CN108357570A - A kind of lightweight all-aluminium construction pickup truck compartment - Google Patents
A kind of lightweight all-aluminium construction pickup truck compartment Download PDFInfo
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- CN108357570A CN108357570A CN201810159486.1A CN201810159486A CN108357570A CN 108357570 A CN108357570 A CN 108357570A CN 201810159486 A CN201810159486 A CN 201810159486A CN 108357570 A CN108357570 A CN 108357570A
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- aluminium alloy
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D33/00—Superstructures for load-carrying vehicles
- B62D33/04—Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
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- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Structural Engineering (AREA)
- Body Structure For Vehicles (AREA)
Abstract
A kind of lightweight all-aluminium construction pickup truck compartment, including bottom board unit（1.1）, top plate unit（1.2）, column keel unit（1.3）, side plate unit（1.4）And back door unit（1.5）.After each unit independently makes, assembled.The main connecting portion in compartment of the present invention uses BOM structure rivets（1.6）, stainless steel adapting piece（1.7、1.8）Or stainless steel bolt（1.10）Connection avoids a large amount of welding of Al-alloy parts from causing deformation and welding position intensity excessively weak, influences compartment bulk strength.It is designed by using all-aluminium construction in compartment of the present invention so that reduce 40% or more weight in the relatively common steel compartment in the pickup truck compartment of same specification；Compartment of the present invention is with respect to composite material compartment, although weight loss effect is slightly weak, all-aluminium construction cabin strength, rigidity and durability are more excellent.The present invention is used suitable for pickup truck.
Description
Technical field
The present invention relates to a kind of lightweight all-aluminium construction pickup truck compartments, belong to motocar technical field.
Background technology
Traditional commercial truck compartment is manufactured using steel, and carriage body gross mass is larger, 1.5 tons or so of general payload ratings
Common light duty lorry, steel compartment quality can reach 0.8 ~ 1 ton or so, steel carriage weight.Boxcar lightweight, can be direct
It reduces vehicle oil consumption, increase specified cargo dead-weight.Especially in new-energy automobile field, since battery quality itself is larger, compartment subtracts
Weight demand is stronger.In existing boxcar loss of weight scheme, generally have using high strength steel, organic composite material, carbon fiber
The schemes such as material, aluminum alloy materials, a variety of materials respectively have excellent in cost, ease of processing, corrosion resistance, resistance to ag(e)ing etc.
It is bad.
This lightweight all-aluminium construction compartment, using all aluminium alloy structure, latus inframedium, bottom plate, top plate etc. are using 5,000 series
Aluminum alloy plate materials, compartment beam and column use 6,000 series alloys extrudates, to mark same specification steel compartment, babinet gross weight
Amount reduces by 40% or more；Compartment each section separate unitization makes, and is convenient for subdivision standardized production and compartment assembly standard
Change assembling；Group corner fitting is designed between aluminum alloy beams, it is affixed by BOM type structure rivets, avoid a large amount of welding of Al-alloy parts from making
It is excessively weak at deformation and welding position intensity, influence compartment bulk strength.
Invention content
The object of the present invention is to be manufactured using steel for traditional commercial truck compartment, the invalid load brought is very
High problem, the present invention propose a kind of lightweight all-aluminium construction pickup truck compartment.
Realize that technical scheme is as follows：A kind of lightweight all-aluminium construction pickup truck compartment, the compartment includes
Bottom board unit, top plate unit, column keel unit, side plate unit and back door unit；After each unit independently makes, assembled；4
Group column keel unit is respectively perpendicular mounted on four angles of aluminum alloy bottom plate unit；In the length direction of aluminum alloy bottom plate unit
On, the side plate unit of two block lengths is opposite between 2 root post keel units respectively perpendicular to aluminum alloy bottom plate unit；In aluminium
In width direction on the length direction of alloy bottom plate unit, one end have a back door connection unit mounted on two root post keel units it
Between；The other end has short side plate unit to be mounted between two root post keel units；Top plate unit is equipped with top plate list on 4 angles
Each side of member, top plate unit is connect with side plate unit, back door unit respectively.
