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CN108355711B - A kind of catalytic cracking catalyst and its preparation method and application - Google Patents

A kind of catalytic cracking catalyst and its preparation method and application Download PDF

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CN108355711B
CN108355711B CN201810142856.0A CN201810142856A CN108355711B CN 108355711 B CN108355711 B CN 108355711B CN 201810142856 A CN201810142856 A CN 201810142856A CN 108355711 B CN108355711 B CN 108355711B
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liquid product
catalyst
catalytic cracking
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CN108355711A (en
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狄佐星
罗明生
张绍伟
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Ningbo Pu Qian Environmental Protection Technology Co Ltd
Beijing Institute of Petrochemical Technology
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Beijing Institute of Petrochemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/04Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing carboxylic acids or their salts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • B01J37/0207Pretreatment of the support
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B16/00Regeneration of cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/16Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with inorganic material
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/18Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material
    • C08J11/22Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds
    • C08J11/26Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by treatment with organic material by treatment with organic oxygen-containing compounds containing carboxylic acid groups, their anhydrides or esters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Polymers & Plastics (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Biochemistry (AREA)
  • Catalysts (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

本发明公开了一种催化裂解催化剂及其制备方法和应用。该催化剂是以高岭土或蒙脱土为载体,以环烷酸钼和/或环烷酸铁为活性组分,其制备方法包括:高岭土或蒙脱土原粉经高温焙烧后加入反应器中,然后加入环烷酸铁和/或环烷酸钼的稀酸浸渍液进行浸渍,反应后的物料进行干燥,制得催化裂解催化剂。该催化裂解催化剂可应用于处理纤维素和废塑料的工艺中,不仅提高了纤维素和废塑料的总体转化率,而且促进了目标反应的进行从而提高液体收率。

The invention discloses a catalytic cracking catalyst and a preparation method and application thereof. The catalyst uses kaolin or montmorillonite as a carrier, and uses molybdenum naphthenate and/or iron naphthenate as active components. Then, a dilute acid impregnation solution of iron naphthenate and/or molybdenum naphthenate is added for impregnation, and the reacted material is dried to prepare a catalytic cracking catalyst. The catalytic cracking catalyst can be applied to the process of treating cellulose and waste plastics, which not only improves the overall conversion rate of cellulose and waste plastics, but also promotes the target reaction to improve the liquid yield.

Description

一种催化裂解催化剂及其制备方法和应用A kind of catalytic cracking catalyst and its preparation method and application

技术领域technical field

本发明属于固废处理技术领域,特别涉及一种催化裂解催化剂及其制备方法和应用。The invention belongs to the technical field of solid waste treatment, and particularly relates to a catalytic cracking catalyst and a preparation method and application thereof.

背景技术Background technique

大量塑料制品的使用产生的垃圾不仅严重污染了环境,而且造成了资源的浪费。目前,塑料制品消费量巨大,每年都会产生大量的废弃塑料,但是目前废塑料的回收收集以及分类效率普遍较低,很难持续的供应各种种类的废塑料,因此单独处理废塑料很难形成规模化连续生产。虽然纤维素的产量较大,但目前很多是直接焚烧掉,造成大量的空气污染和资源的浪费。目前塑料的液化技术以及纤维素的优化利用已经有一些研究,如果把废塑料添加到纤维素中一起共热解处理,可以利用二者热解的优势,使得二者有价值产物的产量更加高。然而,人们对塑料和纤维素各自直接液化研究发现,二者所需的反应条件和催化剂等工艺条件差距较大,直接将废塑料和纤维素一起液化,对反应物的种类、反应条件、催化剂等都有较高的要求,这对废塑料和纤维素的共同处理具有一定的挑战。The waste generated by the use of a large number of plastic products not only seriously pollutes the environment, but also causes waste of resources. At present, the consumption of plastic products is huge, and a large amount of waste plastic is generated every year. However, the recycling collection and classification efficiency of waste plastics are generally low, and it is difficult to continuously supply various types of waste plastics. Large-scale continuous production. Although the output of cellulose is relatively large, many of them are directly incinerated, causing a lot of air pollution and waste of resources. At present, there have been some studies on the liquefaction technology of plastics and the optimal utilization of cellulose. If waste plastics are added to cellulose and co-pyrolyzed together, the advantages of pyrolysis of the two can be used, and the output of valuable products of the two can be higher. . However, the research on the direct liquefaction of plastics and cellulose has found that the reaction conditions and catalysts required by the two are quite different. Directly liquefying waste plastics and cellulose together has a great impact on the types of reactants, reaction conditions, catalysts, etc. etc. have higher requirements, which poses certain challenges to the co-processing of waste plastics and cellulose.

发明内容SUMMARY OF THE INVENTION

针对现有技术中的不足之处,本发明提供了一种催化裂解催化剂及其制备方法和应用。该催化裂解催化剂可以提高催化裂解反应的转化率,而且促进了目标反应的进行,从而提高液体收率,将其应用于废塑料和纤维处理工艺中,可以提高整个工艺的经济效益和环境效益。Aiming at the deficiencies in the prior art, the present invention provides a catalytic cracking catalyst and a preparation method and application thereof. The catalytic cracking catalyst can improve the conversion rate of the catalytic cracking reaction, and promote the progress of the target reaction, thereby increasing the liquid yield. The application of the catalytic cracking catalyst in the waste plastic and fiber treatment process can improve the economic and environmental benefits of the entire process.

本发明第一方面提供了一种催化裂解催化剂,该催化裂解催化剂以高岭土或蒙脱土为载体,以环烷酸钼和/或环烷酸铁为活性组分,以催化裂解催化剂的重量计,高岭土或蒙脱土占37.5%-87.5%,环烷酸钼和/或环烷酸铁占12.5%-62.5%,优选为高岭土或蒙脱土占50%-70%,环烷酸钼和/或环烷酸铁占30%-50%。A first aspect of the present invention provides a catalytic cracking catalyst, the catalytic cracking catalyst uses kaolin or montmorillonite as a carrier, and uses molybdenum naphthenate and/or iron naphthenate as active components, based on the weight of the catalytic cracking catalyst , kaolin or montmorillonite accounts for 37.5%-87.5%, molybdenum naphthenate and/or iron naphthenate accounts for 12.5%-62.5%, preferably kaolin or montmorillonite accounts for 50%-70%, molybdenum naphthenate and / or iron naphthenate 30%-50%.

本发明第二方面提供了一种催化裂解催化剂的制备方法,该方法包括以下步骤:A second aspect of the present invention provides a method for preparing a catalytic cracking catalyst, the method comprising the following steps:

1)高岭土或蒙脱土在400-550℃后焙烧2-10h,优选升温到焙烧温度的升温速率为5-10℃/min;1) The kaolin or montmorillonite is calcined at 400-550°C for 2-10h, preferably the heating rate to the calcination temperature is 5-10°C/min;

2)将步骤1)焙烧后得到的高岭土或蒙脱土加入反应器中,然后向反应器中加入环烷酸铁和/或环烷酸钼的稀酸浸渍液进行浸渍,浸渍的同时优选进行搅拌,搅拌速率100-150r/min,搅拌时间0.5-2.5h;2) adding the kaolin or montmorillonite obtained after step 1) roasting into the reactor, then adding the dilute acid dipping solution of iron naphthenate and/or molybdenum naphthenate in the reactor to impregnate, preferably while impregnating Stir, stirring speed 100-150r/min, stirring time 0.5-2.5h;

3)将步骤2)反应后的物料在100-150℃条件下干燥2-6h,制得催化裂解催化剂。3) drying the reacted material in step 2) at 100-150° C. for 2-6 hours to prepare a catalytic cracking catalyst.

所述的催化裂解催化剂的制备方法,步骤2)中所述的稀酸为盐酸、硝酸和醋酸中的至少一种,稀酸浸渍液的质量浓度为5%-20%。In the preparation method of the catalytic cracking catalyst, the dilute acid described in step 2) is at least one of hydrochloric acid, nitric acid and acetic acid, and the mass concentration of the dilute acid impregnation solution is 5%-20%.

所述的浸渍液可以采用有机溶液,优选乙醇溶液。所述的浸渍采用常规浸渍法,比如饱和浸渍法或过饱和浸渍法。The immersion solution can be an organic solution, preferably an ethanol solution. Said impregnation adopts conventional impregnation method, such as saturated impregnation method or supersaturated impregnation method.

