to induce a voltage to obtain electrical energy.
步骤二,取能感应线圈的功率特性,如图2所示,Step 2, get the power characteristics of the energy induction coil, as shown in Figure 2,
取能CT作为取能电源从输电线路获取能量的取能前端,需研究其功率传输特性。因取能CT的铁心采用冷轧硅钢片磁滞回线狭窄,铁心损耗很低,为反映取能CT的功率变化规律,忽略励磁电流的阻Energy harvesting CT is used as the energy harvesting front-end of the energy harvesting power source to obtain energy from the transmission line, and its power transmission characteristics need to be studied. Because the iron core of the energy-harvesting CT is made of cold-rolled silicon steel sheets, the hysteresis loop is narrow and the core loss is very low. In order to reflect the power variation law of the energy-harvesting CT, the resistance of the excitation current
其中,Im为励磁电流,IFe为为励磁电流的阻性分量有效值,I1为一次侧电流有效值,N2为二次绕组的匝数,I2为二次侧电流有效值。Among them, I m is the excitation current, I Fe is the effective value of the resistive component of the excitation current, I 1 is the effective value of the primary side current, N 2 is the number of turns of the secondary winding, and I 2 is the effective value of the secondary side current.
根据电磁感应原理,当一次侧输入为正弦波时,CT二次的电压有效值为According to the principle of electromagnetic induction, when the primary side input is a sine wave, the effective value of the CT secondary voltage is
其中,U2为二次的电压有效值,E2为二次的感应电势有效值,Φm为励磁磁通,f为系统频率,η为铁心的叠片系数,S为铁心的横截面积,μ为有气隙铁心的相对磁导率,l为铁心的平均磁路长度。Among them, U 2 is the effective value of the secondary voltage, E 2 is the effective value of the secondary induced potential, Φ m is the excitation magnetic flux, f is the system frequency, η is the lamination coefficient of the iron core, and S is the cross-sectional area of the iron core , μ is the relative magnetic permeability of the air-gapped core, and l is the average magnetic path length of the core.
可得取能CT二次侧的输出功率表达式为The output power expression of the secondary side of the energy harvesting CT can be obtained as
其中K=2πfμSη/l,K是反映铁心材料和结构的参数,当等效负载电阻时,取能CT的输出功率取得最大值, Where K=2πfμSη/l, K is a parameter reflecting the material and structure of the core, when When the effective load resistance is used, the output power of the energy harvesting CT reaches the maximum value.
取能CT二次侧的功率特性主要包括以下两点:The power characteristics of the secondary side of the energy-harvesting CT mainly include the following two points:
①对给定的CT,二次侧功率输出具有最大值。输出功率的最大值与输电线路电流,铁心的材料和尺寸有关,与二次绕组的匝数无关。①For a given CT, the secondary side power output has a maximum value. The maximum output power is related to the current of the transmission line, the material and size of the core, and has nothing to do with the number of turns of the secondary winding.
②当二次侧功率输出取得最大值此时由线路电流的频率f和CT的以下参数决定S、μ、l、η、N2。② when The power output of the secondary side achieves the maximum value At this time, S, μ, l, η, N 2 are determined by the frequency f of the line current and the following parameters of CT.
对于含谐波的电流,分别对多次谐波电流运用功率叠加定理,最大功率为:For the current containing harmonics, the power superposition theorem is applied to the multiple harmonic currents respectively, and the maximum power is:
空心线圈磁导率μ=μ0 Air-core coil permeability μ = μ 0
步骤三,磁芯形状分析Step 3, core shape analysis
如图3所示,根据换流阀母排的形状,可以选择的磁芯有环形铁芯和U形铁芯,对这两种结构的铁芯用ansys进行电场仿真,优化带气隙的磁芯的外形设计,减少换流阀母排对磁芯气隙处的电场放电影响。As shown in Figure 3, according to the shape of the busbar of the converter valve, the magnetic cores that can be selected include annular iron cores and U-shaped iron cores. The electric field simulation of these two structures of iron cores is performed with ansys to optimize the magnetic field with air gaps. The shape design of the core reduces the influence of the converter valve busbar on the electric field discharge at the air gap of the magnetic core.