Side bar after the bottom board unit, including aluminium alloy bottom straight beam, aluminum alloy side side bar, aluminium alloy front side beam, aluminium alloy,
Aluminium alloy cross member and aluminum alloy bottom plate；The sectional dimension and structure of the thickness of bottom plate, beam, aluminium are determined according to compartment load-carrying target
Alloy bottom straight beam is connect with cross member and forward and backward side bar using hinged bolt；Aluminium alloy cross member is adopted with aluminum alloy side side bar
It is affixed with BOM type structure rivets.
The top plate unit, including aluminium alloy top side rail, aluminium alloy head piece, group corner fitting and aluminum alloy roof plate；Aluminium alloy
Top side rail and aluminium alloy head piece are affixed by group corner fitting composition box, and aluminium alloy top side rail and aluminium alloy head piece pass through structure
Rivet is affixed or welds.
The column keel unit, including Aluminum alloy column, the first stainless steel adapting piece and the second stainless steel adapting piece；Aluminium
Alloy column and the first, second stainless steel adapting piece are affixed by BOM type structure rivets, and by connector and bottom board unit,
Top plate unit is affixed.
The side plate unit is made of the side plate unit of two block lengths and one piece of short side plate unit, and short side plate unit passes through
Aluminum alloy column is connect with the end of the side plate unit of two block lengths, face back door unit；Side plate unit includes aluminum alloy side edges of boards
Frame, aluminium alloy side plate and noise reduction waterproof adhesive tape；Aluminium alloy side plate is using whole corrugated sheet pressure-type structure；Aluminum alloy side edges of boards frame is set
There is EPDM waterproofing membrane, to reach waterproof and eliminate vehicle operational shock noise purpose, side plate unit passes through BOM type structure rivets
Affixed in interior compartment side with top side rail, skirt member, side girders, compartment is exposed without rivet, and structure is beautiful.
The back door unit, including aluminium alloy door's panel, aluminium alloy door's fan frame, Door leaf frame group corner fitting, EPDM waterproof
Adhesive tape, door hinge and door thick stick lock；Aluminium alloy door's fan frame is affixed by group corner fitting composition box；Aluminium alloy door's panel is logical with Door leaf frame
Rivet and silicone structure glue connection are crossed, the running noise of vehicle is cut down.
The side plate unit, bottom board unit and top plate unit use 5,000 series alloys planks；The aluminium alloy bottom is straight
Side bar, aluminium alloy cross member, aluminium alloy top side rail, aluminium alloy top after beam, aluminum alloy side side bar, aluminium alloy front side beam, aluminium alloy
Crossbeam and Aluminum alloy column use 6,000 series alloys extrudates.
Compartment outer surface can respectively be carried out when each subelement makes at spraying or oxidation if any application or oxidation demand
Reason, since volume is excessive after avoiding assembly from assembling, the difficult problem of heat-tinting processing.Each main connecting portion designs stainless steel
Connector or extruded aluminium section connector are connected using BOM structures rivet or stainless steel bolt, avoid a large amount of welderings of Al-alloy parts
It connects and causes deformation and welding position intensity excessively weak, influence compartment bulk strength；Avoid welding simultaneously to processed coating surface or
Oxide side damages.
The invention has the advantages that compartment of the present invention is designed by using all-aluminium construction so that the light-duty goods of same specification
Reduce 40% or more weight in the relatively common steel compartment in vehicle compartment；Compartment of the present invention is with respect to composite material compartment, although weight loss effect
It is slightly weak, but all-aluminium construction cabin strength, rigidity and durability are more excellent；The main connecting portion in compartment of the present invention uses BOM structure rivetings
Nail, stainless steel adapting piece or stainless steel bolt connection avoid a large amount of welding of Al-alloy parts from causing deformation and welding position intensity
It crosses weak, influences compartment bulk strength；Compartment of the present invention is made of blocking, is integrated the form design of general assembly, convenient in compartment
Outer wall aluminum alloy surface carries out application or oxidation preservative treatment, also allows for standardized production, standardization assembling.