本发明的催化裂解催化剂可以采用常规方法成型,比如压片成型等,成型过程中可以根据需要加入成型助剂。本发明中,可以将步骤(3)干燥后所得的物料进行成型,从而得到成型的催化裂解催化剂。压片成型之后,根据需要进行过筛,取颗粒大小为30目至70目,优选40至60目。The catalytic cracking catalyst of the present invention can be formed by conventional methods, such as tablet forming, etc. During the forming process, forming aids can be added as required. In the present invention, the material obtained after drying in step (3) can be shaped to obtain a shaped catalytic cracking catalyst. After the tablet is formed, it is sieved as required to obtain a particle size of 30 to 70 mesh, preferably 40 to 60 mesh.

本发明第三方面提供了一种上述催化裂解催化剂的应用,该催化裂解催化剂可以应用于处理纤维素和废塑料的工艺中,包括以下步骤:A third aspect of the present invention provides an application of the above-mentioned catalytic cracking catalyst, which can be applied to a process for treating cellulose and waste plastics, comprising the following steps:

(1)将废塑料加入到催化反应器A中,在催化剂1的作用下进行催化裂解反应,所得的裂解产物经分离得到液体产物I、气体I和不溶物I;(1) waste plastics are added in catalytic reactor A, under the effect of catalyst 1, catalytic cracking reaction is carried out, and the cracked product of gained obtains liquid product I, gas I and insoluble matter I through separation;

(2)步骤(1)所得的液体产物I经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物II的四氢呋喃溶液、含液体产物III的环己烷溶液和剩余的液体产物IV;(2) the liquid product I of step (1) gained is passed into tetrahydrofuran, cyclohexane solvent successively after cooling and extracts, respectively obtains the tetrahydrofuran solution containing liquid product II, the cyclohexane solution containing liquid product III and the remaining liquid product IV;

(3)对步骤(2)得到的含液体产物II的四氢呋喃溶液和含液体产物III的环己烷溶液分别进行蒸馏处理以除去溶剂,分别得到的液体产物II和液体产物III;(3) the tetrahydrofuran solution containing liquid product II obtained in step (2) and the cyclohexane solution containing liquid product III are respectively subjected to distillation treatment to remove solvent, respectively obtained liquid product II and liquid product III;

(4)将纤维素与步骤(3)所得的液体产物II加到催化反应器B中,在催化剂2的作用下进行催化反应,经分离得到液体产物i、气体i和不溶物i;(4) adding cellulose and the liquid product II of step (3) gained in catalytic reactor B, carry out catalytic reaction under the effect of catalyst 2, obtain liquid product i, gas i and insoluble matter i through separation;

(5)将步骤(4)所得的液体产物i经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物ii的四氢呋喃溶液、含液体产物iii的环己烷溶液和剩余的液体产物iv,通过蒸馏处理以除去溶剂,得到液体产物ii和液体产物iii;(5) the liquid product i obtained in step (4) is cooled and successively passed into tetrahydrofuran and cyclohexane solvent for extraction to obtain respectively the tetrahydrofuran solution containing liquid product ii, the cyclohexane solution containing liquid product iii and the remaining liquid product iv, which is treated by distillation to remove the solvent to obtain liquid product ii and liquid product iii;

(6)对步骤(2)和步骤(5)分别得到的剩余的液体产物IV、剩余的液体产物iv及步骤(1)和步骤(4)分别得到的不溶物I和不溶物i加入到催化反应器C中,在催化剂3的作用下进行深度催化裂解反应,所得的裂解产物经分离得到液体产物V、气体V和不溶物V;(6) the remaining liquid product IV obtained in step (2) and step (5), the remaining liquid product iv and the insoluble matter I and insoluble matter i obtained in step (1) and step (4), respectively, are added to the catalyst In the reactor C, a deep catalytic cracking reaction is carried out under the action of the catalyst 3, and the resulting cracked product is separated to obtain a liquid product V, a gas V and an insoluble matter V;

(7)将步骤(6)所得的液体产物V经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII,通过蒸馏处理以除去溶剂,得到液体产物VI和液体产物VII;(7) the liquid product V of step (6) gained is passed into tetrahydrofuran, cyclohexane solvent successively after cooling and extracts, respectively obtains the tetrahydrofuran solution containing liquid product VI, the cyclohexane solution containing liquid product VII and the remaining Liquid product VIII, treated by distillation to remove solvent, to obtain liquid product VI and liquid product VII;

其中,催化剂2采用上述第一方面和第二方面所述的催化裂解催化剂。Wherein, the catalyst 2 adopts the catalytic cracking catalyst described in the first aspect and the second aspect.

本发明中,所述的催化反应器A、B和C都为浆态床催化裂解反应器。In the present invention, the catalytic reactors A, B and C are all slurry-bed catalytic cracking reactors.

本发明中,步骤(1)所述的废塑料主要包括聚乙烯类塑料(PE)、聚丙烯类塑料(PP)、聚苯乙烯(PS)中的一种或几种的混合物,其总含量不低于加入废塑料总质量的80%。In the present invention, the waste plastics in step (1) mainly include one or more mixtures of polyethylene plastics (PE), polypropylene plastics (PP) and polystyrene (PS). Not less than 80% of the total mass of added waste plastics.

本发明中,步骤(1)所述的催化剂1为HY分子筛催化剂。所述催化剂1的使用量为所加废塑料总质量的5%-20%,优选为10%-15%。In the present invention, the catalyst 1 described in step (1) is a HY molecular sieve catalyst. The usage amount of the catalyst 1 is 5%-20% of the total mass of the added waste plastic, preferably 10%-15%.

本发明中,步骤(1)所述的催化裂解反应的反应条件如下:反应温度为350-550℃,优选为400-480℃;反应时间为30-150分钟,优选为45-120分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟,优选为400-500转/分钟;反应中需要通入氢气,氢分压为2-4MPa,优选为2.5-3.5MPa。In the present invention, the reaction conditions of the catalytic cracking reaction described in step (1) are as follows: the reaction temperature is 350-550°C, preferably 400-480°C; the reaction time is 30-150 minutes, preferably 45-120 minutes; the reaction Under stirring, the stirring rate is 350-600 rev/min, preferably 400-500 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 2-4 MPa, preferably 2.5-3.5 MPa.

本发明中,步骤(2)、步骤(5)和步骤(7)所述的冷却优选将液体产物I、液体产物冷i和液体产物V却至室温。In the present invention, the cooling described in step (2), step (5) and step (7) preferably cools liquid product I, liquid product cooling i and liquid product V to room temperature.

本发明中,步骤(3)、步骤(5)和步骤(7)所述的蒸馏处理为本领域常规的蒸馏方法,以除去四氢呋喃或环已烷溶剂。In the present invention, the distillation treatment described in step (3), step (5) and step (7) is a conventional distillation method in the art to remove tetrahydrofuran or cyclohexane solvent.

本发明中,步骤(4)所述的纤维素为秸秆、树皮、稻草等植物纤维类物质中的一种或几种。In the present invention, the cellulose described in step (4) is one or more of plant fibrous substances such as straw, bark, and straw.

本发明中,步骤(4)所述的纤维素加到催化反应器B之前,优选经过预处理,比如粉碎、脱水处理中的至少一种。其中所述的粉碎,经过粉碎得到的粉末,其长度优选不超过20mm。所述的脱水处理是在无氧条件下进行的,处理温度为100-200℃,处理时间为60-120分钟。In the present invention, before the cellulose described in step (4) is added to the catalytic reactor B, it is preferably subjected to pretreatment, such as at least one of pulverization and dehydration treatment. In the pulverization mentioned therein, the length of the powder obtained by pulverization is preferably not more than 20 mm. The dehydration treatment is carried out under anaerobic conditions, the treatment temperature is 100-200° C., and the treatment time is 60-120 minutes.

本发明中,步骤(4)中加入步骤(3)所得的液体产物II,纤维素与液体产物II质量比为0.8-1.2:1。In the present invention, the liquid product II obtained in step (3) is added in step (4), and the mass ratio of cellulose to liquid product II is 0.8-1.2:1.

本发明中,步骤(4)所述的催化剂2的使用量占所加纤维素质量的2.5%-15%。步骤(4)加入催化剂2的同时加入质量含量以硫计为4000-8000ppm的硫源作为硫化剂,硫含量与铁和钼总含量的质量比为5-7:1,其中所选用的硫源为硫磺、硫化氢、二硫化碳等中的一种或多种。In the present invention, the usage amount of the catalyst 2 described in step (4) accounts for 2.5%-15% of the mass of the added cellulose. When step (4) adds catalyst 2, add the sulfur source that mass content is 4000-8000ppm in terms of sulfur as vulcanizing agent, and the mass ratio of sulfur content and iron and molybdenum total content is 5-7: 1, wherein the selected sulfur source It is one or more of sulfur, hydrogen sulfide, carbon disulfide, etc.