如图4所示,经过仿真发现:环形铁芯气隙处距离母排较远,气隙处电场畸变小,故本发明实施例选用环形铁芯为磁芯。As shown in Figure 4, it is found through simulation that the air gap of the annular iron core is far from the busbar, and the electric field distortion at the air gap is small, so the embodiment of the present invention selects the annular iron core as the magnetic core.
步骤四,磁芯材料选择Step 4, core material selection
选择磁芯材料时,主要的考虑依据为:When selecting a core material, the main considerations are:
磁导率要高在母线周围磁芯中磁场强度一定时,磁感应强度的大小取决于材料的磁导率,在相同母线方波电流情况下,磁导率高的材料感应出较高的电压值,从而可以通过减小磁芯的截面积的方式减小磁芯体积。The magnetic permeability should be high. When the magnetic field strength in the magnetic core around the busbar is constant, the magnitude of the magnetic induction depends on the magnetic permeability of the material. Under the same square wave current of the busbar, the material with high magnetic permeability will induce a higher voltage value. , so that the volume of the magnetic core can be reduced by reducing the cross-sectional area of the magnetic core.
矫顽力要小磁滞回线要窄,磁芯材料的矫顽力越小,则磁化和退磁越容易,磁滞回线越窄,则由磁滞损耗而产生的热量就越少。The smaller the coercive force, the narrower the hysteresis loop, the smaller the coercive force of the core material, the easier the magnetization and demagnetization, the narrower the hysteresis loop, the less heat generated by the hysteresis loss.
电阻率要高磁芯工作时具有涡流损耗,较高的电阻率可以减少涡流损耗产热。The resistivity should be high, and the magnetic core has eddy current loss when it works, and the higher resistivity can reduce the eddy current loss and heat generation.
饱和磁感应强度要高保证母线方波电流较大时,磁芯不过早地进入饱和状态,减少铁损产热的同时避免了尖峰电压的产生。The saturation magnetic induction intensity should be high to ensure that when the square wave current of the bus bar is large, the magnetic core will not enter the saturation state prematurely, reducing iron loss and heat production while avoiding the generation of peak voltage.
根据铁磁质矫顽力的大小,铁磁性物质又分成软磁、硬磁和矩磁材料。其中软磁材料的矫顽力小,且磁滞回线呈细长型,相比其他材料,其磁滞回线包围面积小,即在磁化过程中能量耗散较少,此外,它还有易磁化、易退磁、饱和磁感应强度大、在交变磁场中剩磁易于被清除等特点,故适宜用做磁芯材料。According to the size of the ferromagnetic coercive force, ferromagnetic materials are divided into soft magnetic, hard magnetic and moment magnetic materials. Among them, the coercive force of soft magnetic materials is small, and the hysteresis loop is slender. Compared with other materials, the area surrounded by the hysteresis loop is small, that is, the energy dissipation is less during the magnetization process. In addition, it has It has the characteristics of easy magnetization, easy demagnetization, high saturation magnetic induction, and easy removal of residual magnetism in an alternating magnetic field, so it is suitable for use as a magnetic core material.
表1磁芯材料特性参数表Table 1 Magnetic core material characteristic parameter list
如表1所示,坡莫合金的磁化曲线成高矩形比,有较高的磁导率、极低的矫顽力,但价格昂贵,饱和磁感应强度较低,且机械应力对磁性能影响显著,通常需要保护壳。微晶合金具有较高的初始相对磁导率,价格低,适用于高频器件。相比合金材料,硅钢片的饱和磁感应强度高很多,可以大大增加取能磁芯适应母线方波电流的范围,居里温度高达740℃,这种材料完全可以满足取能磁芯的要求。此外,硅钢片的价格比合金材料要低很多,因此具有较好的性价比。As shown in Table 1, the magnetization curve of permalloy has a high squareness ratio, high permeability and extremely low coercive force, but it is expensive, the saturation magnetic induction is low, and the mechanical stress has a significant impact on the magnetic properties. , usually requires a protective case. Microcrystalline alloys have high initial relative magnetic permeability, low price, and are suitable for high-frequency devices. Compared with alloy materials, the saturation magnetic induction of silicon steel sheet is much higher, which can greatly increase the range of the energy harvesting core to adapt to the square wave current of the busbar. The Curie temperature is as high as 740 ° C. This material can fully meet the requirements of the energy harvesting core. In addition, the price of silicon steel sheets is much lower than that of alloy materials, so it has better cost performance.