Description of the drawings
Fig. 1 is schematic structural view of the invention；
Figure label：1.1 be bottom board unit, and 1.2 be top plate unit, and 1.3 be column keel unit, and 1.4 be side plate unit, 1.5
It is BOM structure rivets for back door unit, 1.6,1.7 be the first stainless steel adapting piece, and 1.8 be the second stainless steel adapting piece, and 1.9 are
Group corner fitting, 1.10 be connection bolt, and 1.11 be fluid sealant；
Fig. 2 is aluminum alloy bottom plate cell schematics；
Figure label：2.1 be aluminium alloy bottom straight beam, and 2.2 be aluminum alloy side side bar, and 2.3 be aluminium alloy front side beam, and 2.4 close for aluminium
Side bar after gold, 2.5 be aluminium alloy cross member, and 2.6 be aluminum alloy cross beam connector, and 2.7 be aluminum alloy bottom plate, and 2.9 be stainless steel
Bolt；
Fig. 3 is compartment roof plate cell schematics；
Figure label：3.1 is, by aluminium alloy top side rail, 3.2 are aluminium alloy head piece, and 1.9 be group corner fitting, and 3.4 be aluminium alloy top
Plate, 3.6 be weather shield, and 1.11 be fluid sealant；
Fig. 4 is panel brace keel cell schematics；
Figure label：4.1 be Aluminum alloy column, and 1.7 be the first stainless steel adapting piece, and 1.8 be the second rust steel fastener；
Fig. 5 is car side board cell schematics；
Figure label：5.1 be aluminum alloy side edges of boards frame, and 5.2 be aluminium alloy side plate, and 5.3 be noise reduction waterproof adhesive tape, and 5.4 be to connect riveting
Nail, 4.1 be Aluminum alloy column；
Fig. 6 is carriage back door cell schematics；
Figure label：6.1 be aluminium alloy door's panel, and 6.2 be aluminium alloy door's fan frame, and 6.3 be Door leaf frame group corner fitting, and 6.4 be ternary
The third waterproof adhesive tape of second, 6.5 be door hinge, and 6.6 lock for door thick stick, and 1.10 be connection bolt, and 6.8 be sunk head rivet, and 6.9 be silicone knot
Structure glue.
Specific implementation mode
A kind of embodiment in lightweight all-aluminium construction pickup truck compartment is illustrated below in conjunction with the accompanying drawings.
Certain type pickup truck container design outline size length × width × height is：4250mm × 2150mm × 2100mm, it is specified
1.5 tons of loading capacity, safe dynamic load are computed verification and are determined aluminum alloy beams proximate matter wall thickness 3mm by 3 times of i.e. 4.5 tons of checks of amplification,
Material is aluminium alloy 6063T6；Aluminum alloy bottom plate thickness 4mm, aluminium alloy corrugation side plate thickness 2.0mm, material is aluminium alloy
5052H14；Select the BOM structure rivets of φ 8, M8 connection bolts.
The assembling method in compartment is as follows：
As shown in Figure 1, the good platform floor unit 1.1 of pre-production is placed in assembly area, by the panel brace keel list of quadrangle
The first stainless steel adapting piece 1.7 in member 1.3 is affixed with platform floor unit 1.1 by BOM structures rivet 1.6；Then by vehicle
Second stainless steel adapting piece 1.8 of the group corner fitting 1.9 of compartment top plate unit 1.2 and panel brace keel unit 1.3 is to inserting and welding
Securely；Again column keel unit 1.3, top plate list will be fixed on using rivet before compartment with the side plate unit of left and right sides 4
On the box frame that member 1.2, bottom board unit 1.1 form, and the installation gap between each unit of outside is filled out using fluid sealant 1.11
Fill sealing；Finally back door unit 1.5 is installed on compartment rear column keel unit 1.3, between adjusting between door leaf and column
Gap, and firmly installed using connection bolt 1.10.