本发明中,步骤(4)所述的催化反应的反应条件如下:反应温度为400-600℃,优选为450-550℃;反应时间为30-100分钟,优选为60-100分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟,优选为400-500转/分钟;反应中需要通入氢气,氢分压为4-8MPa,优选为5-6.5MPa。进一步地,优选的反应条件如下:步骤(4)所述催化反应的反应温度比步骤(1)所述催化反应的反应温度至少高50℃,步骤(4)所述催化反应的氢分压比步骤(1)所述催化反应的氢分压至少高2MPa。In the present invention, the reaction conditions of the catalytic reaction described in step (4) are as follows: the reaction temperature is 400-600° C., preferably 450-550° C.; the reaction time is 30-100 minutes, preferably 60-100 minutes; Under stirring, the stirring rate is 350-600 rev/min, preferably 400-500 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 4-8 MPa, preferably 5-6.5 MPa. Further, the preferred reaction conditions are as follows: the reaction temperature of the catalytic reaction in step (4) is at least 50°C higher than the reaction temperature of the catalytic reaction in step (1), and the hydrogen partial pressure ratio of the catalytic reaction in step (4) is higher than that in step (4). The hydrogen partial pressure of the catalytic reaction in step (1) is at least 2MPa higher.

本发明中,步骤(6)所述的催化剂3为HZSM-5与HY复合分子筛催化剂,其HZSM-5与HY的质量比0.5-2:1,优选为磷和钨改性的HZSM-5与HY复合分子筛催化剂,其中磷的质量含量为1.5%-7.0%,钨的质量含量为0.3%-2.0%。所述催化剂3的使用量为步骤(6)中加入催化反应器C中的全部所加反应物料总质量的5%-18%,优选为8%-13%。In the present invention, the catalyst 3 described in step (6) is a HZSM-5 and HY composite molecular sieve catalyst, and the mass ratio of HZSM-5 and HY is 0.5-2:1, preferably HZSM-5 and HY modified with phosphorus and tungsten. The HY composite molecular sieve catalyst, wherein the mass content of phosphorus is 1.5%-7.0%, and the mass content of tungsten is 0.3%-2.0%. The usage amount of the catalyst 3 is 5%-18%, preferably 8%-13%, of the total mass of all the reaction materials added to the catalytic reactor C in step (6).

本发明中,所用催化剂3的制备方法优选如下:HZSM-5与HY进行混合得到复合分子筛,用质量浓度为10%-20%的磷酸溶液浸渍复合分子筛,在80-110℃下干燥1-3小时;用质量浓度为1%-2%的钨酸钠水溶液再次浸渍复合分子筛,在80-110℃下干燥5-10小时,最后在330-380℃下焙烧4-7小时,成型后得到催化剂3。In the present invention, the preparation method of the catalyst 3 is preferably as follows: mixing HZSM-5 and HY to obtain a composite molecular sieve, impregnating the composite molecular sieve with a phosphoric acid solution with a mass concentration of 10%-20%, drying at 80-110 ° C for 1-3 hour; impregnate the composite molecular sieve again with an aqueous solution of sodium tungstate with a mass concentration of 1%-2%, dry it at 80-110°C for 5-10 hours, and finally roast it at 330-380°C for 4-7 hours, and obtain the catalyst after molding 3.

本发明中,所述的催化剂3可以采用常规方法成型,比如压片成型等,成型过程中可以根据需要加入成型助剂。压片成型之后,根据需要进行过筛,取颗粒大小为30目至70目,优选40至60目的固体颗粒作为催化剂3。所述的磷和钨改性HZSM-5与HY复合分子筛催化剂中磷的可能存在形式为磷钨酸、磷的氧化物、磷钨酸盐、磷酸、磷酸盐等中的一种或多种,钨的可能存在形式为磷钨酸、钨的氧化物、磷钨酸盐等中的一种或多种,优选采用上述方法制备的催化剂。In the present invention, the catalyst 3 can be formed by conventional methods, such as tablet forming, etc., and a forming aid can be added as required during the forming process. After the tablet is formed, it is screened as required, and the solid particles with a particle size of 30 to 70 mesh, preferably 40 to 60 mesh, are taken as the catalyst 3 . The possible existence form of phosphorus in the described phosphorus and tungsten modified HZSM-5 and HY composite molecular sieve catalyst is one or more of phosphotungstic acid, phosphorus oxide, phosphotungstic acid salt, phosphoric acid, phosphate, etc., The possible existing forms of tungsten are one or more of phosphotungstic acid, tungsten oxide, phosphotungstic acid salt, etc., preferably the catalyst prepared by the above method.

本发明中,步骤(6)所述深度催化裂解反应的反应条件为:反应温度为400-700℃,优选为500-600℃;反应时间为60-150分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟;反应中的需要通入氢气,氢分压为5-10MPa。进一步地,优选的反应条件如下:步骤(6)所述催化反应的反应温度比步骤(4)所述催化反应的反应温度至少高50℃,步骤(6)所述催化反应的氢分压比步骤(4)所述催化反应的氢分压至少高1MPa。In the present invention, the reaction conditions for the deep catalytic cracking reaction in step (6) are: the reaction temperature is 400-700°C, preferably 500-600°C; the reaction time is 60-150 minutes; the reaction is carried out under stirring, and the stirring rate is It is 350-600 rev/min; it is necessary to feed hydrogen in the reaction, and the hydrogen partial pressure is 5-10MPa. Further, the preferred reaction conditions are as follows: the reaction temperature of the catalytic reaction in step (6) is at least 50°C higher than the reaction temperature of the catalytic reaction in step (4), and the hydrogen partial pressure ratio of the catalytic reaction in step (6) is higher than that in step (6). The hydrogen partial pressure of the catalytic reaction in step (4) is at least 1 MPa higher.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

本发明提供的催化裂解催化剂是以高岭土或蒙脱土为载体,以环烷酸钼和/或环烷酸铁为活性组分,该催化裂解催化剂更有利于纤维素的催化裂解,其适用于废塑料和纤维素共处理的工艺中,有利于目标产物的生成,同时也有利于催化剂从原料中分离出来,减小催化剂对原料的进一步污染。The catalytic cracking catalyst provided by the present invention uses kaolin or montmorillonite as a carrier, and uses molybdenum naphthenate and/or iron naphthenate as active components. The catalytic cracking catalyst is more conducive to the catalytic cracking of cellulose, and is suitable for In the process of co-processing waste plastic and cellulose, it is beneficial to the formation of the target product, and at the same time, it is also conducive to the separation of the catalyst from the raw material, so as to reduce the further pollution of the catalyst to the raw material.

纤维素和废塑料作为两种难处理的固体废弃物垃圾,本发明将纤维素的处理与废塑料的催化裂解相结合,同时使得它们变废为宝。本发明充分利用两种反应的特点,反应条件又各自优化,与常规的废塑料和纤维素共处理相比,不仅提高了总体的转化率,而且促进了目标反应的进行从而提高了环己烷可溶物和四氢呋喃可溶物的收率,减少了不溶物量。特别是将废塑料催化裂解后由四氢呋喃萃取得到的液体产物与纤维素共同热解,并在本发明提供的催化裂解催化剂的作用下,更有助于提高纤维素催化反应过程中极性产物的溶解提高纤维素的转化率。此外,本发明将废塑料和纤维素经催化反应后的不溶物收集混合,并加入废塑料和纤维素催化反应后未被四氢呋喃和环己烷萃取的剩余液体产物,在催化剂的作用下,进行深度催化裂解反应,减少大量废渣的产生。对于较难处理的废渣,特别是采用本发明的磷和钨改性的HZSM-5与HY复合分子筛催化剂,裂解温度较为温和,而且裂解率高。Cellulose and waste plastics are two kinds of solid wastes that are difficult to handle. The present invention combines the treatment of cellulose with the catalytic cracking of waste plastics, and at the same time turns wastes into treasures. Compared with the conventional co-processing of waste plastics and cellulose, the invention not only improves the overall conversion rate, but also promotes the target reaction to improve the cyclohexane The yield of solubles and tetrahydrofuran solubles reduces the amount of insolubles. In particular, the liquid product obtained by the extraction of tetrahydrofuran after the catalytic cracking of waste plastic is co-pyrolyzed with cellulose, and under the action of the catalytic cracking catalyst provided by the present invention, it is more helpful to improve the polar product in the cellulose catalytic reaction process. Solubilization increases the conversion rate of cellulose. In addition, the present invention collects and mixes the insoluble matter after the catalytic reaction of waste plastics and cellulose, and adds the remaining liquid products that are not extracted by tetrahydrofuran and cyclohexane after the catalytic reaction of waste plastics and cellulose, and under the action of the catalyst, carry out The deep catalytic cracking reaction reduces the generation of a large amount of waste residue. For the waste residue which is difficult to treat, especially the HZSM-5 and HY composite molecular sieve catalyst modified by phosphorus and tungsten of the present invention, the cracking temperature is relatively mild, and the cracking rate is high.