综合考虑,选用硅钢片材料制作的磁芯,在此基础上设计适当的磁芯尺寸、线圈匝数等各项参数,便可感应出满足后端装置要求的电能,本发明实施例选用超薄的B23P085硅钢片。Considering comprehensively, the magnetic core made of silicon steel sheet material is selected, and various parameters such as the appropriate magnetic core size and the number of coil turns are designed on this basis, and the electric energy that meets the requirements of the back-end device can be induced. The embodiment of the present invention uses an ultra-thin The B23P085 silicon steel sheet.
步骤五,铁芯抗磁饱和设计Step five, core anti-magnetic saturation design
通过磁芯材料的基本磁化曲线可以看出,当母线方波电流较小时,磁芯中的磁感应场强度较小,且随着母线方波电流增大,磁感应强度也逐渐增大。It can be seen from the basic magnetization curve of the magnetic core material that when the bus square wave current is small, the magnetic induction field strength in the magnetic core is small, and as the bus square wave current increases, the magnetic induction intensity gradually increases.
a取能磁芯的尺寸主要有:内径、外径、高度。假设磁芯为矩形截面的圆环,磁芯内径为a,外径为b,高度为h,截面积为S,如图5所示。a The dimensions of the energy-taking magnetic core mainly include: inner diameter, outer diameter, and height. Assuming that the magnetic core is a circular ring with a rectangular cross-section, the inner diameter of the magnetic core is a, the outer diameter is b, the height is h, and the cross-sectional area is S, as shown in Figure 5.
假定磁芯工作在线性区时,相对磁导率恒为,磁力线在磁芯截面上均匀分布,S上各处的μr相同,由磁导定义式G=μ0μrS/L,可得磁芯磁导为:Assume that when the magnetic core works in the linear region, the relative magnetic permeability is constant, the magnetic force lines are uniformly distributed on the magnetic core cross-section, and μ r is the same everywhere on S, and the magnetic permeability is defined by the formula G=μ 0 μ r S/L, which can be The permeance of the magnetic core is obtained as:
磁芯饱和时的磁感应强度为Bs,磁芯中磁通量为Φm=BsS,则根据磁路欧姆定律可得磁芯刚进入饱和状态时的最大励磁电流为The magnetic induction intensity when the magnetic core is saturated is B s , and the magnetic flux in the magnetic core is Φ m = B s S, then according to the magnetic circuit Ohm's law, the maximum excitation current when the magnetic core just enters the saturated state is
最大励磁电流的大小是由磁芯尺寸、饱和磁感应强度、磁芯相对磁导率这三个参数决定的。因此,可以通过改变这三个参数的大小来提高磁芯的最大励磁电流,避免磁芯工作时过早地进入饱和状态。The maximum excitation current is determined by three parameters: core size, saturation magnetic induction, and core relative permeability. Therefore, the maximum excitation current of the magnetic core can be increased by changing the size of these three parameters, so as to prevent the magnetic core from entering the saturation state prematurely.
在进行磁芯计算时,一般取磁芯的截面积、平均磁路长度L和截面周长为Lc When calculating the magnetic core, generally take the cross-sectional area of the magnetic core, the average magnetic circuit length L and the perimeter of the cross-section as L c
其中平均磁路长度主要影响材料的消耗量,截面积周长主要影响线圈绕组的用铜量,为尽量减少消耗,按照平均磁路长度和截面积周长之和最小的原则来设计磁芯尺寸,即Among them, the average magnetic circuit length mainly affects the consumption of materials, and the perimeter of the cross-sectional area mainly affects the amount of copper used in the coil winding. In order to minimize consumption, the magnetic core size is designed according to the principle that the sum of the average magnetic circuit length and the perimeter of the cross-sectional area is the smallest, that is
Lc+L=2S/d+(2+π)d+πa (9)L c +L=2S/d+(2+π)d+πa (9)
在a确定的情况下,上式有最小值,计算得各参数大小为In the case that a is determined, the above formula has a minimum value, and the size of each parameter is calculated as
因此在确定磁芯尺寸时,在同样满足输出电能要求的情况下,按照上式关系确定的尺寸,可以尽量减少耗材量,达到磁芯优化的目的。Therefore, when determining the size of the magnetic core, in the case of meeting the requirements of the output power, the size determined according to the relationship of the above formula can minimize the amount of consumables and achieve the goal of optimizing the magnetic core.