The making implementation of compartment each unit is as follows：
Platform floor unit is used for installation operation as shown in Fig. 2, first processing one group of square hole in 2.1 side wall of aluminium alloy bottom straight beam, will
Aluminium alloy cross member 2.5 is fixed by aluminum alloy cross beam connector 2.6 using stainless steel bolt 2.9；Then by aluminium alloy side
Beam 2.2 packs into aluminium alloy cross member 2.5；Side bar 2.4 uses stainless steel bolt 2.9 after by aluminium alloy front side beam 2.3, aluminium alloy
Composition bottom board unit keel frame is connect with bottom straight beam 2.1 respectively；Finally use BOM structures rivet by aluminum alloy bottom plate 2.7 with
Aluminum alloy side side bar 2.2,2.5 staking of aluminium alloy cross member are affixed, and cross member 2.5 and 2.7 spot welding of aluminum alloy bottom plate are reinforced,
Cut down issuable vibrating noise when vehicle operation.
Compartment roof plate unit using group corner fitting 1.9 by aluminium alloy top side rail 3.1 as shown in figure 3, first form box；Aluminium alloy
It is affixed using BOM structures rivet 1.6 between top side rail 3.1 and group corner fitting 1.9；Then by 3.2 both ends of aluminium alloy head piece welding or
It is fixed by caulking on aluminium alloy top side rail 3.1, then aluminum alloy roof plate 3.4 and 3.2 spot welding of aluminium alloy head piece is fixed, and will gear
Rain plate 3.6, the riveting of aluminum alloy roof plate 3.4 or spot welding are fixed on aluminium alloy top side rail 3.1, and gap is filled out using fluid sealant 1.11
It fills.
Panel brace keel unit is as shown in figure 4,4.1 both ends of Aluminum alloy column are connected respectively using BOM structures rivet 1.6
The first stainless steel adapting piece 1.7, the second stainless steel adapting piece 1.8 are connect, column keel unit is formed.
Car side board unit is as shown in Fig. 5, and the surrounding of corrugated type aluminium alloy side plate 5.2 is put on aluminum alloy side edges of boards frame
5.1, and noise reduction waterproof adhesive tape 5.3 will be penetrated on aluminum alloy side edges of boards frame and form car side board unit.In general assembly, pass through connection
Aluminum alloy side edges of boards frame 5.1 is connected and fixed by rivet 5.4 with aluminium alloy joist column 4.1.
Carriage back door unit by aluminium alloy door's fan frame 6.2 as shown in fig. 6, use Door leaf frame group corner fitting and connection bolt first
1.10 groups of frames, then fill up structural silicone adhesive 6.9 in the glue groove of aluminium alloy door's fan frame 6.2；Aluminium alloy door's panel 6.1 is buckled again
In in aluminium alloy door's fan frame 6.2, and aluminium alloy door's panel 6.1 is riveted with aluminium alloy door's fan frame 6.2 using rivet 6.8；Finally
Door hinge 6.5, door thick stick lock 6.6 are installed using connection bolt 1.10, form complete back door unit.
Claims (7)
1. a kind of lightweight all-aluminium construction pickup truck compartment, which is characterized in that the compartment includes bottom board unit, top plate list
Member, column keel unit, side plate unit and back door unit；After each unit independently makes, assembled；4 groups of column keel units
It is respectively perpendicular mounted on four angles of aluminum alloy bottom plate unit；On the length direction of aluminum alloy bottom plate unit, the side of two block lengths
Plate unit is opposite between 2 root post keel units respectively perpendicular to aluminum alloy bottom plate unit；In aluminum alloy bottom plate unit
Length direction on width direction on, one end has a back door connection unit between the two root post keel units；The other end has short
Side plate unit be mounted on two root post keel units between；Top plate unit is equipped with top plate unit on 4 angles, top plate unit
Each side is connect with side plate unit, back door unit respectively.
2. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the bottom plate list
Side bar, aluminium alloy cross member and aluminium close after member, including aluminium alloy bottom straight beam, aluminum alloy side side bar, aluminium alloy front side beam, aluminium alloy
Au base plate；The sectional dimension and structure of the thickness of bottom plate, beam, aluminium alloy bottom straight beam and cross member are determined according to compartment load-carrying target
And forward and backward side bar is connected using hinged bolt；Aluminium alloy cross member is solid using BOM type structure rivets with aluminum alloy side side bar
It connects.
3. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the top plate list
Member, including aluminium alloy top side rail, aluminium alloy head piece, group corner fitting and aluminum alloy roof plate；Aluminium alloy top side rail and aluminium alloy top are horizontal
It is affixed that beam by group corner fitting forms box, and aluminium alloy top side rail and aluminium alloy head piece are by the way that structure rivet is affixed or welding.
4. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the column dragon
Osteon, including Aluminum alloy column, the first stainless steel adapting piece and the second stainless steel adapting piece；Aluminum alloy column and first,
Two stainless steel adapting pieces are affixed by BOM type structure rivets, and affixed by connector and bottom board unit, top plate unit.
5. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the side plate list
Member is made of the side plate unit of two block lengths and one piece of short side plate unit, short side plate unit face back door unit；Side plate unit
Including aluminum alloy side edges of boards frame, aluminium alloy side plate and noise reduction waterproof adhesive tape；Aluminium alloy side plate is using whole corrugated sheet pressure-type structure；
Aluminum alloy side edges of boards frame is equipped with EPDM waterproofing membrane, to reach waterproof and eliminate vehicle operational shock noise purpose, side plate unit
Affixed in interior compartment side with top side rail, skirt member, side girders by BOM type structure rivets, compartment is exposed without rivet.
6. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the back door is single
Member, including aluminium alloy door's panel, aluminium alloy door's fan frame, Door leaf frame group corner fitting, EPDM waterproof adhesive tape, door hinge and Men Gang
Lock；Aluminium alloy door's fan frame is affixed by group corner fitting composition box；Aluminium alloy door's panel passes through rivet and silicone structure with Door leaf frame
The running noise of vehicle is cut down in glue connection.
7. a kind of lightweight all-aluminium construction pickup truck compartment according to claim 1, which is characterized in that the side plate list
Member, bottom board unit and top plate unit use 5,000 series alloys planks；Aluminium alloy bottom straight beam, aluminum alloy side side bar, aluminium close
Side bar, aluminium alloy cross member, aluminium alloy top side rail, aluminium alloy head piece and Aluminum alloy column use 6 after golden front side beam, aluminium alloy
Thousand series alloys extrudates.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810159486.1A CN108357570A (en) | 2018-02-26 | 2018-02-26 | A kind of lightweight all-aluminium construction pickup truck compartment |
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|---|---|---|---|
| CN201810159486.1A CN108357570A (en) | 2018-02-26 | 2018-02-26 | A kind of lightweight all-aluminium construction pickup truck compartment |