此外,本发明工艺流程简单,反应条件温和,简单易行,成本较低,解决了大量废塑料和纤维素处理难、回收利用价值低的问题,不仅减缓了大量废塑料和纤维素造成的环境压力,而且变废为宝,明显提高了废塑料和纤维素的附加价值。In addition, the invention has the advantages of simple process flow, mild reaction conditions, simplicity and practicability, and low cost, solves the problems of difficult disposal and low recycling value of a large number of waste plastics and cellulose, and not only alleviates the environmental pollution caused by a large number of waste plastics and cellulose Pressure, and turning waste into treasure, significantly improve the added value of waste plastics and cellulose.

附图说明Description of drawings

图1为本发明的工艺流程示意图;Fig. 1 is the process flow schematic diagram of the present invention;

附图标记说明如下:1、催化反应器A;2、气液固分离器a;3、依次设有以四氢呋喃和环己烷为溶剂的萃取装置a;4、催化反应器B;5、气液固分离装置b;6、依次设有以四氢呋喃和环己烷为溶剂的萃取装置b;7、催化反应器C;8、气固分离装置c;9、依次设有以四氢呋喃和环己烷为溶剂的萃取装置c;21、液态产物I;22、气体I;23不溶物I;31、液体产物II、32、液体产物III;33、剩余的液体产物IV;51、液体产物i;52、气体i;53、不溶物i;61、液体产物ii;62、液体产物iii;63、剩余的液体产物iv;81、液体产物V;82、气体V;83、不溶物V;91、液体产物VI;92、液体产物VII;93、剩余的液体产物VIII。The reference numerals are explained as follows: 1. Catalytic reactor A; 2. Gas-liquid-solid separator a; 3. An extraction device a using tetrahydrofuran and cyclohexane as solvents is arranged in sequence; 4. Catalytic reactor B; 5. Gas-liquid Liquid-solid separation device b; 6, successively provided with extraction device b with tetrahydrofuran and cyclohexane as solvents; 7, catalytic reactor C; 8, gas-solid separation device c; 9, successively provided with tetrahydrofuran and cyclohexane Extraction device c for solvent; 21, liquid product I; 22, gas I; 23 insoluble matter I; 31, liquid product II, 32, liquid product III; 33, remaining liquid product IV; 51, liquid product i; 52 , gas i; 53, insoluble matter i; 61, liquid product ii; 62, liquid product iii; 63, remaining liquid product iv; 81, liquid product V; 82, gas V; 83, insoluble matter V; 91, liquid Product VI; 92, liquid product VII; 93, remaining liquid product VIII.

具体实施方式Detailed ways

下面结合具体的实施例来进一步说明本发明催化裂解催化剂的应用,但是本发明的保护范围并不因此限于以下实施例的范围。本发明中,wt%代表质量分数。The application of the catalytic cracking catalyst of the present invention will be further described below in conjunction with specific examples, but the protection scope of the present invention is not therefore limited to the scope of the following examples. In the present invention, wt% represents mass fraction.

如图1所示,本发明提供的催化裂解催化剂的应用,包括以下步骤:As shown in Figure 1, the application of the catalytic cracking catalyst provided by the present invention comprises the following steps:

(1)将废塑料加入到催化反应器A1中,在催化剂1的作用下进行催化裂解反应,所得的裂解产物经气液固分离器a 2得到液体产物I 21、气体I 22和不溶物I 23;(1) waste plastics are added in catalytic reactor A1, under the effect of catalyst 1, catalytic cracking reaction is carried out, and the resulting cracked product obtains liquid product I21, gas I22 and insoluble matter I2 through gas-liquid-solid separator a2 twenty three;

(2)步骤(1)所得的液体产物I 21经冷却后依次通入设有以四氢呋喃和环己烷为溶剂的萃取装置a 3进行萃取,分别得到含液体产物II的四氢呋喃溶液、含液体产物III的环己烷溶液和剩余的液体产物IV 33;(2) the liquid product I 21 of step (1) gained is successively passed into the extraction device a 3 with tetrahydrofuran and cyclohexane as solvents after cooling, and extracts, respectively obtains the tetrahydrofuran solution containing liquid product II, the liquid product containing The cyclohexane solution of III and the remaining liquid product IV 33;

(3)对步骤(2)得到的含液体产物II的四氢呋喃溶液和含液体产物III的环己烷溶液分别进行蒸馏处理以除去溶剂,分别得到的液体产物II 31和液体产物III 32;(3) the tetrahydrofuran solution containing liquid product II obtained in step (2) and the cyclohexane solution containing liquid product III are respectively subjected to distillation treatment to remove solvent, respectively obtained liquid product II 31 and liquid product III 32;

(4)将纤维素先加入到催化反应器B 4中进行脱水处理,然后再加入步骤(3)所得的液体产物II 31,在催化剂2的作用下进行催化反应,经气液固分离器b 5分离得到液体产物i 51、气体i 52和不溶物i 53;(4) cellulose is first added to catalytic reactor B 4 for dehydration treatment, and then the liquid product II 31 obtained in step (3) is added, and catalytic reaction is carried out under the action of catalyst 2, and is passed through gas-liquid-solid separator b 5 separate and obtain liquid product i 51, gas i 52 and insoluble matter i 53;

(5)将步骤(4)所得的液体产物i 51经冷却后依次通入设有以四氢呋喃和环己烷为溶剂的萃取装置b 6进行萃取,分别得到含液体产物ii的四氢呋喃溶液、含液体产物iii的环己烷溶液和剩余的液体产物iv 63,通过蒸馏处理以除去溶剂,得到液体产物ii 61和液体产物iii 62;(5) liquid product i 51 obtained in step (4) is successively passed into the extraction device b 6 with tetrahydrofuran and cyclohexane as solvents after cooling, and extraction is carried out to obtain respectively the tetrahydrofuran solution containing liquid product ii, the liquid containing A cyclohexane solution of product iii and the remaining liquid product iv 63, treated by distillation to remove the solvent, yielding liquid product ii 61 and liquid product iii 62;

(6)对步骤(2)和步骤(5)分别得到的剩余的液体产物IV 33、剩余的液体产物iv63及步骤(1)和步骤(4)分别得到的不溶物I 23和不溶物I 53加入到催化反应器C 7中,在催化剂3的作用下进行深度催化裂解反应,所得的裂解产物经气液固分离装置c 8分离得到液体产物V 81、气体V 82和不溶物V 83;(6) the remaining liquid product IV 33 obtained in step (2) and step (5), the remaining liquid product IV 63 and the insoluble matter I 23 and insoluble matter I 53 obtained in step (1) and step (4) respectively Join in catalytic reactor C7, carry out deep catalytic cracking reaction under the effect of catalyst 3, the obtained cracked product is separated through gas-liquid-solid separation device c8 to obtain liquid product V81, gas V82 and insoluble matter V83;

(7)将步骤(6)所得的液体产物V81经冷却后通入依次设有以四氢呋喃和环己烷为溶剂的萃取装置c 9进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII 93,通过蒸馏处理以除去溶剂,得到液体产物VI 91和液体产物VII 92。(7) the liquid product V81 of step (6) gained is passed into the extraction device c 9 that is provided with tetrahydrofuran and cyclohexane as a solvent successively after cooling, and extracts, respectively obtains the tetrahydrofuran solution containing liquid product VI, the liquid product containing The cyclohexane solution of VII and the remaining liquid product VIII 93 were worked up by distillation to remove the solvent to give liquid product VI 91 and liquid product VII 92.

其中,不溶物V 83为不再继续参与反应的废渣,剩余的液体产物VIII 93可以循环到催化反应器C 7进行进一步的催化裂解反应。Wherein, the insoluble matter V 83 is the waste residue that no longer participates in the reaction, and the remaining liquid product VIII 93 can be recycled to the catalytic reactor C 7 for further catalytic cracking reaction.