b磁阻分析b Magnetic resistance analysis
为便于安装,在磁芯设计时,可选用两个C型或者U型磁芯。当磁芯接口处有气隙存在时,整个磁路的磁阻将会发生变化。For ease of installation, two C-shaped or U-shaped magnetic cores can be selected in the design of the magnetic core. When there is an air gap at the core interface, the reluctance of the entire magnetic circuit will change.
如果空气气隙D的长度较大,则气隙中磁场的磁力线会向外扩张,造成边缘扩散现象。气隙边缘的磁力线不是直线,而是向外凸出的,这就使气隙的有效面积大于磁芯的截面积,气隙越大,则这种边缘扩散现象越明显。只有当磁芯的截面积比气隙大很多时(D<0.2d且D<0.2h),则边缘扩散可以忽略,而认为气隙中磁场分布和磁芯中相同。If the length of the air gap D is large, the magnetic field lines of the magnetic field in the air gap will expand outward, resulting in edge diffusion. The magnetic lines of force at the edge of the air gap are not straight lines, but protrude outward, which makes the effective area of the air gap larger than the cross-sectional area of the magnetic core. The larger the air gap, the more obvious the edge diffusion phenomenon. Only when the cross-sectional area of the magnetic core is much larger than the air gap (D<0.2d and D<0.2h), the edge diffusion can be ignored, and the magnetic field distribution in the air gap is considered to be the same as that in the magnetic core.
由磁阻定义可知磁芯磁阻为From the definition of reluctance, it can be known that the reluctance of the core is
R1=L/μ0μrS (11)R 1 =L/μ 0 μ r S (11)
令δ=2D,则气隙磁阻为Let δ=2D, then the air gap reluctance is
R2=δ/μ0S0 (12)R 2 =δ/μ 0 S 0 (12)
其中S0为气隙有效面积。where S0 is the effective area of the air gap.
当D较小时,不考虑边缘扩散,即认为S0=S。当气隙D较大时,需考虑边缘扩散的影响,可在公式中加入修正系数k,公式变为When D is small, edge diffusion is not considered, that is, S 0 =S is considered. When the air gap D is large, the influence of edge diffusion needs to be considered, and the correction coefficient k can be added to the formula, and the formula becomes
R=δ/μ0(d+kδ)(h+kδ) (13)R=δ/μ 0 (d+kδ)(h+kδ) (13)
式中k=0.307/π,当截面积为正方形时,d=h,气隙磁阻为In the formula, k=0.307/π, when the cross-sectional area is a square, d=h, the air gap magnetoresistance is
R=δ/μ0(d+kδ)2 (14)R=δ/μ 0 (d+kδ) 2 (14)
当截面积为圆形,D>0.4r时,需考虑边缘扩散作用。把圆的面积等效为正方形,即d2=πr2,带入上式得When the cross-sectional area is circular and D>0.4r, edge diffusion should be considered. The area of the circle is equivalent to a square, that is, d 2 = πr 2 , put it into the above formula to get
假设带有气隙的整个磁芯的相对磁导率为,则根据安培环路定理及磁路欧姆定律有Assuming that the relative magnetic permeability of the entire magnetic core with an air gap is, according to the Ampere loop theorem and the magnetic circuit Ohm's law,
当S0≈S时,将磁通势代入磁通量关系式,可得相对磁导率为When S 0 ≈ S, substituting the magnetomotive force into the relational formula of magnetic flux, the relative permeability can be obtained as
因为一般情况下L/δ<<μr,所以整个磁路的相对磁导率大大降低,即磁芯达到饱和磁感应强度时所对应的磁化强度大大增加。Because generally L/δ<<μ r , the relative permeability of the entire magnetic circuit is greatly reduced, that is, the magnetization corresponding to the magnetic core reaches the saturation magnetic induction is greatly increased.