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| CN108357570A true CN108357570A (en) | 2018-08-03 |
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| CN201810159486.1A Pending CN108357570A (en) | 2018-02-26 | 2018-02-26 | A kind of lightweight all-aluminium construction pickup truck compartment |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109050687A (en) * | 2018-08-29 | 2018-12-21 | 福建省闽铝轻量化汽车制造有限公司 | A kind of modular assembly formula aluminium alloy compartment |
| CN109606480A (en) * | 2018-11-13 | 2019-04-12 | 江西江铃专用车辆厂有限公司 | A kind of new structural full aluminium lightweight counter transport van |
| CN110239635A (en) * | 2019-07-19 | 2019-09-17 | 重庆铝器时代科技有限公司 | A kind of lightweight boxcar assembly of modular assembly |
| CN110254530A (en) * | 2019-07-19 | 2019-09-20 | 重庆铝器时代科技有限公司 | One kind, which has, reinforces the modular lightweight boxcar of floor module |
| CN110588806A (en) * | 2019-10-14 | 2019-12-20 | 方大新材料（江西）有限公司 | Full-aluminum alloy van carriage and manufacturing process thereof |
| CN112428909A (en) * | 2020-12-09 | 2021-03-02 | 江苏振翔车辆装备股份有限公司 | Emergency rescue car with embedded framework aluminum alloy plate structure |
| CN113044123A (en) * | 2021-05-12 | 2021-06-29 | 成都大运汽车集团有限公司 | Aluminum alloy lightweight fast-assembling van-type structure |
| CN113844549A (en) * | 2021-10-12 | 2021-12-28 | 安徽江淮汽车集团股份有限公司 | Light truck container |
| CN114987630A (en) * | 2022-06-02 | 2022-09-02 | 中集车辆(集团)股份有限公司 | Compartment wallboard |
| CN115056862A (en) * | 2022-06-27 | 2022-09-16 | 四川蔚瓴轻量化汽车工业有限公司 | Lightweight steel-aluminum mixed belt interlayer bin gate carriage |
| CN115178975A (en) * | 2022-07-21 | 2022-10-14 | 江苏好的特种装备有限公司 | Production process of energy storage box |
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| CN207931824U (en) * | 2018-02-26 | 2018-10-02 | 方大新材料（江西）有限公司 | A kind of lightweight all-aluminium construction pickup truck compartment |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109050687B (en) * | 2018-08-29 | 2020-07-03 | 福建省闽铝轻量化汽车制造有限公司 | Modular assembly formula aluminum alloy carriage |
| CN109050687A (en) * | 2018-08-29 | 2018-12-21 | 福建省闽铝轻量化汽车制造有限公司 | A kind of modular assembly formula aluminium alloy compartment |
| CN109606480B (en) * | 2018-11-13 | 2021-09-21 | 江西江铃专用车辆厂有限公司 | Full-aluminum lightweight container van-type transport vehicle |
| CN109606480A (en) * | 2018-11-13 | 2019-04-12 | 江西江铃专用车辆厂有限公司 | A kind of new structural full aluminium lightweight counter transport van |
| CN110239635A (en) * | 2019-07-19 | 2019-09-17 | 重庆铝器时代科技有限公司 | A kind of lightweight boxcar assembly of modular assembly |
| CN110254530A (en) * | 2019-07-19 | 2019-09-20 | 重庆铝器时代科技有限公司 | One kind, which has, reinforces the modular lightweight boxcar of floor module |
| CN110588806A (en) * | 2019-10-14 | 2019-12-20 | 方大新材料（江西）有限公司 | Full-aluminum alloy van carriage and manufacturing process thereof |
| CN112428909A (en) * | 2020-12-09 | 2021-03-02 | 江苏振翔车辆装备股份有限公司 | Emergency rescue car with embedded framework aluminum alloy plate structure |
| CN113044123A (en) * | 2021-05-12 | 2021-06-29 | 成都大运汽车集团有限公司 | Aluminum alloy lightweight fast-assembling van-type structure |
| CN113844549A (en) * | 2021-10-12 | 2021-12-28 | 安徽江淮汽车集团股份有限公司 | Light truck container |
| CN114987630A (en) * | 2022-06-02 | 2022-09-02 | 中集车辆(集团)股份有限公司 | Compartment wallboard |
| CN115056862A (en) * | 2022-06-27 | 2022-09-16 | 四川蔚瓴轻量化汽车工业有限公司 | Lightweight steel-aluminum mixed belt interlayer bin gate carriage |
| CN115178975A (en) * | 2022-07-21 | 2022-10-14 | 江苏好的特种装备有限公司 | Production process of energy storage box |
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