其中,表1中产物为气体、环己烷可溶物、四氢呋喃可溶物、废渣,其中,气体为气体I 22、气体i 52和气体V82,环已烷可溶物为液体产物III 32、液体产物iii 62和液体产物VII 92,四氢呋喃可溶物为液体产物ii 61和液体产物VI 91,残余物为不溶物V 83和剩余的液体产物VIII 93。转化率是指产物中的气体、环己烷可溶物、四氢呋喃可溶物总质量占四种产物质量的百分数。本发明中,气体主要为乙烯和丙烯等碳四以下的低碳烯烃。Wherein, the product in table 1 is gas, cyclohexane soluble matter, tetrahydrofuran soluble matter, waste residue, wherein, gas is gas I 22, gas i 52 and gas V 82, and cyclohexane soluble matter is liquid product III 32, Liquid product iii 62 and liquid product VII 92, tetrahydrofuran solubles are liquid product ii 61 and liquid product VI 91, residues are insolubles V 83 and remaining liquid product VIII 93. The conversion rate refers to the percentage of the total mass of gas, cyclohexane soluble matter and tetrahydrofuran soluble matter in the product to the mass of the four products. In the present invention, the gas is mainly lower olefins with carbon 4 or less such as ethylene and propylene.

本发明实施例所用的催化剂2-A的制备方法具体如下:1)将高岭土原粉在430℃焙烧6h,其中升温到焙烧温度的升温速率为7℃/min;2)将步骤1)焙烧后得到的高岭土加入反应器中,然后向反应器中加入环烷酸铁和环烷酸钼的稀盐酸的浸渍液进行过饱和浸渍,浸渍液用量是饱和吸附水理论用量的1.2倍,浸渍液为乙醇溶液,其中盐酸的质量分数为12%,浸渍时进行搅拌,搅拌速率125r/min,搅拌时间1.5h;3)将步骤2)反应后的物料在130℃条件下干燥4h,再经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为催化剂2-A,加入的物料满足:以该催化裂解催化剂的重量计,高岭土占60%,环烷酸铁占15%、环烷酸钼占25%%。The preparation method of the catalyst 2-A used in the embodiment of the present invention is as follows: 1) calcining the raw kaolin powder at 430° C. for 6 h, wherein the heating rate to the calcination temperature is 7° C./min; 2) after calcining step 1) The obtained kaolin is added to the reactor, and then the immersion solution of dilute hydrochloric acid of iron naphthenate and molybdenum naphthenate is added to the reactor to carry out supersaturated immersion. The ethanol solution, in which the mass fraction of hydrochloric acid is 12%, is stirred during immersion, the stirring rate is 125r/min, and the stirring time is 1.5h; 3) The reacted material in step 2) is dried at 130 ° C for 4 hours, and then pressed into tablets Shape, sieve, and take the solid particles with a particle size of 40 mesh to 60 mesh as catalyst 2-A, and the added materials satisfy: based on the weight of the catalytic cracking catalyst, kaolin accounts for 60%, iron naphthenate accounts for 15%, and cyclic Molybdenum alkanoate accounts for 25%.

本发明实施例所用的催化剂2-B的制备方法具体如下:将催化剂2-A的制备方法中的稀盐酸改为醋酸,且加入的物料满足:以该催化裂解催化剂的重量计,高岭土占62%,环烷酸铁占18%、环烷酸钼占20%,其它同催化剂2-A的制备方法。The preparation method of the catalyst 2-B used in the embodiment of the present invention is specifically as follows: the dilute hydrochloric acid in the preparation method of the catalyst 2-A is changed to acetic acid, and the added material satisfies: based on the weight of the catalytic cracking catalyst, the kaolin clay accounts for 62% %, iron naphthenate accounts for 18%, molybdenum naphthenate accounts for 20%, and others are the same as the preparation method of catalyst 2-A.

本发明实施例所用的催化剂2-C的制备方法具体如下:将催化剂2-A的制备方法中的高岭土换成蒙脱土,且加入的物料满足:以该催化剂的重量计,蒙脱土占55%,环烷酸铁占23%、环烷酸钼占22%,其它同催化剂2-A的制备方法。The preparation method of the catalyst 2-C used in the embodiment of the present invention is specifically as follows: the kaolin in the preparation method of the catalyst 2-A is replaced by montmorillonite, and the added material satisfies: by the weight of the catalyst, the montmorillonite accounts for 55%, iron naphthenate accounting for 23%, molybdenum naphthenate accounting for 22%, and others are the same as the preparation method of catalyst 2-A.

本发明实施例所用的磷和钨改性的HZSM-5与HY复合分子筛催化剂CAT-A具体如下:HZSM-5与HY复合分子筛的质量比为1:1,磷的质量含量为3%,钨的质量含量为1.2%,其制备方法如下:HZSM-5与HY分子筛进行混合,用质量浓度为15%的磷酸溶液浸渍复合分子筛,在100℃下干燥2小时;用质量浓度为1.5%的钨酸钠水溶液浸渍复合分子筛,在100℃下干燥8小时,最后在350℃下焙烧6小时,经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为磷和钨改性的HZSM-5与HY复合分子筛催化剂CAT-A。The HZSM-5 and HY composite molecular sieve catalyst CAT-A modified by phosphorus and tungsten used in the embodiment of the present invention is as follows: the mass ratio of HZSM-5 and HY composite molecular sieve is 1:1, the mass content of phosphorus is 3%, and the mass ratio of tungsten is 3%. Its mass content is 1.2%, and its preparation method is as follows: mix HZSM-5 with HY molecular sieve, impregnate the composite molecular sieve with a phosphoric acid solution with a mass concentration of 15%, and dry it at 100 ° C for 2 hours; use tungsten with a mass concentration of 1.5%. The composite molecular sieve was impregnated with sodium aqueous solution, dried at 100°C for 8 hours, and finally calcined at 350°C for 6 hours. After tableting and sieving, solid particles with a particle size of 40 mesh to 60 mesh were taken as phosphorus and tungsten modified particles. HZSM-5 and HY composite molecular sieve catalyst CAT-A.

本发明实施例所用的HZSM-5与HY复合分子筛催化剂CAT-B具体如下:HZSM-5与HY复合分子筛的质量比为1:1,其制备方法如下:HZSM-5与HY复合分子筛进行混合,在100℃下干燥8小时,最后在350℃下焙烧6小时,经压片成型,过筛,取颗粒大小为40目至60目的固体颗粒作为HZSM-5与HY复合分子筛催化剂CAT-B。The HZSM-5 and HY composite molecular sieve catalyst CAT-B used in the embodiment of the present invention is as follows: the mass ratio of HZSM-5 and HY composite molecular sieve is 1:1, and the preparation method is as follows: HZSM-5 and HY composite molecular sieve are mixed, It was dried at 100 °C for 8 hours, and finally calcined at 350 °C for 6 hours. After tableting and sieving, solid particles with a particle size of 40 mesh to 60 mesh were taken as HZSM-5 and HY composite molecular sieve catalyst CAT-B.