磁性材料的相对磁导率一般都很大(103~104),当L/δ=μr时,R1=R2尽管气隙很窄,但却使整个磁路的磁阻增加了一倍。在磁通势不变的情况下,磁芯中的磁通量变为原来的一半,即磁感应强度变为原来的一半。因此在母线方波电流相同情况下,可以通过增加气隙宽度的方式来增加气隙磁阻,从而使整个磁路中的磁阻增大,磁通量减小,即磁感应强度减小。气隙磁阻的引入避免了磁芯过早的进入饱和状态,从而降低了磁芯损耗。因此在有气隙的磁芯中,磁芯进入饱和状态时的励磁电流较原来会有很大提高。The relative magnetic permeability of magnetic materials is generally very large (10 3 ~ 10 4 ), when L/δ=μ r , R 1 =R 2 Although the air gap is very narrow, it increases the reluctance of the entire magnetic circuit double. Under the condition that the magnetomotive force remains unchanged, the magnetic flux in the magnetic core becomes half of the original, that is, the magnetic induction becomes half of the original. Therefore, in the case of the same bus square wave current, the air gap reluctance can be increased by increasing the air gap width, so that the reluctance in the entire magnetic circuit increases and the magnetic flux decreases, that is, the magnetic induction intensity decreases. The introduction of the air-gap reluctance prevents the core from entering the saturation state prematurely, thereby reducing the core loss. Therefore, in a magnetic core with an air gap, the excitation current when the magnetic core enters a saturated state will be greatly increased compared with the original.
在母线较大电流情况下,通过在磁芯接口处增加气隙的方法,可以使磁芯工作在非饱和状态下,从而避免了过高尖峰电压的产生,有效地简化和保护了后端处理电路。In the case of large bus current, by adding an air gap at the interface of the magnetic core, the magnetic core can work in a non-saturated state, thereby avoiding the generation of excessive peak voltage, effectively simplifying and protecting the back-end processing circuit.
本发明实施例,根据设计的最大饱和电流可以求得气隙宽度δ。In the embodiment of the present invention, the air gap width δ can be obtained according to the designed maximum saturation current.
步骤六,线圈匝数计算Step 6, calculation of coil turns
根据只要保证母排方波电流的数学函数波形上升沿和下降沿斜率一致,就可以实现母排电流对感应线圈取能的模拟。according to As long as the rising edge and falling slope of the mathematical function waveform of the busbar square wave current are consistent, the simulation of the busbar current to the induction coil can be realized.
根据电流函数的模拟,由公式可以计算出二次次感应电压。感应电压的波形可以用如下数学函数代替,鉴定M=1,有According to the simulation of the current function, by the formula The secondary induced voltage can be calculated. The waveform of the induced voltage can be replaced by the following mathematical function, identifying M=1, there is
y=4500(cos(x))-cos(5x)-cos(7x)+cos(11x)+cos13(x)-cos(17x)-cos(19x) (21)y=4500(cos(x))-cos(5x)-cos(7x)+cos(11x)+cos13(x)-cos(17x)-cos(19x) (21)
本发明实施例,根据matlab画出的波形,y的极大值是6.1,即母排电流会在二次侧感应出幅值是基波感应电压的6.1倍的尖顶波。根据正弦电流感应电压的公式In the embodiment of the present invention, according to the waveform drawn by matlab, the maximum value of y is 6.1, that is, the busbar current will induce a peak wave whose amplitude is 6.1 times of the fundamental induced voltage on the secondary side. According to the formula of sinusoidal current induced voltage
其中μeq=157,等效矩形电压波15V,求得N取34匝。一次侧电流远大于二次侧,故带负载时的感应电压与空载相同。Where μ eq =157, the equivalent rectangular voltage wave is 15V, and N is obtained as 34 turns. The primary side current is much larger than the secondary side, so the induced voltage with load is the same as that with no load.
负载要求:最大功率Pmax=5W,额定功率2.5W,额定电压U=12V,可得等效电阻R=28.8Ω,电流I=0.42A,考虑裕度,本发明实施例负载及处理电路电阻取20Ω。Load requirements: maximum power P max = 5W, rated power 2.5W, rated voltage U = 12V, available equivalent resistance R = 28.8Ω, current I = 0.42A, considering margin, load and processing circuit resistance of the embodiment of the present invention Take 20Ω.
负载功率7.2W>5W,满足负载的最大功率要求。The load power is 7.2W>5W, meeting the maximum power requirement of the load.