实施例1Example 1

选取50wt%HDPE、30wt%PET、20wt%PS的三种塑料的混合物共2g作为废塑料反应的原料,将其加入到浆态床催化裂解反应器A中,在HY分子筛催化剂的催化作用下进行催化裂解反应,HY分子筛的添加量为废塑料总质量的12%,催化裂解反应的反应条件如下:反应温度为445℃,反应时间为60分钟,搅拌速率为440转/分钟,反应中需要向催化反应器A中通入氢气,氢分压为2.6MPa,对反应后的产物进行分离,得到液体产物I、气体I和不溶物I;将液体产物I经冷却至室温后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物II的四氢呋喃溶液、含液体产物III的环己烷溶液和剩余的液态产物IV;对得到的含液体产物II的四氢呋喃溶液和含液体产物III的环己烷溶液进行蒸馏处理以除去溶剂,得到的液体产物II和液体产物III;将2g秸秆粉碎至长度约为10mm的粉末,然后在无氧条件下进行脱水处理,处理温度为130℃,处理时间为70分钟,预处理之后的秸秆加入到浆态床催化裂解反应器B中,然后向浆态床催化裂解反应器B中加入催化剂2-A,催化剂2-A的使用量占所加纤维素的6%,同时加入质量含量以硫计为6000ppm的硫磺作为硫化剂,使催化裂解反应器B中硫含量与铁和钼总含量的质量比为6:1,并将液体产物II通入浆态床催化裂解反应器B,然后在如下反应条件下进行反应:反应温度为500℃,反应时间为70分钟,搅拌速率为430转/分钟,反应中的需要向浆态床催化裂解反应器B中通入氢气,氢分压为5.3MPa,对反应后的产物进行分离,得到液体产物i、气体i和不溶物i;将所得的液态产物i冷却至室温后依次通入四氢呋喃和环己烷溶剂进行萃取,得到含液体产物ii的四氢呋喃溶液和含液体产物iii的环己烷溶液及剩余的液体产物iv,并对含液体产物ii的四氢呋喃溶液和含液体产物iii的环己烷溶液进行蒸馏处理以除去溶剂,得到液体产物ii和液体产物iii。A total of 2 g of a mixture of three plastics, 50wt% HDPE, 30wt% PET, and 20wt% PS, was selected as the raw material for the waste plastic reaction, and was added to the slurry bed catalytic cracking reactor A, under the catalysis of HY molecular sieve catalyst. In the catalytic cracking reaction, the amount of HY molecular sieve added is 12% of the total mass of the waste plastic. The reaction conditions of the catalytic cracking reaction are as follows: the reaction temperature is 445 ° C, the reaction time is 60 minutes, and the stirring rate is 440 rpm. In the catalytic reactor A, hydrogen gas was introduced, and the hydrogen partial pressure was 2.6 MPa, and the reacted product was separated to obtain liquid product I, gas I and insoluble matter I; the liquid product I was cooled to room temperature and then passed into tetrahydrofuran, The cyclohexane solvent is extracted to obtain respectively the tetrahydrofuran solution containing liquid product II, the cyclohexane solution containing liquid product III and the remaining liquid product IV; the obtained tetrahydrofuran solution containing liquid product II and the cyclic product containing liquid product III are obtained. The hexane solution was subjected to distillation treatment to remove the solvent to obtain liquid product II and liquid product III; 2 g of straw was pulverized to a powder with a length of about 10 mm, and then dehydrated under anaerobic conditions, the treatment temperature was 130 ° C, and the treatment time For 70 minutes, the pretreated straw was added to the slurry-bed catalytic cracking reactor B, and then the catalyst 2-A was added to the slurry-bed catalytic cracking reactor B, and the usage amount of the catalyst 2-A accounted for the added cellulose. At the same time, add the sulfur with a mass content of 6000ppm in terms of sulfur as a vulcanizing agent, so that the mass ratio of the sulfur content in the catalytic cracking reactor B to the total content of iron and molybdenum is 6:1, and the liquid product II is passed into the slurry state bed catalytic cracking reactor B, and then react under the following reaction conditions: the reaction temperature is 500 ° C, the reaction time is 70 minutes, the stirring rate is 430 rev/min, and the reaction needs to be added to the slurry state bed catalytic cracking reactor B. Pass hydrogen into the middle, the hydrogen partial pressure is 5.3MPa, and the product after the reaction is separated to obtain liquid product i, gas i and insoluble matter i; after cooling the obtained liquid product i to room temperature, pass into tetrahydrofuran and cyclohexane successively The solvent is extracted to obtain the tetrahydrofuran solution containing liquid product ii, the cyclohexane solution containing liquid product iii and the remaining liquid product iv, and the tetrahydrofuran solution containing liquid product ii and the cyclohexane solution containing liquid product iii are distilled. Work-up to remove solvent yields liquid product ii and liquid product iii.

将剩余的液体产物IV、剩余的液体产物iv及不溶物I和不溶物i加入到浆态床催化裂解反应器C中进行深度催化裂解反应,以上述方法制备的磷和钨改性的HZSM-5与HY复合分子筛作为催化剂CAT-A,该催化剂的使用量为加入浆态床催化裂解反应器C中的所有反应物料总质量的10%,在如下反应条件下进行深度催化裂解反应:反应温度为560℃,反应时间为100分钟,搅拌速率440转/分钟,反应中的需要向浆态床催化裂解反应器C中通入氢气,其氢分压为7.0MPa,所得的裂解产物经分离得到液体产物V、气体V和不溶物V;将所得的液体产物V经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII,通过蒸馏处理以除去溶剂,得到液体产物VI和液体产物VII。The remaining liquid product IV, the remaining liquid product iv and the insolubles I and the insolubles i are added to the slurry bed catalytic cracking reactor C to carry out a deep catalytic cracking reaction, and the phosphorus and tungsten modified HZSM- 5 and HY composite molecular sieve as catalyst CAT-A, the usage amount of this catalyst is 10% of the total mass of all reaction materials added to the slurry bed catalytic cracking reactor C, and the deep catalytic cracking reaction is carried out under the following reaction conditions: reaction temperature is 560 ° C, the reaction time is 100 minutes, the stirring speed is 440 rev/min, and hydrogen is introduced into the slurry-bed catalytic cracking reactor C as needed in the reaction, and its hydrogen partial pressure is 7.0 MPa, and the obtained cracked product is obtained by separation Liquid product V, gas V and insoluble matter V; The liquid product V of gained is passed into tetrahydrofuran, cyclohexane solvent successively after cooling to carry out extraction, obtain respectively the tetrahydrofuran solution containing liquid product VI, the cyclohexane containing liquid product VII The solution and the remaining liquid product VIII were treated by distillation to remove the solvent to give liquid product VI and liquid product VII.

实施例2Example 2

只是将实施例1中催浆态床催化裂解反应器A中进行的催化裂解反应的反应条件改为:反应温度为440℃,反应时间为140分钟,搅拌速率为480转/分钟,反应中需要向浆态床催化裂解反应器A中通入氢气,氢分压为3.4MPa,浆态床催化裂解反应器C进行深度催化裂解反应的条件改为:反应温度为580℃,反应时间为70分钟,搅拌速率500转/分钟,反应中的需要向浆态床催化裂解反应器C中通入氢气,氢分压为7.1MPa。Just change the reaction conditions of the catalytic cracking reaction carried out in the catalyzing bed catalytic cracking reactor A in the embodiment 1 to: the reaction temperature is 440 ° C, the reaction time is 140 minutes, and the stirring speed is 480 rev/min. Introduce hydrogen into the slurry catalytic cracking reactor A, the hydrogen partial pressure is 3.4MPa, and the conditions for the deep catalytic cracking reaction in the slurry catalytic cracking reactor C are changed to: the reaction temperature is 580 ℃, and the reaction time is 70 minutes , the stirring speed is 500 rev/min, and hydrogen is introduced into the slurry-bed catalytic cracking reactor C as needed in the reaction, and the hydrogen partial pressure is 7.1 MPa.

实施例3Example 3

只是将实施例1中的催化剂2-A换成催化剂2-B,催化剂2-B的使用量占所加纤维素的8%,其它同实施例1。Only the catalyst 2-A in Example 1 was replaced with a catalyst 2-B, and the usage amount of the catalyst 2-B accounted for 8% of the added cellulose, and the others were the same as those in Example 1.

实施例4Example 4

只是将实施例1中的催化剂2-A换成催化剂2-C,催化剂2-C的使用量占所加纤维素的4%,其它同实施例1。Only the catalyst 2-A in Example 1 was replaced with a catalyst 2-C, and the usage amount of the catalyst 2-C accounted for 4% of the added cellulose, and the others were the same as those in Example 1.

实施例5Example 5

将实施例1中的催化剂CAT-A换成CAT-B,其它同实施例1。The catalyst CAT-A in Example 1 was replaced with CAT-B, and the others were the same as those in Example 1.

对比例1Comparative Example 1

取50wt%HDPE、30wt%PET、20wt%PS的三种塑料的混合物共2g、将2g秸秆粉碎至长度约10mm的粉末,将其共同加入到浆态床催化裂解反应器中,在HY分子筛催化剂的催化作用下进行催化裂解反应,HY分子筛的添加量为废塑料和纤维素总质量的12%,催化裂解反应的反应条件如下:反应温度为520℃,反应时间为70分钟,搅拌速率为430转/分钟,反应中需要向浆态床催化裂解反应器中通入氢气,氢分压为5.6MPa,对反应后的产物进行分离,得到液体产物1、气体和废渣;将液体产物1经冷却至室温后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物2的四氢呋喃溶液、含液体产物3的环己烷溶液和剩余的液态产物IV,并对含液体产物2的四氢呋喃溶液、含液体产物3的环己烷溶液进行蒸馏以除去溶剂,得到液体产物2和液体产物3。Take a total of 2g of a mixture of three plastics of 50wt% HDPE, 30wt% PET and 20wt% PS, pulverize 2g of straw to a powder with a length of about 10mm, and add them to the slurry bed catalytic cracking reactor. Catalytic cracking reaction is carried out under the catalysis of HY molecular sieve, the addition amount of HY molecular sieve is 12% of the total mass of waste plastic and cellulose, and the reaction conditions of catalytic cracking reaction are as follows: the reaction temperature is 520 ℃, the reaction time is 70 minutes, and the stirring rate is 430 r/min, in the reaction, hydrogen needs to be introduced into the slurry bed catalytic cracking reactor, and the hydrogen partial pressure is 5.6 MPa, and the product after the reaction is separated to obtain a liquid product 1, a gas and a waste residue; the liquid product 1 is cooled. After reaching room temperature, successively feed tetrahydrofuran and cyclohexane solvent for extraction, respectively obtain the tetrahydrofuran solution containing liquid product 2, the cyclohexane solution containing liquid product 3 and the remaining liquid product IV, and the tetrahydrofuran solution containing liquid product 2 is obtained respectively. , the cyclohexane solution containing the liquid product 3 is distilled to remove the solvent, and the liquid product 2 and the liquid product 3 are obtained.