步骤七,线圈匝间绝缘设计Step 7, coil inter-turn insulation design
取能铁芯线圈采用的是变压器紫铜箔,外层缠绕的绝缘材料是聚酯薄膜,耐压水平达5.5kV,取能铁芯线圈两端的脉冲方波电压差ΔU=30V,匝数N=40,匝间的电压差为0.75V<<5.5kV,故取能线圈的匝间不会出现击穿的现象。The energy harvesting iron core coil is made of transformer red copper foil, and the insulating material wound on the outer layer is polyester film. 40. The voltage difference between the turns is 0.75V<<5.5kV, so there will be no breakdown between the turns of the energy-taking coil.
步骤八,仿真分析与性能测试Step eight, simulation analysis and performance testing
A,磁芯仿真建模A, Magnetic core simulation modeling
用Saber对取能装置进行电路的仿真。首先对磁芯建模,包括磁芯的B-H曲线、磁性的形状尺寸、线圈的匝数、线圈的杂散参数等等,然后对磁芯外加正弦电流源测试抗饱和性能。根据选用的磁芯进行材料参数设置,B-H曲线可以根据磁芯给定的曲线进行导入,并指定饱和磁感应强度和饱和磁场强度。Use Saber to simulate the circuit of the energy harvesting device. First, model the magnetic core, including the B-H curve of the magnetic core, the shape and size of the magnet, the number of turns of the coil, the stray parameters of the coil, etc., and then test the anti-saturation performance of the magnetic core with a sinusoidal current source. Set the material parameters according to the selected magnetic core, the B-H curve can be imported according to the given curve of the magnetic core, and specify the saturation magnetic induction and saturation magnetic field strength.
磁芯形状参数设置包括磁路长度,硅钢片厚度,叠片系数,磁芯的矩形截面参数。The magnetic core shape parameter settings include magnetic circuit length, silicon steel sheet thickness, lamination coefficient, and rectangular cross-section parameters of the magnetic core.
一次侧绕组设置为n1=1,二次侧绕组的匝数的值是根据所设计的输出电压确定的,绕组线径由所流过的电流有效值决定。此时,整个取能铁芯的建模已经完成。The primary side winding is set to n 1 =1, the number of turns of the secondary side winding is determined according to the designed output voltage, and the wire diameter of the winding is determined by the effective value of the flowing current. At this point, the modeling of the entire energy-taking core has been completed.
B,磁芯空载仿真测试B, core no-load simulation test
正弦电流空载仿真测试Sinusoidal current no-load simulation test
根据建立的模型,在磁芯一次侧加入工频正弦电流源,不断改变电流幅值,从100A~6000A不等,二次侧设置为空载输出,观察输出电压幅值与波形畸变程度。母排电流在100A~4500A时,输出电压为正弦波,当电流值增大为5000A时,磁芯在部分时间内已进入饱和状态,即磁芯中的磁通量变化缓慢,此时感应出的电动势几乎为零;但在母线方波电流过零点附近,磁芯中磁感应强度快速到达饱和,即磁芯中的磁通量变化很快,此时产生的感应电动势较大,试验结果如图6所示。According to the established model, a power frequency sinusoidal current source is added to the primary side of the magnetic core, and the current amplitude is continuously changed, ranging from 100A to 6000A. The secondary side is set to no-load output, and the output voltage amplitude and waveform distortion are observed. When the busbar current is 100A ~ 4500A, the output voltage is a sine wave. When the current value increases to 5000A, the magnetic core has entered a saturated state in a certain period of time, that is, the magnetic flux in the magnetic core changes slowly, and the electromotive force induced at this time It is almost zero; but near the zero-crossing point of the bus square wave current, the magnetic induction in the magnetic core quickly reaches saturation, that is, the magnetic flux in the magnetic core changes rapidly, and the induced electromotive force generated at this time is relatively large. The test results are shown in Figure 6.
脉冲方波电流空载仿真测试Pulse square wave current no-load simulation test
接下来对一次侧注入脉冲方波电流进行空载测试,方波电流的幅值为4500A,上升沿和下降沿设置为0.8ms。经仿真发现:空载电压幅值在30V附近,与理论计算结果保持一致Next, a no-load test is performed on the pulsed square wave current injected into the primary side. The amplitude of the square wave current is 4500A, and the rising and falling edges are set to 0.8ms. It is found by simulation that the no-load voltage amplitude is around 30V, which is consistent with the theoretical calculation results
取能电路整体仿真测试The overall simulation test of the energy harvesting circuit
如图7所示,在空载取能电路后面接上信号处理模块,从左至右依次是依次整流电路、滤波电容、稳压电路、负载等效电路。考虑到负载功率较大,滤波电容要满足功率守恒定律,即要使放电期间电压降落满足10%的要求,经仿真电路图如图8所示,本发明实施例选择电容10000uF。稳压输入电接100uF电容、输出接10uF电容构成一个DC/DC输出电路。As shown in Figure 7, a signal processing module is connected behind the no-load energy harvesting circuit. From left to right, there are a rectifier circuit, a filter capacitor, a voltage stabilizing circuit, and a load equivalent circuit in sequence. Considering the large load power, the filter capacitor must satisfy the law of power conservation, that is, To make the voltage drop during discharge meet the requirement of 10%, the simulated circuit diagram is shown in FIG. 8 , and the embodiment of the present invention selects a capacitor of 10000uF. The regulated input is connected to a 100uF capacitor, and the output is connected to a 10uF capacitor to form a DC/DC output circuit.
改变负载电阻值,仿真负载端输出电压的变化,负载电阻>9Ω时,负载电压都稳定在12V,即取能装置可稳定输出的最大功率=16W。负载功率与电压的关系近似满足负载输出的功率曲线如图9所示。Change the load resistance value to simulate the change of the output voltage at the load terminal. When the load resistance is >9Ω, the load voltage is stable at 12V, that is, the maximum output power that the energy harvesting device can output stably is 16W. The relationship between load power and voltage approximately satisfies The power curve of the load output is shown in Figure 9.
当负载等效电阻设置为5Ω时,负载端电压如图5-22(红色)波形所示。由于一次侧电容不足以支撑负载的能量输出,两端电压在放电阶段已下降到零。When the load equivalent resistance is set to 5Ω, the load terminal voltage is shown in Figure 5-22 (red) waveform. Since the primary side capacitance is not enough to support the energy output of the load, the voltage at both ends has dropped to zero during the discharge phase.
步骤九,性能测试及实物制作Step nine, performance testing and physical production
根据取能装置空载输出电压波形,用一个IGBT全桥开关电路模拟产生一个双极性脉冲方波,脉宽和频率与取能电路整体仿真测试的脉宽和频率保持一致,用来测试电源处理模块的电气性能。According to the no-load output voltage waveform of the energy harvesting device, a bipolar pulse square wave is simulated by an IGBT full-bridge switching circuit. The pulse width and frequency are consistent with the pulse width and frequency of the overall simulation test of the energy harvesting circuit, which is used to test the power supply. Handles the electrical performance of the module.
根据性能测试的电路图做出相应实物,并根据母排尺寸和绝缘强度进行外壳外形设计及材料选择According to the circuit diagram of the performance test, make the corresponding physical object, and carry out the shell shape design and material selection according to the busbar size and insulation strength
如图10所示,为取能装置实物安装示意图,取能装置安装在靠近换流阀电抗器旁的母排上,取能装置的气隙连接处的卡扣放在离母排最远的地方,减少母排对取能铁芯电场的影响,以防沿面闪络。取能装置的输出是通过左侧的电源处理模块连接到传感器上。通过在取能装置的圆柱面上安装两个卡扣支撑并固定整个装置。As shown in Figure 10, it is a schematic diagram of the physical installation of the energy harvesting device. The energy harvesting device is installed on the busbar next to the converter valve reactor, and the buckle of the air gap connection of the energy harvesting device is placed on the farthest from the busbar. place, reduce the influence of the busbar on the electric field of the energy-taking iron core to prevent flashover along the surface. The output of the energy harvesting device is connected to the sensor through the power processing module on the left. The entire device is supported and fixed by installing two buckles on the cylindrical surface of the energy harvesting device.
最后说明的是,以上优选实施例仅用以说明发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本发明权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the invention and not limit them. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it may be possible in form and details. Various changes can be made to it without departing from the scope defined by the claims of the present invention.
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