表1实施例1-5和对比例1所得产物的分布及转化率对比The distribution and conversion ratio of the products obtained in Table 1 Examples 1-5 and Comparative Example 1 are compared

编号Numbering 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 实施例5Example 5 对比例1Comparative Example 1 产物分布,wt%Product distribution, wt% 气体gas 8.98.9 8.28.2 9.09.0 9.59.5 10.210.2 13.513.5 环己烷可溶物cyclohexane solubles 30.630.6 34.834.8 32.632.6 33.533.5 29.329.3 19.819.8 四氢呋喃可溶物Tetrahydrofuran solubles 50.750.7 46.946.9 49.649.6 45.745.7 39.139.1 24.224.2 残余物The residue 9.89.8 10.110.1 8.88.8 11.311.3 21.421.4 42.542.5 转化率,wt%Conversion rate, wt% 90.290.2 89.989.9 91.291.2 88.788.7 78.678.6 57.557.5

Claims (20)

1.一种催化裂解催化剂在处理纤维素和废塑料工艺中的应用,包括以下步骤:1. the application of a catalytic cracking catalyst in processing cellulose and waste plastics technology, comprises the following steps: (1)将废塑料加入到催化反应器A中,在催化剂1的作用下进行催化裂解反应,所得的裂解产物经分离得到液体产物I、气体I和不溶物I;(1) waste plastics are added in catalytic reactor A, carry out catalytic cracking reaction under the effect of catalyst 1, and the cracked product of gained obtains liquid product I, gas I and insoluble matter I through separation; (2)步骤(1)所得的液体产物I经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物II的四氢呋喃溶液、含液体产物III的环己烷溶液和剩余的液体产物IV;(2) the liquid product I of step (1) gained is passed into tetrahydrofuran, cyclohexane solvent successively after cooling and extracts, respectively obtains the tetrahydrofuran solution containing liquid product II, the cyclohexane solution containing liquid product III and the remaining liquid product IV; (3)对步骤(2)得到的含液体产物II的四氢呋喃溶液和含液体产物III的环己烷溶液分别进行蒸馏处理以除去溶剂,分别得到的液体产物II和液体产物III;(3) the tetrahydrofuran solution containing liquid product II obtained in step (2) and the cyclohexane solution containing liquid product III are respectively subjected to distillation treatment to remove solvent, respectively obtained liquid product II and liquid product III; (4)将纤维素与步骤(3)所得的液体产物II加到催化反应器B中,在催化剂2的作用下进行催化反应,经分离得到液体产物i、气体i和不溶物i;(4) adding cellulose and the liquid product II of step (3) gained in catalytic reactor B, carry out catalytic reaction under the effect of catalyst 2, obtain liquid product i, gas i and insoluble matter i through separation; (5)将步骤(4)所得的液体产物i经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物ii的四氢呋喃溶液、含液体产物iii的环己烷溶液和剩余的液体产物iv,通过蒸馏处理以除去溶剂,得到液体产物ii和液体产物iii;(5) the liquid product i obtained in step (4) is cooled and successively passed into tetrahydrofuran and cyclohexane solvent for extraction to obtain respectively the tetrahydrofuran solution containing liquid product ii, the cyclohexane solution containing liquid product iii and the remaining liquid product iv, which is treated by distillation to remove the solvent to obtain liquid product ii and liquid product iii; (6)对步骤(2)和步骤(5)分别得到的剩余的液体产物IV、剩余的液体产物iv及步骤(1)和步骤(4)分别得到的不溶物I和不溶物i加入到催化反应器C中,在催化剂3的作用下进行深度催化裂解反应,所得的裂解产物经分离得到液体产物V、气体V和不溶物V;(6) the remaining liquid product IV obtained in step (2) and step (5), the remaining liquid product iv and the insoluble matter I and insoluble matter i obtained in step (1) and step (4), respectively, are added to the catalyst In the reactor C, a deep catalytic cracking reaction is carried out under the action of the catalyst 3, and the resulting cracked product is separated to obtain a liquid product V, a gas V and an insoluble matter V; (7)将步骤(6)所得的液体产物V经冷却后依次通入四氢呋喃、环己烷溶剂进行萃取,分别得到含液体产物VI的四氢呋喃溶液、含液体产物VII的环己烷溶液和剩余的液体产物VIII,通过蒸馏处理以除去溶剂,得到液体产物VI和液体产物VII;(7) the liquid product V of step (6) gained is passed into tetrahydrofuran, cyclohexane solvent successively after cooling and extracts, respectively obtains the tetrahydrofuran solution containing liquid product VI, the cyclohexane solution containing liquid product VII and the remaining Liquid product VIII, treated by distillation to remove solvent, to obtain liquid product VI and liquid product VII; 其中所述的催化剂1为HY分子筛催化剂,所述的催化剂3为HZSM-5与HY复合分子筛催化剂,所述催化剂2为催化裂解催化剂,该催化裂解催化剂以高岭土或蒙脱土为载体,以环烷酸钼和/或环烷酸铁为活性组分,以催化裂解催化剂的重量计,高岭土或蒙脱土占37.5%-87.5%,环烷酸钼和/或环烷酸铁占12.5%-62.5%。Wherein, the catalyst 1 is a HY molecular sieve catalyst, the catalyst 3 is a HZSM-5 and HY composite molecular sieve catalyst, and the catalyst 2 is a catalytic cracking catalyst. Molybdenum alkanoate and/or iron naphthenate are the active components, based on the weight of the catalytic cracking catalyst, kaolin or montmorillonite accounts for 37.5%-87.5%, molybdenum naphthenate and/or iron naphthenate accounts for 12.5%- 62.5%. 2.按照权利要求1所述的应用,其特征在于所述催化裂解催化剂中,以催化裂解催化剂的重量计,高岭土或蒙脱土占50%-70%,环烷酸钼和/或环烷酸铁占30%-50%。2. according to the application described in claim 1, it is characterized in that in the described catalytic cracking catalyst, in the weight of catalytic cracking catalyst, kaolin or montmorillonite account for 50%-70%, molybdenum naphthenate and/or naphthenic acid Ferric acid accounts for 30%-50%. 3.按照权利要求1所述的应用,其特征在于所述催化裂解催化剂的制备方法,包括以下步骤:3. according to the described application of claim 1, it is characterized in that the preparation method of described catalytic cracking catalyst comprises the following steps: 1)高岭土或蒙脱土原粉在400-550℃焙烧2-10h;1) calcining kaolin or montmorillonite raw powder at 400-550℃ for 2-10h; 2)将步骤1)焙烧后得到的高岭土或蒙脱土加入反应器中,然后向反应器中加入环烷酸铁和/或环烷酸钼的稀酸浸渍液进行浸渍;2) adding the kaolin or montmorillonite obtained after step 1) roasting into the reactor, then adding the dilute acid dipping solution of iron naphthenate and/or platinum naphthenate in the reactor to impregnate; 3)将步骤2)反应后的物料在100-150℃条件下干燥2-6h,制得催化裂解催化剂。3) drying the reacted material in step 2) at 100-150° C. for 2-6 hours to prepare a catalytic cracking catalyst. 4.按照权利要求3所述的应用,其特征在于步骤1)采用5-10℃/min的升温速率将高岭土或蒙脱土原粉升温到焙烧温度。4. according to the described application of claim 3, it is characterized in that step 1) adopts the heating rate of 5-10 ℃/min to heat kaolin or montmorillonite former powder to roasting temperature. 5.按照权利要求3所述的应用,其特征在于步骤2)浸渍的同时进行搅拌,搅拌速率100-150r/min,搅拌时间0.5-2.5h。5. The application according to claim 3, characterized in that in step 2) stirring is performed while dipping, the stirring rate is 100-150r/min, and the stirring time is 0.5-2.5h. 6.按照权利要求3所述的应用,其特征在于步骤2)中所述的稀酸为盐酸、硝酸和醋酸中至少一种;稀酸浸渍液中,稀酸的质量分数为5%-20%;步骤2)所述的浸渍采用过饱和浸渍法或饱和浸渍法。6. according to the application described in claim 3, it is characterized in that the dilute acid described in step 2) is at least one in hydrochloric acid, nitric acid and acetic acid; In dilute acid dipping solution, the mass fraction of dilute acid is 5%-20% %; the impregnation in step 2) adopts a supersaturated impregnation method or a saturated impregnation method. 7.按照权利要求1所述的应用,其特征在于步骤(1)所述的催化剂1的使用量为所加废塑料总质量的5%-20%;步骤(1)所述的催化裂解反应的反应条件如下:反应温度为350-550℃;反应时间为30-150分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟;反应中需要通入氢气,氢分压为2-4MPa。7. The application according to claim 1 is characterized in that the usage amount of the catalyst 1 described in the step (1) is 5%-20% of the total mass of the added waste plastic; the catalytic cracking reaction described in the step (1) The reaction conditions are as follows: the reaction temperature is 350-550 ℃; the reaction time is 30-150 minutes; the reaction is carried out under stirring, and the stirring rate is 350-600 rpm; 4MPa. 8.按照权利要求7所述的应用,其特征在于步骤(1)所述的催化剂1的使用量为所加废塑料总质量的10%-15%。8. The application according to claim 7, characterized in that the usage amount of the catalyst 1 in step (1) is 10%-15% of the total mass of the added waste plastics. 9.按照权利要求7所述的应用,其特征在于步骤(1)所述的催化裂解反应的反应条件如下:反应温度为400-480℃;反应时间为45-120分钟;反应在搅拌下进行,搅拌速率为400-500转/分钟;反应中需要通入氢气,氢分压为2.5-3.5MPa。9. according to the application described in claim 7, it is characterized in that the reaction condition of the described catalytic cracking reaction of step (1) is as follows: temperature of reaction is 400-480 ℃; reaction time is 45-120 minutes; reaction is carried out under stirring , the stirring speed is 400-500 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 2.5-3.5MPa. 10.按照权利要求1所述的应用,其特征在于步骤(4)所述的催化剂2的使用量占纤维素质量的2.5%-15%;步骤(4)加入催化剂2的同时加入质量含量以硫计为4000-8000ppm的硫源作为硫化剂,硫含量与铁和钼总含量的质量比为5-7:1,所选用的硫源为:硫磺、硫化氢、二硫化碳中的一种或多种。10. The application according to claim 1 is characterized in that the usage amount of the catalyst 2 described in step (4) accounts for 2.5%-15% of the cellulose mass; step (4) adds the catalyst 2 while adding the mass content to Sulfur is calculated as 4000-8000ppm of sulfur source as vulcanizing agent, the mass ratio of sulfur content to the total content of iron and molybdenum is 5-7:1, the selected sulfur source is: one or more of sulfur, hydrogen sulfide and carbon disulfide kind. 11.按照权利要求1所述的应用,其特征在于步骤(4)所述的催化反应的反应条件如下:反应温度为400-600℃;反应时间为30-100分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟;反应中需要通入氢气,氢分压为4-8MPa。11. The application according to claim 1, wherein the reaction conditions of the catalytic reaction described in step (4) are as follows: the reaction temperature is 400-600 °C; the reaction time is 30-100 minutes; the reaction is carried out under stirring, The stirring speed is 350-600 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 4-8MPa. 12.按照权利要求11所述的应用,其特征在于步骤(4)所述的催化反应的反应条件如下:反应温度为450-550℃;反应时间为60-100分钟;反应在搅拌下进行,搅拌速率为400-500转/分钟;反应中需要通入氢气,氢分压为5-6.5MPa。12. The application according to claim 11 is characterized in that the reaction conditions of the catalytic reaction described in step (4) are as follows: the reaction temperature is 450-550 ° C; the reaction time is 60-100 minutes; the reaction is carried out under stirring, The stirring speed is 400-500 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 5-6.5MPa. 13.按照权利要求11或12所述的应用,其特征在于步骤(4)所述催化反应的反应温度比步骤(1)所述催化反应的反应温度至少高50℃,步骤(4)所述催化反应的氢分压比步骤(1)所述催化裂解反应的氢分压至少高2MPa。13. The application according to claim 11 or 12, wherein the reaction temperature of the catalytic reaction described in step (4) is at least 50°C higher than the reaction temperature of the catalytic reaction described in step (1), and the reaction temperature of the catalytic reaction described in step (4) is at least 50°C higher. The hydrogen partial pressure of the catalytic reaction is at least 2MPa higher than the hydrogen partial pressure of the catalytic cracking reaction described in step (1). 14.按照权利要求1所述的应用,其特征在于步骤(6)所述的催化剂3为磷和钨改性的HZSM-5与HY复合分子筛催化剂,其中磷的质量含量为1.5%-7.0%,钨的质量含量为0.3%-2.0%。14. The application according to claim 1, wherein the catalyst 3 described in step (6) is a HZSM-5 and HY composite molecular sieve catalyst modified by phosphorus and tungsten, wherein the mass content of phosphorus is 1.5%-7.0% , the mass content of tungsten is 0.3%-2.0%. 15.按照权利要求1或14所述的应用,其特征在于催化剂3的使用量为步骤(6)中加入催化反应器C中的全部所加反应物料总质量的5%-18%。15. The application according to claim 1 or 14, characterized in that the usage amount of catalyst 3 is 5%-18% of the total mass of all added reaction materials added to catalytic reactor C in step (6). 16.按照权利要求15所述的应用,其特征在于催化剂3的使用量为步骤(6)中加入催化反应器C中的全部所加反应物料总质量的8%-13%。16. The application according to claim 15, characterized in that the usage amount of catalyst 3 is 8%-13% of the total mass of all added reaction materials added to catalytic reactor C in step (6). 17.按照权利要求14所述的应用,其特征在于步骤(6)所述的催化剂3的制备方法为:HZSM-5与HY以质量比0.5-2:1进行混合得到复合分子筛,用质量浓度为10%-20%的磷酸溶液浸渍复合分子筛,磷酸溶液与复合分子筛的质量比为0.5-1:1,在80-110℃下干燥1-3小时,再用质量浓度为1%-2%的钨酸钠溶液浸渍复合分子筛,钨酸钠溶液与复合分子筛的质量比为0.5-1:1,在80-110℃下干燥5-10小时,然后在330-380℃下焙烧4-7小时,成型后得到催化剂3。17. according to the described application of claim 14, it is characterized in that the preparation method of the catalyst 3 described in step (6) is: HZSM-5 and HY are mixed with mass ratio 0.5-2:1 to obtain composite molecular sieve, with mass concentration Impregnate composite molecular sieve with 10%-20% phosphoric acid solution, the mass ratio of phosphoric acid solution and composite molecular sieve is 0.5-1:1, dry at 80-110 ℃ for 1-3 hours, and then use the mass concentration of 1%-2% The sodium tungstate solution is impregnated with composite molecular sieve, the mass ratio of sodium tungstate solution and composite molecular sieve is 0.5-1:1, dried at 80-110 °C for 5-10 hours, and then calcined at 330-380 °C for 4-7 hours , and the catalyst 3 was obtained after molding. 18.按照权利要求1所述的应用,其特征在于步骤(6)所述深度催化裂解反应的反应条件为:反应温度为400-700℃;反应时间为60-150分钟;反应在搅拌下进行,搅拌速率为350-600转/分钟;反应中需要通入氢气,氢分压为5-10MPa。18. application according to claim 1 is characterized in that the reaction condition of the described deep catalytic cracking reaction of step (6) is: reaction temperature is 400-700 ℃; reaction time is 60-150 minutes; reaction is carried out under stirring , the stirring speed is 350-600 rev/min; hydrogen needs to be introduced into the reaction, and the hydrogen partial pressure is 5-10MPa. 19.按照权利要求18所述的应用,其特征在于步骤(6)所述深度催化裂解反应的反应温度为500-600℃。19. The application according to claim 18, wherein the reaction temperature of the deep catalytic cracking reaction in step (6) is 500-600°C. 20.按照权利要求18或19所述的应用,其特征在于步步骤(6)所述深度催化裂解反应的反应温度比步骤(4)所述催化反应的反应温度至少高50℃,步骤(6)所述深度催化裂解反应的氢分压比步骤(4)所述催化反应的氢分压至少高1MP a。20. according to the described application of claim 18 or 19, it is characterized in that the reaction temperature of the described deep catalytic cracking reaction of step (6) is at least 50 ℃ higher than the reaction temperature of the described catalytic reaction of step (4), step (6) ) The hydrogen partial pressure of the deep catalytic cracking reaction is at least 1MPa higher than the hydrogen partial pressure of the catalytic reaction in step (4).
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